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Goodrive300-01A series VFD for air compressor

Fault information and fault handling

-104-

Fault

code

Fault type

Possible cause

Solution

• Motor parameters are set

improperly.

• The deviation between the

parameters obtained from

autotuning and the

standard parameter is

huge.

• Autotuning timeout.

nameplate parameters

correctly.

• Empty the motor load and

identify again.

• Check the motor wiring and

parameter setup.

• Check whether upper limit

frequency is larger than 2/3

of the rated frequency.

EEP

EEPROM

operation error

• Error occurred to the

writing/reading of control

parameters.

• EEPROM damaged.

• Press STOP/RST to reset.
• Replace the main control

board.

PIDE

PID feedback

offline fault

• PID feedback offline.
• PID feedback source

disappears

• Check PID feedback signal

wire.

• Check PID feedback source

END

Running time

reached

The actual running time of the

VFD is larger than the

internally set time.

• Ask supplier for help.
• Adjust the set running time.

OL3

Electronic

overload fault

The VFD reports overload

pre-alarm according to the

set value.

Check the load and overload

pre-alarm threshold.

IOV

Input overvoltage

Input grid overvoltage.

Input overvoltage threshold

(P18.46) is set improperly.

• Check the input grid power

supply.

• Check the installation and

wiring.

• Ensure the setting value of

P18.46 is proper.

IUV

Input undervoltage

Input grid undervoltage.

Input undervoltage threshold

(P18.47) is not set improperly.

• Check the input grid power

supply.

• Check the installation and

wiring.

• Ensure the setting value of

P18.47 is proper.

ETH1

To-ground

short-circuit fault 1

• VFD output is short

circuited to ground.

• Current detection circuit is

• Check whether motor wiring

is normal/motor is short

circuited to ground.

Содержание GD300-01A

Страница 1: ......

Страница 2: ...Goodrive300 01A series VFD for air compressor Change history No Change description Version Release date 1 First release V1 0 November 2020 2...

Страница 3: ...le realizing excellent variable frequency control GD300 01A VFD has undergone compatibility test with multiple mainstream motor or master manufacturers based on the application features and actual nee...

Страница 4: ...1 3 1 2 Main circuit terminal diagram 13 3 2 Control circuit wiring and terminal description 21 4 Commissioning instruction 25 4 1 Commissioning instruction for the dual VFD air compressor 25 4 1 1 Wi...

Страница 5: ...agram 111 A 2 External keypad installation dimensions 111 A 3 Wall installation dimensions of 380V 440V VFDs 112 A 4 Flange installation dimensions of 380V 440V VFDs 115 A 5 Wall installation dimensio...

Страница 6: ...urrent transformer of the fan 168 C 3 Parameter setup of current transformer of the fan 169 Appendix D Communication protocol 170 D 1 Application mode 170 D 2 RTU command code and communication data 1...

Страница 7: ...professional electrical and safety training and obtained the certificates and must be familiar with all steps and requirements of equipment installing commissioning running and maintaining and capable...

Страница 8: ...asurements to prevent electrostatic discharge when performing related operations 1 4 1 Delivery and installation Do not install the VFD on inflammables In addition prevent the VFD from contacting or a...

Страница 9: ...rt up by itself when P01 21 1 Do not get close to the VFD and motor The VFD cannot be used as Emergency stop device The VFD cannot be used to brake the motor suddenly A mechanical brake device must be...

Страница 10: ...t of the VFD by megameter Take anti static measures on the VFD and internal parts during maintenance and component replacement 1 4 4 Scrap treatment There are heavy metals in the VFD Treat with it as...

Страница 11: ...ent A Refer to section 2 4 Rated specifications Rated output power kW Refer to section 2 4 Rated specifications Output frequency Hz 0 400Hz Low voltage DC power supply output 24V DC power 24W rated va...

Страница 12: ...g PE CGND Others Installation mode Wall installation flange installation Temperature of running environment 10 50 C derating is required if the ambient temperature exceeds 40 C derate by 1 for every i...

Страница 13: ...del description The model code contains product information Users can find the model code on the VFD nameplate or simple nameplate GD300 01A 022G 4 E Figure 2 2 Product model Table 2 1 Model descripti...

Страница 14: ...G 4 E GD300 01A 022G 2 E 22 87 80 Same with GD300 01A 045G 4 E GD300 01A 030G 2 E 30 106 110 Same with GD300 01A 055G 4 E GD300 01A 037G 2 E 37 140 130 Same with GD300 01A 075G 4 E GD300 01A 045G 2 E...

Страница 15: ...30 425 GD300 01A 250G 4 E 250 485 480 GD300 01A 280G 4 E 280 545 530 GD300 01A 315G 4 E 315 610 600 GD300 01A 350G 4 E 350 625 650 GD300 01A 400G 4 E 400 715 720 GD300 01A 500G 4 E 500 890 860 Note Ra...

Страница 16: ...300 01A 250G 6 E 250 255 270 GD300 01A 280G 6 E 280 286 300 GD300 01A 315G 6 E 315 334 350 GD300 01A 350G 6 E 350 360 380 GD300 01A 400G 6 E 400 411 430 GD300 01A 500G 6 E 500 518 540 GD300 01A 560G 6...

Страница 17: ...0 PB R S T U V W Figure 3 1 Main circuit wiring diagram for 7 5kW VFD models Note DC reactors are optional parts for 7 5kW VFD models and can be built into the models R S T U V W Figure 3 2 Main circu...

