Siemens SIMATIC PCS 7 SMART Page 118 Getting Started Download

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Creating SFCs
7.2 Working with the SFC Editor

PCS 7 SMART Getting Started - Part 1 (V9.0 with APL)

118

Getting Started, 12/2017, A5E42181435-AA

Summary of Contents for SIMATIC PCS 7 SMART

Page 1: ...curity information 1 Preface 2 Requirements for Getting Started 3 PCS 7 SMART overview 4 Initial work for the project 5 Creating CFCs 6 Creating SFCs 7 Compiling downloading and testing the charts 8 Configuring the operator station 9 Working in runtime 10 Performing the additional task 11 Starting and adapting the color_gs project 12 ...

Page 2: ...l are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are us...

Page 3: ...tting Started 28 5 1 3 System configuration for the color_gs project 30 5 1 4 Configuration tasks overview 31 5 2 Preparational settings for the network 32 5 2 1 Network and Interface settings 32 5 2 2 Procedure 32 5 2 2 1 Configuration console settings 32 5 3 Creating the project 34 5 3 1 New Project Wizard usage 34 5 3 2 Background knowledge for the PCS 7 Wizard 34 5 3 3 Procedure 36 5 3 3 1 Cre...

Page 4: ... of the CFC_SETP CFC chart 71 6 3 3 Process Related meaning of the CFC_FC111 CFC chart 72 6 3 4 Process Related meaning of the CFC_LI111 CFC chart 72 6 3 5 Process Related meaning of the CFC_NP111 CFC chart 72 6 3 6 Process Related meaning of the CFC_NK11x CFC chart 73 6 4 CFCs in the Plant Hierarchy 74 6 4 1 Working with CFC charts 74 6 4 2 Procedure 74 6 4 2 1 Renaming CFC charts in the Plant Hi...

Page 5: ... the SFC Editor 108 7 2 1 Introduction to the SFC Editor 108 7 2 2 Important functions in the SFC Editor 108 7 2 3 Properties of steps and transitions 109 7 2 4 Overview of the configuration steps for SFC charts 110 7 2 5 Moving an SFC chart 110 7 2 6 Renaming the SFC chart 111 7 2 7 Opening the SFC_RMT1 SFC Chart 112 7 2 8 Technological structure of the sequential control system 112 7 2 9 Creatin...

Page 6: ...ning various toolbars 154 9 6 4 Objects in the Graphics Designer 155 9 6 5 Static objects 156 9 6 6 Text fields 156 9 6 7 Working with tag interconnection 156 9 7 Creating the process picture 157 9 7 1 Inserting pipes and a tank into the process picture 157 9 7 2 Labeling the parts of the plant 160 9 7 3 Step 1 Inserting a text field 160 9 7 4 Step 2 Setting the text field 160 9 7 5 Step3 Duplicat...

Page 7: ...xisting RMT1 part of the plant 186 11 3 Process mode preparation 188 11 4 Compile and download the changes 189 11 5 Adapting the OS configuration 194 11 6 Starting process mode 195 12 Starting and adapting the color_gs project 197 12 1 color_gs project 197 12 2 Procedure 198 12 2 1 Opening the color_gs project 198 12 2 2 Adapting the hardware for the color_gs project 198 12 2 3 Adapting the blocks...

Page 8: ...Table of contents PCS 7 SMART Getting Started Part 1 V9 0 with APL 8 Getting Started 12 2017 A5E42181435 AA ...

Page 9: ...t such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented please visit https www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends that product upd...

Page 10: ...Security information PCS 7 SMART Getting Started Part 1 V9 0 with APL 10 Getting Started 12 2017 A5E42181435 AA ...

Page 11: ...glish version only Windows 10 Enterprise 2015 LTSB 64 Bit Basic knowledge in the field of process automation Functions and configuration of SIMATIC S7 S7 410 STEP 7 Functions and configuration of SIMATIC NET network components transmission media Note SIMATIC PCS 7 SMART is based on PCS 7 Asia PCS 7 SMART is specifically designed for smaller projects with up to 2400 Process Objects PO within the Ch...

Page 12: ...nformation about PCS 7 basic system on the Internet All product and order information regarding PCS 7 Internet link https www siemens com PCS7 Overview of the most important technical information and solutions for PCS 7 in the Industry Online Support Internet link https support industry siemens com cs document 63481413 All information on Support and Service in the Industry Online Support Internet ...

Page 13: ...cs ww en view 109744312 Note It is vital that you use the information from the most recent version of the SMART and PCS 7 Readme online before you begin the installation or use of PCS 7 V9 0 SMART version The information in the PCS 7 SMART Readme online supersedes the information in the PCS 7 Readme online Each of the products comes with product specific information in the form of readme files The...

Page 14: ...Industry Online Support Internet link https support industry siemens com Guide Getting Started Part 1 explains the individual steps required to create the color_gs project You will find important information required to understand the steps in this Getting Started as well as detailed instructions on how to work through them Getting Started Part 2 is a continuation of Getting Started Part 1 In this...

Page 15: ...he language of this documentation If you have installed a multi language package for the operating system some of the designations will be displayed in the base language of the operating system after a language switch and will therefore differ from the designations used in the documentation In PCS 7 SMART you can use standard Windows functions in many situations Multiple selection using the Ctrl a...

Page 16: ...tation is available as an online help and in the PDF format Online help In the PCS 7 software in SIMATIC Manager select Help Topics PDF file In the Start menu under the SIEMENS Automation SIMATIC Documentation folder in the preferred language In the _Manuals folder of the SIMATIC PCS 7 SMART DVD If you wish to familiarize yourself with specific topics refer to the appropriate manuals For example S...

Page 17: ...a standard network card Intel PRO 1000 Yes Rack UR2 Yes Power supply PS 407 4A Yes CPU CPU 410 SMART Firmware V8 2 Yes Crossover cable No USB hardlock PCS 7 SMART V9 0 No Hardlocks are version specific Use of other hardware components If you are using other hardware components you must place them in the relevant places For example in HW Config we recommend the usage of same components that are use...

Page 18: ... installation of the PCS 7 SMART software in these documents Process Control System PCS 7 PCS 7 PC Configuration Note Engineering system PC stations with a pre installed Engineering System contain all the necessary software components However you must transfer the license keys to PC stations Requirements for Getting Started 3 2 Software requirements for Getting Started Part 1 PCS 7 SMART Getting S...

Page 19: ...ed note the PC settings to be performed for PCS 7 SMART For more information refer to Process Control System PCS 7 PC Configuration manual Requirements for Getting Started 3 3 Required configuration for Getting Started Part 1 PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 19 ...

Page 20: ...Requirements for Getting Started 3 3 Required configuration for Getting Started Part 1 PCS 7 SMART Getting Started Part 1 V9 0 with APL 20 Getting Started 12 2017 A5E42181435 AA ...

Page 21: ...T also provides many options for creating individual project specific solutions customized to your requirements These individual solutions are not part of this Getting Started document For more information refer to the configuration manuals A PCS 7 SMART project includes the following objects Hardware configuration Blocks CFC charts and SFC charts These objects are always included regardless of th...

Page 22: ... application and gateway to all other applications that you use to create a PCS 7 SMART project SIMATIC Manager is the starting point for creating your entire project HW Config used to configure entire hardware of a system for example CPUs power supply and communications processors Continuous Function Chart CFC and Sequential Function Chart SFC Editors used to create CFCs and SFCs Operator Station...

Page 23: ...chart using the CFC editor This linking provides convenient access to all the data created in SIMATIC Manager and its applications For example you can visualize a process tag from a CFC chart quickly and easily when configuring the OS Due to the central function of SIMATIC Manager within PCS 7 SMART it is worth taking time to become familiar with its structure and functions PCS 7 SMART overview 4 ...

Page 24: ...ne a tree view is displayed with different content depending on the View Page 25 selected In the right pane the detail window you can view details of the object you have selected in the tree view PCS 7 SMART overview 4 4 Basic Structure of SIMATIC Manager PCS 7 SMART Getting Started Part 1 V9 0 with APL 24 Getting Started 12 2017 A5E42181435 AA ...

Page 25: ...pping of blocks and charts to the relevant AS Plant view Displays the exact hierarchical structure of your plant You can divide the plant into units and see which charts and which process pictures belong to which unit Process object view Displays the details of individual objects from the plant view This is applicable when you want to assign the same parameter value to a large number of objects or...

Page 26: ...the STEP 7 icon on your desktop Or On the Start menu select Siemens Automation SIMATIC SIMATIC Manager When you start SIMATIC Manager the previously opened project automatically appears PCS 7 SMART overview 4 6 Procedure PCS 7 SMART Getting Started Part 1 V9 0 with APL 26 Getting Started 12 2017 A5E42181435 AA ...

Page 27: ...e stored in three silos Screw conveyors are used to measure out the solid raw materials from the silos to a weigh hopper for weighing Another screw conveyor and a blower are used to blow the raw materials into one of the two mixing tanks in the correct mixing ratio Phase II Production The required quantities of liquid material are fed from the two raw material tanks to Reactor 1 or Reactor 2 by me...

