Shinko PCA1 Instruction Manual Download

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Output

Control output

OUT1

Relay contact
1a 1b

Control capacity: 3 A 250 V AC (resistive load)

1 A 250 V AC (inductive load cos =0.4)

Electrical life: 100,000 cycles

Non-contact
voltage
(for SSR drive)

12 V DC 15%
Max. 40 mA (short circuit protected)

Direct current

4 to 20 mA DC (Resolution: 12000)
Load resistance: Max. 600

Event output
EV1

Relay contact
1a

Control capacity: 3 A 250 V AC (resistive load)

1 A 250 V AC (inductive load cos =0.4)

Electrical life: 100,000 cycles

Event output
EV2

Relay contact
1a

Control capacity: 3 A 250 V AC (resistive load)

1 A 250 V AC (inductive load cos =0.4)

Electrical life: 100,000 cycles

Event output
EV3, EV4

Relay contact
1a

Control capacity: 3 A 250 V AC (resistive load)

1 A 250 V AC (inductive load cos =0.4)

Electrical life: 100,000 cycles
Event output EV3 and EV4 share one common terminal.

Time signal
output

(TS option)

Number of
circuits

Open
collector

Capacity: 24 V DC
Max. 50 mA

Control output

OUT2

option)

Relay contact
1a

(DR option)

Control capacity: 3 A 250 V AC (resistive load)

1 A 250 V AC (inductive load cos =0.4)

Electrical life: 100,000 cycles

Non-contact
voltage
(For SSR drive)

(DS option)

12 V DC 15%
Max. 40 mA (short circuit protected)

Direct current

(DA option)

4 to 20 mA DC (Resolution: 12000)
Load resistance: Max. 600

Transmission
output

option)

Resolution

12000

Output

TA: 4 to 20 mA DC (Load resistance: Max. 500

)

TV: 0 to 1 V DC (Load resistance: Min. 100 K )

Output
accuracy

Within

0.3% of Transmission output span

Response time

400 ms + Input sampling period (0%→90%)

Summary of Contents for PCA1

Page 1: ...PROGRAMMABLE CONTROLLER PCA1 INSTRUCTION MANUAL ...

Page 2: ...pecifications described in the manual If it is not used according to the specifications it may malfunction or cause a fire Be sure to follow the warnings cautions and notices If they are not observed serious injury or malfunction may occur The contents of this instruction manual are subject to change without notice Care has been taken to ensure that the contents of this instruction manual are corr...

Page 3: ... To avoid this instrument from being used as a component in or as being utilized in the manufacture of weapons of mass destruction i e military applications military equipment etc please investigate the end users and the final use of this instrument In the case of resale ensure that this instrument is not illegally exported 1 Installation Precautions Caution This instrument is intended to be used ...

Page 4: ...s of this controller Use the 3 wire RTD according to the sensor input specifications of this controller For DC voltage input side input terminal number of 0 to 5 V DC 1 to 5 V DC 0 to 10 V DC differs from that of 0 to 10 mV DC 10 to 10 mV DC 0 to 50 mV DC 0 to 100 mV DC 0 to 1 V DC Terminal Number DC Voltage Input and 0 to 5 V DC 1 to 5 V DC 0 to 10 V DC and 0 to 10 mV DC 10 to 10 mV DC 0 to 50 mV...

Page 5: ...tion of Groups 28 6 Basic Operating Procedure after Power ON and Setting Examples 30 6 1 Basic Operating Procedure after Power ON 30 6 2 Initial Setting Program Pattern Setting and Block Setting 31 7 Setting Items 43 7 1 Pattern Setting Group 43 7 2 Block Setting Group 47 7 2 1 PID Block Setting Group 48 7 2 2 Time Signal Block Setting Group 50 7 2 3 Wait Block Setting Group 52 7 2 4 Alarm Block S...

Page 6: ...on When Setting Overlap Band 123 9 6 Alarm Action 124 9 7 Pattern End Output 126 10 Specifications 127 10 1 Standard Specifications 127 10 2 Optional Specifications 139 11 Troubleshooting 141 11 1 Indication 141 11 2 Key Operation 143 11 3 Control 144 12 Character Table 145 12 1 Group Selection 145 12 2 Pattern Setting Group 146 12 3 Block Setting Group 148 12 4 PID Block Setting Group 149 12 5 Ti...

Page 7: ...4 to 20 mA DC 2 TV Transmission output 0 to 1 V DC Option 3 2 0 Option 3 not needed 1 DR 3 Heating Cooling control output OUT2 Relay contact output 2 DS 3 Heating Cooling control output OUT2 Non contact voltage output 3 DA 3 Heating Cooling control output OUT2 Direct current output Factory default values of Event output are shown below EV1 Pattern end output EV2 No event EV3 Alarm output High limi...

Page 8: ...t MULTI RANGE Multi range input Control output Event output O1 3 A 250 V AC Control output OUT1 EV1 3 A 250 V AC Event output EV1 EV2 3 A 250 V AC Event output EV2 EV3 3 A 250 V AC Event output EV3 EV4 3 A 250 V AC Event output EV4 Power supply Power consumption 100 to 240 V AC 50 60 Hz 14 VA Serial number No 165F05000 RoHS directive RoHS directive compliant UL recognized factory ID SF Fukuoka fac...

Page 9: ... 9 2 Name and Functions of Controller Fig 2 1 ...

Page 10: ...power OFF Indicates the set values in setting mode PTN indicator Backlight Orange Lit when the pattern number is indicated PTN Display Backlight Orange Indicates the pattern number If Holding is selected in Step SV Hold function when program ends flashes when program control ends PROFILE indicator Backlight Green When program control is performing the indicator lights up depending on the program s...

Page 11: ...ses the numerical value in setting mode SET RESET key SET key Moves to setting mode RESET key Moves to RUN mode STOP MODE key STOP key Stops the program control or cancels the pattern end output MODE key Switches or selects setting mode ADVANCE DOWN key ADVANCE key During program control interrupts performing step and proceeds to the next step ADVANCE function DOWN key Decreases the numerical valu...

Page 12: ...is used for the controller IP66 specification Drip proof Dust proof may be compromised and all warranties will be invalidated Fig 3 2 1 96 11 5 98 5 104 5 when terminal cover is used 91 106 2 Gasket Screw type mounting bracket Terminal cover sold separately Horizontal close mounting n Number of mounted units 92 0 8 0 130 n 96 3 0 5 0 92 0 8 0 ...

Page 13: ...controller IP66 specification Drip proof Dust proof may be compromised and all warranties will be invalidated Mountable panel thickness 1 to 8 mm 1 Insert the controller from the front side of the control panel Fig 3 3 1 1 2 Attach the mounting brackets by the slots at the top and bottom of the case and secure the controller in place with the screws The torque should be 0 12 N m Fig 3 3 1 1 3 3 2 ...

Page 14: ...power switch circuit breaker and fuse near the controller Recommended fuse Time lag fuse rated voltage 250 V AC rated current 2 A For the grounding wire use a thick wire 1 25 2 0 mm2 For a 24 V AC DC power source ensure polarity is correct when using direct current DC Do not apply a commercial power source to the sensor which is connected to the input terminal nor allow the power source to come in...

Page 15: ...ut EV3 EV4 Event output EV4 EVENT INPUT Event input RS 485 RS 232C Serial communication RS 485 C5 option or RS 232C C option TC Thermocouple input RTD RTD input DC 1V DC voltage input 0 to 10 mV DC 10 to 10 mV DC 0 to 50 mV DC 0 to 100 mV DC 0 to 1 V DC DC 5V DC voltage input 0 to 5 V DC 1 to 5 V DC 0 to 10 V DC DC mA Direct current input 0 to 20 mA DC 4 to 20 mA DC TRANSMIT OUTPUT Transmission ou...

Page 16: ... 4 3 1 Grounding For the grounding wire use a thick wire 1 25 to 2 0 mm2 4 3 2 Power Supply Power supply voltage is 100 to 240 V AC or 24 V AC DC For a 24 V AC DC ensure polarity is correct when using direct current DC AC DC 4 3 3 Control Output OUT1 and OUT2 When Heating Cooling control DR DS DA option is ordered control output OUT2 is available Specifications of Control output OUT1 and OUT2 are ...

Page 17: ...rect current Number of Shinko SSR units when connected in parallel for Non contact voltage output SA 400 series 5 units SA 500 series 2 units 4 3 4 Input Input wirings are shown below For DC voltage input side input terminal number of 0 to 5 V DC 1 to 5 V DC 0 to 10 V DC differs from that of 0 to 10 mV DC 10 to 10 mV DC 0 to 50 mV DC 0 to 100 mV DC 0 to 1 V DC Thermocouple input RTD input DC volta...

