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7.6 SPRAYER MECHANICAL PROBLEMS

Problem

Main tank does not empty totally.

Outer boom is not inline with the Inner
Boom.

Boom Tip is not inline with the Outer
Boom.

Boom Tip does not breakaway.

100’ Boom Tip does not fold or unfold
correctly.

Wing Booms are not inline with the
Centre Boom when folded into field
position.

Sprayer is unstable when turning
corners or on hill sides.

Possible Causes

Sprayer hitch is not adjusted to match
the tractor.

Outer Boom Adjustment Bolt is not
correct.

Boom Tip Adjustment Bolt is not
correct.

Boom Tip Transport Lock is not moving
into field position.

Boom Selector Valve is not adjusted
correctly.

Boom Micro Switch is out of
adjustment.

Sprayer wheel tracking is too narrow.

Possible Solutions

Level the sprayer frame using the
implement jack and adjust the hitch to
match the tractor. See Section 6.1.

Adjust the Outer Boom Adjustment
Bolt until the booms are inline. See
Section 6.2 and 6.3.

Adjust the Boom Tip Adjustment Bolt
until the booms are inline. See Section
6.4.

Adjust the Transport Lock so it
unlatches by itself when the booms are
rotated into field position. See Section
6.5 and 6.6.

Adjust the Selector Valve as shown in
Section 6.7.

Readjust the Boom Micro Switch.
See Section 6.8.

Adjust the Axle Stubs to have a wider
wheel track. See Section 6.9.

Problem

Outer Booms are unfolding very fast
and folding very slow.

On 100’ Booms, the Boom Tip rotates
from transport to field position very
fast.

Sprayer with Suspension is constantly
changing ride height as the machine
is travelling down the field.

Possible Causes

The One Way Restrictor Valve in the
rod end of the Outer Fold Cylinder is
installed backwards.

The Tee fitting on the Outer Boom Fold
Cylinders has been installed in the
wrong place.

Micro Switches are set too sensitive.

Possible Solutions

The arrow on the restrictor valve must
be pointing toward the rod end of the
cylinder. See Section 6.11.

The Tee fitting must installed between
the elbow in the cylinder and the
restrictor fitting in the hose. See
Section 6.12.

Micro Switches must be adjusted to
make them less sensitive. See Section
6.14.

7.5 HYDRAULIC AND ELECTRIC/HYDRAULIC PROBLEMS (con’t)

Содержание SB4000

Страница 1: ...SB4000 SUSPENDED BOOM SPRAYER Part No B012920 Rev 14 Effective Mar 2009 OPERATORS MANUAL...

Страница 2: ...ied in the immediately preceding sentence or for repairs made by unauthorized persons Brandt s obligation under this warranty is limited to the repairing of or supplying of replacement parts in exchan...

Страница 3: ...to an unusual condition or operation not specifically represented by Brandt will not be warranted Operated inAccordance with Factory Instructions The Operator s Manual supplied with each Brandt Produc...

Страница 4: ...out by the dealer and signed both by the dealer and the customer at the time of delivery P rov State P ostal Zip Code Area Code P hone Number Customer Name Customer Address City P rov State P ostal Zi...

Страница 5: ......

Страница 6: ...3 6 and 3 7 of Operator s Manual for the complete operating procedure ___ Hydraulic Hoses are free and all fittings are tight ___ Chemical Lines are free and fittings are tight Operation Test ___ Spra...

Страница 7: ...___ Lubricate the machine Refer to Section 5 of the Operator s Manual ___ Check the Tire Pressures Refer to Table 8 4 of the Operator s Manual ___ Flush the plumbing system See Section 3 11 of the Op...

Страница 8: ...r Field Operation 28 3 5 1 Hydraulically Driven Centrifugal Pump 28 3 5 2 Adapting the Hydraulic Block for Open Centre Hydraulics 29 3 5 3 Adapting the Hydraulic Block for Load Sensing Hydraulics 32 3...

Страница 9: ...s per Acre 74 4 9 3 Nozzle Delivery Rates Litres per Hectare 75 4 10 Setting the Nozzle Height andAngle 76 4 10 1 Setting the Nozzle Height 76 4 10 2 Setting the NozzleAngle 77 4 11 Adjusting for Nozz...

Страница 10: ...ts 100 Booms 105 6 4 Boom Tip Adjustment Bolt 106 6 5 Boom Tip Transport Lock Adjustment 80 90 Booms 106 6 6 Boom Tip Transport Lock Adjustment 100 Booms 106 6 7 Selector Valve for the 100 Boom Tip 10...