Page 28: ...lting wastewater is collected in a separate effluent tank and disposed 5 1 2 Task list for Getting Started Specific Configuration Task You will now configure part of Phase I Raw Materials Specifically you will configure the storage of the liquid raw materials in two raw material tanks and the pump control used to pump these raw materials to the two reactors Initial work for the project 5 1 Plannin...

Page 29: ...ust always be opened for dosing raw materials NP111 customer specific identifier for motors pump that transports the raw material to the reactors NK113 or NK114 customer specific identifier for valves valves of which only one may be open at a given time in order to transport the raw material to either reactor 1 or reactor 2 FC111 flow control actuator which regulates quantities for the raw materia...

Page 30: ... Program which controls the color_gs plant You create this program in the ES and download it to the CPU The CPU executes the loaded program and displays the process values Operator station OS The plant operator controls and monitors the plant during runtime You can create the process picture seen by the plant operator on the OS Note Plant configuration and hardware settings that result from it nee...

Page 31: ...41 Working in the Plant Hierarchy Page 52 Creating CFC Charts Page 61 Creating SFC Charts Page 107 Compiling Downloading and Testing Charts Page 129 Configuring operator stations Page 141 Creating the Process Pictures Page 153 Working in Process Mode Page 171 Performing the Additional Task Page 185 Initial work for the project 5 1 Planning the project PCS 7 SMART Getting Started Part 1 V9 0 with A...

Page 32: ...ted on the rack and switched on The crossover cable must be connected between the 3Com network adapter of your ES computer and the Ethernet connection of the CPU Procedure 1 On the Start menu Select Siemens Automation SIMATIC SIMATIC NET Communication Settings The Siemens Communication Settings dialog box is displayed 2 Open the Modules folder in the tree view 3 Select the network adapter by which...

Page 33: ...nterface parameter assignment drop down list select PC internal local 1 Click Apply to save your settings 10 Specify PG mode as the Mode of the module for all other network adapters 11 Close the configuration console Initial work for the project 5 2 Preparational settings for the network PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 33 ...

Page 34: ...o the setting you enter in the PCS 7 wizard A CFC chart An SFC chart One picture per plant hierarchy folder A master data library 5 3 2 Background knowledge for the PCS 7 Wizard What happens in the background when a new project is created The next two sections provide you with some theoretical background knowledge for the PCS 7 New Project wizard Two objects that are of great importance for workin...

Page 35: ...w project with the PCS 7 wizard a master data library is created automatically You store all the blocks required for the entire project in this library Before you create a CFC for example you first store all the standard blocks you will insert in this CFC in your master data library A master data library provides the following advantages When you archive a project the master data library is automa...

Page 36: ... Wizard The PCS 7 Wizard New Project is displayed 3 In step 2 4 Which CPU are you using in your project in the CPU drop down list select the required CPU All available automation systems of the selected CPU type is listed with MLFB numbers and brief descriptions Initial work for the project 5 3 Creating the project PCS 7 SMART Getting Started Part 1 V9 0 with APL 36 Getting Started 12 2017 A5E4218...

Page 37: ...erify that the CFC and SFC check boxes are selected Select the PCS 7 OS check box under OS objects The Single station system option is automatically selected 6 Click Next 7 In Step 4 4 enter the name color_gs_prj in the Directory name box and accept the default storage location Initial work for the project 5 3 Creating the project PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12...

Page 38: ...played to close the previous project and to open the color_gs_prj project follow the instructions provided in the section How to close and open the color_gs project Page 39 To activate different views follow the instructions provided in the section How to work with the various views Page 39 Initial work for the project 5 3 Creating the project PCS 7 SMART Getting Started Part 1 V9 0 with APL 38 Ge...

Page 39: ...project color_gs does not open automatically select File Open The Open Project dialog box is displayed 3 Select the Multiprojects tab and select color_gs_prj_MP 4 Click OK The project with the associated master data library is displayed 5 3 3 3 How to Work in the Various Views Introduction Once you have opened your project in SIMATIC Manager you can display the project in various views and switch ...

Page 40: ...e of the project name of the view if you have already opened several projects Initial work for the project 5 3 Creating the project PCS 7 SMART Getting Started Part 1 V9 0 with APL 40 Getting Started 12 2017 A5E42181435 AA ...

Page 41: ...tion 1 Configure AS Page 42 2 Rename PC station Page 44 3 Configure OS Page 45 4 Set connection in NetPro Page 47 5 Download hardware configuration Page 50 Local PC station The plant configuration for this Getting Started is a single station system the ES and OS are on one computer In this way the local PC station you configure represents the ES and the OS at the same time Initial work for the pro...

Page 42: ...structure of your plant is displayed Note Select View Catalog if the hardware catalog is not displayed The hardware catalog opens and the PCS7_Vxx_SMART profile is enabled 3 Select the X5 slot PN IO X5 module and then select the menu command Edit Object Properties The Properties PN IO X5 R0 S2 5 dialog box is displayed Initial work for the project 5 4 Configuring the stations PCS 7 SMART Getting S...

Page 43: ...ddress in SIMATIC Manager use the PLC Edit Ethernet Node option 6 In the Subnet mask box enter the correct subnet mask for your computer 7 Click New to create a new network connection The CPU uses this network connection to communicate with the ES The Properties New subnet Industrial Ethernet dialog box is displayed Initial work for the project 5 4 Configuring the stations PCS 7 SMART Getting Star...

Page 44: ...12 Close HW Config 5 4 2 2 Renaming the PC Station Prerequisites The color_gs project is open in SIMATIC Manager The component view is activated Procedure 1 Select the color_gs_prj_MP color_gs_prj_Prj SIMATIC PC Station 1 object in the tree view 2 Click Edit Object Properties The Properties SIMATIC PC Station dialog box is displayed Initial work for the project 5 4 Configuring the stations PCS 7 S...

Page 45: ...w is activated Procedure 1 Select the color_gs_prj_MP color_gs_prj_Prj name of the PC station folder in the tree view 2 Select the Configuration object in the detail view and select Edit Open Object HW Config opens and the OS components are displayed HW Config opens with the settings you made when configuring the AS The hardware catalog is open The PCS7_Vxx profile is active 3 Select the following...

Page 46: ... Subnet list This is the connection that you have already configured for the CPU Initial work for the project 5 4 Configuring the stations PCS 7 SMART Getting Started Part 1 V9 0 with APL 46 Getting Started 12 2017 A5E42181435 AA ...

Page 47: ...MP color_gs_prj_Prj name of the local computer WinCC Appl object in the tree view 2 Select Connections in the detail view Now select Edit Open Object NetPro opens 3 Select the WinCC Appl object for the SIMATIC PC station 4 Select the first line in the detail view at the bottom Now select Insert New Connection The Insert New Connection dialog box opens Initial work for the project 5 4 Configuring t...

Page 48: ...In the Connection group ensure that S7 connection type is set and the Display properties before inserting check box is selected 7 Click OK The Properties S7 connection dialog box opens with the General tab activated Initial work for the project 5 4 Configuring the stations PCS 7 SMART Getting Started Part 1 V9 0 with APL 48 Getting Started 12 2017 A5E42181435 AA ...

Page 49: ...ation is completed the Outputs for consistency check window opens 12 If the compilation was executed without errors close the window If any errors are displayed correct them based on the information in the error messages and repeat the compilation operation 13 Close NetPro 5 4 2 5 Configuring and downloading the PC station of the OS Procedure 1 In SIMATIC Manager select the PC station and then sel...

Page 50: ... configured and set the hardware this information must be available to the CPU Therefore download the hardware configuration to the CPU Prerequisites The CPU is in STOP mode The color_gs project is open in SIMATIC Manager The component view is activated Procedure 1 Select the color_gs_prj_MP color_gs_prj_Prj SIMATIC 400 1 folder in the tree view 2 Select PLC Compile and Download Objects The Compil...

Page 51: ...mpile and Download Objects dialog box The dialog box closes 8 Start the CPU Initial work for the project 5 4 Configuring the stations PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 51 ...

Page 52: ...coginizable Deriving the picture hierarchy from the PH The process pictures are grouped in a specific hierarchy This allows you to change from an overview picture to a lower level picture in process mode The subordinate pictures represent a portion of the overview picture that is very accurate The hierarchy of the process pictures corresponds with how they are stored in the plant hierarchy 5 5 2 P...

Page 53: ... as follows 8 Click OK to apply your settings The You have changed the Included in HID property Do you want the changes to be applied to the already existing hierarchy folders message dialog is displayed 9 Click Yes This accepts all the settings Initial work for the project 5 5 Working in the plant hierarchy PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 53...

Page 54: ...our project You can also treat all the objects as individual units The following hierarchy folder names are specified in the Getting Started for the various components of the plant Default name Hierarchy folder Technological assignment Process cell Plant1 Complete plant Unit RMT1 Raw materials tank 1 Function FC111 Flow control dosing Function LI 111 Level indicator for raw material tank 1 Functio...