Page 18: ...2 points of Event input are available Specifications of Event input are shown below Circuit current when closed Approx 16 mA 4 points of Event input 2 points of Event input Level action is used to determine ON or OFF When power is turned ON level action is engaged 4 points of Event input Pattern numbers 1 to 15 can be selected by ON Closed or OFF Open status of DI1 to DI4 2 points of Event input P...

Page 19: ...ration input are shown below Circuit current when closed Approx 16 mA Signal edge action is used to determine ON or OFF Signal rising edge action from OFF Open to ON Closed of External operation input is engaged and program control RUN STOP HOLD and ADVANCE are performed When power is turned ON level action is engaged External Operation Input External Operation Input Function STOP Stops the progra...

Page 20: ...ion cable CMC 001 1 sold separately Fig 4 3 8 1 Wiring example when using RS 232C communication line Fig 4 3 8 2 RXD TXD DCD DTR DSR RTS CTS 2 3 5 1 4 6 7 8 GND RI 9 FG Shield wire Host computer D sub 9 pin connector TX RX COM RS 232C PCA1 FG FG USB communication cable CMC 001 1 sold separately Host computer USB port YA YB SG YA YB SG YA YB SG Shield wire Shield wire YA YB COM PCA1 ...

Page 21: ...of PCA1 and indicating controllers with communication function respectively A maximum of 31 units can be connected Wiring example of PCA1 and indicating controllers with communication function Fig 4 3 8 4 RXD TXD DCD DTR DSR RTS CTS 2 3 5 1 4 6 7 8 GND RI 9 CDM FG FG FG YA YB SG YA YB SG Shield wire 4 3 1 6 Host computer D sub 9 pin connector YA YB SG Shield wire Communication converter IF 400 sol...

Page 22: ...vailable Specifications of Transmission output are shown below Resolution 12000 Output TA option 4 to 20 mA DC Load resistance Max 500 TV option 0 to 1 V DC Load resistance Min 100 k Output accuracy Within 0 3 of Transmission output span Response time 400 ms Input sampling period 0 90 Converting the value PV SV or MV transmission to analog signal every 125 ms outputs the value in current or voltag...

Page 23: ... selected for each step Time signal outputs TS1 to TS5 can be used as Status output as follows Time signal output TS1 Status RUN output Time signal output TS2 Status HOLD output Time signal output TS3 Status WAIT output Time signal output TS4 Status FAST output Time signal output TS5 Status STOP output When program control is performing outputs Time signal output TS1 to TS8 in accordance with the ...

Page 24: ... the group Group selection mode Power ON Program control RUN Program control Stop in Standby Data clear Input parameter setting group Setting items in the group Engineering setting group See 5 1 2 Other parameters setting group Setting items in the group Auto Manual control switch group Auto Manual control switch 3 sec Setting pattern number 1 sec 5 Outline of Key Operation and Explanation of Grou...

Page 25: ...hen the or key is pressed When the and key are pressed at the same time the mode returns to the previous setting group as follows Return to Previous Function If and keys are pressed at the same time during program control RUN interrupts performing step and the unit moves back to the previous step and performs control However if the elapsed time of the current step is less than 1 minute the program...

Page 26: ...block setting group Setting items in the group Wait block setting group Setting items in the group Alarm block setting group Setting items in the group Output block setting group Setting items in the group Appears only when the option is ordered Appears when an Alarm type is selected in Event output EV allocation ...

Page 27: ...in the group Event output para meter setting group Setting items in the group SV limit setting group Setting items in the group Transmission output Setting items in the group Other parameters setting group Setting items in the group Communication Setting items in the group Engineering setting group Appears only when the option is ordered ...

Page 28: ...gnal block Wait block Alarm block Output block PID block setting group Sets the following items of blocks 0 to 9 OUT1 proportional band Integral time Derivative time ARW OUT2 proportional band when DR DS or DA option is ordered Time signal block setting group when the TS option is ordered Sets the following items of blocks 0 to 15 Time signal output OFF time Time signal output ON time Wait block s...

Page 29: ...t output parameter setting group Sets the following items Event output EV1 allocation Event output EV2 allocation Event output EV3 allocation Event output EV4 allocation SV limit setting group Sets the following items SV high limit SV low limit Transmission output parameter setting group When TA or TV option is ordered Sets the following items Transmission output type Transmission output high limi...

Page 30: ...block p 39 Wait block p 39 Alarm block pp 39 40 Output block p 41 Pattern setting pp 37 39 Other parameters p 36 AT Perform pp 41 42 Test operation RUN Set Input and Output parameters Set each block data Set program patterns Set program control related data Turn the load circuit power ON and perform test operation Select AT mode and perform AT Initial setting Program pattern setting Block setting ...

Page 31: ...ergized De energized Energized Other parameters setting group Program start Auto Manual Manual start Program control start type PV start Power restore action Continues after power is restored Step time unit Hours Minutes Step time indication Remaining time Step SV indication SV corresponding to the step time progress Step SV Hold function when program ends Not holding Example of Program Pattern Se...

Page 32: ...s Block 1 derivative time 50 seconds Block 1 ARW 50 Block 2 OUT1 proportional band 10 Block 2 integral time 200 seconds Block 2 derivative time 50 seconds Block 2 ARW 50 Wait block setting group Block 0 Wait value 0 3 Block 1 Wait value 10 Alarm block setting group 2 Block 0 EV2 alarm value 0 4 Block 0 EV3 alarm value 0 4 Block 0 EV4 alarm value 0 4 Block 1 EV2 alarm value 600 Block 1 EV3 alarm va...

Page 33: ...ht side Indicates the setting item Key Operation for Setting To increase or decrease the set value numerical value use the or key If the or key is pressed with the key simultaneously makes the numeric value change faster To switch the selection items use the or key To register the setting data use the or key means pressing the and keys at the same time To return to RUN mode from any setting group ...

Page 34: ...p in Standby Pattern setting group Engineering setting group 4 times Setting details Power ON Input parameter setting group Input parameter setting group Input type K 200 to 1370 C or Scaling high limit 1200 C or Scaling low limit 0 C or Input parameter setting group ...

Page 35: ...everse action Reverse action or Output parameter setting group Event output parameter setting group Multiple times Event output parameter setting group Event output EV2 allocation Process high alarm or Twice EV2 alarm Energized De energized Energized or 3 times Event output parameter setting group Multiple times ...

Page 36: ...tting group Program start Auto Manual Manual start or Program control start type PV start or Power restore action Continues after power is restored Twice Step time unit Hours Minutes or Step time indication Remaining time or Twice or Step SV indication or ...

Page 37: ... Step SV Hold function when program ends Not holding or Engineering setting group Twice Twice Twice Pattern setting group Setting pattern number 1 Step 0 Step SV or Pattern setting group or or Step 0 Step time 0 30 or Step 0 PID block number 500 C ...

Page 38: ... 38 1 Step 0 Wait block number 1 Step 0 Alarm block number or or 1 Step 0 Output block number or 0 Step 1 Step SV or 500 C Step 1 Step time or 1 00 Step 1 PID block number or ...

Page 39: ...t as PID constants are obtained by performing AT Wait block setting group Block 1 Wait value 10 C or Wait block setting group Alarm block setting group Wait block setting group Twice Alarm block setting group 4 times Block 1 EV2 alarm value or 1 Step 4 Output block number Pattern setting group Set items up to Step 4 Output block number in the same way ...

Page 40: ... 40 600 C Block 1 EV3 alarm value 5 C or Block 1 EV4 alarm value 5 C Block 2 EV2 alarm value 1100 C Block 2 EV3 alarm value 10 C or Block 2 EV4 alarm value 10 C or or or Alarm block setting group ...

Page 41: ... RUN mode Program control Stop in Standby Test operation Pattern number to perform Select Pattern 1 with the key Turn the load circuit power ON and start test operation Test operation Program control RUN As an example perform AT at Step 1 where the step SV is constant By pressing the key the unit moves to Step 1 Pattern setting group 3 times AT Perform group AT Perform or ...

Page 42: ...eps 2 or 3 for which PID block number 2 is selected in the same way RUN mode in standby Program control complete After program control is finished pattern end output is turned ON flashing If the key is pressed for 1 second pattern end output turns OFF and the unit returns to Standby status RUN mode Program control Stop in Standby AT mode RUN Program control starts Program control RUN or ...

