Westomatic Eco Encore Technical Manual Download

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DESCRIPTION

PART No.

ITEM

Piston Assembly-Complete
Piston Moulding

100041067

100041002

100041069

100041070

Screw - M4 x 16, Pan Slot, St. Steel

100085174

Paper Drive Roller - Complete

200041008S

8
9
10
11
12

Piston Rod
Piston Rod Boss
Seal - Piston Assembly
Seal Plate - Piston Assembly

Roller Assembly - Paper Drive
Clip - Paper Feed Roller
Roller Axle
Grip Ring

100041010

100041008

100041068

100041006

PART No.

ITEM

Filter Insert - Filter Platform

'O' Ring - 24 x 3 Nitrile

Screw - No.4 x 5/16 Rec. Plastite

Roller - Idle Paper Drive

Spacer - Paper Feed

Filter Platform Assembly - Complete

DESCRIPTION

200041005S

Seal - Cylinder

100041009

Spindle - Filter Carrier

Circlip - St.Steel E Clip

100041056

PISTON ASSEMBLY

PAPER DRIVE ROLLER ASSEMBLY

FILTER PLATFORM ASSEMBLY

200041004S

100041043

5
6

200041015B
100041039
100041044
188117

100085176

100088071

Westomatic

VENDING SERVICES LIMITED

SOLO ENCORE - PLATE 18

BREWER PISTON ASSEMBLY

C MARCH 2004 WESTOMATIC VENDING SERVICES LIMITED

Summary of Contents for Eco Encore

Page 1: ...Eco Encore Solo Encore Technical Manual...

Page 2: ...P 51 12 QUICK REFERENCE ADDRESSES 66 13 FRESHBREW BREWER UNIT 67 14 BEAN TO CUP DRINKS SETUP 71 15 CARBONATED WATER 79 16 CHILLED WATER 88 17 NESTLE ACCOLADE 90 18 MOVING DISPENSE HEAD 95 19 MICROPROC...

Page 3: ...he mains electrical supply prior to removing any of the machine protective cover panels Working on live equipment should only be undertaken when there is no practical alternative and only by fully qua...

Page 4: ...IONS DIMENSIONS WEIGHT CUP CAPACITY APPROXIMATE SOLO ENCORE 708mm Overall Width 752mm Overall Depth 638mm Cabinet 75mm Water Inlet 1830mm Overall Height Weight Cup Capacity 192 kg 422 5 lbs FB HCC 530...

Page 5: ...ns lead are coloured in accordance with the following code GREEN and YELLOW EARTH BLUE NEUTRAL BROWN LIVE As the colours of the wires in the mains lead of this equipment may not correspond with the co...

Page 6: ...ctly configured for products being used refer to the Parts section Solo Encore EL Instant Solo Encore EL Instant FB Solo Encore LX Top g Soup Inst5 Instant 1 Whitener Sugar Chocolate Instant 2 Fresh B...

Page 7: ...6 57 58 BTC Coffee 60 61 62 63 Extra Selections BTC FB INST BTC Double Espresso 81 82 83 84 No Sugar Sugar Cappuccino 75 76 Caf Latte 73 74 No Extras Chocolate 70 Creamichoc 71 Espresso Choc 77 Soup o...

Page 8: ...l feature for use in Service Mode to access data fields in programming addresses S C R O L L S C R O L L Jug No Cup LCD Display Selection codes Selection Price Labels Coin Entry Slot Coin Return Butto...

Page 9: ...n set up for the single Choice menu panel PROGRAMMING MODE See diagram below for the button configuration in Door Open mode TEST MODE To test a drink selection press the button allocated for the drink...

Page 10: ...9 ALTERNATIVE KEYBOARD LAYOUT When programming a new control board Default is Multi Choice for an Encore EL Single Choice machine please note the functionality of the keypad changes...

Page 11: ...e before it arrives on site is also recommended for a fast efficient and professional installation LOCATION The machine is suitable for indoor use only with an ambient temperature not below 10 C and n...

Page 12: ...osing system providing a suitable microbiological condition it is necessary that during installation the machine should be sanitised using a two stage process Stage 1 biocide for the removal of Biofil...

Page 13: ...on the Brewer itself to prevent sold out codes reporting when switching on the machine IMPORTANT Only filter paper designed for use with the Westomatic brewer should be used The correct width of the...

Page 14: ...the carbonator bowl through the relief valve for approximately 2 seconds Check that the gas regulator is set at 50 psi and adjust if necessary 3 Switch machine on 4 Enter flush mode and flush the stil...

Page 15: ...t to the dispense time repeat Step 2 11 ADJUSTMENT TO HOT DRINK LEVELS All hot water dispense valves are factory adjusted to deliver water at a pre determined rate of 1 fl oz second for machines dispe...

Page 16: ...s are necessary to meet the requirements of the particular installation In particular check under the headings Machine Set up Drink Set up Prices Throw Settings Facilities free vend discount jug facil...

