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Roland SOLJET Pro III XC-540, Service Notes

The Roland SOLJET Pro III XC-540 is a professional large-format printer with exceptional printing capabilities. Ensure proper maintenance and repairs with the Service Notes manual, available for free download from manualshive.com. This comprehensive manual contains everything you need to know to keep your printer in top condition.

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3-68

1

Remove the TU Cover.

3-14  TAKE-UP BOARD REPLACEMENT

2

Remove the 2 screws as shown in the figure to remove

the Plate fixing the Board.

Board

Plate

Shaft

3

Remove all the cables that are connected to the Board.

4

Remove the 4 screws to remove the Board from the

Plate.

Replace to the new Board.

TU Cover

Summary of Contents for SOLJET Pro III XC-540

Page 1: ...CHECK LIST 7 1 7 2 MAINTENANCE CHECK LIST 7 15 7 3 Specification 7 16 1 Structure Spare Parts 1 1 COVERS 1 1 1 2 FRAME 1 2 1 3 HEAD CARRIAGE 1 4 1 4 DRIVE UNIT 1 6 1 5 CHASSIS 1 8 1 6 PINCH ROLLER 1...

Page 2: ...ed 4 3 HOW TO UPGRADE INSTALL FIRMWARE Procedures have been revised and added 4 16 BELT POSITION ADJUSTMENT Procedures have been revised and added Kato Mabuchi 2 2006 11 2 1 7 Parts have been revised...

Page 3: ...design contained within the circle The symbol at left means not to touch The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design...

Page 4: ...bout the Labels Affixed to the Unit These labels are affixed to the body of this product The following figure describes the location Electric charge Do not touch when power is on The wiring terminal u...

Page 5: ......

Page 6: ...0001498 COVER RAIL XC 540 PARTS LIST Supplemental Parts 15 W700310000 COVER SIDE L XC 540 Parts No Parts Name 16 W700310001 COVER SIDE R XC 540 S1 31049169 SCREW SET CAP M4 8 3CBC PW 20PCS 17 10000014...

Page 7: ...59 60 61 62 62 64 64 65 65 65 66 66 66 66 56 45 67 S1 S1 S2 S3 S4 S4 S4 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S7 S7 S5 S7 S7 S8 S8 S9 S9 S10 S10 S11 S11 S11 S11 S7 S7 S7 S7 68 S7 S7 S6 S6 S4 S12 S12 S12 S12...

Page 8: ...6 1000001558 GUIDE LINEAR SCALE XC 540 PARTS LIST Supplemental Parts 27 1000001566 GUIDE TUBE XC 540 Parts No Parts Name 28 1000001555 HOLDER IDLE PULLEY XC 540 S1 31029101 BUSH NB 19 29 21655131 HOLD...

Page 9: ...S14 S14 S14 S1 S15 S15 S15 S15 S15 S15 S15 S15 S15 S15 S9 S1 S4 S4 S3 35 44 23 26 S6 S11 29 3 S7 12 2 30 33 S1 8 25 24 24 41 S5 S8 6 15 7 27 4 10 19 S9 22 34 11 1 S8 42 S10 S13 47 14 21 43 14 37 45 3...

Page 10: ...S13 31199905 SCRW SET SET CONE M3 16 NI 20 PCS 14 21775103 CAM CARRIAGE FJ 540 S14 3000000032 SPACER WPCS 19S 4 0 15 23475232 CARD CABLE 21P1 385L BB HIGH V S15 31289102 CUPSCREW SET M3 6 NI 50 PCS 16...

Page 11: ...S1 S1 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 39 S2 S3 S3 S3 S3 S3 S3 S4 S4 S5 S5 S5 S5 S6 S6 S7 S8 S8 S9 S9 S10 S10 S10 S9 S10 S11 S11 S12 S3 S3 S13 S13 S9 S14 S15 S15...

Page 12: ...31049174 SCREW SET CAP M4 15 NI 20 PCS 17 1000001526 COVER INT SW XC 540 S17 31049175 SCREW SET CAP M4 20 NI 20 PCS 18 12239406 CUSHION TM 96 6 S18 31049137 SCREW SET CAP M4 25 3CBC 20 PCS 19 21995124...

Page 13: ...S 1010 10 1000001506 CHASSIS XC 540 S10 31409811 SADDLE LOCKING WIRE LWS 1211Z 20PCS 11 1000001507 COVER CHASSIS XC 540 S11 31019124 SCREW SET BINDING M3 35 NI 50 PCS 12 1000000012 FAN 109R0624H459 S1...

