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Global 400mp User Manual

15 of 72

v4.0

Chapter 1: Overview

17 August 2016

Tightening Notifications

Every time a tightening is received from a running tool, the background of the area of the screen
showing the current parameter and batch count for the tool will be shaded with a color indicating
the status of the tightening.

•

Red – A rejected tightening occurred.

•

Green – An accepted tightening occurred that did not complete a batch.

•

Blue – An accepted tightening occurred that completed a batch. If the Global 400mp NOKs
setting is set to Count, this further indicates that no rejected tightenings were counted
towards this batch.

•

Yellow – An accepted or rejected tightening occurred that completed a batch. This color will
only occur when the Global 400mp NOKs setting is set to Count and one or more rejected
tightenings were counted towards the current batch.

Tool Radio Status Codes

The radio status indicator for each active parameter shows the status of the tool radio for the
parameter. If no tool is assigned to an interface the radio status is not available. When the tool is
ready to run, the indicator should be green with no number. If the tool is not ready to run or a
warning or error condition occurs, the indicator will change to yellow for a warning or red for an
error and display a code to indicate the radio condition. The possible codes are:

Code

Color

Meaning

1

Red

Tool has not communicated with the unit since power-up

2

Yellow

Enabling or disabling tool

2

Red

Tool programming failed

3

Yellow

Tool is disabled

4

Yellow

The battery is low. It should be changed when possible to avoid interruptions in service.

4

Red

The battery is very low. Interruptions in service may occur until the battery is replaced.

5

Yellow

Radio signal strength is below recommended level for best performance

5

Red

Radio signal strength is below recommended minimum level for use

6

Yellow

Tool requires calibration

7

Yellow

Tool requires preventative maintenance

Unit Radio Status Indicator

The unit radio status indicator shows the status of the radio in the unit. In normal use, the
indicator should be green with no number. If the radio is not working correctly, the indicator
will be red with an error code.

Network Status Indicator

The network status indicator shows the status of the Ethernet ports on the unit. When the
Ethernet is used, the indicator will be green and show the number of currently active network
connections. If no Ethernet cable is plugged into either port, the indicator will be 0/yellow. If
the network initialization fails, the indicator will be red and show an error code. The Network
Status screen shows more detailed information.

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Summary of Contents for Global 400mp

Page 1: ...Global 400mp User Manual v4 0 17 August 2016 ...

Page 2: ... unit 12 Concepts 13 Run Screen 14 History 16 Unit Status 17 Rundown Graph 17 Network Status 18 Tool Status 19 I O State 20 Chapter 3 Configuring the unit 21 Introduction 22 Saving Configuration Changes 22 Entering letters 22 Main Menu 23 Tools 24 Parameters 28 Jobs 33 Network Setup 35 Unit Setup 36 Events 42 Network Log 43 Chapter 4 Serial communications 44 Introduction 45 Barcode 45 ...

Page 3: ...ation Options 51 Supported Commands 54 Unsupported Commands 55 Chapter 6 ToolsNet 57 Introduction 58 Configuration Options 58 Chapter 7 EtherNet IPTM 61 Chapter 8 Data Management 66 Download data to USB 67 Upload USB file to device 68 Chapter 9 Firmware Updates 69 Chapter 10 Product Specifications 71 Dimensions 72 Radio Information 72 ...

Page 4: ...Global 400mp User Manual 4 of 72 v4 0 Quick Start 17 August 2016 Quick Start ...

Page 5: ...ss Once the loading is completed the unit should go to the Run screen If the unit stays on the loading screen with an error please contact your local SR Distributor or call Sturtevant Richmont at 1 847 455 8677 Email is customerservice srtorque com To use a tool with the Global 400mp you must first learn connect the radios in the tool and the Global 400mp To do so press the button below MENU Enter...

Page 6: ...n screen to learn the tool Once the tool has found the unit you may need to perform an additional step for the unit to know which type of tool was just learned Holding tools air tools and newer click tools can be distinguished by the unit The 1200 Series and 1250 Series Exacta digital tools and older click tools will require some additional information The digital tools will automatically transmit...