Page 17: ...advertising mode enter any message of up to a maximum of 120 characters 2 pages of 3 lines 20 characters per line The advertised message that has been programmed will be displayed following the stand...

Page 18: ...hours after which if the machine has not been used the VMC will switch into power saving mode All machines that leave the factory have this facility programmed as inactive to Accommodate 24hr a day s...

Page 19: ...vend periods The value of the discount is then to be programmed within Address 258 JUG FACILITY OPERATION Not available on Single Choice Models When active see Jug Facility programming the jug facilit...

Page 20: ...irement for the No Cup facility the key may be disabled by programming Address 93 No Cup key to 0 SETTING UP THE SUMMER TIME SHIFT Address 042 0 British Summer Time inactive 1 Automatic set up on the...

Page 21: ...the Cancel button once When in Flush mode the keypad will become active allowing the user to initiate flush cycles Pressing the different keys will execute the following cycles Key Function 1 Flush wa...

Page 22: ...ble from your machine are Audit 1 Vend totals and cash totals Audit 2 Settings for Addresses 1 817 Audit 3 Power interruptions sold out events and out of order events Audit 9 MDB Coin mechanism change...

Page 23: ...y 000929 0084 Total No of drinks taken that are priced from 0p to 999p Free 000003 0000 Total No of drinks taken from permanent free vend machines or in programmed free vend periods and or using free...

Page 24: ...0000 00 Total value of jug vends taken by PIN at standard selling price i e column totals Discount Total Total Int Tot 0000 00 0000 00 Total value of discount deducted for No Cup discount Supplementa...

Page 25: ...and All jug vends taken in pay mode even if discounted to 0p and test vends taken with no cup StRg 000004 0002 ExSu 000001 0000 ExWh 000022 0008 Whip 000052 0018 Total No of options selected Cups 0000...

Page 26: ...7 050 000 B A M 08 100 000 B A M 09 200 000 B A M The coin mechanisms intelligence level Level 3 is high level Indicates which coins have been assigned as coin types A B and C for programming The coin...

Page 27: ...ON MAKE YOUR DRINK SELECTION Indicating that Test mode has been accessed In Test mode entering the appropriate selection code and options followed by the Vend key will dispense the relevant drink In t...

Page 28: ...ATA TIME NOTE If a security code has been set up and the service mode key is pressed without first entering the security number a two second error bleep will be sounded by the controller TO ACCESS SER...

Page 29: ...N N A 22 LOAD READ AUDIT N A 23 CLEAR ALL AUDITS N A 24 DISPLAY FAULT LOG N A 25 CLEAR FAULT LOG N A 27 FORCE DOOR OPEN N A 28 ENABLE ADVERT EDITOR 0 SCROLL TO SELECT 0 DISABLE 1 ENABLE 29 ENABLE ADVE...

Page 30: ...OR OPERATION 0 0 DISABLED VEND WILL NOT ABORT 1 ENABLED WILL ABORT VEND IMMEDIATELY WILL EMPTY BREWER IF FRESHBREW DRINK 2 ENABLED WILL ABORT IMMEDIATELY THEN RINSE THE BOWLS FOR 2 SECONDS ALSO EMPTY...

Page 31: ...00 144 WHITE ONLY SCALE FACTOR 100 145 GRINDER PISTON SEAL HOME TIMEOUT 15 146 RECIRC WATER FOR ESPRESSO 10 0 147 RECIRC WATER FOR ALL OTHER BTC 10 0 148 RECIRC VALVE INVERT TRIAC OUTPUT 0 0 NORMAL 1...

Page 32: ...AND MANUAL DISPENSE BUT INHIBIT WHEN IN LOW CHANGE 210 CHANGER COIN TYPE 8 2 211 CHANGER COIN TYPE 9 2 BILL TYPES 212 CHANGER COIN TYPE 10 2 00 DISABLED 213 CHANGER COIN TYPE 11 2 01 ACCEPT BUT NO MAN...

Page 33: ...NT VEND PIN 3 0 0 INACTIVE 247 DISCOUNT VEND PIN 4 0 0 INACTIVE 248 DISCOUNT VEND PIN 5 0 0 INACTIVE 249 DISCOUNT VEND PIN 6 0 0 INACTIVE FREE VEND PERIOD 1 0 0 ALL DAYS 1 7 SELECTIVE DAYS 250 00 00 0...

Page 34: ...INSTANTS WATER 5 0 341 INSTANTS WHIPPER 3 0 342 BREWER WATER 5 0 343 BREWER WHIPPER 3 0 344 BREWER BREW TIME 1 0 345 BREWER PISTON TIME 2 0 346 GRINDER WATER 22 0 347 GRINDER HOME DELAY 3 0 348 GRINDE...

Page 35: ...address relates to the physical configuration of the machine to ensure trouble free vending 1 Encore Instant Single Choice 2 Encore FB Single Choice 3 Encore LX Instant Multi Choice 4 Encore LX FB Mul...