Страница 11: ...mber of your Suspended Boom Sprayer when ordering parts or requesting service or other information The serial number plate is located as shown below Please mark the number in the space provided below...

Страница 12: ...e boom widths are 80 90 and 100 Safe efficient and trouble free operation of your Brandt Suspended Boom Sprayer requires that you and anyone else who will be operating or maintaining the Sprayer read...

Страница 13: ...lines 3 Big Reasons Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided Indicatesanimminentlyhazardoussituation that ifnotavoided willresultindeathor serious injury This signal word is...

Страница 14: ...who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death D...

Страница 15: ...icant 12 Spray only when the potential for chemical drift is at a minimum Even small amounts can affect neighboring crops or sensitive plants and people 13 Dispose of the chemical containers by triple...

Страница 16: ...g in the field or ditches Dispose of them by triple rinsing and leaving at a pesticide container disposal site 11 Wash thoroughly before eating Use a detergent to remove all chemical residue Rinse car...

Страница 17: ...LASSIST MEDICALPERSONNEL WITH THEIR DIAGNOSISAND TREATMENT RISK SYMBOLS Herbicides fungicidesandinsecticidesareclassifiedaccordingtousehazardandriskinvolved The categories of hazard are Toxicity Flamm...

Страница 18: ...y Specialequipment requirements are described on the product label but in generalthefollowingprecautionsmustbetakenwhen usingpesticidesofdifferenthazardratings Danger Poison requiresgoggles respirator...

Страница 19: ...e t o r p e t a m a b r a c r o s u r o h p s o h p o n a g r o g n i l d n a h n e h w h t i w e s u r o f d e n g i s e d e r a y e h t e r u s e B s e d i c i t s e p s e v o l g d e n i l e s u r...

Страница 20: ...a t s u d e v o m e r e g d i r t r a c l a c i m e h C s t s i m r o s r u o p a v e d i c i b r e h n e h w e s u r o o d t u o r o f d e d n e m m o c e r e r a s r o t a r i p s e r s e d i c i b...

Страница 21: ...ty goggles neoprene gloves respirators boots and protective clothing when working on the sprayer filled with active chemical 12 Wash machine to remove all chemical residue before working on unit Wear...

Страница 22: ...e tanks filled with water or chemical 11 Be sure all bystanders are clear of the machine 12 Do not allow riders on the machine or tractor 13 Turn on the safety lights when on roads or the highway 14 E...

Страница 23: ...cking paper Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place Slowly peel back the remaining paper and carefully smooth the remainin...

Страница 24: ...TY AWARENESS Think SAFETY Work SAFELY Folding Raising DANGER ELECTROCUTION HAZARD To prevent serious injury or death from electrocution Stay away from overhead power lines when raising or folding the...

Страница 25: ...on related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY CAUTION B029133 ALWAYS USE TRANSPORT LOCK PINS AND CYLINDER STRAPS WHEN TRANSPORTING WARNING HIGH PRESSURE FLUID HA...

Страница 26: ...illustration below Good safety requires that you familiarize yourself with the various Safety Signs the type of warning and the area or particular function related to that area that requires your SAF...

Страница 27: ...cover of your telephone book FAILURETOFOLLOWTHESEINSTRUCTIONS WILL RESULT IN SERIOUS INJURYOR DEATH B029480 CAUTION B029000 1 Read Operator s Manual before using machine 2 Stop tractor engine lower m...

Страница 28: ...ious Safety Signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY WARNING FOLD UNFOLD HAZARD STAY CLEAR OF THE...

Страница 29: ...es your SAFETY AWARENESS Think SAFETY Work SAFELY ATTENTION ALWAYS POSITION WHEELS AT WIDEST POSSIBLE TRACK SPACING REMOVING BOLT A WILL RESULT IN REDUCED STABILITY REMOVING BOLT B FURTHER REDUCES STA...

Страница 30: ...vent serious injury or death from pinching Keep away from the pinch zone while the tractor is running Keep others away Stop engine set park brake disconnect hydraulic and electrical supplies and block...

Страница 31: ...rate this equipment until such information has been reviewed Annually review this information before the season start up Make sure these periodic reviews of SAFETY and OPERATION are a standard practic...

Страница 32: ...allow riders on the sprayer or tractor during operation or transporting 6 Clear the area of all bystanders especially children before starting or filling with water or chemical 7 Read chemical manufac...

Страница 33: ...ilter in the discharge line next to the pump removes contaminantsfromthesystem Acontrolboxinthecab displays the chemical circuit pressure increases or decreases the pressure and turns the flow to the...

