Ref / Pt.No: 294130
Operating Instructions for Safe Use
Fullwood M²erlin
Revision: C
Date: 24-Mar-17
294130
Page 56 of 81
13. Service Schedule
The robot requires four services per year to be carried out by suitably trained Technicians.
An additional service is to take place at the end of every 2 year period.
Only the fields marked X are part of the corresponding service.
Fields marked with
X*
are not to be carried out in the first year of service.
M²erlin Service Schedule
Key
x Action Required
x*
Action /Action Required that requires parts but
not in the first year
x Action Required and requires parts
Options
Service Kit Pt No.
2940
12
9401
6
2940
17
2940
18
2940
19
2940
13
Service No.
1
1
2
3
4
2
Yr
Milking Equipment
Check teat cups, change if damaged
x
x
x
x
x
Calibrate 4QC
x
x
x
x
x
Check air bleeds in milk & vacuum chambers
x
x
x
x
x
Check vacuum sensor calibration
x
x
x
x
x
Check/adjust ACR ropes
x
x
x
Change ACR Ropes
x
x
Change diaphragm on milk flow sensor
x
Change O Rings on rope end cover and shell
x
x
x
x
x
Change Rope end covers
x
Check milk and pulsation lines for leaks and splits
x
x
x
x
x
Service milk pump
x
x
x
x
x
Change diaphragms on drain and purge valves
x
Change long milk tubes
x*
x*
Change head milk tubes
x*
x*
Inspect jetter cups
x
x
x
x
Change jetter cups
x
Check/clean spray ball in receiver vessel
x
x
x
x
x
Check operation of milk meter
x
x
x
x
x
Milk meter service
x
Change Milk meter valve service kit
x
x
x
x
Replace milk meter air filter
x
Change flexible collection manifold
x
Check foremilk manifold gaskets
x
Change foremilk manifold gaskets
x
Change Foremilk 11mm Polypropylene Balls
x
Check CrystaLab Rubber connections
x
Change CrystaLab Rubber connections
x
Change Crystalab to receiver milk tube
x
M²erlin Arm
Check teat spray system
x
x
x
x
x
Check for air leaks on compressed air
x
x
x
x
x