Page 36: ...orded to identify what the configuration of the machine is serial number where the machine is located asset number and which area it is located in site number NOTE The machines serial number may only...

Page 37: ...11 Open door and operate door switch power up 12 Insert SIMM Card 13 Press the Cancel button four times to enter Service Mode 14 Enter address 022 and press enter Vend button 15 Use Whipped Extra Whi...

Page 38: ...ULT LOG Address 25 To remove unwanted error codes from the fault log Enter Service mode 1 Enter address 25 2 Press the Vend key 3 The LCD will display accept cancel 4 Press the Vend key to clear the a...

Page 39: ...EY SET UP Address 48 To activate or de activate automatic vend if Vend key not pushed within 5 second time out period 0 No time out Vend key must be pressed 1 Automatic 5 second time out JUG AVAILABLE...

Page 40: ...MOVMENT STALL TIMEOUT Address 75 The time set within this address determines the delay period from the start of the vend before activating an alarm error code 30 indicating the arm has stalled jammed...

Page 41: ...er will continue to dispense the selected product Setting this address to 0 will disable the quick vend option BTC DRINK QUICK VEND Address 96 Setting this address to 1 will enable Bean to Cup vends t...

Page 42: ...r should be full BOILER TEMPERATURE MAXIMUM READING Address 120 This address will display the highest temperature that the boiler has reached prior to an error code being displayed and should be used...

Page 43: ...ow chart on page 59 for a full understanding FRESHBREW SETTINGS BREWER PULSE Address 133 This feature allows the piston to be pulsed during the push sequence of the freshbrew brewer Data 1 Pulse On ti...

Page 44: ...figurable buttons on the Solo Encore single choice model and each button maybe programmed with a specific drink code for a full list of drink codes and drink types refer to the DRINK SELECTION CODES s...

Page 45: ...al dispense but will inhibit in low change 03 Token acceptance COIN A TO C ASSIGNMENTS MDB Addresses 218 223 The contents of these Address numbers will automatically be set by the processor after comm...

Page 46: ...lity to count the number of coins allocated to the tubes These mechanisms rely upon high and low level sensors within each tube In order for the exact change equation to function correctly the tube lo...

Page 47: ...s 238 243 Free Vend PINs and Addresses 244 to 249 Discount PINs Upon acceptance all selections set up as timed free vend available will switch to free discount vend for the duration set The free perio...

Page 48: ...duration If all active selections are being free vended the external display standby message will change to read FREE If however any selection is to remain as a pay vend the external display standby...

Page 49: ...security code is active to protect access to Service Mode See User level security Address 007 it is possible to include or exclude access to the price setting Addresses If unprotected for example acc...

Page 50: ...y other parameter will set the price increment that is the value to be added to the selling price of the regular selection The pricing for extra milk shall be initiated by pressing the Extra White key...

Page 51: ...address in seconds will determine the amount of time the Grinder water valve will be initiated for during a flush cycle GRINDER HOME FLUSH TIME DELAY Address 347 The value entered within this address...

Page 52: ...Still Water 55 4 Carbonated Water 55 5 Syrup 1 55 6 Syrup 2 56 7 Instant 1 56 8 Instant 2 56 9 Instant 5 Soup Topping Cold Powder 57 10 Instant Espresso 58 11 Espresso Choc 58 12 Creamichoc 59 13 Choc...

Page 53: ...d to a maximum value of 5 0 seconds Piston Time Used for FB Piston push Black Only Black Sugar White Only White Sugar Large Black only Large Black Sugar Large White Only Large White Sugar Used for set...

Page 54: ...ddress 750 Data 3 5 9 Press the vend key to change the parameter The value within Data 3 will start to flash 10 The value you set within this field will determine how many seconds more then the defaul...

Page 55: ...Inst 1 Main Water 2 Press the Vend key the timing will flash 05 0 3 Enter 05 2 4 Press the Vend key NOTE Procedure for Initiating a Dry Ingredient Throw To enable you to weigh products the machine all...

Page 56: ...ARBONATED WATER 414 SET UP DRINK CODE 98 0 0 0 0 DISABLED 1 ACTIVE TIMED FREE VEND 2 ACTIVE NO CUP TIMED FREE VEND 11 ACTIVE NO TIMED FREE VEND 12 ACTIVE NO CUP NO TIMED FREE VEND 415 CARBONATED WATER...

Page 57: ...478 THROW INSTANT 1 WHITENER 0 8 0 6 0 9 INGREDIENT MOTOR 4 479 THROW INSTANT 1 EXTRA WHITENER 1 0 0 6 1 1 INGREDIENT MOTOR 4 480 THROW INSTANT 1 WHITE WATER x x x WATER STATION 2 or 3 LX model 481 T...