Page 14: ...BC 100 PCS 3 22115765 FRAME P ROLLER CJ 500 S3 31249211AS WASHER SET PLAIN 4 3 7 0 5 C 100PCS 4 22145458 LEVER P ROLLER CJ 540 5 22145831 PIN NO 1 214 831 6 22145832 PIN NO 2 214 832 7 22175105 PINCH...

Page 15: ...EGX 600 S9 31019116 SCREW SET BINDING M3 6 3CBC 100 PCS 10 22025956 COVER CARRIAGE BOARD CJ 540 S10 31049105 SCREW SET CAP M3 6 3CBC 20 PCS 11 22025404 COVER CARRIAGE CX 24 S11 31049169 SCREW SET CAP...

Page 16: ...13 1000001483 FRAME WIPER XC 540 14 21685144 GEAR S53S5 B15 FJ 540 PARTS LIST Supplemental Parts 15 1000001488 HOLDER SCRAPER XC 540 Parts No Parts Name 16 21655245 HOLDER WIPER FJ 540 S1 31289102 CUP...

Page 17: ...33 FRAME BACK UP XC 540 15 1000001438 FRAME FRONT CAP XC 540 PARTS LIST Supplemental Parts 16 1000001435 FRAME MAIN CAP XC 540 Parts No Parts Name 17 1000001436 FRAME SIDE CAP XC 540 S1 31029105 BUSH...

Page 18: ...0 PCS 5 1000002059 ASSY TUBING 2 1300MM XC 540 S6 31049169 SCREW SET CAP M4 8 3CBC PW 20PCS 6 1000002060 ASSY TUBING 2 900MM XC 540 S7 31019801 SCREW BINDING S TIGHT M3 6 3C 7 11659218 HOLDER IC SC 50...

Page 19: ...1000001457 PIPE TAKE UP XC 540 S2 31289109 CUPSCREW SET M3 4 NI 100 PCS 16 1000001455 SHAFT DANCER XC 540 S3 3000000036 NUT SQUARE M5 8 5 8 5 2 3 3C 17 1000001458 SHAFT TU SLIDER XC 540 S4 31119701 P...

Page 20: ...001469 COVER TU R XC 540 S8 31049137 SCREW SET CAP M4 25 3CBC 20 PCS 9 1000001441 GEAR S14 4 B12M0 8 XC 540 S9 31799107 SCREW SET CAP M4 6NI 20pcs 10 1000001442 GEAR S96 B8M0 8 XC 540 S10 31049169 SCR...

Page 21: ...0VC 240VA 240VE 1 2 3 7 9 8 26 11 34 33 41 10 38 39 12 43 44 15 14 18 17 45 30 30 27 27 13 46 47 35 40 42 16 42 36 37 11 52 23 21 S2 28 4 25 54 55 S1 S1 5 S3 51 49 S3 51 50 S5 56 S6 S4 48 24 19 29 22...

Page 22: ...N STAND XC 540 18 1000001649 CARTON VKIT XC 540 19 11369122 CASE PE BOTTLE 5 038 03 20 11759105 CLEANER STICK TX712A 21 1000001535 COVER BOTTLE INK XC 540 22 21995112 FLANGE GUIDE PNS 501 23 12139657...

Page 23: ...ENTENANCE COVER SW 39 CN2 CN5 CN4 CN6 CN806 DC JUNCTION BOARD HEATER BOARD CN3 CN8 CN13 CN17 CN7 CN15 CN11 CN1 CN2 INK TANK BOARD CN9 CN10 CN11 CN12 CN13 CN3 CN4 CN5 CN6 CN8 CN1 CN2 CN14 CN17 CN7 CN15...

Page 24: ...ABLE ASSY POWER BLOWER XC 540 15 1000001680 CABLE ASSY HEATER CONTROL XC 540 16 1000001681 CABLE ASSY HEATER SERIAL XC 540 17 1000001682 CABLE ASSY TU CONTROL XC 540 18 1000001683 CABLE ASSY INK SERIA...

Page 25: ...2 3 2 2 2 MAIN BOARD MAIN BOARD_Arrangement Diagram Component Side It indicates the version of the Main Board DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 XC 540 OFF OFF OFF OFF OFF OFF OFF OFF...

Page 26: ...2 4 2 MAIN BOARD_Arrangement Diagram Soldering Side...

Page 27: ...toM FBK 16 REF 1 S1 9 S2 8 CLKA1 2 CLKA2 3 CLKA3 14 CLKA4 15 CLBA1 6 CLKB2 7 CLKB3 10 CLKB4 11 IC20 CY2308 2 CLK120 R201 10K R206 10K CLK120_1 CLK120_2 CLK60_1 CLK60_2 R93 10K VCC3 VCC3 PC18 CE0 1u MR...

