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BA-0052

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DIX FDE 100 L
DIX FDE-DN 100 L
DIX FDE-IB (LWL) 100 L
DIX FDE-PB 100 L
DIX FDE-PN (LWL) 100 L

Содержание DIX FDE 100 L

Страница 1: ...secure area for future reference Control Betriebsanleitung F r k nftige Verwendung aufbewahren Steuerung BA 0052 S c h w e i ss e n w e l d i n g w e l d i n g S c h w e i ss e n S c h w e i ss e n DI...

Страница 2: ...t be duplicated translated or reproduced nor shall they be stored processed transmitted or distributed by any electronic means without the prior written permission of DINSE G m b H Ning n tipo de copi...

Страница 3: ...lay signage in the working area to clearly specify where the manual is kept These products comply with 2014 30 EU Electromagnetic compat ibility directive EMC 2014 35 EU Low voltage directive IEC 6097...

Страница 4: ...4 6 2 Rear view 37 4 7 Function description 38 1 Introduction 8 1 1 EC Declaration of conformity DIX FDE 100 L 9 1 2 EC Declaration of conformity DIX FDE DN 100 L 10 1 3 EC Declaration of conformity...

Страница 5: ...s 50 View Protocols 51 Set Fkeys Mode 51 Set Serial Ports 52 Set Time Date 53 5 4 1 Menu button SYS SYSTEM settings Set Beeper 55 Set Screen 56 Removable Media 59 Fail Safe System 63 Clone Unit 67 5 4...

Страница 6: ...e programming level 93 6 3 1 Setting the nominal speed 93 6 3 2 Setting the threading speed 94 6 3 3 Load rename save job 95 Load job 95 Rename job 96 Save job 98 6 3 4 Setting process parameters 100...

Страница 7: ...ting cable 136 DIX WDVK 303 x power supply cable 137 Pin assignment Devicenet connection 138 Appendix B 139 Wiring diagrams 115VAC 139 Power supply 139 Voltage distribution 140 X3 connection drive 142...

Страница 8: ...rade machines Please contact the DINSE distributor of your country if you have any questions or requests regarding equipment and supplies 1 Introduction 1 Einleitung Sie haben ein DINSE Qualit tsprodu...

Страница 9: ...e conformidad DIX FDE 100 L 1 Introduction 1 1 EC Declaration of conformity DIX FDE 100 L 1 Einleitung 1 1 EG Konformit tserkl rung DIX FDE 100 L S c h w e i ss e n w e l d i n g w e l d i n g S c h w...

Страница 10: ...formidad DIX FDE DN 100 L 1 Introduction 1 2 EC Declaration of conformity DIX FDE DN 100 L 1 Einleitung 1 2 EG Konformit tserkl rung DIX FDE DN 100 L S c h w e i ss e n w e l d i n g w e l d i n g S c...

Страница 11: ...formidad DIX FDE IB 100 L 1 Introduction 1 3 EC Declaration of conformity DIX FDE IB 100 L 1 Einleitung 1 3 EG Konformit tserkl rung DIX FDE IB 100 L S c h w e i ss e n w e l d i n g w e l d i n g S c...

Страница 12: ...formidad DIX FDE PB 100 L 1 Introduction 1 4 EC Declaration of conformity DIX FDE PB 100 L 1 Einleitung 1 4 EG Konformit tserkl rung DIX FDE PB 100 L S c h w e i ss e n w e l d i n g w e l d i n g S c...

Страница 13: ...formidad DIX FDE PN 100 L 1 Introduction 1 5 EC Declaration of conformity DIX FDE PN 100 L 1 Einleitung 1 5 EG Konformit tserkl rung DIX FDE PN 100 L S c h w e i ss e n w e l d i n g w e l d i n g S c...

Страница 14: ...own below This enables the control unit to be asso ciated easily with the correct operating instructions 1 7 Device name key 1 Einleitung 1 6 Typenschild 1 7 Ger tenamenschl ssel Tragen Sie die Daten...

Страница 15: ...u can only go back Principally the menus are described in reading order i e beginning at the top left and moving to the bottom right A deviation from this sequence may occur in exceptional cases if th...

Страница 16: ...the time in sec the shielding gas will flow before beginning with welding to protect the weld pool from oxidation Job File type in which all welding parameters for a specific welding process are save...