Page 58: ...PERM WHIP NO TIMED FREE VEND 14 SOUP ACTIVE NO WHIP NO TIMED FREE VEND 15 SOUP ACTIVE PERM WHIP NO TIMED FREE VEND 16 COLD SOUP ACTIVE NO WHIP NO TIMED FREE VEND 17 COLD SOUP ACTIVE PERM WHIP NO TIME...

Page 59: ...E 3 9 9 0 DISABLED 1 ACTIVE NO WHIP OPTION TIMED FREE VEND 2 ACTIVE WITH WHIP OPTION TIMED FREE VEND 3 PERMANENTLY WHIPPED TIMED FREE VEND 11 ACTIVE NO WHIP OPTION NO TIMED FREE VEND 12 ACTIVE WITH WH...

Page 60: ...THROW CREAMICHOC SUGAR WATER 0 0 0 0 0 0 WATER STATION 3 or 4 LX model 628 THROW CREAMICHOC SUGAR WHIPPER 0 0 0 0 0 0 WHIPPER 3 or 4 LX model 629 THROW CREAMICHOC TOP UP WATER 0 0 1 0 0 0 WATER STATIO...

Page 61: ...TOR 4 683 THROW COFFEE WHITENER 0 8 3 2 0 9 0 0 x x x THROW TEA EXTRA WHITENER 0 5 3 2 0 6 0 0 x x x INGREDIENT MOTOR 4 684 THROW COFFEE EXTRA WHITENER 1 0 3 2 1 1 0 0 x x x THROW TEA WHITE WATER 2 0...

Page 62: ...AR 1 1 0 2 1 2 0 0 0 0 x x x INGREDIENT MOTOR 5 714 THROW BTC SUGAR WATER 1 7 0 0 2 5 0 0 0 0 x x x WATER STATION 3 or 4 LX model 715 THROW BTC SUGAR WHIPPER 2 2 0 0 3 0 0 0 0 0 x x x WHIPPER 3 or 4 L...

Page 63: ...THROW FB ESPRESSO SUGAR WATER 0 8 2 2 0 9 0 0 0 0 x x x WATER STATION 3 or 4 LX model 764 THROW BTC ESPRESSO SUGAR WATER 0 8 0 0 1 3 0 0 0 0 x x x THROW FB ESPRESSO SUGAR WHIPPER 0 0 0 0 0 0 0 0 0 0...

Page 64: ...HROW BTC CAPPUCCINO MAIN WHIPPER 0 0 0 0 0 0 0 0 0 0 x x x THROW INST CAPPUCCINO WHITENER 2 8 0 5 3 0 0 0 0 0 x x x INGREDIENT MOTOR 4 THROW FB CAPPUCCINO WHITENER 2 8 0 5 3 0 0 0 0 0 x x x 782 THROW...

Page 65: ...0 0 0 0 0 x x x WATER STATION 3 or 4 LX model 792 THROW FB CAPPUCCINO TOPUP WATER 0 5 4 5 0 5 0 0 0 0 x x x 793 THROW BTC CAPPUCCINO EXTRA WATER x x 5 0 x x x 5 0 x THROW FB CAPPUCCINO BREW TIME 3 0 x...

Page 66: ...ATTE SUGAR 1 0 1 2 1 1 0 0 0 0 x x x 810 THROW BTC C LATTE SUGAR 1 0 1 0 1 1 0 0 0 0 x x x THROW INST C LATTE EXTRA SUGAR 1 2 0 8 1 3 0 0 0 0 x x x INGREDIENT MOTOR 5 THROW FB C LATTE EXTRA SUGAR 1 2...

Page 67: ...ess Default Value Default Setting SINGLE CUP 88 89 400 0 DISABLED HOT WATER 90 402 0 DISABLED STILL WATER 99 408 0 DISABLED CARBONATED WATER 98 414 0 DISABLED SYRUP 1 91 92 420 0 DISABLED SYRUP 2 93 4...

Page 68: ...67 13 FRESHBREW BREWER UNIT FRESH BREW VEND SEQUENCE FLOW CHART Makes Brewer Switch Brewer Motor Stops ie Triac off Breaks Brewer Switch...

Page 69: ...tly 4 screw heads Damaged worn piston seal Too much water in cylinder Damaged worn inner wall of cylinder Stainless steel delivery nozzle choked with tannin Silicon delivery tube obstructed pinched AS...

Page 70: ...fixings loose Gear cam shaft shear pin damaged or missing Filter platform not located correctly possibly sitting up at one corner Too much ingredient in cylinder Silicon delivery tube obstructed pinch...

Page 71: ...Cam follower bearing collapsed missing Filter insert incorrectly located sandwiched between cylinder and platform Cam follower pillars dirty sticky Cam follower pillars misaligned Return springs have...

Page 72: ...17 7ml per every second display on the machine Water Flow Rate 0 6 fl oz or 17 7ml Per sec Water Flow Rate 0 6 fl oz or 17 7ml Per sec Water Flow Rate 0 6 fl oz or 17 7ml Per sec Time in Seconds Water...

