ELECTRICAL COMPONENTS: 850 GASOLINE VEHICLE
Neutral Lockout Limit Switch
Page 14-16
2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
14
Kill Limit Switch Installation
1. Install the kill limit switch (12) onto the two screws (16)
(Figure 14-17, Page 14-15)
.
2. Connect the two white/black wires to the common (COM) terminal and the black wire to the normally
open (NO) terminal of the kill limit switch (12) and place the switch on the mounting screws located in the
electrical component box. Place the accelerator limit switch (11) on the mounting screws located in the
electrical component box.
3. Secure the switches using two washers (10) and two nuts (9). Tighten to 5 in-lb (0.6 N·m).
See following
CAUTION.
ý
CAUTION
• Do not overtighten the retaining nuts. If the nuts are overtightened, limit switches could be
damaged.
4. Press and release the accelerator pedal to make sure that both switches are being activated when the
pedal is released.
5. Install snap-on electrical component box cover (1). Be sure to press down firmly all corners. Install screw
(20) and tighten to 18 in-lb (2 N·m).
6. Connect battery cables, positive (+) cable first, and tighten hardware to 144 in-lb (16 N·m)
(Figure 1-1,
Page 1-3)
. Coat terminals with Battery Terminal Protector Spray (CCI P/N 1014305) to minimize corro-
sion.
NEUTRAL LOCKOUT LIMIT SWITCH
See General Warning on page 1-1.
Testing the Neutral Lockout Limit Switch
See Test Procedure 7 – Neutral Lockout Limit Switch on page 12-16.
Neutral Lockout Limit Switch Removal
1. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning on page 1-2.
2. Remove the center dash panel
(Figure 14-16, Page 14-13)
.
2.1. Remove the plastic cap (1) covering the mounting screw (2) on each side of the center dash panel
(3).
2.2. Loosen, but do not remove, the screw (2) on each side of the center dash panel (3).
2.3. Use a screwdriver to gently pry center dash out slightly from under edge of cowl brace.
2.4. Untwist and remove forward/reverse shifter knob and pull center dash out from the frame.
2.5. Rotate center dash panel counter-clockwise around the steering column to gain access to the limit
switches
(Figure 14-18, Page 14-17)
.
See following NOTE.
NOTE:
Take care to manipulate under-dash wires to prevent damage to wires. It may be nessesary to
remove key switch from the dash panel to allow dash panel to rotate.
3. Use a wrench and a pair of needle-nosed pliers to remove the two nuts and washers, and remove the
limit switch
(Figure 14-19, Page 14-17)
.
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