Страница 17: ...S c h w e i ss e n w e l d i n g w e l d i n g S c h w e i ss e n S c h w e i ss e n 17...

Страница 18: ...warnings and instructions Danger of electric shock Danger from spatter Danger of hand injury Danger of blinding and electrical discharge Danger of fire Danger of explosion Danger of poisoning Danger p...

Страница 19: ...nally some peripheral devices e g a hot wire power source can be selected via CAN bus and some welding parameters may be recorded with the optional monitoring Any other use is deemed not to conform wi...

Страница 20: ...e the supply voltage cannot be turned on by anyone during inspection or maintenance Never touch live parts or cable Do not use torch ground or supply cables that show any signs of damaged insulation D...

Страница 21: ...f fire in the work area Always keep a sufficient number of fire extinguishers available for emergencies danger Danger of explosion from sparks Never weld near explosive materials or liquids Remove con...

Страница 22: ...ved The power supply must be interrupted for setting and maintenance tasks to make the control unit currentless The control unit must be secured against inadvertent reactivation also by other persons...

Страница 23: ...oduct liability For more information about the warranty please read DINSE s general terms and conditions of delivery at www dinse eu US market www dinse us com Claims may be made under the warranty on...

Страница 24: ...e According to the European Directive 2012 19 EC on electrical and electronic end of life de vices and implementation into national legisla tion used electrical devices must be collected separately an...

Страница 25: ...4 0 A 250 V At 115 VAC T 8 0 A 125 V En 230 VAC En 115 VAC Mains fuse complete wire feeding system Fusible de red todo el sistema de extracci n de hilo Schutzart IP 54 Protection class Tipo de protecc...

Страница 26: ...n 4 1 Device description DIX FDE 100 L 4 1 1 Front view Item Description 1 Control unit with display touchscreen 2 Housing cover closure 3 Front handle 4 Power switch 4 Ger tebeschreibung 4 1 Ger tebe...

Страница 27: ...e CAN Bus optional 3 X17 Monitoring optional RJ 45 4 X12 Supply voltage 5 pin M 5 X11 Integration into protective circuit 6 pin M 6 X24 USB interface 7 X7 Analog interface 28 pin F 8 X3 Control unit F...

Страница 28: ...ntrol unit with display touchscreen 2 Housing cover closure 3 Front handle 4 Power switch 4 Device description 4 2 Device description DIX FDE DN 100 L 4 2 1 Front view Pos Beschreibung 1 Bedieneinheit...

Страница 29: ...gration into protective circuit 6 pin M 7 X15 1 X15 2 BUS voltage 1 x 24 VDC 1 x 24 VDC switched 5 pin M 8 X24 USB interface 9 X7 Analog interface 28 pin F 10 X3 Control unit FD 100 LS WB front drive...

Страница 30: ...3 Device description DIX FDE IB LWL 100 L 4 3 1 Front view Item Description 1 Control unit with display touchscreen 2 Housing cover closure 3 Front handle 4 Power switch 4 Ger tebeschreibung 4 3 Ger t...

Страница 31: ...1 x 24 VDC 1 x 24 VDC switched 5 pin M 7 X24 USB interface 8 X7 Analog interface 28 pin F 9 X12 Supply voltage 5 pin M 10 X3 Control unit FD 100 LS WB front drive 23 pin F 11 X11 Integration into pro...

Страница 32: ...4 4 Device description DIX FDE PB 100 L 4 4 1 Front view Item Description 1 Control unit with display touchscreen 2 Housing cover closure 3 Front handle 4 Power switch 4 Ger tebeschreibung 4 4 Ger teb...

Страница 33: ...X17 Monitoring optional RJ 45 5 X12 Supply voltage 5 pin M 6 X11 Integration into protective circuit 6 pin M 7 X15 1 X15 2 BUS voltage 1 x 24 VDC 1 x 24 VDC switched 5 pin M 8 X24 USB interface 9 X7...

Страница 34: ...5 Device description DIX FDE PN LWL 100 L 4 5 1 Front view Item Description 1 Control unit with display touchscreen 2 Housing cover closure 3 Front handle 4 Power switch 4 Ger tebeschreibung 4 5 Ger t...