Page 43: ...up the following setting items can be set Setting pattern number Step SV Step time PID block number Alarm block number etc To enter Pattern Setting Group Press the key in RUN mode The PV Display indicates and the unit enters Pattern setting group in Group selection mode Press the key in the Pattern setting group The PV Display indicates and the unit enters Setting pattern number Explanation of Set...

Page 44: ...rom a maximum of 16 Time signal blocks The same number can be selected as many times as desired Selection item 0 to 15 Available when Time signal output TS option is ordered and when Time signal output TS1 is selected in Time signal output TS1 Status RUN output Step 0 Time signal 2 block number Selects Time signal 2 block number used for Step 0 Selects any one number from a maximum of 16 Time sign...

Page 45: ... signal 6 block number Selects Time signal 6 block number used for Step 0 Selects any one number from a maximum of 16 Time signal blocks The same number can be selected as many times as desired Selection item 0 to 15 Available when Time signal output TS option is ordered Step 0 Time signal 7 block number Selects Time signal 7 block number used for Step 0 Selects any one number from a maximum of 16...

Page 46: ...SV low limit to SV high limit Repeat the above settings up to Step 15 Output block number in the same way if necessary Step 15 Output block number Selects an Output block number used for Step 15 Selection item 0 to 9 At this stage settings of Pattern setting group are complete If the and keys are pressed at the same time the unit returns to Group selection mode By pressing the key the unit returns...

Page 47: ...tting group the unit moves to the setting items in the group 1 Available when Time signal output TS option is ordered 2 Available when 001 to 012 Alarm output is selected in Event output EV allocation Explanation of Setting Item Upper left PTN Display PV Display The PTN Display is unlit and the PV Display indicates setting item characters Lower left STEP Display SV MV TIME Display The STEP Display...

Page 48: ...put span Thermocouple RTD input with decimal point 0 0 to input span DC voltage current input 0 0 to 1000 0 Block 0 integral time Sets Block 0 integral time Setting the value to 0 disables the function Setting range 0 to 3600 seconds Block 0 derivative time Sets Block 0 derivative time Setting the value to 0 disables the function Setting range 0 to 1800 seconds Block 0 ARW Sets Block 0 ARW Setting...

Page 49: ...Block 9 OUT2 proportional band OUT2 proportional band Multiplied value of OUT1 proportional band OUT2 proportional band is calculated as follows OUT2 proportional band OUT1 proportional band x Multiplication factor When set to 0 0 OUT2 becomes ON OFF control When OUT1 proportional band is set to 0 or 0 0 OUT2 becomes ON OFF control Setting range 0 0 to 10 0 times Multiplied value of Block 9 OUT1 p...

Page 50: ...ime have been set for each step Up to 16 Time signal blocks can be set Program pattern setting example Pattern 1 Step number 0 1 500 0 Step SV 500 500 Step time Hours Minutes 0 30 1 00 PID block number 1 1 Time signal 1 block number ON OFF 0 1 Time signal 2 block number ON OFF 2 2 Time signal 3 block number ON OFF 1 2 Time signal 4 block number ON OFF 1 1 Output block number 0 1 Time signal block ...

Page 51: ...k 0 Time signal output OFF time Sets Block 0 Time signal output OFF time Setting range 00 00 to 99 59 Time unit follows the selection in Step time unit Block 0 Time signal output ON time Sets Block 0 Time signal output ON time Setting range 00 00 to 99 59 Time unit follows the selection in Step time unit Block 1 Time signal output OFF time Sets Block 1 Time signal output OFF time Setting range 00 ...

Page 52: ...rnal operation input ADV or STOP to cancel the Wait function as well T T Wait value 10 500 490 When PV becomes 490 the Wait function is cancelled proceeding to the next step As PV is not in the range of SV Wait value the Wait function is activated and the unit does not proceed to the next step The STEP Display flashes during Wait function Time SV T T Wait value 10 500 510 When PV becomes 510 Wait ...

Page 53: ...thout decimal point 0 to 100 Thermocouple RTD input with decimal point 0 0 to 100 0 DC voltage current input 0 to 1000 The placement of the decimal point follows the selection Repeat the above settings up to Block 9 Wait value in the same way if necessary Block 9 Wait value Sets Block 9 Wait value When set to 0 or 0 0 the Wait function will be disabled Setting range Thermocouple RTD input without ...

Page 54: ...tandby alarm Alarm output is in standby Fig 7 2 4 1 Fig 7 2 4 2 Low limit alarm Low limit with standby alarm Alarm output is in standby Fig 7 2 4 3 Fig 7 2 4 4 High Low limits alarm High Low limits with standby alarm Alarm output is in standby Fig 7 2 4 5 Fig 7 2 4 6 ON EV1 hysteresis OFF SV EV1 value EV1 value ON EV1 hysteresis OFF EV1 value SV EV1 value ON EV1 hysteresis OFF SV EV1 value EV1 val...

Page 55: ...alarms with standby function For the alarm types Low limit alarm High Low limits alarm Process low alarm alarm output is activated when the indication is underscale and the standby function is released for the alarms with standby function When the alarm action De energized is selected the output ON OFF status acts conversely to the alarm action described above The Event indicators act the same as ...

Page 56: ...alarm 0 to Input span 1 Alarm action is disabled when set to 0 or 0 0 High Low limit range with standby 0 to Input span 1 Alarm action is disabled when set to 0 or 0 0 Process high alarm Input range low limit to Input range high limit 2 Process high with standby alarm Input range low limit to Input range high limit 2 Process low alarm Input range low limit to Input range high limit 2 Process low w...

Page 57: ...ue Available when 001 to 012 Alarm output is selected in Event output EV1 allocation Repeat the above settings up to Block 9 EV4 alarm value in the same way if necessary Block 9 EV4 alarm value Sets Block 9 EV4 alarm value Setting range Same as that of Block 0 EV1 alarm value Available when 001 to 012 Alarm output is selected in Event output EV4 allocation At this stage settings of Alarm block set...

Page 58: ...OUT2 low limit to 100 For direct current output OUT2 low limit to 105 Available when Heating Cooling control DR DS or DA option is ordered Block 0 OUT2 low limit Sets Block 0 OUT2 low limit Setting range 0 to OUT2 high limit For direct current output 5 to OUT2 high limit Available when Heating Cooling control DR DS or DA option is ordered Block 0 OUT1 rate of change Sets Block 0 OUT1 rate of chang...

Page 59: ...me way if necessary Block 9 OUT1 rate of change Sets Block 9 OUT1 rate of change changing value of OUT1 MV for 1 second Setting the value to 0 disables this function Setting range 0 to 100 second At this stage settings of Output block setting group are complete If the and keys are pressed at the same time the unit returns to the Block setting group By pressing the key the unit returns to RUN mode ...

Page 60: ...roup Press the key in the Repetitions and Pattern link setting group The PV Display indicates and the unit enters Repetitions for pattern 0 Explanation of Setting Item Upper left PTN Display PV Display The PTN Display indicates the setting pattern number and the PV Display indicates setting item characters Lower left STEP Display SV MV TIME Display The STEP Display is unlit and the SV MV TIME Disp...

Page 61: ... and pattern 0 in the same way if necessary Pattern link between pattern 15 and pattern 0 Selects Pattern link Enabled Disabled for pattern 15 and pattern 0 Selection item Pattern link Disabled Pattern link Enabled At this stage settings of Repetitions and pattern link setting group are complete If the and keys are pressed at the same time the unit returns to Group selection mode By pressing the k...

Page 62: ...tting range AT mode Selects AT mode Selection item Normal mode Setting items in the AT Perform group are shown below Character Factory Default Setting Item Function Setting Range AT mode Selects AT mode Multi mode is enabled only during program control Selection item Normal mode When AT Perform is selected in AT Perform Cancel AT starts immediately Multi mode AT is automatically performed at the p...

Page 63: ...T bias setting is available for Fixed value control Setting range Thermocouple RTD input without decimal point 0 to 50 0 to 100 Thermocouple RTD input with decimal point 0 0 to 50 0 0 0 to 100 0 At this stage settings of AT Perform group are complete If the and keys are pressed at the same time the unit returns to Group selection mode By pressing the key the unit returns to RUN mode ...

Page 64: ...indicates and the unit enters Input parameter setting group in the Engineering setting group Each time the key is pressed the Engineering setting group is switched as follows By pressing the key at each setting group the unit moves to its setting items in the group 1 Available when Transmission output TA or TV option is ordered 2 Available when Serial communication C or C5 option is ordered Input ...

Page 65: ...Display SV MV TIME Display The STEP Display is unlit and the SV MV TIME Display indicates factory default Right side Indicates the setting item explanation of its function and setting range Input type Selects the input type Selection item K 200 to 1370 PTN Display STEP Display PV Display SV MV TIME Display Setting item function setting range or selection item ...