Page 73: ...Checking the Water Volume Dispensed from the Boiler Valves Please note that this procedure is particularly important if the valves have been changed or de scaled Example for VALVE 1 1 In service mode...

Page 74: ...scales 6 Press the blank key on the keypad alarm will sound for 5 seconds 7 During this time hold cup under doser unit the grinder will be active until the switch is activated and dry dispense into th...

Page 75: ...the drive cam at the back of the brewer mounting bracket until the dots are aligned correctly and the brewer locks into the dispense position 2 Check the home position of the brewer the arrows should...

Page 76: ...to within the green area 8 11 bar 5 If the pressure is incorrect turn the thumbscrew on the right hand side of the grinder as follows Clockwise to obtain a finer grind Increase the pressure Anti clock...

Page 77: ...ode set Address 141 2 3 In test mode take selection 58 BTC Espresso coffee with sugar and whitener and measure the fluid level 4 Set the required fluid level by adjusting the main water throw time for...

Page 78: ...ccino Now check the volume for all Cappuccino selections 75 76 If adjustment is required enter address 792 and increase or decrease the value until the required volume is dispensed Cappuccino Selectio...

Page 79: ...rough the beans Steady coffee flow of water into the cup Good strength coffee Creamy Golden Crema Good bean plug with no waste during the home to dispense position Medium grind 8 11 bar No action requ...

Page 80: ...ntrol Electro mechanical gas filled Refrigerant Type R134 75g Insulation Type In situ polyurethane PRODUCT SYSTEM Syrup Peristaltic Pump THERMOSTAT Type Electro mechanical gas filled Range Cut out 0 5...

Page 81: ...DENTIFICATION DIAGRAM Note For information on wiring schematic internal layouts and flow diagrams refer the foldout at the back of this manual Syrup Dip Tubes Dispense Tubes and Head Syrup Pump Carbon...

Page 82: ...Reset CO2 Regulator 50psi Reset drink strength Dispense tube dirty Clean with Sanitiser Check the airflow over the unit condenser and clean if necessary or carry out fridge check see REFRIGERATION SY...

Page 83: ...rollers for movement and ensure Autoprene tubing is not constricted Check machine settings and reset as required Check syrup levels Check and replace Reset to 50 psi Check that fridge unit is running...

Page 84: ...f ice on bottom bank coils Confirm operation of water pump by taking still vend If the pump is not working check pump Unplug the Level Probe connector from the main loom within the deck area take carb...

Page 85: ...nst the compressor housing If both fan and compressor are running this could indicate a loss of refrigerant or a blockage in the system In either case the refrigerant base unit should be replaced If n...

Page 86: ...th Failure of any of the above tests indicates a defective compressor and the Compressor Windings unit should be returned for repair 3 2 If the compressor windings are proved correct the fault lie wit...

Page 87: ...Release the pressure from the carbonator bowl via the pressure relief valve 6 Remove the electrical connections from the faulty solenoid 7 Remove the 14mm retaining nut 8 Remove the solenoid valve 9 I...

Page 88: ...fixing screws these can be undone by pocking long Posi screwdriver through the holes on the back panel 5 Disconnect the electrical connection to the pump 6 Lift the pump clear of the unit 7 Installati...

Page 89: ...rs maybe fitted within the inline water supply The first filter removes odour hard water elements and organic pollutants The second a single UV filter 40 volt supply 240Vac output taken from the cold...

Page 90: ...lve is operated via SKT12 1 from the CPU and splits off to the dispense valve located on the top of the fridge Check for 240Vac output when taking a cold drink Increase the water flow rate to the frid...

Page 91: ...INSTANT ACCOLADE Motor Bowls Canister Layout Note Ingredient motor position 1 is not use for Accolade Canisters Motor Chute configuration No Product Canister Ingredient Motor Chute Type 1 Topping Whit...

Page 92: ...r Motor 6 Normal R H Parts Specification Canister Size Part No Chute Type Part No Canister 1 135 x 430 161411 Long R H 161220 Canister 2 65 x 460 161410 Long R H 161220 Canister 3 65 x 460 161410 Long...

Page 93: ...r 2 Sugar EXTRA WHITE COFFEE 18 19 20 No Sugar 1 Sugar 2 Sugar ESPRESSO 21 22 23 No Sugar 1 Sugar 2 Sugar LATTE 25 26 27 No Sugar 1 Sugar 2 Sugar CAPPUCCINO 30 31 32 No Sugar 1 Sugar 2 Sugar MOCHA ESP...

Page 94: ...0 2 5 0 582 Sugar 0 6 0 2 0 6 583 Ex Sugar 1 0 0 2 1 0 584 Sugar Water 1 7 0 0 1 7 Water Volume 2 75fl oz 74ml 2 75fl oz 74ml Cappuccino 779 Coffee 1 3 11 5 1 7 30 32 780 Water 2 7 11 0 3 0 781 Coffee...