Страница 34: ...e top of the control is for the optional foam marker The top two switches activate the optionalAuto Boom Height Control The Manual Fold switch has a second purpose It is used in conjunction with the m...

Страница 35: ...he field The controllers available for the SB4000 sprayer the Micro Trak MT 3405F Auto Rate Controller theMicro TrakMT9000 AutoRateControllerandtheRaven450 AutoRateController Reviewthe OwnersManualpro...

Страница 36: ...ng a pump or installing any components from the Open CentreTractor Hydraulics kit attach a flow and pressure meter to the tractor to determine the hydraulic system s actual output Make sure the oil is...

Страница 37: ...boomcontrolhydraulicblock Brandt part no C002975 See section 3 5 3 of this manual 3 Electrical A 12 VDC 10 amp power source in the cab must be provided to operate the in cab control The in cab control...

Страница 38: ...clevishitchwithadrawpin andlockinplacewitha hairpin Retractthejackandmoveitintothestorage position 3 A safety chain capable of a force of 90 kN 20 200 lb isrequiredbetweentheimplementandthetowing veh...

Страница 39: ...if you are using theTeeJet 744 control unit Also connects the lines to the sprayer pump 7 Connect the hydraulic valve block lines to the tractor hydraulic lever coupler These lines provide oil to the...

Страница 40: ...ted by the hydraulic components in both the tractor and sprayer and how much heat is removed by the oil cooler Older tractors often have weak hydraulics and poor oil coolers It may be necessary to ser...

Страница 41: ...ypumpallthewayinsothatitisfully closed This will ensure that no oil passes by the pump needle valve 7 Withtheelectricalswitchinthe OFF position activatethecenterboom lift function on the joystick and...

Страница 42: ...eliveringsteadyoil flow and pressure Setting the spray pump flow control valve 1 Openallpumpsupplylinesensuringthatthereiswateratthepumpinlet 2 Closetheagitationvalve throttlingvalve andtheboomelectri...

Страница 43: ...stalls on the sprayer must couple into a load sensing port on the tractor The pressure line to the sprayer must be connected into the pump pressure line or power beyond port on the tractor and the ret...

Страница 44: ...and the male Pioneer tip on the end of the hose Connect thehosetotheappropriatelocationonthetractor Seeyourtractor soperator smanualforthelocationofthe Load Sensing port Normally Closed Solenoid valv...

Страница 45: ...ctorhasaflowcontrol Moreflowcan be sent but it is not desirable On open center tractors be sure the Open Centre Solenoid Valve kit is installed On load sensing tractors be sure the Load Sensing Soleno...

Страница 46: ...itches will return to OFF once they are released Switches must be held in the working position in order to activate the circuit when released the switch will return to OFF shutting off that circuit NO...

Страница 47: ...tchdown pushtheInnerBoomFoldOutswitch Thiswillopentheinnerbooms to field position Release when boom motion stops IMPORTANT Engaging the outer fold circuit first may cause damage to the sprayer and or...

Страница 48: ...ground Push the Right Boom Down switch to lower the right boom until it is parallel to the ground 6 PushtheCentreBoomDownswitchandlowerthecompleteboomuntilitisapproximately20 offtheground L R C UP DO...

Страница 49: ...spray height using the Centre Boom switches From this point use the left or right tilt or centre boom lift switch to achieve the required spray boom height 3 6 1 UNFOLDING FOR FULL WIDTH OPERATION L...

Страница 50: ...n the sprayer is now reduced to 50 This is very helpful when having to spray in confined areas 1 Disengagethesprayerpump 2 Find any area that is clear of obstructions and overhead power lines CAUTION...

Страница 51: ...he hose from the right Outer BoomtothefittingshowninFig 3 22 4 ConnectthehosefromtheleftInnerBoom tothefittingshowninFig 3 22 TheCentreandInnerBoomsarenowcontrolled by one ball valve and both Outer Bo...

Страница 52: ...32Lpm thereforeflowtothiscircuitmay bereducedifyourtractorhasaflowcontrol Moreflowcan be sent but it is not desirable On open center tractors be sure the Open Centre Solenoid Valve kit is installed O...

Страница 53: ...r hitch is connected to the tractor drawbar 2 Engage the tractor hydraulic lever for the suspended boom hydraulics and secure Leave the hydraulics engaged 3 WhileholdingtheFOLDswitchdown pushtheOuterB...

Страница 54: ...RANSPORT POSITION 5 PushtheLeftBoomTiltUpswitchandrotatetheleftboomuptoitshighestposition Dothesamefortheright boombypushingtheRightBoomTiltUpswitch 6 While holding the FOLD switch down push the Inner...