Page 66: ...t high limit except MV transmission Transmission output low limit except MV transmission Step SV when program control starts PV color range Loop break alarm time Loop break alarm span AT bias Selection item K 200 to 1370 K 200 0 to 400 0 J 200 to 1000 R 0 to 1760 S 0 to 1760 B 0 to 1820 E 200 to 800 T 200 0 to 400 0 N 200 to 1300 PL 0 to 1390 C W Re5 26 0 to 2315 Pt100 200 0 to 850 0 JPt100 200 0 ...

Page 67: ... after decimal point 3 digits after decimal point 4 digits after decimal point Available for DC voltage and current inputs Sensor correction Sets sensor correction value Sensor correction function When a sensor cannot be set at the exact location where control is desired the sensor measured temperature may deviate from the temperature in the controlled location When using multiple indicating contr...

Page 68: ... of PV this suppresses input fluctuation caused by noise When the input value changes as shown in Fig 7 5 1 1 this function makes the input change slowly as shown in Fig 7 5 1 2 T PV filter time constant is the time when input change reaches 63 of the desired PV Fig 7 5 1 1 Fig 7 5 1 2 Setting range 0 0 to 100 0 seconds At this stage settings of Input parameter setting group are complete If the an...

Page 69: ...s OUT1 proportional cycle Setting range 1 to 120 sec Available when control output OUT1 is Relay contact output or Non contact voltage output OUT1 ON OFF hysteresis Sets OUT1 ON OFF hysteresis Fig 7 5 2 1 Setting range Thermocouple RTD input 0 1 to 1000 0 DC voltage current input 1 to 10000 The placement of the decimal point follows the selection DR 30 sec DS 3 sec OUT2 proportional cycle Sets OUT...

Page 70: ...s Sets OUT2 ON OFF hysteresis Fig 7 5 2 3 Setting range Thermocouple RTD input 0 1 to 1000 0 DC voltage current input 1 to 10000 The placement of the decimal point follows the selection Available when Heating Cooling control DR DS or DA option is ordered Overlap Dead band Sets the overlap band or dead band for OUT1 and OUT2 Set value Dead band Set value Overlap band Overlap band Fig 7 5 2 4 ON Hys...

Page 71: ...g control DR DS or DA option is ordered Direct Reverse action Selects either Reverse Heating or Direct Cooling control action Selection item Reverse action Direct action At this stage settings of Output parameter setting group are complete If the and keys are pressed at the same time the unit returns to the Engineering setting group By pressing the key the unit returns to RUN mode ON OFF OUT1 OUT1...

Page 72: ...High limit alarm EV4 Alarm output Low limit alarm Alarm output actions are shown below High limit alarm High limit with standby alarm Alarm output is in standby Fig 7 5 3 1 Fig 7 5 3 2 Low limit alarm Low limit with standby alarm Alarm output is in standby Fig 7 5 3 3 Fig 7 5 3 4 High Low limits alarm High Low limits with standby alarm Alarm output is in standby Fig 7 5 3 5 Fig 7 5 3 6 ON EV1 hyst...

Page 73: ...alarms with standby function For the alarm types Low limit alarm High Low limits alarm Process low alarm alarm output is activated when the indication is underscale and the standby function is released for the alarms with standby function When the alarm action De energized is selected the output ON OFF status acts conversely to the alarm action described above The Event indicators act the same as ...

Page 74: ...limit with standby alarm Alarm output High Low limits alarm Alarm output High Low limits with standby alarm Alarm output High Low limit range alarm Alarm output High Low limit range with standby alarm Alarm output Process high alarm Alarm output Process high with standby alarm Alarm output Process low alarm Alarm output Process low with standby alarm Pattern end output Loop break alarm output Outp...

Page 75: ... alarm span setting within the time allotted to assess the Loop break alarm after the MV has reached 100 or the OUT1 high limit value the alarm will be activated Likewise if the PV does not drop to the Loop break alarm span setting within the time allotted to assess the Loop break alarm after the MV has reached 0 or the OUT1 low limit value the alarm will be activated When the control action is Di...

Page 76: ...urnout heater adhesion or sensor burnout Output during AT turns ON during AT Selection item Event Output Allocation Table Selection Event output Remarks No event Alarm output High limit alarm Alarm output High limit with standby alarm Alarm output Low limit alarm Alarm output Low limit with standby alarm Alarm output High Low limits alarm Alarm output High Low limits with standby alarm Alarm outpu...

Page 77: ...he Loop break alarm About Loop break alarm When the control action is Reverse Heating control If the PV does not reach the Loop break alarm span setting within the time allotted to assess the Loop break alarm after the MV has reached 100 or the OUT1 high limit value the alarm will be activated Likewise if the PV does not drop to the Loop break alarm span setting within the time allotted to assess ...

Page 78: ...urnout heater adhesion or sensor burnout Output during AT turns ON during AT Selection item Event Output Allocation Table Selection Event output Remarks No event Alarm output High limit alarm Alarm output High limit with standby alarm Alarm output Low limit alarm Alarm output Low limit with standby alarm Alarm output High Low limits alarm Alarm output High Low limits with standby alarm Alarm outpu...

Page 79: ...he Loop break alarm About Loop break alarm When the control action is Reverse Heating control If the PV does not reach the Loop break alarm span setting within the time allotted to assess the Loop break alarm after the MV has reached 100 or the OUT1 high limit value the alarm will be activated Likewise if the PV does not drop to the Loop break alarm span setting within the time allotted to assess ...

Page 80: ...urnout heater adhesion or sensor burnout Output during AT turns ON during AT Selection item Event Output Allocation Table Selection Event output Remarks No event Alarm output High limit alarm Alarm output High limit with standby alarm Alarm output Low limit alarm Alarm output Low limit with standby alarm Alarm output High Low limits alarm Alarm output High Low limits with standby alarm Alarm outpu...

Page 81: ...he Loop break alarm About Loop break alarm When the control action is Reverse Heating control If the PV does not reach the Loop break alarm span setting within the time allotted to assess the Loop break alarm after the MV has reached 100 or the OUT1 high limit value the alarm will be activated Likewise if the PV does not drop to the Loop break alarm span setting within the time allotted to assess ...

Page 82: ...t with decimal point 0 0 to 150 0 DC voltage current input 1 to 1500 The placement of the decimal point follows the selection Available when 014 Loop break alarm output is selected in Event output EV4 allocation At this stage settings of Event output parameter setting group are complete If the and keys are pressed at the same time the unit returns to the Engineering setting group By pressing the k...

Page 83: ...Item Function Setting Range SV high limit Sets SV high limit value Setting range SV low limit to Scaling high limit SV low limit Sets SV low limit value Setting range Scaling low limit to SV high limit At this stage settings of SV limit setting group are complete If the and keys are pressed at the same time the unit returns to the Engineering setting group By pressing the key the unit returns to R...

Page 84: ...ut low limit will be output If SV or MV transmission is selected 4 mA DC or 0 V DC will be output when program control stops in Standby Setting range When PV or SV transmission is selected Transmission output low limit to Input range high limit When MV transmission is selected Transmission output low limit to 105 0 Transmission output low limit Sets the Transmission output low limit value This val...

Page 85: ...bus RTU Set value SV digital transmission Instrument number Sets the instrument number The instrument numbers should be set one by one when multiple instruments are connected in Serial communication otherwise communication is impossible Setting range 0 to 95 Communication speed Selects a communication speed equal to that of the host computer Selection item 9600 bps 19200 bps 38400 bps Data bit Par...

Page 86: ...er If Response delay time is changed via software communication the changed delay time will be reflected from that response data Setting range 0 to 1000 ms At this stage settings of Communication parameter setting group are complete If the and keys are pressed at the same time the unit returns to the Engineering setting group By pressing the key the unit returns to RUN mode ...

Page 87: ...Program start Auto Manual when power is turned ON Selection item Manual start When power is turned on and in Program control Stop in Standby and if the key is pressed the selected pattern number program will be performed from Step 0 Automatic start When power is turned on the selected pattern number program will be automatically performed from Step 0 Step SV when program control starts Sets SV whe...

Page 88: ...ower restore action Selects the program status if a power failure occurs mid program and it is restored Selection item Stops after power is restored Stops program control and returns to Standby status Continues after power is restored Continues Resumes previous program control after power is restored Suspends after power is restored Suspends on hold current program control and performs control usi...