Страница 35: ...oring optional RJ 45 5 X12 Supply voltage 5 pin M 6 X11 Integration into protective circuit 6 pin M 7 X13 ProfiNET I O RJ 45 for copper wire SCRJ for glass fiber cable 8 X15 BUS voltage 1 x 24 VDC 1 x...

Страница 36: ...t 4 6 1 Display Item Menu but ton Description 1 Touchscreen 2 SYS System menu 3 F1 Media monitoring 4 F2 Basic settings 5 F3 Error messages 6 F4 Service intervals 7 F5 Login 4 Ger tebeschreibung 4 6 S...

Страница 37: ...t for Micro SD cards removable media 2 J1 terminal strip 3 CAN2 terminal strip 4 J3 terminal strip 5 LAN2 X17 PC Monitoring 6 J2 terminal strip 7 Power terminal strip 8 LAN1 Gateway The illustration s...

Страница 38: ...he higher level control which are also displayed on the integrated touchscreen Depending on the design of the wire feeder sys tem the FDE xx 100 L can monitor additional connected sensors such as end...

Страница 39: ...ol wire of the front drive to item 6 and tighten the cap nut 4 Connect the control wire of the wire feed to item 7 and tighten the cap nut 5 Connect the supply voltage lead to item 3 and fix the plug...

Страница 40: ...B page 147 for 115 VAC 3 Connect the wire of the BUS voltage supply to item 5 4 Connect the control wire of the front drive to item 7 and tighten the cap nut 5 Connect the control wire of the wire fee...

Страница 41: ...o item 4 4 Connect the control wire of the front drive to item 7 and tighten the cap nut 5 Connect the control wire of the wire feed to item 9 and tighten the cap nut 6 Connect the supply voltage lead...

Страница 42: ...control wire of the front drive to item 7 and tighten the cap nut 5 Connect the control wire of the wire feed to item 8 and tighten the cap nut 6 Connect the supply voltage lead to item 4 and fix the...

Страница 43: ...tage supply to item 7 5 Connect the control wire of the front drive to item 8 and tighten the cap nut 6 Connect the control wire of the wire feed to item 9 and tighten the cap nut 7 Connect the supply...

Страница 44: ...e produc tion level 5 2 Switching on the control unit 5 Startup power error must be acknowledge error acknowledge 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min proc...

Страница 45: ...ramming level 11111 Startup level 111111 The administrator level is only for the device manufacturer and access to it is blocked 1 Press the LOGIN menu button I N F O After powering up the control aut...

Страница 46: ...level screen 5 Touch the field Back to return to the start screen I N F O The field Change password is only visible on the startup level level production level programming level installation level bac...

Страница 47: ...d On the password screen the current PIN is shown below the respective level 3 Touch the field of the level to which you wish to assign a new PIN 07 59 26 set value speed 3 00 m min current speed 0 00...

Страница 48: ...er to confirm the new PIN 6 Touch the field Apply password to adopt the new PIN 7 Touch the field Back to return to the start screen level production level programming level installation level back ad...

Страница 49: ...nahmeebene In dem folgenden System Men werden keine Einstellungen vorgenommen Die Abbildungen zeigen die Werte die eingestellt sein m ssen Sind die Werte verstellt worden k nnen die korrekten Werte mi...

Страница 50: ...e n S c h w e i ss e n 50 OK RUN System Menu 4 7 1 5 8 0 2 6 9 3 Esc Enter Set Networks View Status View Diags View I O Slots View Protocols Set Fkeys Mode Set Serial Ports Set Time Date Set Beeper Se...

Страница 51: ...em folgenden System Men k nnen keine Einstellungen vorgenommen werden View Protocols I N F O In den folgenden System Men s werden keine Einstellungen vorgenommen Die Abbildungen zeigen die Werte die e...

Страница 52: ...the right Set Serial Ports 5 Inbetriebnahme 5 4 Bedienung in der Inbetriebnahmeebene 5 4 1 Men Taste SYS SYSTEM Einstellungen I N F O In dem folgenden System Men werden keine Einstellungen vorgenomme...

Страница 53: ...eld Enter to confirm the input 5 Inbetriebnahme 5 4 Bedienung in der Inbetriebnahmeebene 5 4 1 Men Taste SYS SYSTEM Einstellungen Set Time Date 1 Tippen Sie auf Set Time Date oder w hlen Sie mit den P...