Page 7: ...is step will be used as the default tool name Once the tool learn is completed the unit will show a summary of the new tool information Press SAVE to store the tool information and continue The unit will return to the Tools screen with the just learned tool now shown Before you can run the tool you must first assign it to a parameter Return to the menu by pressing ESC twice Then press ENT to go to...

Page 8: ...ow followed by 1 to assign the tool to the parameter Press ENT or the button below SAVE to save the changes and return to the Choose Parameter screen Parameter 1 should now be shown in black instead of white to indicate that it was set up successfully Press the button below SELECT to select Parameter 1 You will be returned to the Run screen now with Parameter 1 selected You can now perform tighten...

Page 9: ...Global 400mp User Manual 9 of 72 v4 0 Chapter 1 Overview 17 August 2016 Chapter 1 Overview ...

Page 10: ...ce to any cable or fitting Cautions Please use caution when handling this or any other electrical appliance This unit accepts an AC input voltage from 100 240 VAC Trying to operate this unit with a voltage outside that range may cause damage to the unit Avoid placing or storing this unit in a location where it may become wet or dust covered Do not place or mount this unit in an unstable area Dropp...

Page 11: ...ction in the next chapter The Global 400mp has two RJ 45 Ethernet ports to allow it to be used in a chain or ring network configuration The USB A connector is used to provide firmware updates via a standard USB drive The RS232 DSUB9 connector can be used with a serial barcode reader or serial printer The 5 pin remote connector connects to other devices that provide I O capabilities The power plug ...

Page 12: ...Global 400mp User Manual 12 of 72 v4 0 Chapter 1 Overview 17 August 2016 Chapter 2 Using the unit ...

Page 13: ...sed by more than one parameter but only by parameters belonging to the same interface as the tool The Global 400mp can store some information about when calibration or preventative maintenance should occur These are set up in the Tool Configuration screen which is described in the next chapter Parameters Parameters are the basic unit of operation for the Global 400mp A parameter contains a tool to...

Page 14: ...ast torque received for the parameter Only present for parameters with Exacta tools Repeated for each active Exacta parameter 6 Tool Status Indicator Shows the status of the tool for the parameter Repeated for each parameter 7 Unit lock Indicates if the unit is locked and requires a password to access menu functions 8 Unit Radio Status Shows the status of the unit radio 9 Network Status Shows the ...

Page 15: ...ill change to yellow for a warning or red for an error and display a code to indicate the radio condition The possible codes are Code Color Meaning 1 Red Tool has not communicated with the unit since power up 2 Yellow Enabling or disabling tool 2 Red Tool programming failed 3 Yellow Tool is disabled 4 Yellow The battery is low It should be changed when possible to avoid interruptions in service 4 ...

Page 16: ...bout the tightenings is not shown but is available via the network protocols This screen shows Time The time the tightening occurred The date is indicated at the top of the table and each time it changes in a white row T The tool number that produced the tightening Param The number and name of the parameter that produced the tightening Count The current batch count and batch size for the tightenin...

Page 17: ...arned to the unit and should be from 0 to 70 dBm If the signal strength is greater than 70 dBm the unit may have frequent slow or failed communication To improve the signal strength try bringing the unit and tools closer together changing the XBEE channel or reducing sources of interference from the environment Last barcode shows the command number of the last barcode scanned see Chapter 4 Serial ...

Page 18: ...e 6 Network Status screen The network status screen shows the current Ethernet status of the unit The MAC address is assigned by the factory and cannot be changed The IP address subnet mask and gateway may be edited from the Network Setup General screen or assigned via DHCP The Ethernet 1 and 2 lines indicate if a physical cable connection is detected on the corresponding Ethernet ports of the uni...

Page 19: ...strong and will work at best performance Yellow The signal from the radio is weaker than recommended for best performance The radio should work but may have slower or occasionally interrupted communication with the unit Red The signal from the radio is weaker than recommended for any use The radio may successfully transmit some results but will frequently have slow or failed communication with the...

Page 20: ...key will be blank 3 NEXT ENT Show the I O device with the next address When showing the last defined device this key will be blank 4 RETURN ESC Returns to the Unit Status Screen The I O State screen shows the status of the defined I O devices If an input or output is active its box will be shaded in green Inactive inputs and outputs will be shown in yellow See the GIM400 User Manual for more infor...

