BODY AND TRIM
Cargo Bed – 800 and 810
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Page 4-9
4
CARGO BED INSTALLATION
NOTE:
This procedure requires two people.
Lubricate the hinge clevis pins with light motor oil prior to assembly.
1. Position the bed to align with the hinge locations.
2. Install hinge clevis pins and washers, with the head of the pin to the inside portion of the bed.
See fol-
lowing CAUTION and WARNING.
CAUT ION
• Keep bed hinges as close to alignment as possible to avoid binding the pins during removal.
ý
WARNING
• Keep hands and arms from between the bed and vehicle frame and do not allow the bed to
drop.
3. Install rue rings and washers on the end of the hinge clevis pins.
4. Lower the bed onto the bed latch plates. Adjust the latch plates if necessary.
BED LATCH ASSEMBLY
1. Remove the two latch link support bolts and remove latch rod and catch plate assembly from bed
(Figure 4-6, Page 4-9)
.
2. Remove and replace any damaged or broken latch springs.
Catch Rod and Catch Plate Removal
1. Remove latch springs.
2. Remove bolts and mechanical lock nuts from latch link and catch plates
(Figure 4-7, Page 4-9)
.
3. Remove bronze bearings from catch plates.
Figure 4-6 Bed Latch Link Bolt
Figure 4-7 Passenger Side Catch Rods and Catch
Plate
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