Page 55: ...to apply your settings The dialog box closes and the name of the hierarchy folder is changed to Plant1 Procedure for renaming the Unit folder 1 Select the hierarchy folder Unit 1 2 Select Edit Object Properties The Properties Hierarchy Folder dialog box opens with the General tab activated 3 Enter RMT1 in the Name input box Initial work for the project 5 5 Working in the plant hierarchy PCS 7 SMAR...

Page 56: ...or_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 Function 1 2 Select Edit Object Properties The Properties Hierarchy Folder dialog box opens 3 Enter FC111 in the Name input box 4 Click OK Your settings are applied and the dialog box closes 5 Select color_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 FC111 Device 1 folder 6 Select Edit Object Properties The Properties Hierarchy Folder dialog box opens 7 Enter AD...

Page 57: ... named Function consecutive number 3 Change name of the newly created folder to LI111 4 Press Enter 5 Repeat steps 1 to 4 to create additional hierarchy folders NP111 motor control NK111 valve control NK112 valve control NK113 valve control NK114 valve control Result Your plant hierarchy must now appear as follows Initial work for the project 5 5 Working in the plant hierarchy PCS 7 SMART Getting ...

Page 58: ...on As a result all the hierarchy folders are automatically assigned Procedure for checking the assignment 1 Select the RMT1 hierarchy folder and select Edit Object Properties The Properties Hierarchy Folder dialog box opens 2 Select the AS OS Assignment tab Here you will find the following assignment In the Assigned AS chart folder list you will see the automation system that processes the data In...

Page 59: ...rdware components in HW Config You have downloaded the hardware configuration from HW Config to the CPU You have configured and loaded the PC station of the OS You have entered settings in the plant hierarchy You have mapped the plant structure of the color_gs project in the plant hierarchy Initial work for the project 5 6 Current status PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Sta...

Page 60: ...Initial work for the project 5 6 Current status PCS 7 SMART Getting Started Part 1 V9 0 with APL 60 Getting Started 12 2017 A5E42181435 AA ...

Page 61: ... are then interconnected and assigned parameters directly in the CFC Editor The user friendly graphic user interface of the CFC Editor assists you in this task PCS 7 SMART also provides process tag types in the standard library They represent full CFCs for various process tags such as motors and valves You can retrieve the CFCs in the plant hierarchy To keep the project structure clear CFCs are al...

Page 62: ...ject They are archived automatically when you archive the multiproject 6 2 2 Storing objects in the master data library Changes to blocks You can change the properties of the block in the master data library For example you can adapt messages specifically to your project requirements Each block instance that is created when you insert a block in a CFC automatically has the modified properties This...

Page 63: ...ines the block category Associated CFC Returns all CFCs where the block is installed Master data library blocks Store the required blocks in your master data library You need the following blocks for the color_gs project Object name Symbolic name Meaning Type of block Associated CFC FB1809 DoseL Dosing of materials quantity and flow Dosing block CFC_FC111 FB1823 Integral Generates the time integra...

Page 64: ...rocess tag types in your master data library You need the following process tag types for the color_gs project Process tag type CFC Meaning Assigned CFC Motor_Lean CFC for a motor CFC_NP111 Valve_Lean CFC for a valve CFC_NK111 6 2 4 Opening the libraries Prerequisites SIMATIC Manager is open Procedure 1 Select File Open The Open Project dialog box opens 2 Select Libraries tab Creating CFCs 6 2 Wor...

Page 65: ...CS 7 AP Library Vxx Component view window is open by default if not select Window PCS 7 AP Library Vxx Component view The PCS 7 AP library opens 2 Select the PCS 7 AP Library Vxx Blocks Templates Blocks item in the tree view The detailed view shows all the standard blocks provided by PCS 7 AP library Vx x 3 Select View Details Both the object names short names and symbolic names of the blocks are ...

Page 66: ...845 MonAnL FB1866 OpDi01 FB1869 Pcs7AnIn FB1870 Pcs7AnOu FB1874 PIDConL FC260 ChkREAL FC360 Mul04 5 Select Edit Copy 6 Select Window color_gs_prj_Lib Component view The master data library opens Creating CFCs 6 2 Working with libraries PCS 7 SMART Getting Started Part 1 V9 0 with APL 66 Getting Started 12 2017 A5E42181435 AA ...

Page 67: ...pes directory in the Plant View Prerequisites SIMATIC Manager is open The PCS 7 library PCS 7 AP Library Vxx is open and the Component view is activated The color_gs_prj_Lib master data library is open and the Component view is activated Procedure 1 Select Window PCS 7 AP Library Vxx Component view PCS 7 AP library opens in Component view 2 Select the PCS 7 AP Library Vxx Blocks Templates Template...

Page 68: ...t Edit Paste Note As soon as a process tag type is stored in the master data library all the individual blocks present in this process tag type are automatically stored in the Blocks folder If you select the color_gs_prj_MP color_gs_prj_Lib S7 program 1 Blocks folder in the tree view you can see all the blocks you have inserted or that were automatically stored there when process tag types were co...

Page 69: ...ries in the list excluding the following Master data library color_gs_Prj_Lib PCS 7 library PCS 7 AP Library Vxx SFC Library x3 Standard library 4 Click Hide All selected libraries are removed from the list 5 Click Close You have now hidden all the libraries that you do not want to use They will no longer be displayed in the CFC Editor catalog Creating CFCs 6 2 Working with libraries PCS 7 SMART G...

Page 70: ...e tree view The library is displayed in the right pane 5 Click OK The dialog box closes and the selected library is displayed and selected in the list of libraries in the Manage dialog box 6 Repeat steps 3 to 5 if you wish to show other libraries again 7 Click Close The dialog box closes Creating CFCs 6 2 Working with libraries PCS 7 SMART Getting Started Part 1 V9 0 with APL 70 Getting Started 12...

Page 71: ...P CFC_FC111 and CFC_LI111 charts PCS 7 SMART makes the CFC_NP111 and CFC_NK11x available to you as a complete CFC in the form of a process tag type This will give you the advantage of using process tag types which is stored in your master data library Note In the color_gs project the CFC names are assigned according to the associated hierarchy folder name and the process tag name As a result uniqu...

Page 72: ... the CFC_LI111 CFC chart CFC_LI111 CFC_LI111 is used for controlling and simulating the fill level In this case the blocks mean the following The Pcs7AnIn block reads the fill level of the raw material tank and outputs the current value at PV_Out output The PV_Out output is interconnected with the OutTrk input of the Integral block The Out output is interconnected with the PV input of the MonAnL b...

Page 73: ...The blocks mean the following in this case The Pcs7DiIn block provides feedback on the status of the valve open or closed to the VlvL block The VlvL block switches the valve according to the external controller settings or operator settings The control command is passed on from the OosAct output via the Pcs7DiOu output driver to the valve Creating CFCs 6 3 Technological significance of the charts ...

Page 74: ...eated a CFC chart in your plant hierarchy This is stored in the ADDIT folder It does not yet contain any blocks You have to insert them in the CFC Editor In addition you require other charts for the color_gs project which you insert in the plant hierarchy and then edit in the CFC Editor It is important that you assign brief descriptive names for all CFC charts of the color_gs project to understand...

Page 75: ...ab activated 4 Enter CFC_SETP in the Name input box Chart names in real projects usually relate to a user specified system for the identification of process tags 5 Click OK to apply your settings 6 4 2 2 Inserting new CFC charts in the Plant Hierarchy Inserting CFCs Insert the following CFCs in the form of new empty CFCs CFC_FC111 CFC_LI111 Creating CFCs 6 4 CFCs in the Plant Hierarchy PCS 7 SMART...

Page 76: ...tag type in your master data library Now insert this process tag type into the plant hierarchy in your color_gs project Prerequisites The color_gs project is open in SIMATIC Manager Plant View is activated Procedure 1 Select the color_gs_prj_MP color_gs_prj_Lib Process tag types item in the tree view The detail window displays the process tag types you have added to the master data library 2 Selec...

Page 77: ...the master data library You have hidden unwanted libraries for the color_gs project so that only the color_gs_prj_Lib master data library is visible You have renamed and inserted new CFCs in the plant hierarchy You have inserted the Motor_Lean process tag type in the plant hierarchy Creating CFCs 6 5 The current status PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E421...

Page 78: ...FC online help and in the Process Control System PCS 7 CFC for SIMATIC S7 Manual 6 6 2 CFC Chart in the CFC Editor CFC Each CFC can consist of up to 26 chart partitions A new CFC consists of only one chart partition Only one chart partition is necessary for the color_gs project Each chart partition consists of six sheets You can select between two different views using buttons in the toolbar A sin...

Page 79: ... created in the plant hierarchy For example CFC_FC111 CFC_LI111 The CFC that is currently open and displayed in the CFC Editor is labeled by a small open folder Libraries Contains all PCS 7 SMART standard libraries and your master data library You have already executed the hide function to hide all libraries that are not required to configure the system in the color_gs project This means that you ...

Page 80: ...ks Specify input output values 4 Interconnect blocks Page 92 The Insert blocks step is skipped for process tag types Now you only have to configure and interconnect the process tag types Information from the online help for the block Note If you need additional information on the blocks for example the functions of the individual block inputs select a block in the library or directly in the CFC ch...