Page 95: ...ugar Water 0 0 0 628 Sugar Whipper 0 0 0 Water Volume 6 0fl oz 177ml 7 25fl oz 214ml Chocolate 639 Choc 2 9 1 0 3 7 0 5 0 8 40 640 Choc Water 10 5 0 0 12 8 641 Choc Whipper 9 2 0 0 12 0 642 Sugar 0 0...

Page 96: ...nnector outputs Chapter 23 Input assignment for home switch 1 spare input 1 and for dispense switch 2 spare input 2 Testing the Arm To enable a test cycle for the moving dispense head to be carried ou...

Page 97: ...on to scroll up and down Copy 6 Select READ CONFIG and press enter Vend button 7 Accept default AUTO SELECT file name by pressing enter again 8 Confirm the action by pressing Enter 9 Display shows REA...

Page 98: ...down 12 Remove SIMM Card and Close door Clone Follow same procedure except at 022 address 13 Select LOAD AUDIT and press enter Vend button 14 Use scroll buttons Whipped Extra White to pick the approp...

Page 99: ...ORTED WHEN USING A SIMM CARD IF DISPLAYED TRY A DIFFERENT SIMM CARD GENERAL 11 CUPS SOLD OUT 12 WASTE BUCKET FULL 13 WATER LEVEL LOW IN BOILER 14 CIRCUIT FAILURE MASTER CURRENT SENSE 16 CUP JAM 5 CONS...

Page 100: ...d Drinks warm Check 5A cooler fuse Check water bath is full and that the agitator is running Refer to refrigeration system test procedures section Machine accepts money but no response from external k...

Page 101: ...White Red and pin 2 Orange Black located within the plug on the underside of the cup unit Manually operate the cup sold out switch Is continuity measured No continuity is measured Unplug and remove th...

Page 102: ...ve both fixing screws from the top of the unit Check continuity between the motor and the cup unit plug No continuity is measured locate break in wire IF continuity is measured Replace Cup unit 7oz sq...

Page 103: ...move clean and refit pipe work to the switch Remove SKT7 from the processor board Measure the continuity from point A Red Blue to STK7 pin 1 Measure the continuity from point B White Red to SKT7 pin 2...

Page 104: ...re to SKT4 pin 6 on the processor board is continuity measured Y Locate break in wire N Set your voltmeter to measure 240Vac Y Place your meter across the Master Inlet valve Pink wire and Black wire S...

Page 105: ...ersists then replace the Processor board Error code 20 Water Failsafe Caused by the operation of the Water inlet valves outside of a vend cycle or the result of a water leak within the machine Interru...

Page 106: ...n 4 White Red to SKT4 pin 1 and Pin 5 Green Brown to SKT4 pin 9 located on the processor board Is continuity measured Locate the break within the loom N Check location of the Brewer home switch locate...

Page 107: ...measure continuity With filter paper correctly located beneath the sold out switch measure the continuity across connector F pin 1 Red and pin 3 White Red Is there continuity Measure the continuity f...

Page 108: ...ll switch P N 100013106 N Check continuity across SKT 4 6 Grey Blue and SKT 4 1 White Red with the switch in its full position is continuity measured Y N Locate break within the loom Y Remove SKT5 fro...

Page 109: ...Does the resistance correspond to the water temperature refer to graph of resistance verses temperature chart Y Replace over temperature probe P N 100021040 N Replace SKT5 and SWITCH MACHINE ON Are t...

Page 110: ...e 60 Grinder Timeout For additional information see section 13 BREWER GRINDER AND DOSING SWITCH SWITCH MACHINE OFF Set your voltmeter to measure continuity Manually operate the dosing switch on the to...

Page 111: ...ation do the arrows on the side of the brewer line up Vend 3 black coffees does the pressure gauge located behind the grinder remain within the green Adjust the grind coarse adjuster to bring the pres...

Page 112: ...eplace or invert if necessary Ensure free movement of paper feed spacers and paper drive rollers Remove and clean brewer extraction system Remove and clean paper drive roller assembly Check security o...

Page 113: ...ty of loom connectors and machine components Check for any faulty damaged wiring correct as necessary Test vend each main selection checking a Correct dispense of ingredients and waters b That leaks d...

Page 114: ...achine will have a TESTED FOR ELECTRICAL SAFETY label adjacent to the mains lead entry into rear of machine MANUACTURERS RECOMMENDATIONS It is recommended that the above tests are carried out on a six...

Page 115: ...gredient Motor 3 Instant 1 Orange 14 Ingredient Motor 4 Whitener Yellow 15 Ingredient Motor 5 Sugar Green 16 Ingredient Motor 6 FreshBrew Blue 17 Ingredient Motor 7 Grinder Green 18 Whipper Motor 1 Br...