Страница 55: ...ransport carrier Do the same fortherightboombypushingtheRightBoomTiltDownswitch 6 Disengagethetractorhydraulicleverwhichcontrolsthesuspendedboomhydraulics 7 The sprayer is now ready for transport If t...

Страница 56: ...llyreturntofieldposition NOTE After impact it is recommended to stop and check for any damaged spray boom components The Inner Boom is designed to break 5o up when equipped with the optional touch dow...

Страница 57: ...ED See Section 3 7 pages 35 38 It is important to go through the complete folding procedure to allow the hydraulic system to rephaseitself IMPORTANT Do not attempt to bring the boom back inline when i...

Страница 58: ...formationseesection6 14ofthismanual Thesuspensionisactivedwithacabmountedtoggleswitch The suspension axle uses axle spacers to change the wheel width of the sprayer Available wheel widths are 72 1 83...

Страница 59: ...closetothetrailerhitch Extendthejackuntilpressureonthetractorhitch isrelieved 4 Relievetheoilpressurefromthehydrauliccircuit disconnectthehydraulichosesandstorethemintheholder on the front of the trai...

Страница 60: ...rime the Hydraulic Pumpbyopeningtheupperdraincock untilastrongstreamofwaterflowsout Closethedraincockandstartthe pumptocirculatethewaterthroughthesystem Opentheballvalvesontheendofeachspraypipe orremo...

Страница 61: ...tingonaroadorhighway makesurethesafetylightsareonandfunctioningandtheSMVsign andallreflectorsarecleanandvisible 5 Checkthehydraulicsystem Ensurethatthehydraulicreservoirinthetractorisfilledtotherequir...

Страница 62: ...sted to have approx 30 psi additional pressure at thespraypipewhenthepressureregulatingvalveisfully closed The pressure regulating valve is then used to lower the spray pipe pressure to the desired am...

Страница 63: ...12 14 15 16 MIX FILL VALVE HANDLER FILL VALVE HANDLER SUCTION VALVE HANDLER BYPASS VALVE SPRAY WAND VALVE FRESH WATER TANK LINE DISCONNECTED WHEN HANDLER PRESENT FRESH WATER TANK VALVE 17 18 19 20 21...

Страница 64: ...D CLOSED OFF CLOSED OPEN OFF OFF HANDLER tank using SPRAYER pump water from FRESH WATER tank CLOSED CLOSED OPEN CLOSED FULL OPEN OPEN CLOSED OFF CLOSED CLOSED OFF OFF DRAINING TANKS MAIN TANK OPEN OPE...

Страница 65: ...VAVLE HANDLER SUCTION VALVE FROM TRANSFER VALVE HANDLER FILL VALVE HANDLER RINSE VALVE CONTAINER RINSE HANDLER CIRCUIT DIAGRAM HANDLER BYPASS OFF ON OFF HANDLER BYPASS VALVE HANDLER SUCTION VALVE TAN...

Страница 66: ...Pipe To Left Spray Pipe TransferValve ThrottlingValve Agitator Valve Filter BottomFillValve Pump PumpShutoffValve TankShutoffValve ElectricRegulatingValve ElectricBallValves FIG 4 1 PLUMBING LAYOUT W...

Страница 67: ...Sump To Right Spray Pipe To Left Spray Pipe TransferValve ThrottlingValve Agitator Valve Filter BottomFillValve Pump PumpShutoffValve TankShutoffValve ElectricRegulatingValve Flow Meter FIG 4 2 PLUMBI...

Страница 68: ...r pump at this time 4 Open the tank shutoff valve and the pump shutoff valve Close all other valves completely See Fig 4 3 5 Prime the pump by opening the drain valve at the top of the volute casing u...

Страница 69: ...ion valves 4 Adjustthetractorflowcontroltotheminimumflowsetting turtle 5 Move the hydraulic lever to Lower Retract position to start the pump 6 Adjust the tractor flow control until the sprayer shutof...

Страница 70: ...orifice or flow limiter Refer to Section 3 5 2 of this manual before adjusting the pump ConsulttheinstructionsincludedwiththeOpenCentreTractorHydraulicKitbeforemakinganyadjustments SetupInstructions...

Страница 71: ...centrifugal pumps are easily adjustedtotheexactflowrequired asexplainedintheOperatingInstructionsofthismanual Hooking Up the Hydraulic Motor to the Tractor Hydraulic System Hypro Series 9300HMC hydrau...

Страница 72: ...with orifices as in a closed center pressure compensated system Adjusting Centrifugal Pump Output 1 Makesuretheorificefromthepressureportadapterofthehydraulicmotorhasbeenremoved HM4Cmodel only 2 Close...