Page 81: ...ers in the properties of the block but not in the CFC chart representation In the properties of the block you can specify which I Os in the CFC chart will be visible and invisible In the Not Displayed column you need to deactivate the check box of the relevant I O to make the I O visible in the CFC chart This function makes it easy to read a CFC chart In the color_gs project you will accept the de...

Page 82: ...edge of the sheet In this case you must move the block with the mouse so that it does not cover any other block and is within the sheet limits 6 6 8 Assigning parameters for the blocks in CFC_SETP Prerequisites The CFC_SETP CFC is open in the CFC Editor and is saved in the color_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 FC111 ADDIT folder All blocks are inserted Creating CFCs 6 6 Working with the CFC...

Page 83: ...ossible check box is selected by default 3 Switch to the I Os tab Here you can assign parameters for all the I Os of a block The names of all inputs and outputs are found in the Name column 4 Position the cursor in the Value column of the Out Value I O and enter 0 Creating CFCs 6 6 Working with the CFC Editor PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 8...

Page 84: ...rified 0 Invisible in CFC 6 Close the CFC Do not create unnecessary block icons In the Properties Block dialog box of the the General tab Create block icons determines whether a block icon is created for use in WinCC Do not set the check mark for blocks with inputs and outputs that cannot be configured 6 6 9 Inserting the blocks into the CFC_FC111 Prerequisites The CFC_FC111 CFC is open in the CFC...

Page 85: ...ocess mode Channel folder Pcs7AnOu FB1870 Processes an analog output value signal Folder Operate OpDi01 FB1866 Manipulating a digital value 2 Arrange the blocks in the CFC as shown below 3 Close the chart 6 6 10 Assigning parameters for the blocks in the CFC_FC111 Prerequisites The CFC_FC111 CFC is open in the CFC Editor Save in folder color_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 FC111 All blocks ...

Page 86: ...l switchover 1 DQ_Ext Value Dosing quantity External setpoint 111 0 DQ_HiLim Value Limit dosing quantity 500 0 DQ_Int End value dosing quantity 20 0 DQ_OpScale High Dosing quantity High scale limit of bar graph 550 0 DQ_Unit Unit of dosing in m 1034 DQ2_ExHiAct Value Dosing quantity 1 High limit for external setpoint factor for fine dosing has been reached 1 DQ2_Ext Value External fine dosing quan...

Page 87: ...o be multiplied value as percentage 0 01 PIDConL CTRL_PID AutModLi Value Interconnection to automat ic 1 ModLiOp Value Interconnection automatic manual active 1 MV_HiLim Value High limit for manipulated value 99 0 PV_AH_Lim Process value alarm High limit 70 0 PV_AH_En 1 Enable PV alarm limit high 1 PV_AL_En 1 Enable PV alarm limit low 0 PV_WH_En 1 Enable PV warning limit high 0 PV_WL_En 1 Enable P...

Page 88: ...ovides predetermined values that you can select from a drop down list This drop down list is activated automatically when you position the cursor in the input box Assign parameters for the Pcs7AnIn I O in the Mode block You can assign this parameter only because you have not configured any external I O modules in this Getting Started 6 6 11 Inserting the blocks in the CFC_LI111 Introduction This s...

Page 89: ...B1845 Fill level monitoring and visualization of the level in the process mode Math folder Mul04 FC360 This block is part of the fill level simulation in the raw materials tank This block is used to invert the sign for the flow value 6 6 12 Assigning parameters for the blocks in the CFC_LI111 Prerequisites The CFC_LI111 CFC is open in the CFC Editor nd is saved in the color_gs_prj_MP color_gs_prj_...

Page 90: ...put value BYTE 0 In Value Simulation of the raw material tank level 0 0 OutHiLim High limit of the output value 500 OutTrk ST Predefined value used for Out TrkOn 1 BYTE 0 OutTrk Value Predefined value used for Out TrkOn 1 REAL 0 TI Integration time 30 MonAnL LIA GradHDnEn Gradient monitoring high for negative changes 0 GradHUpEn Gradient monitoring high for positive changes 0 PV ST Process value B...

Page 91: ...I O modules in this Getting Started 6 6 13 Assigning Parameters for blocks in the CFC_NP111 Introduction You have already inserted the CFC_NP111 CFC as a process tag type For this chart you still need to adapt the default parameter values to your color_gs project Note When using process tag types do not adapt the names of the individual blocks Prerequisites The CFC_NP111 CFC is open in the CFC Edi...

Page 92: ...ode switch mode 1 Invisible in CFC see Note Do not set a check mark for Create block icons in the General tab for the following blocks Interloc Permit Protect 2 Click OK for each block Your settings are applied 3 Close the chart 6 6 14 Interconnection of blocks in the CFC charts Interconnection of Blocks Now you can interconnect the inputs and outputs in the charts To interconnect the blocks 1 Cli...

Page 93: ... CFC Editor All blocks are inserted renamed and configured Procedure 1 Click Start output in the middle block Motor 2 Now click SimPV_in input on the FbkRun block The CFC Editor automatically creates a line indicating the interconnection The CFC should now appear as follows Creating CFCs 6 6 Working with the CFC Editor PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E421...

Page 94: ...cks according to the table below The 4 block is located on the CFC_LI111 chart To do this place the two charts side by side Block description Output Block description Input SP_INT_EXT Out DOSE SP_ExtLi Out DOSE SP_IntLi Inver ted DOSE SP CTRL_PID MV_TRK INPUT_U PV_Out DOSE PV PV_Out CTRL_PID PV PV_Out 4 in chart CFC_LI111 In1 PV_OutUnit DOSE PV_Unit PV_OutUnit CTRL_PID PV_Unit CTRL_PID MV OUTPUT_L...

Page 95: ...necting blocks in the CFC_LI111 Prerequisites The CFC_LI111 CFC is open in the CFC Editor All blocks are inserted renamed and configured Creating CFCs 6 6 Working with the CFC Editor PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 95 ...

Page 96: ...3 Close the chart 6 6 18 Assigning parameters for the blocks in Valve_Lean In PCS 7 SMART you can prepare process tag types for the specific plant Prerequisites The Valve_Lean CFC chart is open in the CFC Editor saved in the color_gs_prj_Lib Process tag types Valve_Lean folder Creating CFCs 6 6 Working with the CFC Editor PCS 7 SMART Getting Started Part 1 V9 0 with APL 96 Getting Started 12 2017 ...

Page 97: ...e 1 In the General tab accept the default setting for Create block icons no checkmark for the blocks Interloc Permit and Protect 2 Click OK for each block Your settings are applied 6 6 19 Interconnecting the blocks in Valve_Lean Prerequisites The Valve_Lean CFC chart is open in the CFC Editor The blocks have been created in the project library and parameters are assigned Procedure 1 Interconnect t...

Page 98: ...ss object view does not visualize all I Os for reasons of clarity you must define the I Os to be shown You define this once in the process tag type in the master data library Insert the process tag type in the individual hierarchy folders and rename them Page 100 You are going to copy the process tag type from the master data library to all the hierarchy folders in which you require the valve cont...

Page 99: ...lumn header of the Parameter column This will display all connections in the upper lines that are activated in the Parameters column 6 Deactivate all the checkboxes 7 Activate the checkboxes in the Parameters column for the following I Os AutModLi Feature Bit16 Monitor Note If you click on the title of the I O column the I Os are sorted in ascending or descending order This makes it easier to find...

Page 100: ...ing Edit Copy and Edit Paste color_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 NK111 color_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 NK112 color_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 NK113 color_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 NK114 3 Rename the inserted process tag types according to the table below Hierarchy folder Rename to RMT1 NK111 CFC_NK111 RMT1 NK112 CFC_NK112 RMT1 NK113 CFC_NK113 RMT1 NK1...

Page 101: ...ition the cursor between the Chart column and Chart Comment column and double click This adapts the column width automatically to the width of the entries 5 Enter the name stop_valve1 in the Block Comment column for the CFC_NK111 chart and press Enter This updates the block comment at all connections of this chart 6 Change the block comment for the other CFCs in the way shown in the table below CF...

Page 102: ...t CFC I O Meaning Value CFC_NK111 Feature Bit16 Specify the initial valve state open closed 0 Monitor Disable monitoring of feedback from the process for the example 0 AutModLi Switch the valve to automatic mode 1 CFC_NK112 Feature Bit16 See above 0 Monitor See above 0 AutModLi See above 1 CFC_NK113 Feature Bit16 See above 1 Monitor See above 0 AutModLi See above 1 CFC_NK114 Feature Bit16 See abov...

Page 103: ...d you can navigate in the right side with the horizontal scroll bar in the table while the chart names are displayed on the left side 6 7 2 4 Deleting Interconnections to addresses Introduction You can use process tag types from the PCS 7 AP Library in your project for the NK111 to NK114 valve controls and the NP111 motor control These process tag types have default interconnections to input outpu...

Page 104: ...you are creating the process picture 1 Select the VlvL or MotL block on the respective charts in the CFC Editor 2 Open the Object properties using the shortcut menu 3 In the Create block icon box in the OCM possible area of the General tab enter a number as shown below The number indicates the orientation of the icon in relation to its text Chart Block Number Meaning CFC_NK111 VlvL 2 Right of the ...