Page 89: ...to the step time progress Step SV Indicates the step SV which has been set during program pattern setting Pattern end output time Sets Pattern end output time after program control is finished If Pattern end output is selected in Event output EV allocation pattern end output is turned ON after program control is finished and the SV MV TIME Display flashes Setting the time to 0 zero seconds causes ...

Page 90: ...ction Time signal output TS1 Status RUN output Selects either Time signal output or Status RUN output for Time signal output TS1 Selection item Time signal output TS1 Status RUN output Available when Time signal output TS option is ordered Time signal output TS2 Status HOLD output Selects either Time signal output or Status HOLD output for Time signal output TS2 Selection item Time signal output T...

Page 91: ...p change point during program control if overshoot suppression factor is set overshoot or undershoot can be suppressed at the step change point If overshoot occurs as 1 makes the overshoot suppression factor larger When it takes time until control is stabilized as 2 makes the factor smaller Fig 7 5 7 3 Setting range 0 1 to 10 0 Available when Enabled is selected in Overshoot suppression Enabled Di...

Page 92: ... color changes continuously according to the PV color range PV is lower than SV PV color range Orange PV is within SV PV color range Green PV is higher than SV PV color range Red Fig 7 5 7 4 PV color changes continuously Any alarm EV1 to EV4 is ON Red PV color changes continuously according to the PV color range In addition when any alarm EV1 to EV4 is ON PV color turns red PV is lower than SV PV ...

Page 93: ...anges continuously Any alarm EV1 to EV4 is ON Red is selected in PV color Backlight time Sets time to backlight Sets backlight time from no operation status until backlight is switched off When set to 0 the backlight remains ON Backlight relights by pressing any key while backlight is OFF Setting range 0 to 99 minutes At this stage settings of Other parameters setting group are complete If the and...

Page 94: ...c or manual control Selection item Automatic control Setting item in Auto Manual control switch group is shown below Character Factory Default Setting Item Function Setting Range Auto Manual control switch Switches automatic or manual control If control action is switched from automatic to manual and vice versa balanceless bumpless function works to prevent a sudden change in MV When control actio...

Page 95: ...ll the following steps will return to the factory default e g To clear the program pattern data of Pattern 1 Step 3 and all the following steps Keep pressing the key for approx 3 seconds at any setting items of Pattern 1 Step 3 All data of Pattern 1 Steps 3 to 15 will be cleared All data of Pattern 1 Steps 0 to 2 will not be cleared All data of Pattern 0 and Patterns 2 to 15 will not be cleared ei...

Page 96: ...inputs are in OFF Open status Using the key Select a pattern from 0 15 in Program control Stop in Standby with the key Using Event input Select a pattern from 1 15 depending on Closed ON or Open OFF status of any terminal Event input DI1 to DI4 and the COM terminal If Serial communication C or C5 option is ordered only Event input DI1 and DI2 can be used Select a pattern from 1 3 by means of Close...

Page 97: ...status the program pattern selected at 3 is performed from Step 0 by pressing the key Automatic start When power is turned ON the program pattern selected at 3 is automatically performed from Step 0 For Manual start there are 2 ways to start program control Using the key or using External operation input Using the key Press the key in Program control Stop in Standby Program control starts Using Ex...

Page 98: ...V set in Step SV when program control starts Fig 8 1 1 2 PVR start When program control starts and in pattern repeating the step SV and step time are advanced to the PV then the program control starts Action is the same as that of PV start Refer to Fig 8 1 1 2 SV start Program control starts from the SV set in Step SV when program control starts Fig 8 1 1 3 100 1 00 Time PV start point When progra...

Page 99: ...wer is restored After power is restored stops program control and returns to Standby mode Continues after power is restored After power is restored continues Resumes program control Suspends after power is restored After power is restored suspends on hold current program and performs Fixed value control using the step SV from the point of suspension Pressing the key cancels suspension and program ...

Page 100: ...celled by ADV input or STOP input of External operation T T Wait value 10 500 490 If PV becomes 490 the Wait function will be cancelled proceeding to the next step As PV is not in the range of SV Wait value the unit is in Wait status and does not proceed to the next step The STEP Display flashes during Wait action Time SV T T Wait value 10 500 510 If PV becomes 510 the Wait function will be cancel...

Page 101: ...ram control Program control will stop Using External operation input Close terminals 23 STOP and 27 COM of External operation input Program control will stop Fig 8 1 2 1 Program control RUN Within 0 1 sec 0 1 sec min STOP and COM Closed ON STOP and COM Open OFF Controller action Program control stops by detecting signal edge action from OFF to ON of terminals STOP and COM ...

Page 102: ...p is suspended and then Fixed value control is performed using the SV from the point of suspension The HOLD indicator flashes Using External operation input Close terminals 24 HOLD and 27 COM of External operation input Progress of current step is suspended and then Fixed value control is performed using the SV at the point of suspension The HOLD indicator flashes Fig 8 1 3 1 Program control RUN P...

Page 103: ...nd the unit proceeds to the beginning of the next step Each time the key is pressed the unit proceeds to the next step Using External operation input Close terminals 25 ADV and 27 COM of External operation input Current step is stopped and the unit proceeds to the beginning of the next step Each time terminals 25 ADV and 27 COM are open and closed the unit proceeds to the next step Fig 8 1 4 1 Pro...

Page 104: ...ginning of the previous step If the elapsed time of the current step is longer than 1 minute the program control returns to the beginning of the current step When this function is executed at Step 0 of starting pattern this function is disabled but returns to the beginning of Step 0 To return to the previous step press and keys in that order together Current step stops and the unit returns to the ...

Page 105: ...e Step Time Speed up Function To make program step time progress faster press the key Pressing the key makes the step time progress 60 times faster If the Wait function is set this function will be disabled as the Wait function has priority ...

Page 106: ...ey will change as follows When changing step SV from 500 to 700 Fig 8 1 7 1 When changing step time from 0 30 to 0 50 Fig 8 1 7 2 500 0 Time Step number 1 2 700 SV Pattern before change Pattern after change Changing point 0 Time Step number 1 2 SV Pattern before change Pattern after change Changing point 0 30 0 50 ...

Page 107: ...is selected in Step SV Hold function when program ends the PTN Display flashes when program control ends and control performs using the step SV of the last step By pressing the key for approximately 1 second this function will be cancelled and the unit returns to Program control Stop in Standby If Holding is selected in Step SV Hold function when program ends when program control ends the PTN Disp...

Page 108: ...it block number are disabled 3 Selecting a pattern number to perform There are 2 methods for selecting a pattern number to perform Using the key or using Event input Pattern numbers selected by Event input have priority over pattern numbers selected by the key To select pattern numbers by keypad make sure all Event inputs are in OFF Open status Using the key Select a pattern from 0 15 for which st...

Page 109: ... control Using the key or using External operation input Using the key Press the key in Program control Stop in Standby The step for which step time is set to at 2 is held and Fixed value control is performed using step SV The RUN indicator flashes during Fixed value control Using External operation input Close terminals 26 RUN and 27 COM of External operation input The step for which step time is...

Page 110: ...Program control Stop in Standby Using External operation input Close terminals 23 STOP and 27 COM of External operation input Fixed value control will stop and the unit will revert to Program control Stop in Standby Fig 8 2 2 1 Fixed value control RUN Fixed value control is finished Within 0 1 sec 0 1 sec min STOP and COM Closed ON STOP and COM Open OFF Controller action Fixed value control is fin...

Page 111: ...rom automatic to manual and vice versa balanceless bumpless function works to prevent a sudden change in MV When control action is switched from automatic to manual the MV before switching will become the default value for the manual control When control action is switched from manual to automatic the MV before switching will become the default value for the automatic control ...

Page 112: ...R DS DA option Heating Cooling control output OUT2 When control action is switched to Manual during program control OUT1 low limit of running step output block number to OUT1 high limit of running step output block number If D option is ordered OUT2 high limit of running step output block number to OUT1 high limit of running step output block number D option DR DS DA option Heating Cooling control...

Page 113: ...the key When control action is switched to automatic the SV MV TIME Display shows SV Basic Procedure Setting Details RUN mode Pattern setting group Auto Manual control switch group 5 times Auto Manual control switch group Auto Manual control switch Manual control Auto Manual control switch Automatic control Manual control e g 30 0 ...

Page 114: ...OUT1 MV The MV indicator flashes OUT2 The SV MV TIME Display indicates OUT2 MV When Heating Cooling control DR DS or DA option is ordered The TIME indicator lights The SV MV TIME Display indicates step time The SV indicator lights The SV MV TIME Display indicates SV The MV indicator lights OUT1 The SV MV TIME Display indicates OUT1 MV The MV indicator flashes OUT2 The SV MV TIME Display indicates ...