Page 21: ...Global 400mp User Manual 21 of 72 v4 0 Chapter 3 Configuring the unit 17 August 2016 Chapter 3 Configuring the unit ...

Page 22: ...or the item Entering letters The unit has a special screen that allows using the numeric keypad to enter letters for fields that allow them such as a parameter name To get to this screen press ENT when cursor is on a row with such a field Lowercase letters cannot be entered from the unit but can be entered through the PC software application The left side of this screen shows the letters associate...

Page 23: ...t changing the value Main Menu Figure 10 Main menu The Global 400mp menu provides the entry point to configure and control the unit You must enter the box password before entering the menu from the Run screen If you cannot remember the password you may reset it to the factory default 0104 by entering the sequence 6853 48 on the Run screen Use the arrow keys to navigate to the desired entry and pre...

Page 24: ... Figure 15 Empty slot selected Figure 16 Holding tool selected Function keys When a learned tool is highlighted the function keys are 1 REPLACE Learn a new tool in place of the current tool in this slot If you cancel out of the learn sequence the current tool will remain in the slot 2 EDIT ENT Go to the Tool Edit screen which is discussed below for the selected tool 3 LEARN OPEN Starts the learn s...

Page 25: ...acta 2 instructions 3 SAVE Saves changes made to the tool configuration 4 CANCEL ESC Cancels changes made to the tool configuration Name The tool name can be up to 25 numbers letters or decimal points The tool name is shown on screen when running a parameter that uses the tool but is not reported to the network Radio Info The radio info shows the radio address and the firmware version used by the ...

Page 26: ...e current time in the Global 400mp by selecting Set Now at the end of the Next Calibration row and pressing the ENT key This can be helpful when the recalibration period is a full month because you will only need to update the month and year when at the end of the year The tool can be configured via the PC software application to reject all results after this date passes Cycles This field tracks t...

Page 27: ...s Interface Range 1 to 4 This field indicates which interface to which the tool is currently assigned If this tool is assigned to any parameters in its current interface those parameters and any jobs using those parameters will become invalid when the tool s interface is changed Forgetting Tools breaking erasing the radio connection Each tool can only be associated with a single Global 400mp at a ...

Page 28: ...ters and Jobs screen shows all the parameters and jobs for an interface Only the parameters with tools assigned will show their numbers on the grid A selectable parameter will have a black number A defined but not selectable parameter will be shown in red A parameter is defined when a tool number is assigned to it A defined parameter will be unable to be selected in a few circumstances The assigne...

Page 29: ...ints The parameter name is shown on screen when running the parameter and reported to the network with tightenings performed in the parameter Primary Tool This setting controls which tool is used by this parameter You must select a learned tool before a parameter can be used If the tool used by a parameter is forgotten the parameter will become invalid Holding Tool This setting controls which tool...

Page 30: ...his setting is ignored when running the parameter as part of a job Click Tool Fields Timer Min Default 0 Range 0 to 2 55 seconds This setting controls the minimum amount of time the tool must be held in the clicked position for a valid tightening This value must be less than Timer Max Timer Max Default 1 00 seconds Range 0 to 2 55 seconds This setting controls the maximum amount of time the tool m...

Page 31: ...torque for a valid tightening This value must be less than Torque Max Torque Max Default 99 of tool capacity Range 0 to tool capacity This setting controls the maximum allowed torque for a valid tightening This value must be greater than Torque Min Green Torque Default 10 of tool capacity Range Torque Min to Torque Max This setting controls the torque at which the green light on the tool will beco...

Page 32: ... must run for a valid tightening Timer Max Range 0 to 65 5 s This setting controls the maximum time the tool can run for a valid tightening Timer Pulse Range 0 to 65 5 s This setting controls the minimum time a tool needs to pulse if using a pulse tool algorithm Timer Bump Range 0 to 65 5 s This setting controls the maximum time the tool can run without creating a status This setting is provided t...

Page 33: ...ntly highlighted job to run Only available for selectable jobs 2 EDIT Edit the currently highlighted job 3 COPY Selects the currently highlighted job to be copied to another location 4 RETURN ESC Returns to the main menu The Choose Parameters and Jobs screen shows all the parameters and jobs for an interface Only the jobs with parameters assigned will show their numbers on the grid A selectable jo...

