INSP
ADJ
3-2
MAINTENANCE INTERVALS
3
Item
Remarks
COOLING SYSTEM
Check coolant level and leakage
●
●
Check radiator cap operation
●
Replace coolant
●
Every two years
Inspect hoses
●
OUTSIDE NUTS AND BOLTS
Refer to “STARTING
Retighten
●
●
AND BREAK-IN” section
in the CHAPTER 1.
AIR FILTER
Clean and lubricate
●
●
Use foam air-filter oil
Replace
●
FRAME
Clean and inspect
●
●
FUEL TANK, COCK
Clean and inspect
●
●
BRAKES
Adjust lever position and pedal height
●
●
Lubricate pivot point
●
●
Check brake disc surface
●
●
Check fluid level and leakage
●
●
Retighten brake disc bolts, caliper bolts,
●
●
master cylinder bolts and union bolts
Replace pads
●
Replace brake fluid
●
Every one year
FRONT FORKS
Inspect and adjust
●
●
Replace oil
●
●
Suspension oil “01”
Replace oil seal
●
FRONT FORK OIL SEAL AND DUST SEAL
Clean and lube
●
●
Lithium base grease
REAR SHOCK ABSORBER
Inspect and adjust
●
●
Lube
●
●
Molybdenum disulfide grease
Retighten
●
●
CHAIN GUARD AND ROLLERS
Inspect
●
●
SWINGARM
Inspect and retighten
●
●
RELAY ARM, CONNECTING ROD
Inspect and lube
●
●
Molybdenum disulfide grease
STEERING HEAD
Inspect free play and retighten
●
●
Clean and lube
●
Lithium base grease
Replace bearing
●
TIRE, WHEELS
Inspect air pressure, wheel run-out,
●
●
tire wear and spoke looseness
Retighten sprocket bolt
●
●
Inspect bearings
●
Replace bearings
●
Lubricate
●
Lithium base grease
THROTTLE, CONTROL CABLE
Check routing and connection
●
●
Yamaha cable lube or
Lubricate
●
●
SAE 10W-30 motor oil
After
break-
in
Every
race
Every
third
Every
fifth
As re-
quired
5MW-9-30-3A 7/3/00 2:46 PM Page 3