Страница 18: ...andard configuration P1 R S T U V W Figure 3 4 Main circuit wiring diagram for 132 500kW VFD models Note DC reactors are optional parts for 132 500kW VFD models and can be externally connected For VFD...

Страница 19: ...en P1 and DC reactors are optional parts 3 1 2 Main circuit terminal diagram Figure 3 6 Main circuit terminal diagram for 380V 7 5kW VFD models Figure 3 7 Main circuit terminal diagram for 380V 11 15k...

Страница 20: ...mpressor Wiring instruction 14 Figure 3 9 Main circuit terminal diagram for 380V 30 37kW VFD models Figure 3 10 Main circuit terminal diagram for 380V 45 55kW VFD models Figure 3 11 Main circuit termi...

Страница 21: ...ive300 01A series VFD for air compressor Wiring instruction 15 Figure 3 12 Main circuit terminal diagram for 380V 90 110kW VFD models Figure 3 13 Main circuit terminal diagram for 380V 132 200kW VFD m...

Страница 22: ...rcuit terminal diagram for 380V 220 350kW VFD models Figure 3 15 Main circuit terminal diagram for 380V 400 500kW VFD models Table 3 1 Screw specification and torque of main circuit terminals Power ra...

Страница 23: ...2kW and higher R S T Main circuit power input 3PH AC input terminals connected to the grid P1 None DC reactor terminal 1 P1 and connect to DC reactor terminals None Reserved DC reactor terminal 2 None...

Страница 24: ...essor Wiring instruction 18 Figure 3 16 Main circuit terminal diagram for 660V 22 45kW VFD models Figure 3 17 Main circuit terminal diagram for 660V 55 132kW VFD models Figure 3 18 Main circuit termin...

Страница 25: ...rcuit terminal diagram for 660V 250 350kW VFD models Figure 3 20 Main circuit terminal diagram for 660V 400 630kW VFD models Table 3 3 Screw specification and torque of main circuit terminals Power ra...

Страница 26: ...her R S T Main circuit power input 3PH AC input terminals connected to the grid P1 Reserved DC reactor terminal 1 P1 and connect to DC reactor terminals Reserved DC reactor terminal 2 Reserved Reserve...

Страница 27: ...1 P1 PTA1 PTB1 24V 0V 485 485 AO1 GND RO1A RO1C RO2A V P1 I 485 COM 24V J9 J8 J2 J4 J11 Expansion card interface CN11 CN3 T S R CN12 CN8 J3 Keypad CN6 Keypad CN2 Serial download RO2B CN7 CN4 PW 24V OU...

Страница 28: ...input 3 Resolution 5mV minimum value 4 Error 1 25 C P1 Digital input output S1 Digital input 1 1 Internal impedance 3 3k 2 12 30V voltage input is acceptable 3 Max input frequency 1kHz You can select...

Страница 29: ...selection terminal You can select internal power NPN mode or external power PNP mode through J9 The default is internal power NPN mode J8 P1 Analog signal selection terminal I corresponds to current...

Страница 30: ...nces occur to communication you can short connect the jumper J10 to PE so as to help the communication cable shielding layer connect to PE COM 24V PW COM 24V S1 S2 J9 COM 24V PW COM 24V S1 S2 24V J9 F...

Страница 31: ...Cooling fan Start stop signal Analog output Fan fault COM S2 RO1A RO1C Fan VFD HMI IoT module Figure 4 1 Wiring diagram for dual VFD air compressor system 4 1 2 Commissioning steps for the dual VFD a...

Страница 32: ...e300 01A series VFD for air compressor Commissioning instruction 26 Figure 4 2 Login interface 3 Click Enter IN to enter the working environment interface as shown in Figure 4 3 Figure 4 3 Working int...

Страница 33: ...k System config on the touch screen to enter the system configuration interface as shown in Figure 4 5 Figure 4 5 System configuration interface Click Able for the fan VFD and perform commissioning ac...

Страница 34: ...quency rated power rated voltage rated current rated rotational speed and carrier frequency Figure 4 6 Main motor parameter setting interface Set motor parameters according to the actual motor namepla...

Страница 35: ...completes the related parameter configuration automatically Step 3 Click Next to enter Parameters Configuration or click Back to return to system configuration On the system configuration interface c...

Страница 36: ...ck Jog for the main motor to determine the motor rotation direction click Load or Unload to test the action of solenoid valve Click Return to enter system configuration then click Menu to return to th...

Страница 37: ...the interface is displayed as shown in Figure 4 11 Figure 4 11 Maintenance parameter interface 8 Choose Protect parameter in the menu and the interface is displayed as shown in Figure 4 12 Figure 4 1...

Страница 38: ...mpressor Commissioning instruction 32 Figure 4 13 Running information interface 10 After adjusting user parameters factory parameters and maintenance parameters according to the manual return to Works...

Страница 39: ...kup plan PT100 Discharge pressure Contactor coil Ib Ic Ia Oil gas temperature M Cooling fan Current transformer used to KM KM S2 COM FR FR 485 485 0V 24V CGND PE KM Fan fault Main motor HMI Multi func...

Страница 40: ...Parameters Set the fan rated current according to the fan nameplate Figure 4 16 Fan parameter interface 3 After adjusting user parameters factory parameters and maintenance parameters according to the...

Страница 41: ...P00 group Basic functions Function code Name Description Default Modify P00 00 Speed control mode 0 SVC mode 0 applicable to AM SM 1 SVC mode 1 applicable to AM 2 V F control Note AM Asynchronous Mot...