Страница 54: ...hange the selected value 12 Touch the field Enter to confirm the input 13 Touch the field Esc once to access the system overview and twice to access the start screen 5 Inbetriebnahme 5 4 Bedienung in...

Страница 55: ...tion 6 Touch the field Esc once to access the system overview and twice to access the start screen 5 Inbetriebnahme 5 4 Bedienung in der Inbetriebnahmeebene 5 4 1 Men Taste SYS SYSTEM Einstellungen S...

Страница 56: ...N F O Screen saver is identical with a dark screen 5 Inbetriebnahme 5 4 Bedienung in der Inbetriebnahmeebene 5 4 1 Men Taste SYS SYSTEM Einstellungen Set Screen 1 Tippen Sie auf Set Screen oder w hle...

Страница 57: ...Enter to confirm the selec tion 13 Touch the arrow buttons to switch the popup status to Off Warning or On 14 Touch the field Enter to confirm the selec tion 5 Inbetriebnahme 5 4 Bedienung in der Inbe...

Страница 58: ...o the Set Screen screen 19 Touch the field Esc once to access the system overview and twice to access the start screen 5 Inbetriebnahme 5 4 Bedienung in der Inbetriebnahmeebene 5 4 1 Men Taste SYS SYS...

Страница 59: ...er den Men punkt Removable Media k nnen Sie die Daten auf der Micro SD Karte verwalten 1 Tippen Sie auf Removable Media oder w hlen Sie mit den Pfeil Feldern Removable Media aus 2 Tippen Sie auf das F...

Страница 60: ...Men Taste SYS SYSTEM Einstellungen Removable Media 6 Tippen Sie auf eine Datei oder einen Ordner oder w hlen Sie diese mit den Pfeil Feldern aus 7 Tippen Sie auf das Feld Del um die aus gew hlte Date...

Страница 61: ...g in der Inbetriebnahmeebene 5 4 1 Men Taste SYS SYSTEM Einstellungen Removable Media 11 Tippen Sie auf das Feld Format um die Micro SD Karte zu formatieren Achtung Durch das Formatiern der Micro SD K...

Страница 62: ...Micro SD card can be loaded onto the control unit by touching them or by selecting them with the arrow buttons and then touching A password is required for this action 15 Touch the field Esc once to a...

Страница 63: ...up 4 Touch the field Enter to confirm the selection 5 Touch Backup to create a backup 5 Inbetriebnahme 5 4 Bedienung in der Inbetriebnahmeebene 5 4 1 Men Taste SYS SYSTEM Einstellungen Fail Safe Syste...

Страница 64: ...Clear Backup to delete the existing backup 5 Inbetriebnahme 5 4 Bedienung in der Inbetriebnahmeebene 5 4 1 Men Taste SYS SYSTEM Einstellungen Fail Safe System 6 Tippen Sie auf OK um das Erstellen des...

Страница 65: ...o or Yes 16 Touch the field Enter to confirm the selection 17 Touch Esc to get to the Fail Safe system menu 5 Inbetriebnahme 5 4 Bedienung in der Inbetriebnahmeebene 5 4 1 Men Taste SYS SYSTEM Einstel...

Страница 66: ...r Yes 22 Touch the field Enter to confirm the selec tion 23 Touch the field Esc once to get to the Fail Save system menu and twice to get to the start screen 5 Inbetriebnahme 5 4 Bedienung in der Inbe...

Страница 67: ...ungen Clone Unit 1 Tippen Sie auf Clone Unit oder w hlen Sie mit den Pfeil Feldern Clone Unit aus um ein Programm zu kopieren oder ein vorhandenes Programm zu laden 2 Tippen Sie auf das Feld Enter um...

Страница 68: ...Wire feeder settings for BUS interface If the robot control transmits the set max wire speed to the control unit this digital word is dis played as a decimal value on the line Display nominal wire sp...

Страница 69: ...responds to the digital word previously entered 5 4 Operation on the startup level bus interface settings back apply set value wire feed speed DINSE basic settings WF display set value wire speed digi...

Страница 70: ...asic setting Touch the field Back if you have already completed the basic setting 5 4 Operation on the startup level bus interface settings back apply set value wire feed speed DINSE basic settings WF...

Страница 71: ...rthedesirednominalvalueforthecurrent digitalwordasdecimalvalue onthenumeric keypad field and confirm with Enter 5 4 Operation on the startup level bus Interface settings back apply set value current D...

