Honda CB HORNET 160R 2015, Руководство по ремонту

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GENERAL INFORMATION
CYLINDER/PISTON SPECIFICATIONS
CLUTCH/GEARSHIFT LINKAGE SPECIFICATIONS
ITEM STANDARD SERVICE LIMIT Page NO.
Cylinder
I.D.
57.300 – 57.310 (2.2559 – 2.2563) 57.40 (2.260)
Page 8–2
Out-of-round
–
0.10 (0.004)
Page 8–3
Taper
–
0.10 (0.004)
Page 8–3
Warpage –
0.10 (0.004)
Page 8–3
Piston,
piston pin,
piston ring
Piston O.D. at 10 (0.4) from bottom 57.280 – 57.295 (2.2551 – 2.2557) 57.20 (2.252)
Page 8–4
Piston pin hole I.D.
14.002 – 14.008 (0.5512 – 0.5514) 14.04 (0.553)
Page 8–4
Piston pin O.D.
13.994 – 14.000 (0.5510 – 0.5511) 13.96 (0.550)
Page 8–5
Piston-to-piston pin clearance 0.002 – 0.014 (0.0001 – 0.0006) 0.04 (0.002)
Page 8–5
Piston ring end gap
Top 0.07 – 0.17 (0.002 – 0.0066) 0.40 (0.016)
Page 8–5
Second
0.10 – 0.25 (0.004 – 0.010) 0.40 (0.016)
Page 8–5
Oil (side rail) 0.10 – 0.35 (0.008 – 0.013) 0.85 (0.033)
Page 8–5
Piston ring-to-ring
groove clearance
Top 0.030 – 0.060 (0.0012 – 0.0024) 0.10 (0.004)
Page 8–5
Second
0.015 – 0.050 (0.0006 – 0.0020) 0.10 (0.004)
Page 8–5
Cylinder-to-piston clearance 0.005 – 0.030 (0.0002 – 0.0012) 0.09 (0.004)
Page 8–4
Connecting rod small end I.D.
14.010 – 14.028 (0.5516 – 0.5523) 14.06 (0.554)
Page 8–5
Connecting rod-to-piston pin clearance 0.010 – 0.034 (0.0004 – 0.0013) 0.10 (0.004)
Page 8–5
ITEM STANDARD SERVICE LIMIT Page NO.
Clutch lever free play 10 – 20 (0.4 – 0.8)
– Page 3–22
Clutch
Spring free length
38.4 (1.59) 37.5 (1.47) Page 9–8
Disc thickness 2.92 – 3.08 (0.115 – 0.121) 2.6 (0.10) Page 9–9
Plate warpage
–
0.20 (0.008) Page 9–9
Clutch outer I.D.
23.000 – 23.021 (0.9055 – 0.9063) 23.08 (0.909) Page 9–9
Clutch outer guide
O.D.
22.959 – 22.980 (0.9039 – 0.9047) 22.93 (0.903) Page 9–9
I.D.
16.991 – 17.009 (0.6689 – 0.6696) 17.04 (0.671) Page 9–9
Mainshaft O.D. at clutch outer guide 16.966 – 16.984 (0.6680 – 0.6687) 16.95 (0.667) Page 9–9
ALTERNATOR/STARTER CLUTCH SPECIFICATIONS
ITEM STANDARD SERVICE LIMIT Page NO.
Starter driven gear boss O.D.
45.660 – 45.673 (1.7976 – 1.7981) 45.60 (1.795) Page 10–7
Unit: mm (in)
Unit: mm (in)
Unit: mm (in)