Страница 42: ...equency source through P00 09 0 P00 07 Setting channel of B frequency command 2 P00 08 Reference object of B frequency command 0 Max output frequency 1 A frequency command 0 P00 09 Combination mode of...

Страница 43: ...k in communication mode 4 Start stop the VFD with one click in terminal mode Note Though restoring to default values is enabled the motor parameters in P02 group remain unchanged P18 04 P18 28 P18 29...

Страница 44: ...h a delay 0 P01 15 Stop speed 0 00 100 00Hz 5 00Hz P01 16 Stop speed detection mode 0 Detect as per the set speed value judge the ramps frequency 1 Detect as per the speed feedback value valid for vec...

Страница 45: ...Description Default Modify P02 00 Type of motor 1 0 Asynchronous motor AM 1 Synchronous motor SM 0 P02 01 Rated power of AM 1 0 1 3000 0kW Model depended P02 02 Rated frequency of AM 1 0 01Hz P00 03...

Страница 46: ...1 0 0 100 0 68 0 P02 13 Magnetic saturation coefficient 3 of iron core of AM 1 0 0 100 0 57 0 P02 14 Magnetic saturation coefficient 4 of iron core of AM 1 0 0 100 0 40 0 P02 15 Rated power of SM 1 0...

Страница 47: ...7 Overload protection coefficient of motor 1 Motor overload multiple M Iout In K In is rated motor current Iout is VFD output current K is motor overload protection coefficient A smaller value of K in...

Страница 48: ...cription Default Modify P03 00 Speed loop proportional gain 1 0 200 0 20 0 P03 01 Speed loop integral time 1 0 000 10 000s 0 200s P03 02 Low point frequency for switching 0 00Hz P03 05 5 00Hz P03 03 S...

Страница 49: ...eference Motor power 2000 1000 7 5 22kW 2500 1500 30 37kW 3000 1500 45 90kW 3500 2000 110 132kW 4000 2000 160 315 kW Model depended P03 10 ACR integral coefficient I Model depended P03 11 Torque setti...

Страница 50: ...17 1 P1 100 corresponding to the max frequency 2 Reserved 3 P2 100 corresponding to the max frequency 4 5 Reserved 6 Modbus communication same as the above 7 9 Reserved 0 P03 16 Forward rotation upper...

Страница 51: ...s the motor rated current 4 Reserved 5 Modbus communication same as the above 6 8 Reserved 0 P03 20 Electromotive torque upper limit set through keypad 0 0 300 0 of the motor rated current 180 0 P03 2...

Страница 52: ...F curve 2 5 Reserved 0 P04 01 Torque boost of motor 1 0 0 automatic 0 1 10 0 0 0 P04 02 Torque boost cut off of motor 1 0 0 50 0 relative to rated frequency of motor 1 20 0 P04 03 V F frequency point...

Страница 53: ...motor 1 0 00Hz P00 03 max output frequency 30 00Hz P04 26 Energy saving run 0 Disable 1 Automatic energy saving run 0 P04 33 Weakening coefficient in constant power zone 1 00 1 30 1 00 P04 34 Reactiv...

Страница 54: ...Fan running control signal 49 Solenoid valve control signal 50 Cooling fan control signal of main motor 51 PTC signal 52 Low water level detection only for water lubrication 53 Medium water level det...

Страница 55: ...wire control 2 0 P05 14 S1 switch on delay 0 000 50 000s 0 000s P05 15 S1 switch off delay 0 000 50 000s 0 000s P05 16 S2 switch on delay 0 000 50 000s 0 000s P05 17 S2 switch off delay 0 000 50 000s...

Страница 56: ...er limit P05 32 10 00V 10 00V P05 35 Corresponding setting of P1 upper limit 100 0 100 0 100 0 P05 36 P1 input filter time 0 000s 10 000s 0 200s P05 37 PT1 lower limit 0 00V P05 39 0 00V P05 38 Corres...

Страница 57: ...Note When switching the P1 analog input type it is necessary to ensure that the position of P1 jumper cap on the main control board is correct In addition you need to modify P05 52 otherwise deviation...

Страница 58: ...control only for air compressors 28 Loading valve control output only for air compressors 29 Master cooling fan control 30 System fault only for air compressors 31 Water shut off valve control only f...

Страница 59: ...0 000s P06 09 RO3 switch off delay 0 000 50 000s 0 000s P06 10 RO1 switch on delay 0 000 50 000s 0 000s P06 11 RO1 switch off delay 0 000 50 000s 0 000s P06 12 RO2 switch on delay 0 000 50 000s 0 000...

Страница 60: ...mmunication 15 Value 2 set through Modbus communication 16 21 Reserved 22 Torque current relative to three times the rated current of the motor 23 Ramp reference frequency with sign 24 Temperature PID...

Страница 61: ...otherwise deviation may occur in the accuracy of the AO1 analog output 0 P07 group HMI Function code Name Description Default Modify P07 00 User password 0 65535 0 P07 01 Function parameter copy 0 No...

Страница 62: ...ypad Terminal 2 Keypad Communication 3 Keypad Communication 0 P07 04 Stop function selection of STOP RST 0 Valid only for keypad control 1 Valid both for keypad and terminal control 2 Valid both for k...

Страница 63: ...cy Hz on frequency blinks slowly BIT1 Bus voltage V on BIT2 Input terminal state BIT3 Output terminal state BIT4 PID reference value blinks BIT5 PID feedback value on BIT6 Torque setting value on BIT7...

