Honda CB HORNET 160R 2015, Руководство по ремонту

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11-7
CRANKCASE/TRANSMISSION/KICKSTARTER
M5 M4
SHIFT DRUM
C2 C3 C1
INSPECTION
GEARS
Check the gear dogs, dog holes and teeth for damage of
excessive wear.
Measure the I.D. of each gear.
SERVICE LIMIT:
M4:
20.05 mm (0.789 in)
M5: 17.05 mm (0.671 in)
C1: 20.55 mm (0.809 in)
C2: 23.07 mm (0.908 in)
C3: 20.07 mm (0.790 in)
BUSHING
Check the bushings for wear or damage.
Measure O.D. of each bushing.
SERVICE LIMIT:
C1:
20.41 mm (0.804 in)
C2 22.95 mm (0.904 in)
Calculate the gear-to-bushing clearance.
SERVICE LIMIT:
C1:
0.10 mm (0.004in)
C2: 0.10 mm (0.004 in)
Measure I.D of each bushing.
C1: 17.04 mm (0.6.71 in)
C2: 20.07 mm (0.790 in)
MAINSHAFT/COUNTERSHAFT
Check the spine grooves and sliding surfaces for abnormal
wear or damage.
Measure the O.D of the mainshaft and countershaft at gear
and bushing sliding areas.
SERVICE LIMIT:
Mainshaft
(at M4 gear bushing):
19.94 mm (0.785 in)
(at M5 gear bushing):
16.93 mm (0.666 in)
Countershaft (at C1 gear bushing):
16.93 mm (0.667 in)
(at C2 gear bushing):
19.94 mm (0.785 in)
Calculate the bushing-to-shaft clearance.
SERVICE LIMIT:
C1:
0.10 mm (0.004 in)
C2: 0.20 mm (0.008 in)
SHIFT DRUM
Inspect the shift drum end for scoring, scratches, or
evidence of sufficient lubrication.
Check the shift drum grooves for abnormal wear or
damage.