Page 115: ... AT was performed AT will be forced to stop if it has not been completed within 4 hours OUT1 proportional band Integral time Derivative time ARW and OUT2 proportional band will revert to the values before AT was performed Notice when performing AT during Program control RUN If AT is performed AT starts from the AT starting point and step time does not progress until AT finishes After AT finishes r...

Page 116: ...0 1 and 4 PID block 2 is used for steps 2 and 3 AT will be performed at steps 0 and 2 AT will not be performed at steps 1 3 and 4 Fig 8 5 1 2 When AT is performed in Multi mode the AT indicator lights in AT standby and flashes while AT is performing After AT finishes at each step the following values are automatically set for the PID block selected for each step OUT1 proportional band Integral tim...

Page 117: ...will fluctuate around the SV Fig 8 5 2 2 C If there is a large difference between the SV and PV as the temperature is falling When AT bias is set to 20 AT process will fluctuate at the temperature 20 higher than the SV Fig 8 5 2 3 1 Calculates PID constants 2 PID constants calculated 3 Controlled by the PID constants set by AT 4 AT bias value Factory default 20 SV 1 Time 2 Temperature 4 AT startin...

Page 118: ...T Perform group And press the key Basic Procedure Setting Details RUN mode RUN mode AT Perform The AT indicator flashes while AT is performing Pattern setting group AT Perform group 3 times AT Perform group AT Perform Cancel RUN mode AT Perform Cancel AT Perform Program control RUN Twice ...

Page 119: ...V DC 12 V DC Lit Unlit Unlit Lit Turns ON lit or OFF unlit Action Cycle action is performed according to deviation Cycle action is performed according to deviation Cycle action is performed according to deviation 12 V DC 12 0 V DC 0 V DC Changes continuously according to deviation Changes continuously 20 mA DC 4 mA DC 4 mA DC 20 mA DC Changes continuously according to deviation P band ON OFF SV P ...

Page 120: ...Control action Relay contact output Non contact voltage output Direct current output Indicator OUT1 0 V DC 12 V DC Lit Unlit Unlit Lit Turns ON lit or OFF unlit Action 12 V DC 0 V DC 20 mA DC 4 mA DC 4 mA DC 20 mA DC Hysteresis ON OFF SV Hysteresis ON OFF SV H C L H C L H C L H C L ...

Page 121: ...1 Relay contact output OUT2 Non contact voltage output OUT2 Direct current output OUT2 Cycle action is performed according to deviation 12 V DC 12 0 V DC 0 V DC Changes continuously according to deviation 20 mA DC 20 to 4 mA DC 4 mA DC Cycle action is performed according to deviation Cycle action is performed according to deviation 0 V DC 0 12 V DC 12 V DC Indicator OUT2 Turns ON lit or OFF unlit ...

Page 122: ...T2 Direct current output OUT2 Indicator OUT2 Cycle action is performed according to deviation 12 V DC 12 0 V DC 0 V DC Cycle action is performed according to deviation 20 mA DC 20 to 4 mA DC 4 mA DC Changes continuously according to deviation Changes continuously according to deviation 20 mA DC 4 to 20 mA DC 4 mA DC Cycle action is performed according to deviation 0 V DC 0 12 V DC 12 V DC Turns ON...

Page 123: ...utput OUT1 Direct current output OUT1 Relay contact output OUT2 Non contact voltage output OUT2 Direct current output OUT2 Indicator OUT2 Cycle action is performed according to deviation 12 V DC 12 0 V DC 0 V DC 20 mA DC 20 to 4 mA DC 4 mA DC Changes continuously according to deviation Cycle action is performed according to deviation 0 V DC 0 12 V DC 12 V DC Cycle action is performed according to ...

Page 124: ...High Low limit range alarm High Low limit range with standby alarm Alarm output is in standby ON EV1 hysteresis OFF SV EV1 value EV1 value ON EV1 hysteresis OFF EV1 value SV EV1 value ON EV1 hysteresis OFF SV EV1 value EV1 value ON EV1 hysteresis OFF SV EV1 value EV1 value ON EV1 hysteresis OFF SV EV1 value EV1 value ON EV1 hysteresis OFF EV1 value SV EV1 value ON EV1 hysteresis OFF SV EV1 value E...

Page 125: ...are OFF For the alarm types High limit alarm High Low limits alarm Process high alarm alarm output is activated when the indication is overscale and the standby function is released for the alarms with standby function For the alarm types Low limit alarm High Low limits alarm Process low alarm alarm output is activated when the indication is underscale and the standby function is released for the ...

Page 126: ...ely 1 second the Pattern end output is turned OFF and the unit reverts to Program control Stop in Standby If Pattern end output time is set the Pattern end output automatically turns OFF after Pattern end output time has expired and the unit reverts to Program control Stop in Standby Press the key for approx 1 sec Program control ends Pattern end output is cancelled ON OFF Program control RUN Patt...

Page 127: ...90 32 to 2534 1 C W Re5 26 0 to 2315 32 to 4199 1 Pt100 200 0 to 850 0 328 0 to 1562 0 0 1 100 0 to 100 0 148 0 to 212 0 0 1 100 0 to 500 0 148 0 to 932 0 0 1 200 to 850 328 to 1562 1 JPt100 200 0 to 500 0 328 0 to 932 0 0 1 200 to 500 328 to 932 1 4 to 20 mA 2000 to 10000 1 0 to 20 mA 2000 to 10000 1 0 to 10 mV 2000 to 10000 1 10 to 10 mV 2000 to 10000 1 0 to 50 mV 2000 to 10000 1 0 to 100 mV 200...

Page 128: ...DC Input impedance 1 M min Allowable input voltage 5 V DC max Allowable signal source resistance 2 k max 0 to 1 V DC 200 max 0 to 100 mV DC 0 to 50 mV DC 40 max 10 to 10 mV DC 20 max 0 to 10 mV DC 0 to 5 V DC 1 to 5 V DC 0 to 10 V DC Input impedance 100 k min Allowable input voltage 15 V DC max Allowable signal source resistance 100 max Event input Input points Max 4 points When C or C5 option is ...

Page 129: ...tact 1a Control capacity 3 A 250 V AC resistive load 1 A 250 V AC inductive load cos 0 4 Electrical life 100 000 cycles Event output EV3 and EV4 share one common terminal Time signal output TS option Number of circuits 8 Open collector Capacity 24 V DC Max 50 mA Control output OUT2 D option Relay contact 1a DR option Control capacity 3 A 250 V AC resistive load 1 A 250 V AC inductive load cos 0 4 ...

Page 130: ...sistance 10 M minimum at 500 V DC Dielectric strength Between Power terminal Ground GND 1 5 kV AC for 1 minute Between Input terminal Ground GND 1 5 kV AC for 1 minute Between Input terminal Power terminal 1 5 kV AC for 1 minute Recommended Environment Ambient temperature 0 to 50 Ambient humidity 35 to 85 RH Non condensing Environmental specification RoHS directive compliant Power supply Electrica...

Page 131: ...l Structure Weight Approx 460 g External dimensions 96 x 96 x 98 5 mm W x H x D Mounting Flush Applicable panel thickness 1 to 8 mm Case Flame resistant resin Color Black Front panel Membrane sheet Drip proof Dust proof IP66 for front panel only Display PV Display Indicates PV in RUN mode Indicates setting characters in setting mode 11 segment LCD display 5 digits Backlight Red Green Orange Charac...

Page 132: ...rforming Backlight Green Time unit indicator When the SV MV TIME Display indicates TIME the following is shown depending on the selection in Step time unit M Lit when Hours Minutes is selected in Step time unit S Lit when Minutes Seconds is selected in Step time unit Backlight Green Action indicator Backlight Orange OUT1 Lit when control output OUT1 is ON For direct current output type flashes cor...

Page 133: ...rns 16 Linkable Number of steps 256 16 steps pattern Number of repetitions 0 to 9999 times Repetitions disabled when set to 0 Program time range 0 to 99 hours 59 minutes step or 0 to 99 minutes 59 seconds step When is set Fixed value control is performed using step SV Wait value Thermocouple RTD input without decimal point 0 to 100 Thermocouple RTD input with decimal point 0 0 to 100 0 DC voltage ...

Page 134: ... starting pattern number Step time speed up function During program control makes step time progress 60 times faster while the key is pressed If the Wait function is set the Wait function has priority Program clearing When program control is stopped in Standby and if the key is pressed for 3 seconds at any items in Pattern setting group program pattern data for current step on the STEP Display and...