Страница 64: ...7 VFD model 0 G type P07 18 Rated VFD power 0 4 3000 0kW P07 19 Rated VFD voltage 50 1200V P07 20 Rated VFD current 0 1 6000 0A P07 21 Factory barcode 1 0x0000 0xFFFF P07 22 Factory barcode 2 0x0000 0...

Страница 65: ...2 17 External fault EF 18 RS485 communication fault CE 19 Current detection fault ItE 20 Motor autotuning fault tE 21 EEPROM operation fault EEP 22 PID feedback offline fault PIDE 23 Reserved 24 Runni...

Страница 66: ...fault 0 0 P07 37 Bus voltage at present fault 0 0 P07 38 Max temperature at present fault 0 0 P07 39 Input terminal status at present fault 0 P07 40 Output terminal status at present fault 0 P07 41 R...

Страница 67: ...rrent at 2nd last fault 0 P07 53 Bus voltage at 2nd last fault 0 0 P07 54 Max temperature at 2nd last fault 0 0 P07 55 Input terminal status at 2nd last fault 0 P07 56 Output terminal status at 2nd la...

Страница 68: ...oop proportional gain 0 20000 1000 P08 21 High frequency current loop integral time 0 20000 1000 P08 23 High frequency current loop switching frequency 0 0 100 0 max output frequency P00 03 100 0 P08...

Страница 69: ...l 1 0 1 3600 0s 5 0s P08 30 Frequency decrease ratio in drop control 0 00 50 00Hz 0 00Hz P08 32 FDT1 electrical level detection value 0 00 P00 03 max output frequency 50 00Hz P08 33 FDT1 lagging detec...

Страница 70: ...cy enabling selection 0 Both key and digital potentiometer adjustments are valid 1 Only keys adjustment is valid 2 Only digital potentiometer adjustment is valid 3 Neither key nor digital potentiomete...

Страница 71: ...lid 1 Valid during running cleared after stop 2 Valid during running cleared after a stop command is received 0x000 P08 45 UP terminal frequency incremental change rate 0 01 50 00Hz s 0 50Hz s P08 46...

Страница 72: ...nt indicates a stronger brake intensity 0 P08 51 VFD input power factor 0 00 1 00 0 56 P09 group PID control Function code Name Description Default Modify P09 00 PID reference source 0 Keypad digits P...

Страница 73: ...tput frequency command by the proportional regulator ignoring integral and differential actions is the max frequency P00 03 when the deviation between PID feedback quantity and reference quantity is 1...

Страница 74: ...response speed Setting range 0 001 10 000s 0 100s P09 08 Final limit of PID control deviation It means the max allowed deviation quantity of the PID system feedback value relative to closed loop refer...

Страница 75: ...t phase loss software protection Note LED ones place detects input phase loss by phase sequence detection circuit LED tens 0 Disable output phase loss protection 1 Enable output phase loss protection...

Страница 76: ...ate at current limit 0 00 50 00Hz s 10 00Hz s P11 08 Pre alarm selection for VFD motor overload underload 0x000 0x131 LED ones 0 Motor overload underload pre alarm relative to the motor rated current...

Страница 77: ...c reset period 0x00 P11 14 Speed deviation detection value 0 0 50 0 10 0 P11 15 Speed deviation detection time 0 0 10 0s Speed deviation protection is disabled when P11 15 is set to 0 0 0 5s P11 16 Au...

Страница 78: ...djustment detection time The function code is used to adjust the responsiveness of anti maladjustment function If the load inertia is large increase the value of P13 11 properly however the responsive...

Страница 79: ...for RTU 5 Odd parity O 8 2 for RTU 1 P14 03 Communication response delay 0 200ms 5ms P14 04 Communication timeout time 0 0 invalid 0 1 60 0s 0 0s P14 05 Transmission error processing 0 Alarm and coas...

Страница 80: ...er 300 0 300 0 relative to rated motor power 0 0 P17 09 Output torque 250 0 250 0 0 0 P17 10 Estimated motor frequency 0 00 P00 03 0 00Hz P17 11 DC bus voltage 0 0 2000 0V 0V P17 12 Digital input term...

Страница 81: ...0 P18 38 When the input voltage of P2 is larger than 9 8V or less than 1V it indicates pressure signal fault occurs Setting range 0 00 10 00V 0 00V P17 22 PT2 input voltage Display analog input volta...

Страница 82: ...inkage 0 0 200 0 0 0 P17 33 Exciting current reference 3000 0 3000 0A 0 0 P17 34 Torque current reference 3000 0 3000 0A 0 0 P17 35 AC incoming current 0 0 5000 0A 0 0 P17 36 Output torque 3000 0Nm 30...

Страница 83: ...n zero value P19 group Air compressor status viewing is valid 0 P18 01 Sleep function selection 0 Invalid 1 Sleep mode 1 2 Sleep mode 2 Note When sleep function is valid and unloading conditions are f...

Страница 84: ...and the air compressor supplies air as normal if the discharge pressure is higher than P18 05 unloading automatically If sleep function is valid P18 01 1 the VFD enters sleep state if the discharge p...

Страница 85: ...running The output working frequency allowed during no load of air compressor 38 00 Hz P18 13 No load delay When sleep function is valid after unloading the VFD runs at no load frequency in the time s...

Страница 86: ...the system indicates temperature alarm by setting BIT11 of P19 13 to 1 and emergency stop will be applied When machine head temperature is lower than P18 21 the system indicates low temperature pre al...

Страница 87: ...e detection circuit before shipment Connect to the resistor whose resistance is the same with that of PT100 at 20 C read the voltage value of P17 20 and input it to P18 28 Connect to the resistor whos...