Страница 72: ...rrent 0 10 V corresponds to 0 x A x max current set Enter the maximum current the power source is able to deliver on the numeric keypad field and confirm with Enter 5 4 Operation on the startup level...

Страница 73: ...y set value current DINSE basic settings hotwire display set value current digital input max set value current 0 0 0 00 A ext interface settings max current 0 00 A bus Interface settings back apply se...

Страница 74: ...yte Low Byte High Byte Low Byte High Byte Low Byte High Byte Low Byte High Byte High Byte Low Byte Low Byte High Byte Low Byte High Byte input word output word 1 2 3 4 1 3 4 2 back DINSE basic setting...

Страница 75: ...1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 5 5 5 6 6 6 6 6 7 7 7 7 7 8 8 8 8 8 9 9 9 9 9 10 10 10 10 10 11 11 11 11 11 12 12 12 12 12 13 13 13 13 13 14 14 14 14 14 15 15 15 15 15 16 16 16 16 16 output wo...

Страница 76: ...n error message appears if the motor exceeds a certain value the drive is worn and must be replaced Touch the field Back to return to the start screen 5 4 2 Menu button F2 Basic setting 5 4 Operation...

Страница 77: ...y as a percentage 3 Touch the field Speed offset to enter the offset of the nominal speed in percent max 10 5 4 Operation on the startup level 5 4 2 Menu button F2 Basic setting calibrate drive unit b...

Страница 78: ...uch the field Start hiding errors to enter the hiding time in milliseconds max 5000 ms 2 Enter the desired hiding time on the numeric keypad field and confirm with Enter 5 4 Operation on the startup l...

Страница 79: ...ge threshold on the numeric keypad field and confirm with Enter 3 Touch the field Back to return to the start screen 5 4 Operation on the startup level 5 4 2 Menu button F2 Basic setting calibrate dri...

Страница 80: ...tting menu Touch Exit to cancel interface bus interface ext interface language back Info basic settings wire brake aktiv 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m m...

Страница 81: ...Exit to cancel interface bus interface ext interface language back Info basic settings wire brake aktiv Gateway 0 0 0 0 IP Monitoring 192 168 255 10 Net Mask 255 255 255 0 pc monitoring inactive hotwi...

Страница 82: ...re forward wire backward Start screen interface bus interface ext interface language back Info basic settings wire brake aktiv Gateway 0 0 0 0 IP Monitoring 192 168 255 10 Net Mask 255 255 255 0 pc mo...

Страница 83: ...g 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire forward wire backward Start screen interface bus interface ext interface language back Info...

Страница 84: ...t speed 0 00 m min threading 4 00 m min process parameters wire forward wire backward Start screen interface bus interface ext interface language back Info basic settings wire brake aktiv Gateway 0 0...

Страница 85: ...n current speed 0 00 m min threading 4 00 m min process parameters 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters 07 59 26 error report set value...

Страница 86: ...of it and does not look into it I N F O With manual wire feeding the wire is first transported slowly and then be comes faster up to the set threading speed Manual wire feeding functions in the same w...

Страница 87: ...screen 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire backward wire forward Job 0 positioning speed 4 00 m min retraction 5 mm delay 500 ms...

Страница 88: ...monitor ing can only be viewed Active sensors are shaded green on the display Touch the field Back to return to the start screen wire flow sensor active wire stick sensor active wire end sensor inacti...

Страница 89: ...tch romanian swedish Language selection screen interface bus interface ext interface language back Info basic settings wire brake aktiv Gateway 0 0 0 0 IP Monitoring 192 168 255 10 Net Mask 255 255 25...

Страница 90: ...102hex back temperature controller 25 C ESSV_0600 FDE_100L serial number 123456 hardware 1H Info interface bus interface ext interface language back Info basic settings wire brake aktiv Gateway 0 0 0...

Страница 91: ...end 2013 05 13 07 13 27 wire speed too low 2013 05 13 07 13 27 wire speed too low 2013 05 13 07 13 27 wire speed too high warning alarm error history back 2013 05 24 07 13 27 wire end 2013 05 13 07 1...

Страница 92: ...turn to the start screen Touch the field to access the reset table operating hours counter Touch the field Back to return to the start screen operating hours counter resettable operating hours counter...

