Owner’s Manual and Service Guide
Page iv
TABLE OF CONTENTS
REPAIR ....................................................................................................................................12
LIFTING THE VEHICLE ....................................................................................................................................13
Fig. 14 Lifting the Vehicle .....................................................................................................................13
WHEELS AND TIRES .......................................................................................................................................13
Tire Repair ............................................................................................................................................13
Wheel Installation .................................................................................................................................14
Fig. 15 Wheel Installation .....................................................................................................................14
LIGHT BULB REPLACEMENT ..........................................................................................................................14
Fig. 16 Headlight and Turn Signal Bulb Replacement ..........................................................................14
FUSE REPLACEMENT .....................................................................................................................................14
Fig. 17 Tail and Brake Light Bulb Replacement ...................................................................................15
VEHICLE WITH A DISCHARGED BATTERY ...................................................................................................15
TRANSPORTING VEHICLE .....................................................................................................15
TOWING ............................................................................................................................................................15
NEUTRAL LOCK ...............................................................................................................................................15
Fig. 18 Neutral Lock .............................................................................................................................15
HAULING ...........................................................................................................................................................16
SERVICE AND MAINTENANCE ..............................................................................................16
SERIAL NUMBER LABEL LOCATION ..............................................................................................................17
Fig. 19 Serial Number Plate Location ...................................................................................................17
PERIODIC SERVICE SCHEDULE ...................................................................................................................18
Fig. 20 Periodic Service Schedule .......................................................................................................18
TIRE INSPECTION ............................................................................................................................................19
FOUR CYCLE ENGINE.............................................................................................................20
ENGINE SPECIFICATIONS ...............................................................................................................................20
ENGINE DESCRIPTION ....................................................................................................................................20
CHECKING OIL LEVEL......................................................................................................................................20
Fig. 21 Clean Entire Dipstick.................................................................................................................20
Fig. 22 Check Oil Level on Dipstick ......................................................................................................20
CHANGING THE OIL .........................................................................................................................................20
Fig. 23 Oil Viscosity Chart.....................................................................................................................21
Fig. 24 Cleaning Top of Engine ............................................................................................................21
Fig. 25 Remove Oil Filter ......................................................................................................................21
Fig. 26 Inspect Oil Filter ........................................................................................................................21
Fig. 27 Oil Drain Plug............................................................................................................................22
Fig. 28 Add Engine Oil .............................................................................................................22
STARTER/GENERATOR BELT TENSION ........................................................................................................22
Fig. 29 Check Belt Tension with Guage................................................................................................23
Fig. 30 Check Belt Tension Manually ...................................................................................................23
Fig. 31 Adjust Belt Tension ...................................................................................................................23
ADJUSTING THE BELT .....................................................................................................................................23
BATTERY CLEANING........................................................................................................................................23
Fig. 32 Preparing Acid Neutralizing Solution ........................................................................................24
Fig. 33 Typical Brake Performance Test...............................................................................................24
BRAKES .............................................................................................................................................................24
PERIODIC BRAKE TEST FOR MECHANICAL BRAKES ..................................................................................24
AIR INTAKE AND COOLING FINS ....................................................................................................................25
Fig. 34 Cleaning Cooling System with Air.............................................................................................25
REAR AXLE........................................................................................................................................................25
CHECKING THE LUBRICANT LEVEL ...............................................................................................................25
AIR CLEANER INSPECTION AND REPLACEMENT ........................................................................................25
Fig. 35 Add, Check and Drain Rear Axle Lubricant ..............................................................................26
Fig. 36 Air Cleaner ................................................................................................................................26
LUBRICATION....................................................................................................................................................26
Fig. 37 Lubrication Points .....................................................................................................................27
SPARK PLUGS ..................................................................................................................................................27
Fig. 38 Gapping the Spark Plug...............................................................................................27
DIRECTION SELECTOR....................................................................................................................................27
Содержание REFRESHER 1200
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