Страница 73: ...port adapter by tapping it either in or out of the adapter a To remove tap the orifice out from the small end of the adapter b To install tap the orifice in from the large end of the adapter The orif...

Страница 74: ...osprayerpump checktheinletportofthehydraulicmotortoseeifarestrictor orifice has been installed at the factory To check this remove the pressure port adapter from the motor and look inside it If the re...

Страница 75: ...also has two flexible joints which allow you to position the control in a convenient position Mountthecontroltoasolidsurfacewhichhaseasyaccessfortheoperator Adjust andtightenthejointsinthedesiredposit...

Страница 76: ...fer is complete close theTransfer valve Open the Pump Shutoff valve NOTE The typical pump flow rate should be between 220 to 310 L min 50 to 70 Imperial gpm 60 to 80 US gpmperminute IMPORTANT Whenusin...

Страница 77: ...ch tip and clean the screen Alwayswearrubberglovesandprotectiveclothing whenworkingonasprayertopreventcontamination 4 5 SETTING THE SPRAY RATE IMPORTANT Never calibrate the machine with active chemica...

Страница 78: ...ide by the total number of nozzles to obtain an average flow rate 5 Replace all tips that have a flow rate that is 5 or more above average or those with visibly distorted patterns Clean all tips that...

Страница 79: ...hey show that spraying at 275 kPa will apply 103 L ha travelling at 13 km hr The nozzle flow is rated at 1 14 L min per nozzle 2 Do a nozzle flow rate check steps 1 to 4 Section 4 6 at 275 kPa 3 The a...

Страница 80: ...3 Record the time required to travel the measured 4 Compare the travel time recorded above to the time listed in Fig 4 6 for your combination of speed and distance Iftheactualtimerequiredisdifferentt...

Страница 81: ...les 80 24 4 m 48 1 22 0 61 4 85 2 42 90 27 4 m 54 1 37 0 69 5 45 2 73 100 30 5 m 60 1 52 0 73 6 05 3 03 HECTARES ACRES FIG 4 7 COVERAGE CHART Step 3 Calculate theActualApplication Rate 1 Dividethetota...

Страница 82: ...ased to 50 psi to get this flow rate as shown in the Rate Chart NOTE Checkwithyourchemicalorfertilizerdealertofindthespecificgravityforchemicalsorfertilizersheavier orlighterthanwater WEIGHT OF SOLUTI...

Страница 83: ...ction 4 11 for information about working withnozzlespacingotherthan50cm 20 Theratesinthetablearebasedonsprayingwater SeeSection4 8forinformationaboutadjustingfortheeffectof asolutiondensityheavierorli...

Страница 84: ...6 4 5 9 5 5 5 1 70 0 275 1249 16 3 14 8 13 6 12 6 11 7 10 9 10 2 9 1 8 2 7 4 6 8 6 3 5 8 5 4 80 0 291 1325 17 3 15 7 14 4 13 3 12 4 11 5 10 8 9 6 8 7 7 9 7 2 6 7 6 2 5 8 90 0 316 1438 18 8 17 1 15 7...

Страница 85: ...7 7 7 1 6 6 6 1 70 0 330 1249 19 6 17 8 16 3 15 1 14 0 13 1 12 3 10 9 9 8 8 9 8 2 7 5 7 0 6 5 80 0 350 1325 20 8 18 9 17 3 16 0 14 9 13 9 13 0 11 6 10 4 9 5 8 7 8 0 7 4 6 9 90 0 380 1438 22 6 20 5 18...

Страница 86: ...2 4 81 5 73 0 66 0 60 3 55 4 70 483 4 8 1249 184 4 163 9 147 6 134 1 123 0 113 5 98 4 86 8 77 7 70 3 64 2 59 0 80 552 5 5 1325 195 6 173 9 156 5 142 3 130 4 120 4 104 3 92 1 82 4 74 5 68 0 62 6 90 621...

Страница 87: ...niform spray distribution Extended range XRTeeJet and ER COMBO JETtips have excellent spray distribution from 100 to 400 kPa 15 to 60 psi The spray angle of the XR and ER tips is widerthanconventional...

Страница 88: ...djust the spray angle on machines NOT equipped with the QuickAdjust SprayAngle Kit 1 Loosen the bolts on the spray pipe clamps which have the spacers in them 2 Adjustthenozzlestothedesiredangleandreti...

Страница 89: ...rminute pernozzle L ha liters per hectare W nozzlespacing incm 2 Using the adjusted flow rate determined in step 1 look up the nozzle tip number and pressure required to achieve the desired applicatio...