Страница 93: ...h e n o m i n a l speed 2 Enter the nominal speed including decimal point on the numeric keypad field 3 Touch the field Enter to confirm the value entered You will be returned automatically to the st...

Страница 94: ...ter to confirm the value entered You will be returned automatically to the start screen Touch Esc to cancel Start screen 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m m...

Страница 95: ...art screen Process parameter screen 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire backward wire forward positioning speed 4 00 m min retract...

Страница 96: ...ouch the job number directly or the Arrow fields to select the job to be renamed 4 Touch the field to confirm the selection Touch Exit to cancel 07 59 26 set value speed 3 00 m min current speed 0 00...

Страница 97: ...k nnen Sie die einges tellten Prozessparameter noch einmal kon trollieren 5 Tippen Sie auf das Feld um den Namen des Jobs zu bearbeiten Tippen Sie auf Exit um abzubrechen 6 Tippen Sie auf dem Tastatur...

Страница 98: ...n list 4 Touch the job number directly or the Arrow fields to select the desired job number to be saved 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parame...

Страница 99: ...applicable or exit the job selection list via the Exit field 7 Touch the field Back to return to the start screen positioning speed 4 00 m min retraction 5 mm delay 500 ms positioning distance 3 mm ba...

Страница 100: ...uch the field Esc if you want to cancel the input 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire backward wire forward positioning speed 4 00...

Страница 101: ...input 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire backward wire forward positioning speed 4 00 m min retraction 5 mm delay 500 ms positio...

Страница 102: ...you want to cancel the input 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire backward wire forward positioning speed 4 00 m min retraction 5...

Страница 103: ...d Esc if you want to cancel the input 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire backward wire forward positioning speed 4 00 m min retra...

Страница 104: ...want to cancel the input 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire backward wire forward positioning speed 4 00 m min retraction 5 mm d...

Страница 105: ...ch the field Esc if you want to cancel the input 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire backward wire forward positioning speed 4 00...

Страница 106: ...en Touch the field Esc if you want to cancel the input set value speed 3 00 m min set value current 50 0 A panel panel 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min...

Страница 107: ...eter screen Touch the field Esc if you want to cancel the input set value speed 3 00 m min set value current 50 0 A panel panel 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4...

Страница 108: ...e backward wire forward positioning speed 4 00 m min retraction 5 mm delay 500 ms positioning distance 3 mm back permissable range of error 200 ms monitoring window 10 pre gas 0 ms flow time 1 ms posi...

Страница 109: ...f you want to cancel the input set value speed 3 00 m min set value current 50 0 A panel panel 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire...

Страница 110: ...you want to cancel the input 07 59 26 set value speed 3 00 m min current speed 0 00 m min threading 4 00 m min process parameters wire backward wire forward positioning speed 4 00 m min retraction 5 m...

Страница 111: ...te or deactivate Touch the field Back to return to the start screen I N F O Active sensors are shaded green on the display wire flow sensor active wire stick sensor active wire end sensor inactive wat...

Страница 112: ...192 168 255 10 Net Mask 255 255 255 0 pc monitoring inactive hotwire load basic settings save basic settings interface bus interface ext interface language back Info basic settings wire brake aktiv G...

Страница 113: ...interface language back Info basic settings wire brake aktiv Gateway 0 0 0 0 IP Monitoring 192 168 255 10 Net Mask 255 255 255 0 pc monitoring inactive hotwire load basic settings save basic settings...

Страница 114: ...t of the text turns green when the power source is ready The field in front of the text turns green when welding current is flowing The field in front of the text turns red when a fault occurs in the...

Страница 115: ...speed 0 00 m min threading 4 00 m min process parameters wire forward wire backward Start screen Firmware 002Ehex Hardware 0102hex back temperature controller 25 C ESSV_0600 FDE_100L Serial number 12...

Страница 116: ...OBs save config save alarms directory USB serial number mm dd yyyy back load JOBS load config serial number 0 date 06 02 2016 USB directory USB serial number mm dd yyyy serial number 0 month 0 day 0 y...

Страница 117: ...the fields Month Day and Year consecutively to enter the date matching the serial number on the numeric keypad SD USB USB SD save JOBs save config save alarms directory USB serial number mm dd yyyy b...