Page 105: ...CFC configuration You have inserted blocks in the CFC Editor assigned parameters for the blocks and interconnected them You have used the process object view to assign parameters to the same process tag types Creating CFCs 6 8 The current status PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 105 ...

Page 106: ...Creating CFCs 6 8 The current status PCS 7 SMART Getting Started Part 1 V9 0 with APL 106 Getting Started 12 2017 A5E42181435 AA ...

Page 107: ...gram or by the operator The sequential control system accesses the blocks and signals directly and is therefore not reusable SFC type SFC instance An SFC type is a standardized interface for controlling the SFC with the user program or by the operator You can extend the interface The SFC type accesses only its own interface and can therefore be used as often as required as an SFC instance Sequence...

Page 108: ...ow up step becomes active Steps are represented by large rectangles in the SFC 7 2 2 Important functions in the SFC Editor Important Functions in the SFC Editor This section gives you information about the main functions of the SFC Editor for configuring the SFCs in your color_gs project You can find the buttons required to build the sequencer in the toolbar of the SFC Editor The buttons have the ...

Page 109: ...nsitions you will work in the Properties dialog box You need not reopen the dialog box every time for each step and transition Instead you can move directly to the next transition or the next step and to transitions and steps of an alternative branch in this dialog box Navigation Buttons The following navigation buttons are available to you Button Meaning Change to the next transition step Down ar...

Page 110: ...or SFC charts Overview To create SFCs perform the steps listed below Step What 1 Move SFC Page 110 2 Rename SFC Page 111 3 Open SFC Page 112 4 Define the technological structure of the sequential control system Page 112 5 Rename steps Page 115 6 Name transitions Page 117 7 Configure steps Page 119 8 Configure transitions Page 124 9 Optimize the run sequence Page 127 7 2 5 Moving an SFC chart Intro...

Page 111: ... change the default names to keep the naming consistent and clear within your project Prerequisites The color_gs project is open in SIMATIC Manager The Plant View is activated Procedure 1 Select the color_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 folder in the tree view 2 Select the SFC 1 object in the detail window 3 Select Edit Object Properties The Properties SFC Chart dialog box opens and the Gen...

Page 112: ...oject Name of the Step Function START Defaults Start the dosing controller in automatic mode Set aggregates to automatic mode DOSE_REA1 DOSE_REA2 Query Should reactor 1 or reactor 2 be dosed INIT_LINE1 INIT_LINE2 Controllers Open the valves of the relevant branch Turn the pump on INIT_1_OK INIT_2_OK Query Is the pump switched on Is the controller set to External setpoint INIT_DOSE Controllers Spec...

Page 113: ...RT step Transition 1 END step When you insert steps and transitions the SFC Editor assigns continuous numbers Later you can replace these numbers with descriptive plant specific names Now you can edit the SFC_RMT1 SFC from the color_gs project with the SFC Editor Procedure 1 Select the SFC_RMT1 SFC in the SFC Editor 2 Select View Toolbar if the toolbar buttons for inserting steps and transitions a...

Page 114: ...neath 7 Click Insert step transition 8 Place the cursor at the following positions and insert a step and transition Underneath transition 3 Step 5 and transition 5 are inserted Underneath transition 4 Step 6 and transition 6 are inserted Underneath transition 2 Step 7 and transition 7 are inserted Result Your SFC should now appear as follows Creating SFCs 7 2 Working with the SFC Editor PCS 7 SMAR...

Page 115: ...nd the General tab is selected The default entry 5 is already selected in the Name box 4 Change the entry 5 in the Name input box to INIT_LINE1 5 Click Apply The new name is saved 6 Click the Down arrow This brings you to step 4 7 Change the 4 in the Name input box to INIT_DOSE and click Apply Creating SFCs 7 2 Working with the SFC Editor PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting St...

Page 116: ...ng Apply Default name New name 3 SLOW_DOWN 7 CLOSE_LINE 6 INIT_LINE2 9 Click Close This saves your settings and closes the Properties dialog box Result The changed names of the individual steps are displayed in the SFC as shown below Creating SFCs 7 2 Working with the SFC Editor PCS 7 SMART Getting Started Part 1 V9 0 with APL 116 Getting Started 12 2017 A5E42181435 AA ...

Page 117: ... in the Name box to a plant specific name The plant specific names are listed in the table below Default name New name 3 DOSE_REA1 5 INIT_1_OK 1 INIT_OK 2 END_DOSE 7 CLOSE_OK 4 DOSE_REA2 6 INIT_2_OK 3 Each time you enter a name complete the change by clicking Apply 4 Use the arrow buttons to move from one transition to the next 5 Click Close This saves your settings and closes the Properties dialo...

Page 118: ...Creating SFCs 7 2 Working with the SFC Editor PCS 7 SMART Getting Started Part 1 V9 0 with APL 118 Getting Started 12 2017 A5E42181435 AA ...

Page 119: ...or The names of the steps and transitions have been adapted Procedure 1 Double click START The Properties dialog box opens and the General tab is selected 2 Switch to the Initialization tab This tab displays an empty list known as statement lines the cursor is positioned in the left column of the first line 3 Click Browse The Browse dialog box opens with the Plant View tab activated In this dialog...

Page 120: ...Op dialog box and click Apply The Browse dialog box goes to the background and the selected block interface along with its full path is entered in line 1 The cursor is automatically positioned in the right column of line 1 Note If you cannot read the names of the block I Os increase the width of the column 7 Enter the value 1 in this input box Creating SFCs 7 3 Setting parameters PCS 7 SMART Getti...

Page 121: ...to the tables below Note The addresses in the table are specified in the following format chart folder chart name block I O The Plant1 RMT1 component is omitted because it is identical for all objects This keeps the table easy to understand As soon as you insert an additional plant or unit in the color_gs project you must also pay attention to the assignment of the chart to the plant hierarchy Not...

Page 122: ...AutModOp TRUE Valve in automatic mode 14 NP111 CFC_NP111 Motor AutModOp TRUE Motor in automatic mode 7 3 2 Parameters for the steps Parameters for the step INIT_LINE1 in the Initialization tab The following table shows the parameters for the INIT_LINE1 step No Column 1 Column 2 Meaning 1 NK111 CFC_NK111 Valve OpenAut Value TRUE Open valve 2 NK112 CFC_NK112 Valve OpenAut Value TRUE Open valve 3 NK1...

Page 123: ...sing flow set point of the dosing block Specify run time INIT_DOSE Step 1 Switch to the General tab 2 Enter the value 8s in the Minimum input box in the Run times group 3 Click Apply PCS 7 SMART automatically changes the value to T 8s Parameters for the step SLOW_DOWN in the Processing tab The following table shows the parameters for the SLOW_DOWN step No Column 1 Column 2 Meaning 1 Plant1 RMT1 FC...

Page 124: ...b The following table shows the parameters for the END step No Column 1 Column 2 Meaning 1 NK111 CFC_NK111 Valve OpenAut Value FALSE Close valve 2 NK112 CFC_NK112 Valve OpenAut Value FALSE Close valve 3 NK113 CFC_NK113 Valve OpenAut Value FALSE Close valve 4 NK114 CFC_NK114 Valve OpenAut Value FALSE Close valve 5 NP111 CFC_NP111 Motor AutModOp FALSE Switch off motor 6 FC111 CFC_FC111 CTRL_PID AutM...

Page 125: ... Browse to open the Browse dialog box and select the relevant I O Enter address 2 Apply your settings Select a new line 4 Select the new transition and enter the addresses Note When entering the addresses verify that you have selected the required transition based on the title bar of the Properties dialog box Similar to parameters for steps the addresses in the table are specified in the following...

Page 126: ... Motor on 2 FC111 CFC_FC111 CTRL_PID SP_ExtAct Val ue TRUE External setpoint active Parameters for the INIT_OK transition The following table shows the parameters for the INIT_OK transition No Column 1 Column 2 Column 3 Meaning 1 FC111 CFC_FC111 DOSE DQ1_ SP Value FC111 CFC_FC111 DOSE DQ_ Out Value Setpoint of coarse dos ing is less than the dos ing quantity Parameters for the END_DOSE transition ...

Page 127: ...sites The color_gs project is open in SIMATIC Manager The plant view is activated Procedure 1 In the tree view select any folder where you have saved a CFC 2 Select a CFC chart from the detail view and then select the menu command Options Charts Run Sequence The chart opens in the CFC Editor 3 Select Options Optimize Run Sequence The message dialog The run sequence of the blocks will be changed op...

Page 128: ... standard functions such as renaming and opening Created a sequential control system with graphic support Renamed and assigned parameters to the steps and transitions of the sequential control system Optimized the run sequence Creating SFCs 7 4 The current status PCS 7 SMART Getting Started Part 1 V9 0 with APL 128 Getting Started 12 2017 A5E42181435 AA ...

Page 129: ...llows you to check the correct functionality of the charts You have already been introduced to the Download function when you downloaded the hardware configuration You can perform two steps in conjunction with creating the chart 1 Compile and download the blocks and charts For this task you can use the Compile and Download Objects function 2 Test the program in the SFC Editor and CFC Editor PCS 7 ...