Страница 90: ...Nozzle Delivery Rate chart in Section 4 9 2 Look up the Flow Rate 1 Noz USgpm column Itshowsthat02tipshaveaflow rate of 0 20 gpm at 40 psi 2 Calculatethegroundspeedrequired mph 5940 x gpm per nozzle...

Страница 91: ...icants Your machine can operate at topefficiencyonlyifcleanlubricantsareused Use cleancontainerstohandlealllubricants Storethem in an area protected from dust moisture and other contaminants 5 2 1 Lub...

Страница 92: ...oursofoperationand frequentlythereafter RefertoSpecificationsSection 5 3 3 LUBRICATE WEEKLY Every 50 hours 1 PlatformPivotPin 2 CentreBoomParallelLinkArms 3 OuterBoomHingePins 4 TipHingePins 5 OuterEx...

Страница 93: ...in Boom Pin 1 Fitting per side Inner Boom Hinge Pin 1 Fitting per side 2 Upper End of Main Boom Pin 1 Fitting per side 3 PlatformPivotPin 1Fitting 10 10 50 FIG 5 2 MAIN BOOM PIN FIG 5 1 MAIN BOOM PIN...

Страница 94: ...83 50 50 4 Centre Boom Parallel LinkArms 2 Fittings per arm 2Arms per side 5 Outer Boom Hinge Pin 2 Fittings per side FIG 5 4 PARALLEL LINK ARMS FIG 5 5 OUTER BOOM HINGE...

Страница 95: ...84 6 BoomTip Hinge Pins 2 Fittings per side 7 100 Outer Extension Boom Hinge Pins 2 Fittings per side 50 50 FIG 5 6 BOOM TIP HINGE FIG 5 7 100 OUTER EXTENSION BOOM HINGE...

Страница 96: ...testopermit pipeflushing 4 Add liquid detergent to the remaining water to remove internal dirt build up on sprayer components Circulate the water and flush out the booms 5 Drain the tank and flush it...

Страница 97: ...itinthetankforaminimumofeighthours 7 Recirculate the solution for 10 minutes and drain the tank 8 Openthemixandfilltankdraintofullydraintheinductionhose 9 Rinse the tank andWind Cones thoroughly with...

Страница 98: ...the condition of the strainer and seal Replace ifnecessary 4 Reattach the Bowl Strainer and Seal to the sprayer 5 7 WIND CONE WIND SCREEN CLEANING CAUTION Followthechemicalmanufacturer ssafetyprocedur...

Страница 99: ...prayed Never contaminate the farmyard or water supply with sprayer rinse water 1 Withtheboomsinfieldposition raisethecentreboomtomaximumheight 2 Openalltheballvalvestodraintheplumbingassemblies Openth...

Страница 100: ...lves on the back of the sprayer and drain See Fig 5 15 4 Opentheelectricballvalvesbyoperatingtheboom switches in the tractor cab 5 Remove the caps from the ends of the spray pipes 6 Usingthehydraulicc...

Страница 101: ...n See Fig 5 19 2 Close the Tank Shutoff Valve and the valve to the FreshWaterTank if equipped 3 InstalltheAirValveontotheBottomFillValve See Fig 5 18 FIG 5 18 AIR VALVE Pump BottomFillValve PumpShutof...

Страница 102: ...nd of the spray pipes Activate the boom electricballvalvesbyturningontheswitchesinthe controlbox onesectionatatime Thiswillblowall the water out of the spray pipes 8 Withthesystemstillpressurized clos...

Страница 103: ...OCK TherearesixSolenoidValvesmountedtothetopoftheHydraulicBlock Theholespacinginthesolenoidallows theittomountedonlyoneway Ifthescrewsdonotlineupwiththeblock rotatethesolenoid180o FourO rings are need...

Страница 104: ...lly 1 Start the tractor and engage the hydraulic lever 2 Refer to Fig 5 23 to find the circuit you wish to operate 3 Using a thin pin push the spool pin located in the centre the solenoid cap and hold...

Страница 105: ...Unfold Unfold Left Boom Right Boom Outer Fold 040 040 031 031 Left Boom Right Boom 047 BC BC B A 1R Open Centre T S P Lower Right Boom Tilt A 5 047 Left Boom Tilt Lower 047 3 T P Port Side Brown Conne...

Страница 106: ...out 4 turns Thiswillsetthereliefforthe100 booms 5 15 HYDRAULIC SOLENOID VALVE PIN OUT DETAIL Pin Colour Signal Name 1 Black Green Marker Pump Ground 2 Black Right Tilt Up 3 Red Right Tilt Down 4 Blac...

