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B - For gearbox bracket, securing pin - VAS 6131/1-5-
Vehicles with automatic gearbox
– When installing engine, first raise assembly platform only
enough to allow selector lever cable to be guided into position.
Vehicles with manual gearbox
– Check clutch release bearing for wear and renew if necessary
⇒ 6-speed manual gearbox 01E/0A1; Rep. gr. 30 ; Repairing
clutch release mechanism .
– Lightly grease input shaft splines with G 000 100 grease.
– When installing engine, first raise scissor-type assembly plat‐
form only far enough to facilitate installation of the selector
mechanism: ⇒ 6-speed manual gearbox 01E/0A1; Rep. gr.
34 ; Repairing selector mechanism; Removing and installing
selector mechanism .
– Fit hydraulic line to hydraulic clutch slave cylinder and then
bleed clutch system ⇒ 6-speed manual gearbox 01E/0A1;
Rep. gr. 30 ; Repairing clutch control mechanism; Assembly
overview - hydraulic system .
Continuation for all vehicles
– Install air conditioner compressor ⇒ Heating, air conditioning;
Rep. gr. 87 ; Air conditioner compressor bracket .
– Install vane pump for power-assisted steering ⇒ Running
gear, axles, steering; Rep. gr. 48 ; Vane pump .
– Install poly V-belt
⇒ page 28
.
– Reconnect all lines, hoses and connectors which were sepa‐
rated during removal.
– Electrical connections and routing ⇒ Electrical system; Rep.
gr. 97 .
– Install catalytic converters/front silencer
⇒ page 172
; Re‐
moving and installing parts of exhaust system.
– Replenish coolant
⇒ page 115
.
Note
Perform wheel alignment after installing subframe ⇒ Running
gear, axles, steering, front and four-wheel drive; Rep. gr. 44 ;
wheel alignment
After completed engine fitting:
– Connect Vehicle diagnosis, testing and information system -
VAS 5052- .
– Carry out vehicle system test using ⇒ Vehicle diagnostic test‐
er; “Guided functions” .
– Finish the vehicle system test so that any fault entries stored
during assembly can be deleted automatically.
– Generate the readiness code in combination with a road test.
Observe applicable safety precautions during road test.
– Carry out road test.
– Then carry out vehicle system test again and rectify any faults
which may have occurred.
Phaeton 2003 ➤
6-cylinder injection engine - Edition 02.2014
1. Removing and installing engine
17