Page 130: ...a common dialog box and run one after the other Prerequisites The CPU is in STOP mode The color_gs project is open in SIMATIC Manager The Component view is activated Procedure 1 Select the color_gs_prj_MP color_gs_prj_Prj SIMATIC 400 1 folder in the tree view 2 Select PLC Compile and Download Objects The Compile and Download Objects dialog box opens Compiling downloading and testing the charts 8 2...

Page 131: ... dialog box opens with the Compile Charts as Program tab activated The Entire program option is automatically selected because you are starting the compile and download operation for the first time Note If you have found errors in your program during testing you must correct your CFC and SFCs to eliminate the errors Thereafter when you restart the compiling and downloading ensure that you select t...

Page 132: ... closes and the message Remember that if you download later the blocks will be deleted on the CPU opens 8 Click OK 9 Check the settings of the following check boxes in the lower area of the Compile and Download Objects dialog box Compile only deactivated Do not load if compilation error is detected activated Compiling downloading and testing the charts 8 2 Procedure PCS 7 SMART Getting Started Par...

Page 133: ... project 14 Close the text editor The status in the Charts line is now downloaded Note If warnings or errors are shown in the log file following compilation select the Charts object in the tree view and click Single Object This opens the Logs dialog box There you can view the detailed warnings and error messages 15 Click Close in the Compile and Download Objects dialog box The dialog box closes 16...

Page 134: ...fore change the parameters of your SFC chart While working through the Getting Started document you will not change any values rather you will use the Properties dialog boxes only for the purpose of monitoring Test mode in CFC You start the test mode in CFC in the CFC Editor You will be able to have the process values displayed at the individual block I Os and to monitor the changes 8 2 3 Testing ...

Page 135: ... through are displayed in dark green with a small check mark Transitions that are active but not yet satisfied are shown on a brown background If you performed your configuration correctly the entire SFC will be worked through to the end and all the steps will turn dark green and have a check mark beside them Otherwise you can click the O button to manually enable the next sequential control step ...

Page 136: ... a yellow background 4 Switch to the SFC_RMT1 SFC 5 Click the Start toolbar button This starts the program 6 Switch to the CFC_FC111 chart You can monitor all changes to values in this chart For example the current value of the dosed volume is displayed at the PV_Out output of the INPUT_U block Note Arrange the windows one beside the other to be able to watch the CFC and the SFC at the same time i...

Page 137: ...onfiguration and you have observed the project execute in the SFC and CFC Editors This ensures that your configuration has no errors If you find that your project has errors when it runs in the test mode it is much easier to locate the error at this stage than after the entire project is completed Compiling downloading and testing the charts 8 3 The current status PCS 7 SMART Getting Started Part ...

Page 138: ...Compiling downloading and testing the charts 8 3 The current status PCS 7 SMART Getting Started Part 1 V9 0 with APL 138 Getting Started 12 2017 A5E42181435 AA ...

Page 139: ...Otherwise the button set at the bottom of the screen cannot be seen in PCS 7 SMART Prerequisites WinCC Explorer is open Procedure 1 In the WinCC Explorer select OS 1 OS Project Editor to open the editor 2 Select the Layout tab 3 Select the screen resolution and Monitor configuration of your monitor 4 Click OK PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 1...

Page 140: ... values graphically in the process pictures Warnings and alarms are also displayed in the process pictures as soon as process values reach or exceed certain specified limits This allows the operator to identify the location in the plant at which a problem occurs You will create one process picture for your color_gs project that will allow you to monitor the fill level of the raw material tank the ...

Page 141: ...ng station and the operator station are on the same computer The operator station uses the same connection to the AS just like ES Process pictures in the project PCS 7 New Project wizard also creates pictures automatically in the plant hierarchy which you then configure in the OS Larger projects have multiple process pictures for the various components of the plant For the color_gs project you hav...

Page 142: ...ons Deleting unnecessary pictures When you create a project with the PCS 7 New Project wizard pictures are automatically inserted in every hierarchy folder of the plant hierarchy Since you require only one picture in your color_gs project you must remove the unnecessary pictures from the Plant Hierarchy Creating block icons PCS 7 SMART provides you with the Create block icons function Block icons ...

Page 143: ...ture properties Introduction To edit the picture properties Change the name of the picture Select the option for creating block icons Prerequisites The color_gs project is open in SIMATIC Manager The plant view is activated Procedure for Changing the Picture Name 1 Select the color_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 folder in the tree view 2 Select Picture 3 in the detail view 3 Select Edit Ob...

Page 144: ...name of the picture is displayed in the plant hierarchy 9 4 2 2 Deleting unnecessary pictures Introduction By default the PCS 7 New Project wizard creates a picture in every hierarchy folder In the color_gs project you require only one picture since all the required data can be represented clearly in one picture Prerequisites The color_gs project is open in SIMATIC Manager The Plant View is activa...

Page 145: ...option for creating block icons is selected You can find information about these settings in the section How to Work with Picture Properties Page 143 Procedure 1 Select the color_gs_prj_MP color_gs_prj_Prj Plant1 RMT1 folder in the tree view 2 Select Options Plant Hierarchy Create Update Block Icons The Create update block icons dialog box opens The list contains the pictures for which block icons...

Page 146: ...ration of the block icons The message dialog To ensure possible you must subsequently compile the associated operator stations Do you want to view the function log now opens 5 Click No The message window closes and block icon generation ends Configuring the operator station 9 4 Working in the SIMATIC Manager PCS 7 SMART Getting Started Part 1 V9 0 with APL 146 Getting Started 12 2017 A5E42181435 A...

Page 147: ...S Do not confuse compiling with downloading When you compile the data remains on the engineering system computer It is simply made known to the OS so that you can access this data during configuration Prerequisites The color_gs project is open in SIMATIC Manager The Component View is activated Procedure 1 Select the color_gs_prj_MP color_gs_prj_Prj Name of the SIMATIC PC Station item in the tree v...

Page 148: ...re this setting as you have not yet created more than one area one OS in this project Configuring the operator station 9 4 Working in the SIMATIC Manager PCS 7 SMART Getting Started Part 1 V9 0 with APL 148 Getting Started 12 2017 A5E42181435 AA ...

Page 149: ...Pro 7 If no connection is displayed here click Connection Select the S7 connection you have made in NetPro from the Select network connection dialog box and then click OK The selected connection is entered 8 Click Next The Select the data you want to compile and the scope of the compilation step is displayed 9 Activate the following check boxes and option buttons as shown in the figure below Confi...

Page 150: ...x 9 4 2 5 Starting the PCS7 SMART OS Introduction You have now completed all the preparation steps for configuring the OS in SIMATIC Manager Now you can start to configure the OS To do so first open the OS Prerequisites The color_gs project is open in SIMATIC Manager The Component view is activated Procedure 1 Select color_gs_prj_MP color_gs_prj_Prj Name der SIMATIC PC Station WinCC Applikation OS...

Page 151: ... with Graphics Designer in the color_gs project This is the tool you use to create process pictures You will not require any other editors to configure the OS 9 5 2 Function of process pictures Process pictures Process pictures are an image of the process plant for the operator The process is operated here and system states are displayed The process picture you will create for the color_gs project...

Page 152: ...menu command Edit Properties 3 The Project Properties dialog window opens 4 Select the Options tab 5 Select the Allow activation on ES check box if not already selected by default 6 Click OK Configuring the operator station 9 5 Working on the OS PCS 7 SMART Getting Started Part 1 V9 0 with APL 152 Getting Started 12 2017 A5E42181435 AA ...

Page 153: ...own project libraries so that they are available to you at any time Objects The Graphics Designer distinguishes between two different types of objects Static objects These objects are purely drawing objects like those that you would find in a drawing program For example lines circles polygons or static text Dynamic objects These objects are made dynamic via a connection to a block I O tag In proce...

Page 154: ...ager You can also see that the block icon for the valve has been inserted both in the horizontal alignment and vertical alignment variants These two variants are influenced by the setting in the process object view in the Picture Objects tab that you made when assigning parameters for the CFCs Note In the example the automatically inserted block icons for example for the CTRL_PID controller were m...

Page 155: ... only use the Standard tab 9 6 4 Objects in the Graphics Designer Objects in the Graphics Designer Before you get started on the actual configuration in the Graphics Designer it is time for some theory relating to the various objects that you will use to create the RMT1 pdl process picture These objects include the following Static Objects Text Fields Configuring the operator station 9 6 Working i...

Page 156: ...for the operator You can enter any text in these text fields and can position the text fields anywhere in the process picture For the color_gs project you will insert text fields with appropriate labels for all the process tags 9 6 7 Working with tag interconnection Tag interconnection Tag interconnection is a central function when you create process pictures Objects are entered in the process pic...

Page 157: ...Prerequisites The RMT1 process picture is open in the Graphics Designer The block icons are available Procedure 1 Select the Library tab above the status bar The available libraries are displayed in the dialog box 2 Select the Global Library PlantElements Tanks Tank4 object and move it to the drawing area using drag and drop Click on the Eyeglasses button in the toolbar to obtain a preview of the ...