Страница 107: ...96...

Страница 108: ...ter Boom Fold Circuit 2 touch pins 9 20 Outer Boom Unfold Circuit 2 touch pins 10 20 Centre Section Down Circuit 3 touch pins 8 19 Centre Section Up Circuit 3 touch pins 7 19 Left BoomTilt Down Circui...

Страница 109: ...1 2 3 4 8 9 14 15 19 20 21 22 5 6 7 10 11 12 13 16 17 18 FIG 5 28 TRACTOR HARNESS CONNECTOR 5 17 CHECKING THE TRACTOR WIRING HARNESS NOTE Ifallcircuitsarenotworking refertoSection7 5oftheTrouble Shoot...

Страница 110: ...vemountedunder the front of the trailer hitch See Fig 5 30 Mark the hoses which are connected to the side of the block top and bottom 6 Place a pail under the valve to catch the oil which will come ou...

Страница 111: ...erthecylinder 11 Go back to the hydraulic valve and reconnect the hoses 12 Reconnect the hydraulic hoses to the tractor Start the tractor and engage the tractor s hydraulic valve to allow oil to the s...

Страница 112: ...psi Sprayersequippedwith WindScreens mustuseaccumulators pressurized to 1500 psi 5 33 BOOM ACCUMULATOR VALVES 5 20 RECHARGING THE LEFT RIGHT TILT CYLINDER ACCUMULATORS NOTE Use Extreme Caution when se...

Страница 113: ...happroximately50gallons 200liters ofwater 8 Checktheplumbingassembliesforleaks 9 Replace the boom end plugs and install the nozzle strainers and tips 10 Refer to Plumbing Operation Sections 4 2 to 4 1...

Страница 114: ...ecessary CHECK Plumbing Assemblies for Leaks CHECK Hose Connections and Clamps CHECK Wheel Bolts for Tightness CHECK Tank Strap DATE SERVICED BY 50 HOURS WEEKLY LUBRICATE Platform Pivot Pin LUBRICATE...

Страница 115: ...lower the hitchwhenmakingadjustments Useaspacerbetween the sprayer hitch and the tractor clevis to reduce the amount of hitch movement See Fig 2 1 Three different hitches are available for the spraye...

Страница 116: ...heboltwiththepacknutandretightening the outer nut FIG 6 3 OUTER BOOM ADJUSTMENT BOLT 6 3 OUTER EXTENSION BOOM ADJUSTMENT BOLTS These bolts are used to adjust the alignment between the Outer Boom and t...

Страница 117: ...ADJUSTMENT BOLT This bolt is used to adjust the alignment between the Outer Boom and the BoomTip Adjustmentismadebylooseningtheouternut adjusting the length of the bolt with the pack nut and retighten...

Страница 118: ...e Outer Boom must be rotated into field position and the alignment adjusted as shown in Section 6 2 IftheTipBoomisrotatingbeforetheOuterBoomisfullyextended a Loosen the jam nut on the SelectorValve bo...

Страница 119: ...inserting a blade screw driver into one of the square holes in the mount andpushingontheActuator b RetightentheActuatorbolts c Foldtheboomsaheadintotransportposition thenbackintofieldposition Readjust...

Страница 120: ...stub has a wheel spacing of 72 to 120 and the extended stub has a spacing of 88 to 152 1 Raisethetrailersothebottomoftheaxlehousingis at least 43 off the ground and block in place 2 Slide the Axle St...

Страница 121: ...as wide as possible Ifthenarrowtrackspacingmustbeused youMUSTslowdownand orreducethewater level in the tank to compensate for the narrow track width Remember the centre of gravityofthissprayerishighw...

Страница 122: ...lly 1 Start the tractor and engage the hydraulic lever 2 Refer to Fig 6 13 to find the circuit you wish to operate 3 Using a thin pin push the spool pin located in the centre the solenoid cap and hold...

Страница 123: ...ngsarebetweentheelbow andtheRestrictorfittings Elbow Elbow Tee Tee Restrictor One Way Restrictor withArrow 6 11 OUTER BOOM IS MOVING AT THE WRONG SPEED If the Outer Boom is unfolding into field positi...

Страница 124: ...susingtheexistingtires andrims Converting the Dual Wheels to Singles 1 RemovetheOuterTireandRimassembly Remove the Dual OffsetAdapter from the Inner Tire and Rim and remove InnerTire and Rim assembly...

Страница 125: ...using tube will movebeforeactivatingthemicroswitch Remembering that the micro switches are only used to compensate for the load changes the gap between the switch wheel and the tube must be kept to al...