Страница 88: ...pansion card so P18 32 and P18 33 make sense only when an expansion card is connected If no expansion card is connected both parameters are 0 3 41V P18 33 PT2 calibration voltage 2 120 7 42V P18 34 Au...

Страница 89: ...sure pre alarm by setting BIT7 of P19 14 to 1 0 90Mpa P18 41 Auxiliary pressure alarm 0 00 20 00 When P18 39 is enabled and the auxiliary pressure is larger than P18 41 the system indicates pressure a...

Страница 90: ...will be set to 1 0 P18 46 Input overvoltage threshold 0 2000V 484V P18 47 Input undervoltage threshold 0 2000V 250V P19 group Air compressor status viewing Function code Name Description Default Modif...

Страница 91: ...ime of part 5 0 P19 10 Actual output power of the motor Display output power of the motor it can be calibrated by P18 22 Range 0 0 6553 5kW 0 0kW P19 11 Present pressure Display the discharge pressure...

Страница 92: ...ault 0 Normal BIT1 Oil filter blockage signal 1 Fault 0 Normal BIT2 Separator blockage signal 1 Fault 0 Normal BIT3 Precision splitter blockage signal 1 Fault 0 Normal BIT4 External fault signal 1 1 F...

Страница 93: ...tenance reminder of part 4 1 Maintenance required 0 Normal BIT4 Maintenance reminder of part 5 1 Maintenance required 0 Normal BIT5 Auxiliary pressure signal 1 Auxiliary pressure signal fault 0 Normal...

Страница 94: ...19 18 Restart count down Display the remaining time of restart delay After the system stops it will enter restart delay state and restart count down to prevent immediate restart After restart delay ti...

Страница 95: ...rature Display the auxiliary temperature value detected at present P18 28 0 150 P17 20 20 PT1 input voltage Present auxiliary temperature P19 21 P18 29 P18 32 0 150 P17 22 20 PT2 input voltage Present...

Страница 96: ...1 Starting detection time of water lubrication 0 65535 Unit s 60 P20 02 Reserved 0 65535 Unit s 0 P20 03 Time for replenishing water 0 65535 Unit s 1000 P20 04 Time for discharging water 0 65535 Unit...

Страница 97: ...alarm BIT15 Water discharging delay alarm P20 08 Starting temperature of water heater valve 20 150 5 P20 09 Stopping temperature of water heater valve 20 150 20 P20 10 Alarm temperature of low ambient...

Страница 98: ...values this value will stay in currently set value 100 0 P21 05 Calibration coefficient of B phase current of the fan 100 0 P21 06 Calibration coefficient of C phase current of the fan 100 0 P21 10 Al...

Страница 99: ...Sampling value of C phase current zero drift 0 4095 0 P21 20 Fan state 0X0000 0XFFFF Bit0 When it is 1 it indicates that power frequency fan is started 0x0000 P25 group Fault policy Function code Nam...

Страница 100: ...PI Tens Phase loss on output side SPO Hundreds Reserved Thousands Inverter module overheating OH2 0x0002 P25 04 User defined fault action selection 5 0 0x6666 Ones External fault EF Tens RS485 communi...

Страница 101: ...derload fault LL 0x5200 P25 09 User defined fault action selection 10 0 0x6666 Ones Reserved Tens Phase sequence fault PSF Hundreds 3PH current imbalance of the fan SPOF Thousands Fan overload OLF 0x2...

Страница 102: ...nning Sleep Loading delay P18 15 reached Current pressure is larger than loading pressure P18 05 Stop command Enable sleep P18 01 Current pressure is less than loading pressure P18 06 Stop command Res...

Страница 103: ...ration time P00 11 C Constant discharge stage of loading pressure PID regulation is valid D Unloading stage duration includes part of deceleration time P00 12 and P18 13 E Sleep stage the VFD does not...

Страница 104: ...t alternative frequency when a fault occurs If the VFD is in the stopping state a fault is reported and manual reset is required If the VFD is in the running state it runs at the alternative frequency...

Страница 105: ...not deal with the fault during operation when a fault occurs Troubleshooting only during downtime If a fault occurs during operation the fault is not be reported and the VFD still operates normally b...

Страница 106: ...stant speed OV3 10 Bus undervoltage fault UV 11 Motor overload OL1 12 VFD overload OL2 13 Phase loss on input side SPI 14 Phase loss on output side SPO 15 Reserved 16 Inverter module overheating OH2 1...

Страница 107: ...voltage IUV 32 To ground short circuit fault 1 ETH1 33 To ground short circuit fault 2 ETH2 34 Speed deviation fault dEu 35 Mal adjustment fault STo 36 Underload fault LL 37 Reserved 38 Phase sequence...

Страница 108: ...time of the load is too short or the motor starts during the rotating or dynamic brake units needs to be installed OV2 Overvoltage at deceleration OV3 Overvoltage at constant speed OC1 Overcurrent at...

Страница 109: ...blocked or fan damaged Ambient temperature is too high Long time overload running Ventilate the air duct or replace the fan Lower down the ambient temperature OH2 Inverter module overheating EF Extern...

Страница 110: ...k signal wire Check PID feedback source END Running time reached The actual running time of the VFD is larger than the internally set time Ask supplier for help Adjust the set running time OL3 Electro...

Страница 111: ...orrectly Increase maladjustment detection time LL Electronic underload fault The VFD reports underload pre alarm according to the set value Detect the load and underload pre alarm threshold PSF Phase...