Page 158: ...s 3D Pipe Elbow 1 Angle 1 x Global library Plant elementsPipes Smart Objects 3D Pipe Elbow 2 Angle 1 x Global library Plant elements Pipes Smart Objects 3D Pipe Elbow 3 Angle 1 x Global library Plant elementsPipes Smart Objects 3D Pipe Elbow 4 Control valve 1 x Global library Symbols Valves 30 Tanks represent ing reactors 2 x Global library Siemens HMI Symbol Library Tanks Tank1 Note The icon is r...

Page 159: ...or decrease the size of the object by positioning the mouse pointer on the corner handles of the object holding down the mouse button and dragging to make the object larger or smaller Position the automatically created icons according to the following figure see section Opening a Process Picture Page 153 Configuring the operator station 9 7 Creating the process picture PCS 7 SMART Getting Started ...

Page 160: ...bol 3 Draw a text field to the left of the reactor A rectangle is inserted and the text within it is already selected 4 Change this text to Reactor 1 5 Press the Enter key to apply the text 6 Now format the text field using the style palette Select the text field and click Line Weight Invisible This hides the text field frame Select the text field and click Fill pattern Transparent The text field ...

Page 161: ...assigned the Bold attribute 7 Close the Object Properties dialog box Result All changes are shown 9 7 5 Step3 Duplicating the text field Prerequisites The RMT1 pdl process picture is open in the Graphics Designer The text field is inserted The settings for text fields have been made Procedure To avoid repeating all the settings you made for the first text field you can duplicate the existing text ...

Page 162: ...l view and enter the value 16 for the Font Size attribute 9 Close the Object Properties dialog box 10 Position the text fields as follows Raw materials tank on the left next to the raw material tank Plant unit RMT 1 in the upper left hand corner of the process picture 11 Select File Save to save the process picture Configuring the operator station 9 7 Creating the process picture PCS 7 SMART Getti...

Page 163: ...ture should look like the one below 9 7 7 Adapting process pictures Introduction To operate and monitor the process open the OS in SIMATIC Manager and activate the OS project Configuring the operator station 9 7 Creating the process picture PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 163 ...

Page 164: ... template picture opens 3 Select the Show Hide Tag objects 4 Select Copy in the shortcut menu 5 Click on the open picture RMT1 pdl 6 Select Edit Paste 7 Select File Save 8 Select File Exit to close the Graphics Designer Result During the subsequent process operation you can show or hide the object names by clicking the Show Hide Tag button 9 7 8 Connecting the raw material tank with the process va...

Page 165: ... double click the Tank4 field in the Static column You can now edit text in this field 4 Enter Raw material tank1 and press the Enter key 5 Select Tank4 Tag Assignment in the tree view 6 Switch to the detail view and position the cursor on the Light Bulb symbol next to the Fill Level attribute and open the shortcut menu 7 Select Tag The tag selection dialog opens 8 Select the ES Variables check bo...

Page 166: ... Enter Value dialog box opens 13 Enter 600 in the Max input box and then click OK This applies the value 14 Apply the parameters for the minimum value 15 Close the Object Properties dialog box 16 Select File Save to save the process picture Configuring the operator station 9 7 Creating the process picture PCS 7 SMART Getting Started Part 1 V9 0 with APL 166 Getting Started 12 2017 A5E42181435 AA ...

Page 167: ...ern Transparent setting 4 Select the Properties tab 5 Select Effect 6 Double click the Global color scheme attribute in the right hand area of the window No is now entered in the Static column 7 Close the Object Properties window 8 Drag a frame around the explanatory text Use the Standard Objects Rectangle object for this purpose 9 Format the text fields using the style palette Thickness of the fr...

Page 168: ...nt Fill Pattern Transparent setting 3 Insert a whole frame from the object palette Standard Objects Rectangle object 4 Format the whole frame using the style palette Line weight of frame Line Weight 3 Pixel setting Fill Transparent Fill Pattern Transparent setting 5 Position the block icon for SP_INT_EXT under the frame 6 Position the grouped objects in the lower section on the left side Configuri...

Page 169: ...ure will now appear as follows 2 Select File Save to save your process picture with all changes and additions 3 Close the Graphics Designer Configuring the operator station 9 7 Creating the process picture PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 169 ...

Page 170: ...llowing functions during the OS configuration Setting the picture properties in SIMATIC Manager Creating block icons Compiling the operator station Creating a process picture in the Graphics Designer with a variety of objects for example static and dynamic objects Configuring the operator station 9 8 The current status PCS 7 SMART Getting Started Part 1 V9 0 with APL 170 Getting Started 12 2017 A5...

Page 171: ...d faceplate Creating the dosing quantity in the faceplate The block icons and associated text boxes provide you with the following options Selecting the reactor Selecting whether the setpoint is read from the CFC or whether the plant operator can specify the setpoint externally You can also monitor the CFC and SFCs You were already introduced to this function when testing the charts 10 1 2 User in...

Page 172: ...ss picture in which the alarm or warning originated The arrow key on the extreme right opens a tree view in which you can select a sublevel of the hierarchy Process picture Returns the associated process picture depending on the area you selected in the overview In your color_gs project the plant picture you created in the Graphics Designer is displayed Button set Can be used to call various funct...

Page 173: ...en Procedure 1 Navigate to OS 1 Computer and double click the computer name to open the Computer properties dialog 2 Select the Parameters tab 3 Select the English language in both boxes 4 Click OK 5 Close the window 10 2 2 Activating process mode Prerequisites WinCC Explorer is open The color_gs project is open Working in runtime 10 2 Operator control and monitoring in process mode PCS 7 SMART Ge...

Page 174: ... to change back to SIMATIC Manager There are two ways to start the process Using the block icon RMT1 SFC_RMT1 Using a button in the button set Using the block icon 1 Click the block icon RMT1 SFC_RMT1 The corresponding faceplate opens 2 Click Start The SFC Operation dialog box opens 3 Click OK The sequential control system starts and you can follow the process in your process picture 4 Double clic...

Page 175: ...ly have one OS and one SFC in your project only this OS is displayed in the tree view and only the SFC in the detail window 3 Select the RMT1 SFC_RMT1 chart in the detail view and click OK Working in runtime 10 2 Operator control and monitoring in process mode PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 175 ...

Page 176: ...epresentation in the SFC is identical to the representation of the test mode Note A simulated value is used beginning with INPUT_U since a real value is not yet available The use of a simulated value is then indicated in WinCC by a yellow hand icon and by a warning triangle on the tank Note The symbols for alarm and warning on the block icons flash at the beginning since the tank is slightly overf...

Page 177: ...g the process picture Select Reactor Page 177 Open Faceplate Page 178 Define Setpoint Value Page 178 10 2 6 Specifying the reactor Procedure 1 Click on the PARA_DOS_RM1_SEL block icon The associated faceplate opens 2 Click Command 3 Check the reactor in which you want to dose the raw material Reactor 1 selected Off command Reactor 2 selected On command If you want to select the other reactor proce...

Page 178: ...andard You can view the setpoint and actual value of the controller displayed as specific values and in graphic form Parameters You can modify certain values You can change the limits for the graphic representation in the Default tab Limits You can view the alarm limits that you defined in the CFC for this block 4 Close the faceplate 10 2 8 Changing the setpoint Introduction This section guides yo...

Page 179: ...d as follows In the Command row click the button on the far right The faceplate is expanded Click On if the setpoint should be selected by an external source 4 Click OK The new value is applied and displayed in the faceplate 5 Close the faceplate Result Command Setpoint default Block icon Off Setpoint selected internally On Setpoint selected externally Working in runtime 10 2 Operator control and ...

Page 180: ... proceed as follows Click next to the display for the setpoint default The faceplate is expanded Click External if the external setpoint should be selected or the Internal if the internal setpoint should be selected Working in runtime 10 2 Operator control and monitoring in process mode PCS 7 SMART Getting Started Part 1 V9 0 with APL 180 Getting Started 12 2017 A5E42181435 AA ...

Page 181: ...oint as default you can change the setpoint To do this click on the numerical display of setpoint The faceplate is expanded Working in runtime 10 2 Operator control and monitoring in process mode PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 181 ...

Page 182: ...ck icon 8 Restart the process and review the results 10 2 9 Working with messages Introduction This section guides you to work with messages Messages are displayed as follows In the message line In a separate message list Working in runtime 10 2 Operator control and monitoring in process mode PCS 7 SMART Getting Started Part 1 V9 0 with APL 182 Getting Started 12 2017 A5E42181435 AA ...

Page 183: ...wledge the messages as shown in the table below Ste p No Step Action 1 Acknowledge a single message Click Acknowledge single messages This acknowledges the message that is highlighted in color at the start of the line 2 Acknowledge all messages Click Acknowledge all visible messages 4 Click the buttons in the key area to navigate to the various message and alarm lists 5 Click the Previous Graphic ...

Page 184: ... Leave Runtime The End Runtime dialog box opens 3 Click Deactivate This is used to exit process mode 4 Exit WinCC Explorer Working in runtime 10 2 Operator control and monitoring in process mode PCS 7 SMART Getting Started Part 1 V9 0 with APL 184 Getting Started 12 2017 A5E42181435 AA ...