Страница 126: ...ine has been activated Problem Loss of pressure Possible Solutions Tank shutoff pump shutoff agitation and throttling valves must be open All other valves must be closed These are hard to locate becau...

Страница 127: ...n good condition Replace if necessary Check for kinked suction hose leaking suction line hose or fittings or clogged strainer Check agitators for correct orifice size Operate the switch on remote cont...

Страница 128: ...agitators for correct orifice size Operate switch on remote control box to open valve to decrease pressure On open centre tractors decrease oil flow through hydraulic motor by turning bypass valve adj...

Страница 129: ...uit NORACAuto Boom Height Controllerisoperatingcontinuously Restrictionintractorhydraulic circuit PossibleSolutions Clean oil cooler tractor grill and radiator Check and adjust pressure relief setting...

Страница 130: ...raulicpressuretobe higherandchangingmore thanit needs to be PossibleSolutions Lower pump deadhead pressure Increaseagitation Thiswillinmostcaseslowerthe hydraulicpressureandthusreduce heatgeneration I...

Страница 131: ...red Possible Solutions Inspect wires for worn insulation and check connections Turn power off Remove connections to electric ball valves and regulator valve Activate switch making sure connections don...

Страница 132: ...and clean valve s Inspect tractor controller electrical system and fuses Remove inlet and outlet fittings and inspect valve body Check voltage to ensure that the system is producing 12 volts Check the...

Страница 133: ...ner Remove diaphragm cap and check spring action Increase the pump pressure to the proper rate Disassemble and clean diaphragm Replace with new one Disassemble diaphragm and inspect Clean or replace i...

Страница 134: ...cart harness Low tractor output voltage Loose connections Corrosion on battery terminal One or both hydraulic couplers are not connected Plugged filter in hydraulic block Fuse blown Debris is plugging...

Страница 135: ...are inline See Section 6 4 Adjust the Transport Lock so it unlatches by itself when the booms are rotated into field position See Section 6 5 and 6 6 Adjust the Selector Valve as shown in Section 6 7...

Страница 136: ...125 8 SPECIFICATIONS FIG 8 1 MACHINE DIMENSIONS FOR SB4000 SPRAYER TRANSPORT POSITION...

Страница 137: ...126 FIG 8 2 MACHINE DIMENSIONS FOR SB4000 SPRAYER FIELD POSITION...

Страница 138: ...4 320 90 R 50 cm 106 80 39 5 62 52 8 6 160 37 6 189 28 0 R 38 in 43 8 33 3 17 5 26 5 22 5 5 4 65 16 8 76 4 710 70 R 38 cm 111 85 44 5 67 5 57 13 7 165 1 42 7 194 1 Tire Size Boom Clearance Nozzle Heig...

Страница 139: ...seofthehighweightofthefertilizer approx 13 lbs Imp gallon the tank MUST NOT be filled to more than 80 of the tank s capacity This measurement calculates to 4850 Litres 1065 Imp gallons 1280 US gallons...

Страница 140: ...s Valves Material GlassFilledPolypropylene Hoses Supply 2 Non collapse Agitation 1 1 4 2 ply Rubber ToElectricBallValves 1 1 2 2 ply Rubber To Spray Pipes 1 1 4 2 ply Rubber Nozzles NozzleBodies Split...

Страница 141: ...FullPortFlange Outlet Port Size 2 Standard Port Flange Electric Hydraulic Controls ElectricControl 4 switch Norac HydraulicControl 5 station spool type Norac Max Input 7 US gpm 3000 psi For closed ce...

Страница 142: ...1 8 6 2 1 9 7 1 2 1 6 1 5 3 1 0 1 5 2 9 1 6 3 7 2 8 3 7 2 0 2 5 4 3 3 3 6 5 4 6 1 7 1 4 0 3 2 7 3 5 0 0 1 5 7 2 1 1 6 5 4 0 1 1 0 8 5 5 1 5 1 1 6 1 9 5 9 0 7 5 5 1 5 1 1 0 2 2 5 6 1 8 5 8 2 1 5 9 5 1...

Страница 143: ...que Tightening JIC Type Tube Fittings 1 Check flare and flare seat for defects thatmightcauseleakage 2 Aligntubewithfittingbeforetightening 3 Lubricateconnectionandhandtighten swivelnutuntilsnug 4 Top...

Страница 144: ...133 Notes...

Страница 145: ...BrandtAgriculturalProductsLtd 13thAvenue Pinkie Road Regina Saskatchewan S4P 3A1 306 525 1314 1 866 427 2638 Printed in Canada...

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