SECTION 3 - CHASSIS & TURNTABLE
3-78
3121160
9.
Remove manifold (7) and inspect for cracks surface scor-
ing, brinelling or spalling. Replace manifold if any of
these conditions exist. A polished pattern on the ground
surface from commutator or rotor rotation is normal.
Remove and discard the seal rings (4) that are on both
sides of the manifold.
NOTE:
The manifold is constructed of plates bonded together to
form an integral component not subject tofurtherdisas-
semblyforservice.Compare configuration of both sides oft
hem an if old to ensure that same surface is reassembled
against the rotor set.
10.
Remove rotor set (8) and warplane (9), together to retain
the rotor set in its assembled form, maintaining the
same rotor vane (8C) to stator (8B) contact surfaces. The
drive link (10) may come away from the coupling shaft
(12) with the rotor set, and wearplate.You may have to
shift the rotor set on the warplane to work the drive link
out of the rotor (8A) and warplane. Inspect the rotor set
in its assembled form for nicks, scoring, or spalling on
any surface and for broken or worn splines. If the rotor
set component requires replacement, the complete
rotor set must be replaced as it is a matched set. Inspect
the warplane for cracks, brinelling, or scoring. Discard
seal ring (4) that is between the rotor set and wearplate.
NOTE:
The rotor set (8) components may become disassembled
during service procedures. Marking the surface of the rotor
and stator that is facing UP, with etching ink or grease pen-
cil before removal from Torqlink™ will ensure correct reas-
sembly of rotor into stator and rotor set into Torqlink™.
Marking all rotor components and mating spline compo-
nents for exact repositioning at assembly will ensure maxi-
mum wear life and performance of rotor set and Torqlink™.
NOTE:
Series TG Torqlinks™ may have a rotor set with two stator
halves (8B) with a seal ring (4) between them and two sets
of seven vanes (8C). Discard seal ring only if stator halves
become disassembled during the service procedures.
NOTE:
A polished pattern on the wear plate from rotor rotation is
normal.
11.
Place rotor set (8) and wear plate (9) on a flat surface and
center rotor (8A) in stator (8B) such that two rotor lobes
(180 degrees apart) and a roller vane (8C) centerline are
on the same stator centerline. Check the rotor lobe to
roller vane clearance with a feeler gage at this common
centerline. If there is more than 0.005 in. (0.13 mm) of
clearance, replace rotor set.
Содержание 740AJ
Страница 1: ...Service and Maintenance Manual Model 740AJ Prior to S N 0300185827 P N 3121160 October 24 2017 AS NZS...
Страница 2: ......
Страница 51: ...SECTION 2 GENERAL 3121160 2 11 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E...
Страница 55: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 3 This page left blank intentionally...
Страница 56: ...SECTION 3 CHASSIS TURNTABLE 3 4 3121160 1 Figure 3 2 Axle and Steering Installation Sheet 1 of 2 0258286 C...
Страница 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 3121160 Figure 3 37 Swing Bearing Tolerance Boom Placement Sheet 1 of 2...
Страница 101: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 49 Figure 3 38 Swing Bearing Tolerance Boom Placement Sheet 2 of 2...
Страница 116: ...SECTION 3 CHASSIS TURNTABLE 3 64 3121160 Figure 3 44 Swing Hub Prior to SN 0300074383...
Страница 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 3121160 Figure 3 45 Swing Drive Hub Fairfield SN 0300074383 through 0300134352...
Страница 180: ...SECTION 3 CHASSIS TURNTABLE 3 128 3121160 1 Figure 3 66 Auxiliary Pump Location 1 AuxiliaryPump 2 HydraulicTank...
Страница 203: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 151 Figure 3 77 EFI Component Location...
Страница 206: ...SECTION 3 CHASSIS TURNTABLE 3 154 3121160 Figure 3 78 ECM EPM Identification ECM EPM...
Страница 213: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 161 Megajector Regulator LockoffSolenoid Figure 3 80 LPG System Components Mixer...
Страница 219: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 167 Figure 3 81 Check Out and Initial Start Up Procedures...
Страница 224: ...SECTION 3 CHASSIS TURNTABLE 3 172 3121160 Figure 3 83 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 225: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 173 Figure 3 84 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 226: ...SECTION 3 CHASSIS TURNTABLE 3 174 3121160 Figure 3 85 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 227: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 175 Figure 3 86 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 228: ...SECTION 3 CHASSIS TURNTABLE 3 176 3121160 Figure 3 87 EMR 2 Engine Plug Pin Identification...
Страница 229: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 177 Figure 3 88 EMR 2 Vehicle Plug Pin Identification...
Страница 230: ...SECTION 3 CHASSIS TURNTABLE 3 178 3121160 Figure 3 89 EMR2 Fault Codes Sheet 1 of 5...
Страница 231: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 179 Figure 3 90 EMR2 Fault Codes Sheet 2 of 5...
Страница 232: ...SECTION 3 CHASSIS TURNTABLE 3 180 3121160 Figure 3 91 EMR2 Fault Codes Sheet 3 of 5...
Страница 233: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 181 Figure 3 92 EMR2 Fault Codes Sheet 4 of 5...
Страница 234: ...SECTION 3 CHASSIS TURNTABLE 3 182 3121160 Figure 3 93 EMR2 Fault Codes Sheet 5 of 5...
Страница 303: ...SECTION 4 BOOM PLATFORM 3121160 4 31 Figure 4 20 Rotator Assembly HELAC...
Страница 335: ...SECTION 4 BOOM PLATFORM 3121160 4 63 THIS SENSOR ON NON ADE MACHINES ONLY Figure 4 27 UMS Sensor Location...
Страница 336: ...SECTION 4 BOOM PLATFORM 4 64 3121160 Figure 4 28 UMS Module Location ADE MACHINES NON ADE MACHINES...
Страница 425: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 3121160 5 81 Figure 5 131 Variable Displacement Pump Rexroth...
Страница 443: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 3121160 5 99 Figure 5 146 Fault Logic Troubleshooting...
Страница 444: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 5 100 3121160 Figure 5 147 Fault Logic Troubleshooting...
Страница 445: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 3121160 5 101 Figure 5 148 Fault Logic Troubleshooting...
Страница 460: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 5 116 3121160 NOTES...
Страница 467: ...SECTION 6 JLG CONTROL SYSTEM 3121160 6 7 Figure 6 2 ADE Block Diagram...
Страница 471: ...SECTION 6 JLG CONTROL SYSTEM 3121160 6 11 Figure 6 6 Analyzer Flow Chart Prior to Version 5 X Software Sheet 4 of 4...
Страница 473: ...SECTION 6 JLG CONTROL SYSTEM 3121160 6 13 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4...
Страница 534: ...SECTION 6 JLG CONTROL SYSTEM 6 74 3121160 NOTES...
Страница 545: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121160 7 11 Figure 7 15 Connector Installation...
Страница 580: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 46 3121160 NOTES...
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