Page 34: ...nes if the unit will lock or restart the job when the job is completed When set to yes the Global 400mp will stop when the job completes and transition to a no active parameter state When set to no the Global 400mp will restart the job when it completes Batch beep on Default Job Values Job Parameter This setting determines if the unit will sound the batch beep for each parameter in the job or only...

Page 35: ...meter itself Changing values in this column only affect the parameter while it is running in the job but does not change it in any other job or when the parameter runs on its own Network Setup Figure 32 Main menu Network Setup Figure 33 Network Setup Menu General Figure 34 General Network Setup Function keys 1 No function 2 No function 3 SAVE Saves changes to the general Network Setup and returns ...

Page 36: ...tains the settings for the overall unit Figure 35 Main menu Unit Setup Figure 36 Unit Setup screen page 1 Figure 37 Unit Setup screen page 2 Function keys 1 NEXT Goes to the other page of the unit setup screen 2 DEFAULTS Goes to the Reset Defaults screen 3 SAVE Saves changes made to the Global 400mp configuration 4 CANCEL ESC Cancels changes made to the Global 400mp configuration Page 1 Global 400...

Page 37: ...ns Beep on reject Default yes This setting determines if the Global 400mp will sound the beeper when a rejected tightening is received The reject sound is one long beep Beep on batch Default yes This setting determines if the Global 400mp will sound the beeper when a batch is completed The batch sound is four short beeps When running a job the beep controlled by this setting may be for each parame...

Page 38: ...that received the result to complete a batch Cycle timeout Default 1 Range 0 to 10 seconds This setting controls how long the on screen indication of an accepted tightening that was not the last in a batch will be shown When set to 0 the indication will remain until another tightening is received or the Global 400mp changes or stops the currently running operation Partial seconds may be entered fo...

Page 39: ...s such as a network command or external input When set to yes the Global 400mp will clear the VIN for an interface when an operation completes on the interface regardless of if the operation is set to repeat When directly running a parameter the VIN will be cleared when a batch is completed When running a job the VIN will be cleared when the last step in the job is completed NOKs Default Report Va...

Page 40: ...ting determines what operation will be run on unit startup If set to Last the last running operation when the unit turned off will be restarted at the beginning of the operation when the unit turns on If set to None the unit will be in the No active parameter state on startup Exacta 1200 Mode Default Batch Values Batch Single This setting determines how the Exacta 1200 will behave when it loses co...

Page 41: ...w password is entered If you only want to temporarily disable the password use the RETURN button as described on the Main menu screen to return to the run screen Reset Defaults Figure 39 Reset Defaults screen Function keys 1 RESET ALL Resets all configuration to factory defaults 2 No function 3 RESET Resets the selected parts of the configuration to factory defaults 4 CANCEL ESC Returns to the Uni...

Page 42: ...form the update on all learned tools at this time you may press SKIP to skip the tool This will allow the unit to finish the channel change but will leave any skipped tools on the previous channel When you want to use the tools that were not updated they must be updated to the correct channel For digital and air tools this only requires turning the tool off and back on For holding tools and newer ...

Page 43: ...the event Status The status of the event 0 indicates success non zero indicates an error Network Log Figure 45 Main menu Logs Figure 46 Logs Menu screen Network Figure 47 Network Log screen Function keys 1 No function 2 PREVIOUS Go to the previous page of more recent network events When on the first page this key will be blank 3 NEXT ENT Go to the next page of older network events When on the last...

Page 44: ...Global 400mp User Manual 44 of 72 v4 0 Chapter 4 17 August 2016 Chapter 4 Serial communications ...

Page 45: ...d end with a percent symbol it will be treated as a VIN number The general structure for a command bar code is command data A VIN bar code is VIN number The remainder of this chapter lists the bar code commands provided by the unit Section headings are the command number followed by the command name Interface Selection Because there is only one physical port for the barcode reader you must inform ...

Page 46: ...cations Data up to 25 characters Example 04 VIN1234567 As mentioned above a bar code is assumed to be a VIN number if the data is not in the command format As such the same VIN could be provided as VIN1234567 5 Start Job This command instructs the unit to select a job Any other running parameter or job will be stopped before starting the new job Data number of up to 3 digits specifying the job num...

