SECTION
4
- BOO
M
& PLATFOR
M
4-68
3121160
Turntable Sensor Faulted
8/1 TURNTABLE FAULTED
If the system detects that the Chassis tilt sensor frequency out-
side the 100Hz +/- 5Hz range or the duty cycle is outside 50% +/-
21% range the control system shall report a fault.
Solution:
• Inspect wire harness going to the sensor and UMS module.
• Inspect sensor mounting.
• Replace sensor.
EEPROM checksums failure
9/9 EEPROM FAILURE – CHECK ALL SETTINGS
A critical failure occurred with the EEPROM. Personalities,
machine configuration digits, etc. may be reset to default values
and should be checked.
Solution:
• Contact JLG if message is reoccurring.
4.19 UMS TROUBLESHOOTING AND FAULT
MESSAGES-ADE MACHINES
Backward Stability Concern Message
2/5 UMS SENSOR BACKWARD LIMIT REACHED
When the upright angle relative to the turntable is higher than
+2.5° (away from the work platform), tower lift down will be dis-
allowed immediately. Tower Lift Down will be re-allowed when
the upright angle relative to the turntable is less than 2.0
. If
Tower Lift Down is disabled for more than 1.5 seconds, the
ground boom malfunction indicator lamp, upright tilted lamp
and platform alarm will light/sound continually and a fault shall
be raised. These conditions will be latched along with Tower Lift
Down until the upright angle is less than 2.0
for 2 seconds and
the Tower Lift Down command is returned to neutral.
Solution:
• Inspect sensor mounting.
• Verify sensor calibration on level pad.
• Follow the corrective action listed on decal 1702265
located near the red knob of the machine.
• Inspect machine hydraulics.
Forward Stability Concern Message
2/5 UMS SENSOR FORWARD LIMIT REACHED
When the upright angle relative to the turntable is less than –4.0°
for longer than 1.5 seconds, the ground control boom malfunc-
tion indicator lamp, the platform malfunction indicator lamp,
and platform alarm will light/sound continually and a fault will
be raised. The light/alarm signal will stop only when the upright
angle reaches values greater than –3.0° for 2 seconds.
Solution:
• Inspect sensor mounting.
• Verify sensor calibration on level pad.
• Tower lift down.
• Inspect machine hydraulics.
Auto Detection Input Low Message
2/5 AUTO DETECTION INPUT LOW
If the UMS detects a valid ground module software version but
digital input 2 is not tied high the UMS module shall report a
fault.
Solution:
• Inspect wire harness, there should be 12 volts going into
pin J1-5 (black connector) of UMS module.
UMS Sensor Communications lost
6/6 UMS SENSOR COMMUNICATIONS LOST
If the UMS detects a valid ground module software version but
digital input 2 is not tied high the UMS module shall report a
fault.
Solution:
• Inspect wire harness; CANbus communications are on pins
J2-9 & J2-10 (gray connector) of the UMS module.
• Using access level 1 of the UMS module, under “DIAGNOS-
TICS” CAN, RX/SEC and TX/SEC should be values greater
than 0. Also “BUS OFF:” and “BUS ERR:” should be 0 and
“PASSIVE:” should be a low value.
Содержание 740AJ
Страница 1: ...Service and Maintenance Manual Model 740AJ Prior to S N 0300185827 P N 3121160 October 24 2017 AS NZS...
Страница 2: ......
Страница 51: ...SECTION 2 GENERAL 3121160 2 11 Figure 2 2 Engine Operating Temperature Specifications Ford 4150548 E...
Страница 55: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 3 This page left blank intentionally...
Страница 56: ...SECTION 3 CHASSIS TURNTABLE 3 4 3121160 1 Figure 3 2 Axle and Steering Installation Sheet 1 of 2 0258286 C...
Страница 100: ...SECTION 3 CHASSIS TURNTABLE 3 48 3121160 Figure 3 37 Swing Bearing Tolerance Boom Placement Sheet 1 of 2...
Страница 101: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 49 Figure 3 38 Swing Bearing Tolerance Boom Placement Sheet 2 of 2...
Страница 116: ...SECTION 3 CHASSIS TURNTABLE 3 64 3121160 Figure 3 44 Swing Hub Prior to SN 0300074383...
Страница 124: ...SECTION 3 CHASSIS TURNTABLE 3 72 3121160 Figure 3 45 Swing Drive Hub Fairfield SN 0300074383 through 0300134352...