Page 135: ...ensor burnout Loop break alarm time 0 to 200 minutes Loop break alarm span Thermocouple RTD input without decimal point 0 to 150 Thermocouple RTD input with decimal point 0 0 to 150 0 DC voltage current input 0 to 1500 The placement of the decimal point follows the selection Output EV output for which Loop break alarm output 014 is selected in Event output EV allocation Event input Select a patter...

Page 136: ...k number to OUT1 high limit of running step output block number Power failure countermeasure The setting data is backed up in the non volatile IC memory Self diagnosis The CPU is monitored by a watchdog timer and if an abnormal status occurs the controller is switched to warm up status turning all outputs OFF Automatic cold junction temperature compensation This detects the temperature at the conn...

Page 137: ...C or C5 option cannot be used together 1 Reading and setting of SV PID and various set values 2 Reading of PV and action status 3 Function change Communication interface C MOS level Connect the USB communication cable CMB 001 after power is turned OFF Never turn the power ON or OFF after connection PV color range The PV Display color can be selected from 7 types as follows Setting Function PV colo...

Page 138: ...arm EV1 to EV4 is ON PV color turns red PV color changes continuously according to the PV color range PV is lower than SV PV color range Orange PV is within SV PV color range Green PV is higher than SV PV color range Red Any alarm EV1 to EV4 is ON Red Fig 10 1 3 SV Green Red Orange PV color range PV color range Red Red Green EV1 value High limit alarm EV2 value Low limit alarm ...

Page 139: ...cation converter IF 400 is available for Shinko protocol and Modbus protocol Data bit Parity Data bit 7 or 8 Parity Even Odd No parity Selectable by keypad Stop bit 1 or 2 Selectable by keypad Data format Communication protocol Shinko protocol Modbus ASCII Modbus RTU Start bit 1 1 1 Data bit 7 7 or 8 Selectable 8 Parity Even Even No parity Odd Selectable No parity Even Odd Selectable Stop bit 1 1 ...

Page 140: ...value are the same Transmission output low limit value will be output If SV or MV transmission is selected 4 mA or 0 V will be output when program control stops in Standby Heating Cooling control output DR DS or DA option Performs Heating Cooling control If the D option is ordered Event output EV2 will be disabled OUT2 proportional band 0 0 to 10 0 times Multiplied value of OUT1 proportional band ...

Page 141: ...place each sensor How to check whether the sensor is burnt out Thermocouple If the input terminals of the instrument are shorted and if a value around room temperature is indicated the instrument is likely to be operating normally however the sensor may be burnt out RTD If approx 100 of resistance is connected to the input terminals between A B of the instrument and between B B is shorted and if a...

Page 142: ...ether codes A B B of RTD agree with the instrument terminals Wire them correctly The PV Display keeps indicating the value set in Scaling low limit Check whether the input signal wire for DC voltage 0 to 5 V DC 0 to 10 V DC and direct current 0 to 20 mA DC is disconnected Check the input signal wires of DC voltage 0 to 5 V DC 0 to 10 V DC and direct current 0 to 20 mA DC How to check whether the i...

Page 143: ...ntially disruptive equipment 11 2 Key Operation Problem Possible Cause Solution None of the set values Step SV step time OUT1 proportional band EV alarm value etc can be set Lock is selected in Set value lock Select Unlock in Set value lock AT is performing Cancel the AT The setting indication does not change in the input range and new values are unable to be set SV high or low limit value may be ...

Page 144: ...to the instrument input terminals Ensure that the sensor or control output terminals are mounted to the instrument input terminals securely Check whether the wiring of sensor or control output terminals is correct Wire them correctly The control output OUT1 or OUT2 remains in an ON status OUT1 or OUT2 low limit value is set to 100 or higher Set it to a suitable value The control output OUT1 or OUT...

Page 145: ...e characters Lower left STEP Display SV MV TIME Display The STEP Display and the SV MV TIME Display are unlit Right side Indicates the group name Character Factory Default Group Name Pattern setting group Block setting group Repetitions and pattern link setting group AT Perform group Engineering setting group Auto Manual control switch group ...

Page 146: ...e signal output TS1 Status RUN output Step 0 Time signal 2 block number 0 to 15 Available when Time signal output TS option is ordered and when Time signal output TS2 is selected in Time signal output TS2 Status HOLD output Step 0 Time signal 3 block number 0 to 15 Available when Time signal output TS option is ordered and when Time signal output TS3 is selected in Time signal output TS3 Status WA...

Page 147: ...ing Range Data Step 0 Alarm block number 0 to 9 Step 0 Output block number 0 to 9 Step 1 step SV SV low limit to SV high limit Repeat the above settings up to Step 15 Output block number in the same way if necessary Step 15 Output block number 0 to 9 ...

Page 148: ...ers Lower left STEP Display SV MV TIME Display The STEP Display and the SV MV TIME Display are unlit Right side Indicates the group name Character Factory Default Group Name PID block setting group Time signal block setting group When the TS option is ordered Wait block setting group Alarm block setting group Output block setting group ...

Page 149: ... current input 0 0 to 1000 0 Block 0 integral time 0 to 3600 seconds Block 0 derivative time 0 to 1800 seconds Block 0 ARW 0 to 100 Block 0 OUT2 proportional band 0 0 to 10 0 times Multiplied value of Block 0 OUT1 proportional band Available when Heating Cooling control DR DS or DA option is ordered Block 1 OUT1 proportional band Thermocouple RTD input without decimal point 0 to input span Thermoc...

Page 150: ... Factory Default Setting Item Setting Range Data Block 0 Time signal output OFF time 00 00 to 99 59 Time unit follows the selection in Step time unit Block 0 Time signal output ON time 00 00 to 99 59 Time unit follows the selection in Step time unit Block 1 Time signal output OFF time 00 00 to 99 59 Time unit follows the selection in Step time unit Repeat the above settings up to Block 15 Time sig...

Page 151: ...hermocouple RTD input with decimal point 0 0 to 100 0 DC voltage current input 0 to 1000 The placement of the decimal point follows the selection Block 1 Wait value Thermocouple RTD input without decimal point 0 to 100 Thermocouple RTD input with decimal point 0 0 to 100 0 DC voltage current input 0 to 1000 The placement of the decimal point follows the selection Repeat the above settings up to Bl...

Page 152: ... set to 0 or 0 0 High Low limit range alarm 0 to Input span 1 Alarm action will be disabled when set to 0 or 0 0 High Low limit range with standby alarm 0 to Input span 1 Alarm action will be disabled when set to 0 or 0 0 Process high alarm Input range low limit to Input range high limit 2 Process high with standby alarm Input range low limit to Input range high limit 2 Process low alarm Input ran...

Page 153: ...m value Available when 001 to 012 Alarm output is selected in Event output EV1 allocation Repeat the above settings up to Block 9 EV4 alarm value in the same way if necessary Block 9 EV4 alarm value Same as that of Block 0 EV1 alarm value Available when 001 to 012 Alarm output is selected in Event output EV4 allocation ...

Page 154: ... Block 0 OUT1 low limit 0 to OUT1 high limit For direct current output 5 to OUT1 high limit Block 0 OUT2 high limit OUT2 low limit to 100 For direct current output OUT2 low limit to 105 Available when Heating Cooling control DR DS or DA option is ordered Block 0 OUT2 low limit 0 to OUT2 high limit For direct current output 5 to OUT2 high limit Available when Heating Cooling control DR DS or DA opt...

Page 155: ...actory default value Right side Indicates the setting item and setting range Character Factory Default Setting Item Setting Range Data Repetitions for Pattern 0 0 to 9999 times Pattern link between pattern 0 and pattern 1 Pattern link Disabled Pattern link Enabled Repetitions for Pattern 1 0 to 9999 times Repeat the above settings up to Pattern link between pattern 15 and pattern 0 in the same way...

Page 156: ...e Character Factory Default Setting Item Setting Range Data AT mode Normal mode When AT Perform is selected in AT Perform Cancel AT starts immediately Multi mode AT is automatically performed at the point where 90 of progressed step time has elapsed If there are the same PID block numbers in one pattern the AT is performed only for the first step AT Perform Cancel AT Cancel AT Perform AT bias Ther...

Page 157: ...MV TIME Display The STEP Display and the SV MV TIME Display are unlit Right side Indicates the group name Character Factory Default Group Name Input parameter setting group Output parameter setting group Event output parameter setting group SV limit setting group Transmission output parameter setting group Communication parameter setting group Other parameters setting group ...