Page 47: ...cations Data up to 25 characters Example 08 RU39CN53 10 Reset batch count This command resets the count of all currently running parameters on the unit Data none Example 10 11 Start Parameter This command instructs the unit to start a parameter Any other running parameter or job will be stopped before starting the new parameter Data number of up to 3 digits specifying the parameter number to selec...

Page 48: ... receive the next barcode Serial Printer The Global 400mp provides serial printer output in two formats line and CSV The Global 400mp will print tightenings based on the format selected on the second page of the Unit Setup menu Additionally rejects may not be printed based on the Report to Network column of the NOKs setting table The serial printer will receive tightenings from all interfaces Both...

Page 49: ...Global 400mp User Manual 49 of 72 v4 0 Chapter 4 17 August 2016 Torque Min Torque Max Torque Units Torque Mode Torque Status Angle Angle Min Angle Max Angle Status ...

Page 50: ...Global 400mp User Manual 50 of 72 v4 0 Chapter 5 Atlas Copco Open Protocol 17 August 2016 Chapter 5 Atlas Copco Open Protocol ...

Page 51: ... packet For example if the client is configured to send keep alive packets at a 20 second interval the keep alive setting on the unit should be more than 40 seconds The keep alive function can be disabled by setting the keep alive to 0 When set keep alive is set to 0 the unit will not close an Open Protocol connection due to inactivity Ack Timeout Range 0 to 3600 seconds Default 10 seconds This se...

Page 52: ...ffect if the Global 400mp NOKs setting is not set to Report or Count Port Range 0 to 65535 Default 4545 This setting controls the network port on which the unit listens for Open Protocol connections to interface 1 The network port used for interfaces 2 4 will be the following three ports For example the default setup listens for interface 1 connections on port 4545 interface 2 connections on port ...

Page 53: ...set to no the following MID commands will return an error 0018 Parameter Select 0019 Parameter Batch Size 0020 Parameter Reset Batch 0038 Job Select 0039 Job Restart 0042 Tool Disable 0043 Tool Enable 0050 VIN Download 0082 Write Time 0127 Job Abort 0130 Job Off 0150 Multi ID Download 0156 Reset Latest Identifier 0157 Reset All Identifiers Protocol Mode Default 1 This setting determines the mode u...

Page 54: ...oad request reply 0032 0033 1 3 Job data upload request reply 0034 0037 1 4 Job info subscribe acknowledge unsubscribe 0038 1 2 Select Job 0039 1 2 Job restart 0040 0041 1 4 Tool data upload request reply 0042 1 Disable tool 0043 1 Enable tool 0050 1 Vehicle ID Number download request 0051 0054 1 2 Vehicle ID Number subscribe acknowledge unsubscribe 0060 0063 1 4 Last tightening result data subscr...

Page 55: ...werMACS tightening result Bold data 0108 Last PowerMACS tightening result data acknowledge 0109 Last PowerMACS tightening result data unsubscribe 0110 Display user text on compact 0111 Display user text on graph 0113 Flash green light on tool 0120 Job line control info subscribe 0121 Job line control started 0122 Job line control alert 1 0123 Job line control alert 2 0124 Job line control done 012...

Page 56: ...o Open Protocol 17 August 2016 MID Revisions Command 0300 0301 Histogram upload request reply 0261 0264 Tool tag ID subscribe acknowledge unsubscribe 0400 0403 Automatic Manual mode subscribe acknowledge unsubscribe 0410 0411 AutoDisable settings request reply ...

Page 57: ...Global 400mp User Manual 57 of 72 v4 0 Chapter 6 ToolsNet 17 August 2016 Chapter 6 ToolsNet ...

Page 58: ...ocols supported by the Global 400mp ToolsNet requires the controller to establish connections Since the Global 400mp will repeatedly make network requests to attempt to establish network connections to the ToolsNet server you should only enable ToolsNet if you have a server set up in the network PIM server address Default 192 168 1 66 This setting controls the IP address the Global 400mp will use ...