Страница 112: ...and the main control board is loosened or disconnected Touch screen communication interrupted 485 communication port is disconnected Check whether communication line is loosened 6 2 Fault contents and...

Страница 113: ...e detected by PT1 is higher than the alarm temperature set by P18 20 Check whether fan control parameters are correct Whether fan operates normally Fan power is too small to dissipate heat effectively...

Страница 114: ...maintenance after stop BIT2 1 Part 3 needs maintenance The running time of part 3 exceeds the time set by P19 02 Carry out maintenance after stop BIT3 1 Part 4 needs maintenance The running time of pa...

Страница 115: ...perature of the fan is set to a too high value Fan power is too small to dissipate heat effectively BIT9 1 Auxiliary pressure alarm The actual voltage detected by P2 is larger than the alarm pressure...

Страница 116: ...pressor Fault information and fault handling 110 P19 14 State type Possible cause Solution enter overtime maintenance stage and hereafter if the running time exceeds the time set by P18 45 again maint...

Страница 117: ...display area Increase decrease key Program exit key Short cut multi function key Run key Function indicator Unit indicator Confirmation key Right shift key Stop fault reset key A 2 External keypad in...

Страница 118: ...112 A 3 Wall installation dimensions of 380V 440V VFDs For VFDs of AC 3PH 380V 15 440V 10 H1 H2 W1 W2 D2 D1 Figure A 1 Wall installation diagram for 380V 7 5kW 37kW VFD models H1 H2 W2 W1 D1 D2 W3 Fi...

Страница 119: ...or Product dimensions 113 Figure A 3 Wall installation diagram for 380V 75kW VFD models Figure A 4 Wall installation diagram for 380V 90kW 110kW VFD models Figure A 5 Wall installation diagram for 380...

Страница 120: ...W 37kW 250 230 400 380 202 123 5 6 M5 45kW 55kW 282 160 226 0 560 542 238 138 9 M8 75kW 370 220 590 572 250 9 M8 90kW 110kW 338 200 554 535 337 9 5 M8 132kW 200kW 500 180 870 850 360 11 M10 220kW 350k...

Страница 121: ...installation dimensions of 380V 440V VFDs For VFDs of AC 3PH 380V 15 440V 10 W1 W2 D1 D2 H1H2 W3 W2 W4 H4 H3 H2 4 R2 5 0 Figure A 9 Flange installation diagram for 380V 7 5kW 55kW VFD models Figure A...

Страница 122: ...266 250 224 13 371 250 350 5 20 5 184 5 104 6 M5 30kW 37kW 316 300 274 13 430 300 410 55 202 118 5 6 M5 45kW 55kW 352 332 306 13 580 400 570 80 238 134 9 M8 75kW 454 425 370 14 5 632 544 380 146 250 1...

Страница 123: ...allation dimensions of 520V 690V VFDs For VFDs of AC 3PH 520V 15 690V 10 Figure A 13 Wall installation diagram for 660V 22kW 132kW VFD models Figure A 14 Wall installation diagram for 660V 160kW 220kW...

Страница 124: ...2 D1 D2 Diameter of mounting hole Screw specification 22 kW 45kW 270 130 555 540 325 7 M6 55kW 132kW 325 200 680 661 365 9 5 M8 160kW 220kW 500 180 870 850 360 11 M10 250kW 350kW 680 230 960 926 380 1...

Страница 125: ...mm Power W1 W2 W3 W4 H1 H2 H3 H4 D1 D2 Diameter of mounting hole Screw specification 22kW 45kW 270 130 261 65 5 555 540 516 17 325 167 7 M6 55kW 132kW 325 200 317 58 5 680 661 626 23 363 182 9 5 M8 1...

Страница 126: ...ight and package dimensions of 380V 440V VFDs For VFDs of AC 3PH 380V 15 440V 10 Product model N W kg G W kg Package dimension mm GD300 01A 7R5G 4 E 5 6 6 6 428x270x328 GD300 01A 011G 4 E 6 6 8 2 485x...

Страница 127: ...C 3PH 520V 15 660V 10 Product model N W kg G W kg Package dimension mm GD300 01A 022G 6 E 30 33 695x410x470 GD300 01A 030G 6 E 30 33 695x410x470 GD300 01A 037G 6 E 30 33 695x410x470 GD300 01A 045G 6 E...

Страница 128: ...combination screws with spring and flat washers Figure B 1 Front view of the multi function expansion card Figure B 2 Back view of the multi function expansion card User defined COM S8 S7 S6 COM PW 2...

Страница 129: ...l input P2 Analog pressure signal 2 1 Input range current voltage is optional 4 20mA 2 10V corresponds to 0 1 6MPa of which P1 is switched via J3 and the default is current type 2 Input impedance 30k...

Страница 130: ...ltage signal and the default is current input signal J4 Internal external power selection terminal You can select internal power NPN mode or external power PNP mode through J4 The default is internal...

Страница 131: ...cover Lower cover screw Upper cover screw Upper cover Keypad 2 Remove one fastening screw and grounding wires on the control board Grounding wires Control board screws 3 Install three hexagonal studs...

Страница 132: ...ansion card and grounding wires and use three M4 8 combination screws with spring and flat washers The installation torque is 10 10 kgf cm Multifunction expansion card screws Multifunction expansion c...

Страница 133: ...ction GD300 01A series VFD supports the use of the optional LCD keypad that uses RS485 communication The LCD keypad can be used to control the start and stop of the VFD read and write the status data...

Страница 134: ...LED blinking in parameter autotuning state TRIP Fault indicator LED on in fault state LED off in normal state LED blinking in pre alarm state QUICK JOG Shortcut key indicator which displays different...

