FUEL SYSTEM: GASOLINE VEHICLE
Choke and Air Intake System
Page 16-14
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
16
5. Remove three screws (1) and flat washers (29) from the bottom of the air box assembly.
6. Lift air box assembly off the intake duct. Be careful that the intake seal on the bottom of the air box
assembly is not dislodged in the process.
7. Pull the intake duct forward and out of the vehicle.
INTAKE DUCT INSTALLATION
The intake duct assembly is installed from the front of the vehicle.
1. Slide the intake duct between the round crossmember and the floorboard, moving it to the rear along the
underside of the floorboard. Insert the end of the intake duct through the slot in the front of the air box
mounting plate.
2. Secure the front of the duct to the underside of the floorboard with two pop rivets (27) and flat washers
(28)
(Figure 16-12, Page 16-15)
.
3. Install air box.
See Air Box Installation on page 16-13.
4. Install steering joint assembly.
See following NOTE.
NOTE:
Make sure steering wheel and front wheels are properly aligned before installing steering joint.
4.1. Position steering joint assembly (1) on vehicle as shown. Install three lock washers (3) and three
bolts (2) and tighten to 15 ft-lb (20.3 N·m)
(Figure 16-11, Page 16-13)
.
4.2. Align the flat portion of the steering shaft spline with the bolt hole in the universal joint and then slide
the shaft into the upper universal joint. Install the bolt and lock washer on the upper universal joint
and tighten to 15 ft-lb (20 N·m).
5. Install front left wheel. Tighten the lug nuts to 55 ft-lb (75 N·m) for vehicles with steel wheels. For XRT
850 vehicles with alloy mag wheels, tighten the lug nuts to 65 ft-lb (88 N·m).
6. Install front body.
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