Страница 180: ...SECTION 3 CHASSIS TURNTABLE 3 128 3121160 1 Figure 3 66 Auxiliary Pump Location 1 AuxiliaryPump 2 HydraulicTank...
Страница 203: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 151 Figure 3 77 EFI Component Location...
Страница 206: ...SECTION 3 CHASSIS TURNTABLE 3 154 3121160 Figure 3 78 ECM EPM Identification ECM EPM...
Страница 213: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 161 Megajector Regulator LockoffSolenoid Figure 3 80 LPG System Components Mixer...
Страница 219: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 167 Figure 3 81 Check Out and Initial Start Up Procedures...
Страница 224: ...SECTION 3 CHASSIS TURNTABLE 3 172 3121160 Figure 3 83 Deutz EMR 2 Troubleshooting Flow Chart...
Страница 225: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 173 Figure 3 84 Deutz EMR 2 Vehicle Side Connection Diagram...
Страница 226: ...SECTION 3 CHASSIS TURNTABLE 3 174 3121160 Figure 3 85 Deutz EMR 2 Engine Side Connection Diagram Sheet 1 of 2...
Страница 227: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 175 Figure 3 86 Deutz EMR 2 Engine Side Connection Diagram Sheet 2 of 2...
Страница 228: ...SECTION 3 CHASSIS TURNTABLE 3 176 3121160 Figure 3 87 EMR 2 Engine Plug Pin Identification...
Страница 229: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 177 Figure 3 88 EMR 2 Vehicle Plug Pin Identification...
Страница 230: ...SECTION 3 CHASSIS TURNTABLE 3 178 3121160 Figure 3 89 EMR2 Fault Codes Sheet 1 of 5...
Страница 231: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 179 Figure 3 90 EMR2 Fault Codes Sheet 2 of 5...
Страница 232: ...SECTION 3 CHASSIS TURNTABLE 3 180 3121160 Figure 3 91 EMR2 Fault Codes Sheet 3 of 5...
Страница 233: ...SECTION 3 CHASSIS TURNTABLE 3121160 3 181 Figure 3 92 EMR2 Fault Codes Sheet 4 of 5...
Страница 234: ...SECTION 3 CHASSIS TURNTABLE 3 182 3121160 Figure 3 93 EMR2 Fault Codes Sheet 5 of 5...
Страница 303: ...SECTION 4 BOOM PLATFORM 3121160 4 31 Figure 4 20 Rotator Assembly HELAC...
Страница 335: ...SECTION 4 BOOM PLATFORM 3121160 4 63 THIS SENSOR ON NON ADE MACHINES ONLY Figure 4 27 UMS Sensor Location...
Страница 336: ...SECTION 4 BOOM PLATFORM 4 64 3121160 Figure 4 28 UMS Module Location ADE MACHINES NON ADE MACHINES...
Страница 425: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 3121160 5 81 Figure 5 131 Variable Displacement Pump Rexroth...
Страница 443: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 3121160 5 99 Figure 5 146 Fault Logic Troubleshooting...
Страница 444: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 5 100 3121160 Figure 5 147 Fault Logic Troubleshooting...
Страница 445: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 3121160 5 101 Figure 5 148 Fault Logic Troubleshooting...
Страница 460: ...SECTION 5 BASIC HYDRAULIC INFORMATION AND SCHEMATICS 5 116 3121160 NOTES...
Страница 467: ...SECTION 6 JLG CONTROL SYSTEM 3121160 6 7 Figure 6 2 ADE Block Diagram...
Страница 471: ...SECTION 6 JLG CONTROL SYSTEM 3121160 6 11 Figure 6 6 Analyzer Flow Chart Prior to Version 5 X Software Sheet 4 of 4...
Страница 473: ...SECTION 6 JLG CONTROL SYSTEM 3121160 6 13 Figure 6 8 Analyzer Flow Chart Version 5 X Software Sheet 2 of 4...
Страница 534: ...SECTION 6 JLG CONTROL SYSTEM 6 74 3121160 NOTES...
Страница 545: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 3121160 7 11 Figure 7 15 Connector Installation...
Страница 580: ...SECTION 7 BASIC ELECTRICAL INFORMATION SCHEMATICS 7 46 3121160 NOTES...
Страница 581: ......