Page 185: ...tion of PCS 7 SMART will save you many steps by performing these steps for you automatically in the background When you create the second raw material tank you will work on your own You have already become familiar with many of the required dialog boxes during configuration of the first raw material tank In this section we will not prescribe detailed step by step instructions but will specify the ...

Page 186: ...rarchy folder Note If you copy or move charts and pictures individually they are not copied or moved within the hierarchy folder The references of the dynamic objects are lost and they must be linked to the blocks again in the pictures 2 Change the names of the hierarchy folder and the objects in the individual hierarchy folders according to the table below Hierarchy folder New name Object contain...

Page 187: ...lant hierarchy should now appear as follows Performing the additional task 11 2 Copying the existing RMT1 part of the plant PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 187 ...

Page 188: ...he option of compiling and downloading only the changed information This reduces the time required for the compile and download operation Since your color_gs project is small there is no problem When configuring large plants this option gains insignificance Once the compile and download operation is complete you need to adapt the RMT2 process picture Then you can activate process mode and test the...

Page 189: ...t status is changed 3 Activate the check boxes as follows Note If you see undefined for all objects in the Compile and Download Objects dialog box status click Status in the Update area This updates the status 4 Select the Charts object and click Edit The Compile Program Download to Target System dialog box opens Performing the additional task 11 4 Compile and download the changes PCS 7 SMART Gett...

Page 190: ... only remains in process mode if you activate this option Activate the Generate module drivers check box 6 Switch to the tab S7 download Performing the additional task 11 4 Compile and download the changes PCS 7 SMART Getting Started Part 1 V9 0 with APL 190 Getting Started 12 2017 A5E42181435 AA ...

Page 191: ...in the Download mode group Select the check box Include user data blocks 8 Click OK The settings are applied Performing the additional task 11 4 Compile and download the changes PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 191 ...

Page 192: ...cally assigned to the OS 1 10 Click Next The Select the network connections for the S7 Programs associated with the areas dialog box opens Both OS areas are shown in the left pane and the network connection that you have created in NetPro is shown in the right pane Performing the additional task 11 4 Compile and download the changes PCS 7 SMART Getting Started Part 1 V9 0 with APL 192 Getting Star...

Page 193: ...s and the message dialog Downloading program changes during operation opens 16 Click OK The message dialog If you want to download changes online please make sure that Do you want to continue opens 17 Click Yes The compile and download operation starts and the log file is opened in the text editor 18 Close the text editor 19 Click Close in the Compile and Download Objects dialog box Performing the...

Page 194: ... picture 4 Close the Graphics Designer Additional changes are not necessary because all the block icons in the process picture along with their associated interconnections were updated by the copy operation and the subsequent compilation operation Performing the additional task 11 5 Adapting the OS configuration PCS 7 SMART Getting Started Part 1 V9 0 with APL 194 Getting Started 12 2017 A5E421814...

Page 195: ... marked with a color 2 Click RMT2 in the overview area 3 Change the button set followed by SFC Visualization The Open SFC dialog box opens The detail view shows two SFC charts the SFC chart from RMT1 and the SFC chart from RMT2 4 Select SFC chart RMT2 and start the sequential control system For more information refer to AUTOHOTSPOT 5 Perform the following steps in process mode Switch between the p...

Page 196: ...Performing the additional task 11 6 Starting process mode PCS 7 SMART Getting Started Part 1 V9 0 with APL 196 Getting Started 12 2017 A5E42181435 AA ...

Page 197: ...nd start this project on your computer Since we assumed a specific hardware configuration when creating the project you will need to adapt the hardware configuration if you use different hardware components The overview shows you how to open and adapt the color_gs project Open the color_gs project Page 198 Adapt the hardware of the color_gs project Page 198 Adapt the blocks for the color_gs projec...

Page 198: ... you have created a separate folder for the color_gs project navigate to this folder and then click OK Retrieval from the archive is then started After retrieval from the archive the Retrieve from Archive message window opens 6 Click OK The multiproject color_gs_prj_MP has been retrieved from the archive Do you want to start it now dialog box opens 7 Click Yes 12 2 2 Adapting the hardware for the ...

Page 199: ...tion of the OS Page 45 5 Configure the network connection in NetPro and download to the PC station For more information refer to NetPro Settings Page 47 12 2 3 Adapting the blocks for the color_gs project Prerequisites The color_gs project is open in SIMATIC Manager The PCS 7 AP Library V90 library is open and selected Procedure 1 Select the PCS 7 AP Library V90 Blocks Templates Blocks item in the...

Page 200: ...Charts Update Block Types The Update Block Types wizard opens In the Select the S7 programs to be checked step select all the files of the color_gs project The check boxes for all folders of all S7 programs are activated by default Click Next All block types are activated by default in the step Select the block type to be updated Click Finish The Set Format dialog box opens Click Yes to implement ...

Page 201: ...an find this name in the Station Configuration Editor 6 Click OK 7 Respond to the Change computer name message with OK The computer symbol will now be crossed out in red in the dialog box 8 Exit WinCC Explorer and open it again The computer name is applied now 9 Select OS Project Editor 10 In the shortcut menu select Open The OS project editor opens 11 Check whether the monitor configuration match...

Page 202: ... connection in the Select the network connections for the S7 Programs associated with the areas dialog box 10 In the Select the data you want to compile and the scope of the compilation dialog box select the following check boxes Data group Tags and messages Data group SFC Visualization Data group Picture Tree Scope group Entire OS with memory reset 11 Click Apply 12 Click Start The compile and do...

Page 203: ...efer to Starting the PCS7 OS Page 150 3 Activate process mode Additional information For more information refer to Operator station in process mode Page 171 Starting and adapting the color_gs project 12 2 Procedure PCS 7 SMART Getting Started Part 1 V9 0 with APL Getting Started 12 2017 A5E42181435 AA 203 ...

Page 204: ...Starting and adapting the color_gs project 12 2 Procedure PCS 7 SMART Getting Started Part 1 V9 0 with APL 204 Getting Started 12 2017 A5E42181435 AA ...

Page 205: ...ceplate 178 Catalog 79 CFC 61 74 75 130 186 Compiling 130 Downloading 130 Inserting 75 Object properties 74 Renaming 74 186 CFC chart 74 133 Creating 74 Plant hierarchy 74 Test mode 133 CFC charts 81 Configure Blocks 81 CFC Editor 61 78 79 135 Catalog 79 Monitoring 135 Overview 78 Single view 78 Structure 78 Test mode 135 Testing the chart 135 CFC_FC111 72 84 85 Assigning parameters 85 Insert bloc...

Page 206: ... Creating 34 36 74 CFC chart 74 New project 34 Project 36 D Default names 54 Adapting 54 Defining 98 Connections for the process object view 98 Delete 103 144 Interconnection to addresses 103 Picture 144 Description 23 27 Project color_gs 27 SIMATIC Manager 23 Detail view SIMATIC Manager 24 Device 54 Display 78 CFC Editor 78 Download 50 129 Hardware configuration 50 Downloading 130 189 201 CFC 130...

Page 207: ...value 164 Interconnecting 92 95 CFC_FC111 94 CFC_LI111 95 CFCs 92 Interconnection to addresses 103 Delete 103 Interfaces 32 Setup before configuration 32 IP Protocol 45 L Labeling 160 Labeling plant units in the process picture 160 Libraries 78 153 Graphics Designer 153 Library 64 68 Hide 68 Opening 64 Show 68 M MAC address 32 45 Manual 11 Purpose 11 Master data library 34 62 65 67 Advantages 62 P...

Page 208: ...ons 125 PC station 44 Renaming 44 PCS 7 21 Brief overview 21 PCS 7 Library 67 PCS 7 OS 141 151 Configuration 141 Structure 151 PCS 7 Library V70 65 PG mode 32 Picture 144 Delete 144 Picture hierarchy 52 Picture properties 143 Change the name of the picture 143 Edit 143 Picture tree 147 Piping and instrumentation flow diagram 28 Plant 54 Plant components 54 186 Coping 186 Naming 54 Plant configurat...

Page 209: ...tation 44 Transitions 117 Requirements 17 18 Hardware 17 Software 18 Retrieving from archive 198 Example project color_gs 198 Run sequence 127 Optimizing 127 Runtime group 130 S S7 connection 47 147 Sample project 197 198 Adapting 198 Sampling time 130 Saving 62 65 67 Block 65 Objects in the master data library 62 Process tag types 67 Select 177 Reactor 177 Sequence control 107 113 Create 113 Sequ...

Page 210: ...rget system 130 Task list 28 30 Piping and instrumentation flow diagram 28 Plant configuration 30 Templates 76 Test 129 Test mode 133 134 135 CFC chart 133 CFC Editor 135 Operating mode 134 Properties 134 SFC chart 133 SFC Editor 134 Step control mode 134 Text field 160 161 167 Add 167 Attributes 160 Configuring the object properties 160 Duplicate 161 Format 160 Inserting 160 Naming 160 Text field...

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