Page 59: ...try again up to the specified number of retries If no response is received after all retries the ToolsNet connection is considered broken and will have to be re established Keep alive Default 30 seconds Range 0 to 3600 seconds This setting controls how often the Global 400mp will send a keep alive packet to the ToolsNet server if no other packets are being sent When set to 0 the Global 400mp does ...

Page 60: ... 0 Chapter 6 ToolsNet 17 August 2016 This setting controls the station number the Global 400mp reports to the ToolsNet server in identification and tightening packets The same System number will be used for connections from all interfaces ...

Page 61: ...Global 400mp User Manual 61 of 72 v4 0 Chapter 7 EtherNet IPTM 17 August 2016 Chapter 7 EtherNet IPTM ...

Page 62: ...array entry corresponds to an interface Item Number USINT Instance number of item to run on the interface Deactivate any running parameter or job if 0 Item Type USINT Type of item to run on the interface 0 Parameter 2 Job Ignored if Item Number is 0 Batch Reset USINT When this value changes the batch count of the currently running parameter on the interface is reset Suspend BOOL When set suspends ...

Page 63: ... Batch USINT Number of results required for a batch in the parameter Torque Unit ENGUNIT Unit used for torque fields Torque REAL Torque of the tightening just performed Min Torque REAL Minimum torque required for a tightening in the parameter Max Torque REAL Maximum torque required for a tightening in the parameter Angle UDINT Angle of the tightening just performed Min Angle UDINT Minimum angle re...

Page 64: ...r of the last tightening Time DT Timestamp of the last tightening Tightening Status BOOL Indicates if the last tightening was accepted as valid Total size 44 bytes Input Connection Points for Current Operation Status The connection points in this group provide a view of the current operation status 530 Name Data Type Description ARRAY of STRUCT of Current status for each of the 4 interfaces Each a...

Page 65: ...n the parameter Status USINT Status of parameter 0 None 1 Cycle 2 Batch 3 Reject 4 Batch NOK batch complete with a counted reject Torque Unit ENGUNIT Unit of torque for last result Torque REAL Torque of last tightening performed by the parameter Angle UDINT Angle of the last tightening performed by the parameter Last Tightening ID UDINT ID number of the last tightening performed by the parameter T...

Page 66: ...Global 400mp User Manual 66 of 72 v4 0 Chapter 8 Data Management 17 August 2016 Chapter 8 Data Management ...

Page 67: ... serial number and I is the interface number These files contain all tightening results saved in the unit s memory for the interface in a CSV format Configuration The configuration file will be saved to the USB drive as conf g4m where the is the last four digits of the unit serial number This file contains all the configuration settings for the unit including tools parameters jobs Global 400mp and...

Page 68: ...s Firmware Firmware files have the extension bec If a file is found the unit will validate the file before uploading it If a firmware file is uploaded the unit will reprogram itself with the new firmware and reboot Configuration Configuration files have the extension g4m If a file is found the unit must validate the file before uploading it These files can be created by downloading from a Global 4...

Page 69: ...Global 400mp User Manual 69 of 72 v4 0 Chapter 9 Firmware Updates 17 August 2016 Chapter 9 Firmware Updates ...

Page 70: ...conds When the drive is detected you should see the USB menu If the unit does not detect the drive contact support If the update was emailed to you you may also try another USB drive 5 To upload the update to the unit press the down arrow followed by ENT to go to the USB Upload screen 6 When the unit changes to the upload screen it will search the root folder of the drive for the firmware update I...

Page 71: ...Global 400mp User Manual 71 of 72 v4 0 Chapter 10 Product Specifications 17 August 2016 Chapter 10 Product Specifications ...

Page 72: ...sensitivity 100 dBm 1 packet error FCC Part 15 247 OUR XBEEPRO Industry Canada 4214A XBEEPRO Europe CE ETSI FCC Statement Channel Frequencies Channel Frequency GHz 1 2 410 2 2 415 3 2 420 4 2 425 5 2 430 6 2 435 7 2 440 8 2 445 9 2 450 10 2 455 11 2 460 12 2 465 Contains FCC ID OUR XBEE OUR XBEEPRO The enclosed device complies with Part 15 of the FCC Rules Operation is subject to the following two...

Page 73: ...TEMPLATE GLOBAL 400 ...

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