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Note
♦
To enable the propshaft to rotate freely, move selector lever
to the “N” position.
♦
Leave key in ignition to prevent steering wheel lock from en‐
gaging.
♦
Some components cannot be removed, or removed only with
difficulty, with the engine installed. Therefore, you should de‐
termine all defective components before removing engine and
renew them while engine is removed.
♦
To prevent damage to removed components, place them in
the container for removed parts - V.A.G 1698- .
♦
All cable ties which are opened or cut through when engine is
removed must be replaced in the same position when engine
is installed.
♦
Before disconnecting batteries, move wiper arms to service
position ⇒ Electrical system; Rep. gr. 92 ; Removing and
installing windscreen wiper system
Disconnecting batteries
The procedure must be strictly followed!
– Switch off ignition and all electrical consumers.
– First disconnect drive battery on right in luggage compartment
⇒ Electrical system; Rep. gr. 27 ; Disconnecting and recon‐
necting batteries
– Then disconnect second battery on left in luggage compart‐
ment ⇒ Electrical system; Rep. gr. 27 ; Disconnecting and
reconnecting batteries .
Procedure
All cable ties which are opened or cut through when engine is
removed must be replaced in the same position when engine is
installed.
– Pull engine compartment seal off bulkhead.
– Remove plenum chamber covers. ⇒ General body repairs,
exterior; Rep. gr. 64 ; Removing and installing plenum cham‐
ber cover .
– Pull connector off air mass meter.
– Remove intake hose and air filter housing
⇒ page 158
.
– Separate “terminal 30 wire” -arrows- and remove bracket with
positive terminal in engine compartment -1-.
– Lay wiring harness on engine.
– Remove right windscreen wiper motor. ⇒ Electrical system;
Rep. gr. 92 ; Removing and installing windscreen wiper sys‐
tem
– Pull smaller connector off engine control unit.
– Separate remaining connectors and earth connections of this
wiring harness.
– Lay wiring harness on engine.
– Pull connector off activated charcoal filter system solenoid
valve 1 - N80- and pull down valve from bracket on intake
manifold.
Phaeton 2003 ➤
6-cylinder injection engine - Edition 02.2014
1. Removing and installing engine
5