Page 158: ...1760 B 0 to 1820 E 200 to 800 T 200 0 to 400 0 N 200 to 1300 PL 0 to 1390 C W Re5 26 0 to 2315 Pt100 200 0 to 850 0 JPt100 200 0 to 500 0 Pt100 200 to 850 JPt100 200 to 500 Pt100 100 0 to 100 0 Pt100 100 0 to 500 0 K 328 to 2498 K 328 0 to 752 0 J 328 to 1832 R 32 to 3200 S 32 to 3200 B 32 to 3308 E 328 to 1472 T 328 0 to 752 0 N 328 to 2372 PL 32 to 2534 C W Re5 26 32 to 4199 Pt100 328 0 to 1562 ...

Page 159: ...low limit Input range low limit value to Scaling high limit value Decimal point place No decimal point 1 digit after decimal point 2 digits after decimal point 3 digits after decimal point 4 digits after decimal point Available for DC voltage and current inputs Sensor correction Thermocouple RTD input 200 0 to 200 0 DC voltage current input 2000 to 2000 The placement of the decimal point follows t...

Page 160: ...nt of the decimal point follows the selection DR 30 sec DS 3 sec OUT2 proportional cycle 1 to 120 sec Available when Heating Cooling control DR or DS option is ordered OUT2 cooling method Air cooling Linear characteristics Oil cooling 1 5th power of the linear characteristics Water cooling 2nd power of the linear characteristics Available when Heating Cooling control DR DS or DA option is ordered ...

Page 161: ... limit range alarm Alarm output High Low limit range with standby alarm Alarm output Process high alarm Alarm output Process high with standby alarm Alarm output Process low alarm Alarm output Process low with standby alarm Pattern end output Loop break alarm output Output during AT Turns ON during AT When 001 to 012 Alarm output is selected one alarm can be set to one event output When 013 to 015...

Page 162: ...rm output Low limit with standby alarm Alarm output High Low limits alarm Alarm output High Low limits with standby alarm Alarm output High Low limit range alarm Alarm output High Low limit range with standby alarm Alarm output Process high alarm Alarm output Process high with standby alarm Alarm output Process low alarm Alarm output Process low with standby alarm Pattern end output Loop break ala...

Page 163: ... output Remarks No event Alarm output High limit alarm Alarm output High limit with standby alarm Alarm output Low limit alarm Alarm output Low limit with standby alarm Alarm output High Low limits alarm Alarm output High Low limits with standby alarm Alarm output High Low limit range alarm Alarm output High Low limit range with standby alarm Alarm output Process high alarm Alarm output Process hi...

Page 164: ...s the selection Available when 014 Loop break alarm output is selected in Event output EV3 allocation Event output EV4 allocation Event Output Allocation Table Selection Event output Remarks No event Alarm output High limit alarm Alarm output High limit with standby alarm Alarm output Low limit alarm Alarm output Low limit with standby alarm Alarm output High Low limits alarm Alarm output High Low...

Page 165: ...alarm Energized De energized Energized De energized Available when 001 to 012 Alarm output is selected in Event output EV4 allocation Loop break alarm time 0 to 200 minutes Setting to 0 zero disables the Loop break alarm Available when 014 Loop break alarm output is selected in Event output EV4 allocation Loop break alarm span Thermocouple RTD input without decimal point 0 to 150 C F Thermocouple ...

Page 166: ...ters Lower left STEP Display SV MV TIME Display The STEP Display is unlit and the SV MV TIME Display indicates factory default value Right side Indicates the setting item and setting range Character Factory Default Setting Item Setting Range Data SV high limit SV low limit to Scaling high limit SV low limit Scaling low limit to SV high limit ...

Page 167: ...ory Default Setting Item Setting Range Data Transmission output type PV transmission SV transmission MV transmission Transmission output high limit When PV or SV transmission is selected Transmission output low limit to Input range high limit When MV transmission is selected in Transmission output type Transmission output low limit to 105 0 Transmission output low limit When PV or SV transmission ...

Page 168: ...ates factory default value Right side Indicates the setting item and setting range Character Factory Default Setting Item Setting Range Data Communication protocol Shinko protocol Modbus ASCII Modbus RTU Set value SV digital transmission Instrument number 0 to 95 Communication speed 9600 bps 19200 bps 38400 bps Data bit Parity 8 bits No parity 7 bits No parity 8 bits Even 7 bits Even 8 bits Odd 7 ...

Page 169: ...he selected pattern number program will be automatically performed from Step 0 Step SV when program control starts SV low limit to SV high limit Program control start type PV start Only when program control starts the step SV is advanced to the PV then program control starts PVR start When program control starts and in pattern repeating the step SV is advanced to the PV then program control starts...

Page 170: ... signal output TS1 Status RUN output Available when Time signal output TS option is ordered Time signal output TS2 Status HOLD output Time signal output TS2 Status HOLD output Available when Time signal output TS option is ordered Time signal output TS3 Status WAIT output Time signal output TS3 Status WAIT output Available when Time signal output TS option is ordered Time signal output TS4 Status ...

Page 171: ... color changes continuously PV color changes continuously according to the PV color range PV is lower than SV PV color range Orange PV is within SV PV color range Green PV is higher than SV PV color range Red PV color changes continuously Any alarm EV1 to EV4 is ON Red PV color changes continuously according to the PV color range In addition when any alarm EV1 to EV4 is ON PV color turns red PV is...

Page 172: ...tting item characters Lower left STEP Display SV MV TIME Display The STEP Display is unlit and the SV MV TIME Display indicates factory default value Right side Indicates the setting item and setting range Character Factory Default Setting Item Setting Range Data Auto Manual control switch Auto Automatic control Manual Manual control ...

Page 173: ...ol starts so that the temperature reaches 500 C When PV start or PVR start is selected Step SV and time are advanced to PV and control starts so that the temperature reaches 500 C Step 1 The control is performed so that SV is maintained at 500 C for 1 hour Step 2 The control is performed so that SV rises from 500 C to 1000 C for 40 minutes Step 3 The control is performed so that SV is maintained a...

Page 174: ...gnal 2 block number 2 2 2 2 2 ON OFF Time signal 3 block number 1 2 1 2 0 ON OFF Time signal 4 block number 1 1 1 1 0 ON OFF Time signal 5 block number 0 0 0 0 1 ON OFF Time signal 6 block number 1 0 1 0 1 ON OFF Time signal 7 block number 2 0 2 0 2 ON OFF Time signal 8 block number 0 0 0 0 2 ON OFF Wait block number 1 0 1 0 0 Alarm block number 1 2 1 2 1 Output block number 0 1 0 1 0 Fig 13 1 1 0...

Page 175: ...gnal output ON time Hours Minutes 0 0 00 0 00 1 0 20 0 30 2 0 00 0 30 Wait block setting group Block number Wait value 0 0 C 2 1 10 C 2 5 C Alarm block setting group 3 Block number EV1 alarm value Pattern end output EV2 alarm value Process high alarm EV3 alarm value High limit alarm EV4 alarm value Low limit alarm 0 0 C 4 0 C 4 0 C 4 1 600 C 5 C 5 C 2 1100 C 10 C 10 C Output block setting group Bl...

Page 176: ...nds OUT2 proportional cycle 15 seconds Number of repetitions 1 Pattern link Disabled Communication protocol Shinko protocol Instrument number 1 Communication speed 38400 bps Data bit Parity 7 bits Even Stop bit 1 bit Response delay time 10 ms Overshoot suppression factor 1 0 ...

Page 177: ...D block number Time signal 1 block number ON OFF Time signal 2 block number ON OFF Time signal 3 block number ON OFF Time signal 4 block number ON OFF Time signal 5 block number ON OFF Time signal 6 block number ON OFF Time signal 7 block number ON OFF Time signal 8 block number ON OFF Wait block number Alarm block number Output block number 0 500 1000 ...

Page 178: ... Block number Wait value 0 1 2 3 4 5 6 7 8 9 Alarm block setting group Block number EV1 alarm value EV2 alarm value EV3 alarm value EV4 alarm value 0 1 2 3 4 5 6 7 8 9 Output block setting group Block number OUT1 high limit OUT1 low limit OUT2 high limit OUT2 low limit OUT1 rate of change 0 sec 1 sec 2 sec 3 sec 4 sec 5 sec 6 sec 7 sec 8 sec 9 sec Other setting data Setting item Data OUT1 proporti...

Page 179: ... 179 ...

Page 180: ... the vendor where you purchased the unit after checking the following Example Model PCA1R00 410 Option C TS TA Serial number No 165F05000 In addition to the above please let us know the details of the malfunction or discrepancy and the operating conditions No PCA12E4 2018 07 ...

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Shinko PCA1, Instruction Manual

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