Ref / Pt.No: 294130
Operating Instructions for Safe Use
Fullwood M²erlin
Revision: C
Date: 24-Mar-17
294130
Page 57 of 81
Check laser screen is clean and calibrate
x
x
x
x
x
Check arm movement on all axis to limits
x
x
x
x
x
Check force sensing on all axis
x
x
x
x
x
Check centre box position
x
x
x
x
x
Check under jetters position
x
x
x
x
x
Check in jetters position
x
x
x
x
x
Check brushes move over the cups correctly
x
x
x
x
x
Check all wheel bearings
x
x
x
x
x
Check Cartesian drive belts and rails for damage
x
x
x
x
x
Check Cartesian belt tension
x
x
x
x
x
Teat roll wash line change
x
Cleaning Brushes
Check brushes working correctly
x
x
x
x
x
Check cleaning of brush & chemical injection
x
x
x
x
x
Change teat brush chemical pump tube
x
x
x
x
x
Washing
Check for lime scale build up
x
x
x
x
x
Check operation of all cabinet valves
x
x
x
x
x
Check for water leaks
x
x
x
x
x
Change large peristaltic pump tubes
x
x
Check water temperature during a main clean
x
x
x
x
x
Check Chemical usage
x
x
x
x
x
Check sanitary trap
x
x
x
x
x
Change acid injection periceltic pump tube if fitted
x
x
x
x
x
Feeding System
Check all feed types dispense correctly and calibrate
x
x
x
x
x
Check feed pan operation
x
x
x
x
x
Replace Feed Relays
x
Vacuum System
Check vacuum pump oil system
x
x
x
x
x
Check vacuum level/regulate
x
x
x
x
x
Check vacuum gauge accuracy
x
x
x
x
x
Check oil separator in exhaust (if fitted)
x
x
x
x
x
Clean Servac & service.
x
x
Replace Vacuum Sensor Seal
x
Pulsation System
Measure and record pulsation characteristics
x
x
x
x
x
Change head pulsation tubes
x*
x*
Clean pulsator air filter
x
x
x
x
Replace pulsator air filter
x
Replace pulsator silencer
x
x
Service Legato Life
x
x
Compressed Air
Check M²erlin regulator settings
x
x
x
x
x
Check air pressure switch operation
x
x
x
x
x
Check compressed air filters
x
x
x
x
x
Check compressor service has been completed
x
Check operation of auto drain
x
x
x
x
x
Check oil level in pump
x
x
x
x
x
Check start & stop pressures
x
x
x
x
x
Replace Air Purge Non Return Valves
x
x
x
x
x
Replace main cabinet exhaust air silencer
x*
x*