Страница 135: ...uning Stop Reset key In running state you can press this key to stop running or autotuning This key is restricted by P07 04 In fault alarm state this key can be used for reset in any control modes Dir...

Страница 136: ...g the keypad without a bracket Keypad exterior outline 2 M3 8 Tapping screw Panel Keypad 109 3 71 3 28 5 16 8 2 5 109 3 56 6 7 71 3 58 2 4 19 34 4 19 20 4 Figure B 6 LCD keypad structure diagram Custo...

Страница 137: ...ble diagram Table B 5 Wires and terminals Network port diagram Terminal Wire Brown Brown white Green Blue white Blue Green white Orange Orange white 1 2 3 4 5 6 7 8 GND Orange white 1 Twisted pair Ora...

Страница 138: ...2 Ready Device Status Set Alarm Menu 0 Accumulated Run Time P19 16 h Figure B 11 Working environment Parameter Description Device status Ready indicates the device is not started and it does not encou...

Страница 139: ...re alarm is displayed in the pre alarm area but the device continues running Sleep When you choose the sleep function and the master empty load running time reaches the sleep time that is set the devi...

Страница 140: ...nload controls the start or stop of the intake valve in manual loading or unloading mode Start enables you to start the device The device can be started only in standby state Stop enables you to stop...

Страница 141: ...menu interface which contains user parameters maintenance parameters protection parameters running information master parameters fan parameters fault records VFD information and system configuration...

Страница 142: ...ay xxxxxx s No load Delay xxxxxx s Restart Delay xxxxxx s Sleep Function Enable Loading Delay xxxxxx s 03 17 16 02 35 Home Timing switch setting Return Edit User param Sleep Function Enable Load Unloa...

Страница 143: ...a Air supply pressure during stable running The VFD controls the running frequency according to this pressure so as to implement constant pressure for air supply Unloading pressure 0 80 MPa If the pre...

Страница 144: ...s valid only in Enabled state Otherwise the device is not automatically stopped even though the scheduled shutdown time has been set 2 In the user parameter interface you can edit parameters only afte...

Страница 145: ...n Confirm Sleep Function Enable Figure B 19 Sleep function selection interface 03 17 16 02 35 Home Current value Return Clear Accumulated Run Time xxxxx h Figure B 20 Accumulative running time display...

Страница 146: ...0 0 0 0 0 0 0 0 Disable Disable 0 0 0 0 0 0 0 0 Disable Disable 0 0 0 0 0 0 0 0 Disable Disable 0 0 0 0 0 0 0 0 Disable Disable 0 0 0 0 0 0 0 0 Disable Disable Figure B 22 Start stop action selection...

Страница 147: ...the accumulative air filter use time exceeds this value a pre alarm is displayed If this value is set to 0 no pre alarm is displayed Oil filter set time 0 If the accumulative oil filter use time excee...

Страница 148: ...he correct administrator password 03 17 16 02 35 Home Please enter current password Return Confirm 000 0 Figure B 25 Administrator password input interface 03 17 16 02 35 Home Set value Return Confirm...

Страница 149: ...w Temp Protect Thred xxxxxx Auxiliary Press Protection Invalid 03 17 16 02 35 Home Auxiliary Temp Alarm xxxxxx Return Edit Protection param Auxiliary Press Alarm xxx xx MPa Auxiliary Temp Proteciton I...

Страница 150: ...tion Auxiliary pressure prealarm 0 90Mpa When the detected pressure is higher than this pressure a pre alarm is reported This parameter is valid only after it is enabled in system configuration Auxili...

Страница 151: ...Return Confirm Alarm Pressure xx x MPa Max 020 00 MPa Min 000 00 MPa x Figure B 30 Alarm pressure parameter setting interface 03 17 16 02 35 Home Invalid Return Confirm Auxiliary Temp Protection Vali...

Страница 152: ...xx Hz Motor Actual Output Power xxxx x kW Present Pressure xxx xx MPa Figure B 33 Master running information 03 17 16 02 35 Home Fan State Stop Return Fan running info Temperature xxxxxx Fan Phase A...

Страница 153: ...the speed of tracking the set working pressure A greater value indicates a higher speed of tracking and easier oscillation A smaller value indicates a lower speed of tracking and slower adjustment Th...

Страница 154: ...ressure during regulation Empty load running frequency 38 00Hz It indicates the working frequency when the air compressor is empty loaded ACC time Model depended It indicates the time taken by the VFD...

Страница 155: ...Phase C Cur Calib Coeffi xxxx x Figure B 39 Figure B 39 Fan parameter interface Fan parameter Initial value Function Rated fan current 0 0A It is associated with the power frequency fan current detect...

Страница 156: ...u can edit parameters only after entering a correct administrator password 03 17 16 02 35 Home Please enter current password Return Confirm 000 0 Figure B 40 Administrator password input interface 03...

Страница 157: ...urn Select Fault records AirCompressor fault Real time alarm Historical alarm Figure B 43 Fault record interface B 2 5 1 VFD fault interface This interface displays fault information about the VFD You...

Страница 158: ...ce displays all fault records including fault time in real time since the keypad is started If the keypad is re powered on the real time alarm records are cleared but these records have been saved in...

Страница 159: ...B 2 5 4 Historic alarm interface The fault information in the historic alarm interface is the same as that in the real time alarm interface The only difference is that the historic alarm interface al...