Страница 118: ...mm dd yyyy back load JOBS load config serial number 0 date 06 02 2016 USB directory USB serial number mm dd yyyy serial number 0 month 0 day 0 year 0 SD USB USB SD save JOBs save config save alarms di...

Страница 119: ...oo high warning error acknowledge error overview error memory reset 2 group error 0 wire speed too high 0 wire speed too low 0 wire stick 0 positioning error 0 overload motor current 1 wire end 0 gas...

Страница 120: ...7 13 27 wire end 2013 05 13 07 13 27 wire speed too low 2013 05 13 07 13 27 wire speed too low 2013 05 13 07 13 27 wire speed too high Ack Clr Ack All Clr All Esc alarm error history back 2013 05 24 0...

Страница 121: ...number of welds to be completed before servicing maintenance intervals hours of operation 1000 0 Std feeding time 500 0 Std welds 500 feeding distance 2000 0 m back 0 2 h 0 0 h 0 0 1 m interval reset...

Страница 122: ...tor current must start up with 1000 mA for at least 2000 ms before the warning is triggered The service intervals can be reset individually 1 Touch the fields to select the service intervals to be res...

Страница 123: ...o the start screen operating hours counter operating hours counter total feeding time number of welds total feeding amount back 0 2 h 0 0 h 0 0 1 m diagnostic operating hours counter resettable operat...

Страница 124: ...ong as the button is pushed Afault is present if the box does not turn green Dinse diagnostic connect wire feeder with control unit insert wire and close the pressure system The motor cables motor enc...

Страница 125: ...rol unit insert wire and close the pressure system The motor cables motor encoder DLS encoder button wire forward and button wire backward will be tested motor cable motor encoder DLS encoder back wir...

Страница 126: ...out the mains plug Ensure that nobody turns on the supply voltage while maintenance is in progress Never touch live parts or cables To ensure perfect functioning the following tasks must be performed...

Страница 127: ...r plug in if neces sary Check the fuse replace it if necessary The wire is in the molten pool after welding Wire reversing distance too short Correct the wire reversing distance at the proces paramete...

Страница 128: ...eado 230VAC Alimentaci n de corriente Appendix A Wiring diagrams 230VAC Power supply Anhang A Verdrahtungspl ne 230VAC Spannungsversorgung S c h w e i ss e n w e l d i n g w e l d i n g S c h w e i ss...

Страница 129: ...ice A Esquemas de cableado 230VAC Voltage distribution Appendix A Wiring diagrams 230VAC Spannungsverteilung Anhang A Verdrahtungspl ne 230VAC S c h w e i ss e n w e l d i n g w e l d i n g S c h w e...

Страница 130: ...ice A Esquemas de cableado 230VAC Voltage distribution Appendix A Wiring diagrams 230VAC Spannungsverteilung Anhang A Verdrahtungspl ne 230VAC S c h w e i ss e n w e l d i n g w e l d i n g S c h w e...

Страница 131: ...rrastre Esquemas de cableadot 230VAC Appendix A X3 connection drive Wiring diagrams 230VAC Anhang A Anschluss X3 Antrieb Verdrahtungspl ne 230VAC S c h w e i ss e n w e l d i n g w e l d i n g S c h w...

Страница 132: ...emas de cableadot 230VAC Appendix A X7 connection robot interface Wiring diagrams 230VAC Anhang A Anschluss X7 Roboterschnittstelle Verdrahtungspl ne 230VAC S c h w e i ss e n w e l d i n g w e l d i...

Страница 133: ...0 Esquemas de cableadot 230VAC Appendix A X5 WD300 connection Wiring diagrams 230VAC Anhang A Anschluss X5 WD300 Verdrahtungspl ne 230VAC S c h w e i ss e n w e l d i n g w e l d i n g S c h w e i ss...

Страница 134: ...quemas de cableadot 230VAC Appendix A X8 connection Monitoring_analog Wiring diagrams 230VAC Anhang A Anschluss X8 Monitoring_analog Verdrahtungspl ne 230VAC S c h w e i ss e n w e l d i n g w e l d i...

Страница 135: ...emas de cableadot 230VAC Appendix A X15 connection BUS voltage_AIDA Wiring diagrams 230VAC Anhang A Anschluss X15 BUS Spannung_AIDA Verdrahtungspl ne 230VAC S c h w e i ss e n w e l d i n g w e l d i...