Page 116: ...nt Motor 2 Chocolate Red 3 Ingredient Motor 3 Instant 1 Orange 4 Ingredient Motor 4 Whitener Yellow 5 Ingredient Motor 5 Sugar Green 6 Ingredient Motor 6 FreshBrew Blue 7 Ingredient Motor 7 Grinder Gr...

Page 117: ...d Input 13 Spare 5 Red White 14 Door Sense Orange 15 Door Open White Black 16 12V Cup Sensor Power Black SKT 5 Temp Sensor Pin Function Wire Colour 1 Over Temperature Sensor Yellow 2 Over Temperature...

Page 118: ...9 Earth Green Yellow Connector T Pin Function Wire Colour 1 Earth Green Yellow 4 Boiler Live Red 5 Boiler Neutral Blue 6 Element Switch Live Brown Connector O Pin Function Wire Colour 1 230Vac Live R...

Page 119: ...SEC3 14V Grey 10 TRANS SEC4 0V Pink 11 TRANS SEC5 24V White 12 TRANS SEC6 0V Purple Red Connector B2C Pin Function Wire Colour 1 Grinder Home Red Green 2 Grinder Piston Red 3 Grinder Seal Blue Red 4 0...

Page 120: ...ed item available You know your company order number When ordering a part via Fax Fax 44 0 1626 332727 Clearly state the part number of the required item Clearly state your company order number Import...

Page 121: ...100016055 Valve Single Common EA 100016054 Valve Dual Restrictor in Hot Cold EA 100016057 Valve Dual Restrictor in Hot EA Brewer Unit Components 200041033 Kit Brewer Service Parts EA 200041025S Motor...

Page 122: ...t 900mm Chiller MK2 EA Lighting Unit 117206 Capacitor 4Mf EA 100017041 Choke 13W 240VAC EA 117212 Starter Switch S10 EA 100017044 Fluorescent Tube 300mm x 8W EA Fuses 100012063 T2 5Amp 20mm x 5mm LBC...

Page 123: ...ES LIMITED SOLO ENCORE PLATE 1 CABINET C MARCH 2004 WESTOMATIC VENDING SERVICES LIMITED ITEM PART No DESCRIPTION 1 SEE PLATE 2 2 SEE PLATES 4 5 3 190050 PLINTH ITEM PART No DESCRIPTION 1 SEE PLATE 2 2...

Page 124: ...pport Bracket 8 SEE PLATE 15 18 196350 BTC Filling Pivot Bracket 10 100091004 CHANDELIER CHAIN 20 Floor Mat ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 1 SEE PLATE 13 11 100040030 FILTER ROLL 10...

Page 125: ...NTRE WASTE BRACKET 5 100013149 PRESSURE SWITCH 6 113151 SWITCH DOOR INTERLOCK 7 100013130 PUSH SWITCH 8 SEE PLATE 19 9 100075096 CUP CHUTE SQUAT 100075102 CUP CHUTE TALL ITEM PART No DESCRIPTION 1 190...

Page 126: ...X 4 190017 Graphic Retainer Top 5 190015 Quick change Graphic Env elope 6 190004 Graphic Retainer 7 184224 Door Lock Keys Key only 184212 8 196306 Carousel Retainer 9 See Plate 10 ITEM PART No DESCRIP...

Page 127: ...BOX 4 100066386 REJECT COIN HOLDER 5 100066393 REJECT BEZEL 6 100084010 CASHBOX LOCK 7 100084111 CASHBOX CAM 8 100084056 CASHBOX KEYS 9 100066387 COIN CUP DOOR NOT SHOWN ITEM PART No DESCRIPTION 1 190...

Page 128: ...apacitor 7 117212 Starter Switch 8 100017041 Choke 9 100088038 Terry Clip 10 100017044 Lamp 11 190048 Light Cov er 12 100012063 FUSE T2 5 AMP 13 1 14 112070 FUSE T5 AMP ITEM PART No DESCRIPTION 1 1967...

Page 129: ...DESCRIPTION 135702 100086002 Plate Waste Mount 8 100096164 Cup Station Latch 100096165 9 8 7 5 4 9 2 3 1 2 3 6 6 Full Lock Nut M4 Spreader Plate Cup Sump 100086003 100019055 10 Cup Sensor Loom Assembl...

Page 130: ...Cup Turret 7oz 73mm 2 200043029S Cov er Assembly 7oz 73mm 3 100075081 Cup Turret 570mm x 7oz 73mm 4 196260 Bracket Cup Unit ITEM PART No DESCRIPTION 1 100075019 Lid Cup Turret 7oz 73mm 2 200043029S Co...

Page 131: ...fold Duct Flange 21 160109 Whipper_Motor 15 000_Short_Shaft 10 154246 Nozzle Tube Cluster Holder ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 1 190028 Vacuum Chamber Cov er 13 190088 Dispense Hea...

Page 132: ...190039 Coin Entry Plate 20 100089001 Spring Reject not Shown 21 100035404 Lev er Coin Return 22 135525 Coin Return Button 23 196452 Coin Return Rod ITEM PART No DESCRIPTION ITEM PART No DESCRIPTION 1...