Страница 160: ...xx xx Return Master VFD info Present Temperature xxxx x Digital Input Terminal State xxxxxx Digital Output Terminal State xxxxxx Analog P1 xxx xx V Analog PT1 xxx xx V Home Air Compressor Ctrl Mode In...

Страница 161: ...Home Master param setting Return Select Factory debug guide Fan param setting Input channel setting System param setting Set param with one key Debug mode Figure B 51 Factory commissioning wizard int...

Страница 162: ...igure B 52 Master parameter setting interface Step 2 Enter the system parameter setting interface According to the sensor configuration set the pressure sensor parameters temperature sensor parameters...

Страница 163: ...The real time clock function can be used properly only when batteries are available The battery compartment is located on the back of the keypad You only need to remove the lid to check whether batter...

Страница 164: ...rn Confirm Modify password Figure B 54 Password changing interface B 2 7 4 Date and time setting If the keypad time is incorrect you can change the time in the date and time setting interface The year...

Страница 165: ...P00 04 Run freq uplimit Return Select Function code search Function code search P00 0 4 03 17 16 02 35 Home P00 Basic function Return Select Function code search Function code search P 0 0 03 17 16 0...

Страница 166: ...to upload parameters from the connected VFD to the keypad and also allows you to download parameters from the keypad to the connected VFD 03 17 16 02 35 Home Function param copy to store area 1 Return...

Страница 167: ...time you switch between Chinese and English the switching will take effect only after the keypad is powered off and restarted 03 17 16 02 35 Home Chinese Return Select Language setting English B 3 HMI...

Страница 168: ...nt with EN61000 6 2 2005 and EN61000 6 4 2007 Compliant with RoHS lightning surge 1kV group pulse 2kV Static contact 4kV air discharge 8kV Environment requirement Working temperature 0 50 Storage temp...

Страница 169: ...11026 00011 B 3 2 Connection terminals Power supply terminals DB9 serial port RS485 serial port USB Host USB Slave Power supply terminals Pins 1 3 from left to right Pin1 FG Pin2 0V Pin3 DC24V DB9 ser...

Страница 170: ...cted to the touch screen power supply port and DB9 serial port and the other is connected to GD300 01A VFD control board terminal B 3 4 Cable description GND GND 24V 24V Figure B 62 Touch screen 24V p...

Страница 171: ...the cross screwdriver and metal installation snap fit The installation procedure is as follows Step 1 Cut a rectangular installation groove on the operation panel of the control cabinet according to...

Страница 172: ...65L B FLT L04065L B GD300 01A 030G 4 E GD300 01A 037G 4 E FLT P04100L B FLT L04100L B GD300 01A 045G 4 E GD300 01A 055G 4 E FLT P04150L B FLT L04150L B GD300 01A 075G 4 E GD300 01A 090G 4 E FLT P04240...

Страница 173: ...the VFD If the distance between the VFD and motor is 50 meters to 100 meters select the reactor according to the following table If the distance is longer than 100 meters contact INVT s technical supp...

Страница 174: ...is recommended C 2 Wiring of current transformer of the fan The transformer should be purchased by the user The figure below illustrates the wiring precautions for transformer If the transformer actua...

Страница 175: ...cable goes in from P1 and out from P2 and the S1 on output side of R A phase must be connected to la and S2 to lc The S1 on output side of S B phase must be connected to lb and S2 to lc Note 1 Open ci...

Страница 176: ...istance Baud rate bps Max transmission distance 2400 1800m 9600 800m 4800 1200m 19200 600m It is recommended to use shield cables and make the shield layer as the grounding lines during RS485 remote c...

Страница 177: ...the number after the radix point is 06 then the LSB of the parameter is 06 and the function code address is 0506H in hex Similarly the parameter address of P10 01 is 0A01H 2 Address description of ot...

Страница 178: ...r 4 Bit2 1 Torque control 0 Speed control Bit3 1 Power consumption cleared to zero 0 Power consumption not cleared to zero Bit4 1 Pre excitation 0 Pre excitation forbidden Bit5 1 DC brake 0 DC brake f...

Страница 179: ...65535 W 2013H The set maintenance time of part 4 Range 0 65535 W 2014H The set maintenance time of part 5 Range 0 65535 W 2015H Running time of part 1 0 65535 W 2016H Running time of part 2 0 65535 W...

Страница 180: ...onal multi function expansion card 0x0132 R Running frequency 3000H Compatible with CHF100A CHV100 communication address R The set frequency 3001H R Bus voltage 3002H R Output voltage 3003H R Output c...

Страница 181: ...t execute it 02H Illegal data address Some of the operation addresses are invalid or not allowed to access Especially the combination of the register and the transmitting bytes are invalid 03H Illegal...

Страница 182: ...e it is a normal response or some error occurs named as objection response For normal responses the slave shows corresponding function codes digital address or sub function codes as the response For o...

Страница 183: ...er current meter etc the value displayed by these meters after VFD starts is inaccurate The system adopts proximity switch The indicator of proximity switch flickers after VFD starts overturn occurred...

Страница 184: ...etween grounding bar and PE terminal is less than 1 5 The VFD and motor cannot be common grounded along with the communication upper PC PLC HMI touch screen etc It is recommended to connect the VFD an...

Страница 185: ...t be grounded with proper technics As for the setting time of RCD the time limit of preceding action should be longer than the secondary action and time gap between them should be set to a value large...

Страница 186: ...ge current generated by 4kHz carrier frequency against distributed capacitance between motor rotor and stator during charging discharging is quite obvious which may cause mal operation of RCD If such...

Страница 187: ...6 6 0 0 1 0 0 7 6 1...

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