Страница 136: ...quemas de cableadot 230VAC Appendix A DIX WDAK 100 x connecting cable Wiring diagrams 230VAC Anhang A Anschlusskabel DIX WDAK 100 x Verdrahtungspl ne 230VAC S c h w e i ss e n w e l d i n g w e l d i...

Страница 137: ...x Esquemas de cableadot 230VAC Appendix A DIX WDVK 303 x power supply cable Wiring diagrams 230VAC Anhang A Verbindungskabel DIX WDVK 303 x Verdrahtungspl ne 230VAC S c h w e i ss e n w e l d i n g w...

Страница 138: ...Interface DeviceNet Connector Pinout 1 See Gateway Installation Sheet for further information Accessories Chec DeviceNet config Null modem cable EDS file required Available on the DeviceNet cable Ins...

Страница 139: ...eado 115VAC Alimentaci n de corriente Appendix B Wiring diagrams 115VAC Power supply Anhang B Verdrahtungspl ne 115VAC Spannungsversorgung S c h w e i ss e n w e l d i n g w e l d i n g S c h w e i ss...

Страница 140: ...115VAC Distribuci n de la tensi n Appendix B Wiring diagrams 115VAC Voltage distribution Anhang B Verdrahtungspl ne 115VAC Spannungsverteilung S c h w e i ss e n w e l d i n g w e l d i n g S c h w e...

Страница 141: ...115VAC Distribuci n de la tensi n Appendix B Wiring diagrams 115VAC Voltage distribution Anhang B Verdrahtungspl ne 115VAC Spannungsverteilung S c h w e i ss e n w e l d i n g w e l d i n g S c h w e...

Страница 142: ...15VAC Conexi n X3 unidad de arrastre Appendix B Wiring diagrams 115VAC X3 connection drive Anhang B Verdrahtungspl ne 115VAC Anschluss X3 Antrieb S c h w e i ss e n w e l d i n g w e l d i n g S c h w...

Страница 143: ...n X7 interfaz del robot Appendix B Wiring diagrams 115VAC X7 connection robot interface Anhang B Verdrahtungspl ne 115VAC Anschluss X7 Roboterschnittstelle S c h w e i ss e n w e l d i n g w e l d i...

Страница 144: ...eadot 115VAC Conexi n X5 WD300 Appendix B Wiring diagrams 115VAC X5 WD300 connection Anhang B Verdrahtungspl ne 115VAC Anschluss X5 WD300 S c h w e i ss e n w e l d i n g w e l d i n g S c h w e i ss...

Страница 145: ...n X8 Monitoring_anal gico Appendix B Wiring diagrams 115VAC X8 connection Monitoring_analog Anhang B Verdrahtungspl ne 115VAC Anschluss X8 Monitoring_analog S c h w e i ss e n w e l d i n g w e l d i...

Страница 146: ...i n X15 tensi n BUS_AIDA Appendix B Wiring diagrams 115VAC X15 connection BUS voltage_AIDA Anhang B Verdrahtungspl ne 115VAC Anschluss X15 BUS Spannung_AIDA S c h w e i ss e n w e l d i n g w e l d i...

Страница 147: ...de conexi n DIX WDAK 100 x Appendix B Wiring diagrams 115VAC DIX WDAK 100 x connecting cable Anhang B Verdrahtungspl ne 115VAC Anschlusskabel DIX WDAK 100 x S c h w e i ss e n w e l d i n g w e l d i...

Страница 148: ...taci n el ctrica DIX WDVK 303 x Appendix B Wiring diagrams 115VAC DIX WDVK 303 x power supply cable Anhang B Verdrahtungspl ne 115VAC Verbindungskabel DIX WDVK 303 x S c h w e i ss e n w e l d i n g w...

Страница 149: ...c h w e i ss e n 149 Bottom Mounted Interface DeviceNet Connector Pinout 1 See Gateway Installation Sheet for further information Accessories C DeviceNet c Null modem EDS file req Available on DeviceN...

Страница 150: ..._2 xxx xxx xxx x Gateway_2 x x x x set value wire feed speed maximum speed BUS m min maximum speed Ext m min set value hot wire current maximum current BUS A maximum current Ext A Input1_Swap Hi Lo Lo...

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