Page 133: ...e assembly 27 190042 BTC Inlet assembly 28 100046002 6mm Silicon Pipe 29 100035460 Spout Dispense Tube Fluted 30 161251 Ball 31 161250 Spring not shown 32 196735 BTC Boiler Lid ITEM PART No DESCRIPTIO...

Page 134: ...er Plug Boiler Float DESCRIPTION 25 17 100035412 200023060 23 24 22 16 15 PART No ITEM 100016046 100046002 100047112 100047102 147123 13 14 12 11 9 10 196016 100046010 Tubing WH Sil 9mm ID x 2 5mm 146...

Page 135: ...5 Amp 32 x 6 3 HBC Fuse 12 Amp 32 x 6 3 HBC Neon Indicator Red Mains Filter Resistor Transformer 100014043 Boiler Relay 5 9 neon 11 COMPLETE ASSEMBLY PART No 190009 100012058 Fuse F5 Amp 32 x 6 3 HBC...

Page 136: ...Roll Holder 10 100087004 Washer M 4 Plain C Type 4 100086002 Fullnut M 4 Zinc 11 Washer Insulator M 3 5 100087006 Washer M 4 Internal Shakeproof 12 100095347 Paper Holder Assembly ITEM PART No DESCRI...

Page 137: ...ivet 1 5 2 5 100088083 20 Circlip E Clip 30 100087059 100036243 38 39 37 100041047 36 34 100085176 100041050 100041037 33 32 31 27 100086023 100087031 100041027 29 28 100041034 100085180 100041025 25...

Page 138: ...Cam Paper Profile Chassis Pillar Cam Crank Washer M5 Internal Shakeproof Screw No 6 x 3 8 Pan Slot St Stl Washer 2BA Table 2 Plain 100087013 100041014 15 14 195626 13 12 11 100041016 PART No 10008903...

Page 139: ...nal Shakeproof Comprises items 19 22 incl DESCRIPTION Funnel Extractor Funnel Mixing Extractor Funnel Support Assembly Extractor Parts Brewer O Ring 30 x 3 Nitrile 200041014B 100041051 100041036 10004...

Page 140: ...ter Insert Filter Platform O Ring 24 x 3 Nitrile Screw No 4 x 5 16 Rec Plastite Roller Idle Paper Drive Spacer Paper Feed Filter Platform Assembly Complete DESCRIPTION 200041005S Seal Cylinder 17 1000...

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Page 144: ...BEARING 2 7 190083 1 ADAPTER BOTTOM PLATE 1 8 134114 BEARING IGLIDUR 12mm OD 1 9 190085 1 PLATE CARRIAGE 1 10 100041010 ROLLER IDLE PAPER DRIVE 4 12 100087025 WASHER M5 STARLOCK 4 14 115115 MOTOR AC 1...

Page 145: ...PB1 2 8 7 CUP BOX B PEELER MOTOR CUP HOME SWITCH NC BOILER FILL SWITCH DOOR OPEN SKT4 6 WR WR SKT4 15 SKT12 1 SKT4 1 WR SKT7 1 WR WR SKT4 8 SKT7 2 C 1 Cup Switch CUP SENSOR SKT4 16 SKT4 14 TOPPING SO...

Page 146: ...ER MOTOR 1 M B B B B WR WR WB UR SKT4 9 SKT12 4 SKT10 3 SKT10 2 14 3 4 5 15 B SKT4 7 SKT10 10 SKT10 9 SKT4 10 13 15 B TRANS FER MOTOR 1 M M B CUP DROP 1 S Index Switch PB1 2 8 7 CUP BOX B PEELER MOTOR...

Page 147: ...OL BOARD SKT10 1 CARBONATOR CHILLER LIVE NEUTRAL N U 240V AC 50Hz PLA 8 PLA 7 N R U W U N PLA 1 MENU LIGHTS 5A PLO 1 PLO 2 PLO 3 R B G Y R B G Y EXTERNAL U G U G Y P U O U N N Y U PLW 15 N PLW 2 SKT4...

Page 148: ...EGULATOR BLUE BLUE BROWN BLUE GREEN YELLOW WHITE YELLOW YELLOW BLACK YELLOW BLACK YELLOW BLACK ORANGE BLACK WHITE GREEN GREEN GREEN B L U E GREEN BROWN RED BLACK GREEN RED CO2 NON RETURN VALVE CARBONA...

Page 149: ...ED If gram throw is incorrect loosen thumbscrew a and slide to desired position Tighten a Repeat step 4 CHECK WATER PRESSURE INTO BREWER Ensure arrows are aligned and replace brewer In test mode take...

Page 150: ...brewer and soak thoroughly See point 7 overleaf 8 Bean to cup drink levels too high Fast coffee flow rate into cup Weak under extracted coffee Poor thin crema Solid bean plug but coffee waste spillin...

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