Page 28: ...O P2 I O R1 I O L4 I O K5 I O N3 I O M4 I O L5 I O M3 I O N2 I O M2 I O N1 I O M1 I O L1 I O L2 I O K1 I O L3 I O PLL1_OUTn K2 I O PLL1_OUTp J1 I O ASDO K3 I O nCSO G4 I O H5 I O F1 I O G2 I O E1 I O...

Page 29: ...4 I O B5 I O C5 I O E5 I O E6 I O D5 I O D6 I O C6 I O B6 I O E7 I O A6 I O B7 I O C7 I O D7 I O B8 I O A8 I O D8 I O C8 I O E10 I O C9 I O D9 I O B9 I O A9 I O D10 I O C10 I O B10 I O A11 I O B11 I O...

Page 30: ...I O N14 I O L12 I O K14 I O K12 I O N16 I O N15 I O R16 I O P15 I O P14 I O N13 I O R15 I O T15 I O P13 I O R14 I O T13 I O R13 I O R12 I O P12 I O M12 I O M11 I O M9 I O N12 I O N11 I O P11 I O R11 I...

Page 31: ...3 HB1 14 GND 15 HB2 16 HB3 17 VCC3 18 HB4 19 HB5 20 GND 21 HB6 22 HB7 23 HAB BA 24 HOE 25 HA7 26 HA6 27 GND 28 HA5 29 HA4 30 VCC3 31 HA3 32 HA2 33 GND 34 HA1 35 HA0 36 LA7 37 LA6 38 GND 39 LA5 40 LA4...

Page 32: ...10 TP11 TP12 TP13 TP14 TP15 TP16 TP17 TP20 TP21 TP22 TP23 RTC_WDATA TP139 TP140 TP141 TP142 MAINTENANCE_COVER L R146 33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 CN6 52808 2490 DI...

Page 33: ...SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDA0 SDA1 SDA2 SDA3 SDA4 SDA5 SDA6 SDA7 SDA8 SDA9 SDA10 SDA11 SDA12 SDD0 SDD1 SDD2 SDD3 SDD4 SDD5 SDD6 SDD7 SDD8 SDD9 SDD10 SDD11 SDD12 SDD13 SDD14 SDD15 SD...

Page 34: ...38 L11 VSS39 L12 VSS40 L13 VSS41 M8 VSS42 M9 VSS43 M10 VSS44 M11 VSS45 M12 VSS46 M13 VSS47 M15 VSS48 N8 VSS49 N9 VSS50 N10 VSS51 N11 VSS52 N12 VSS53 N13 VSS54 N15 VSS55 N16 VSS56 P6 VSS57 R6 VSS58 R9...

Page 35: ...15K R216 15K PR_RXD PR_RTS PR_CTS 1 2 3 4 5 CN13 53398 0590 VCC MDC 25 MDIO 26 TXD0 6 TXD1 5 TXD2 4 TXD3 3 TXEN 2 TXC 7 RXDV 22 RXD0 21 RXD1 20 RXD2 19 RXD3 18 RXC 16 COL 1 CRS 23 RXER FXEN 24 LED0 9...

Page 36: ...2 14 2 2 3 HEAD BOARD It indicates the version of the Head Board HEAD BOARD_Arrangement Diagram Component Side...

Page 37: ...2 15 2 HEAD BOARD_Arrangement Diagram Soldering Side...

Page 38: ...C_A3 F0_DAC_A5 F0_DAC_A7 F0_DAC_A9 F0_DAC_B0 F0_DAC_B2 F0_DAC_B4 F0_DAC_B6 F0_DAC_B8 F0_DAC_LAT1 F0_DAC_LAT3 F0_DAC_A0 F0_DAC_A2 F0_DAC_B1 F0_DAC_A4 F0_DAC_B3 F0_DAC_A6 F0_DAC_B5 F0_DAC_A8 F0_DAC_B7 F...

Page 39: ...DP 11 DP 12 DP 13 DP 15 DP 17 DP 19 DP 21 GND3 7 GND45 10 VOUTGND 14 DAOUT 8 IC3 E09A54RA D6 28 D7 27 D8 26 D9 25 D1 3 D0 4 LAT 5 RST 6 D5 29 D4 30 D3 1 VCC45 22 PSAVE 23 NPNB 20 FB 18 PNPB 16 VCC3 2...

Page 40: ...SI2_ZB VHV1 GND ENC_PH_A ENC_PH_B GND GND GND GND GND GND LAT2 CH2 NCHG2 SCK2_YA SCK2_ZA SI2_YA SI2_ZA SCK2_YB SCK2_ZB SI2_YB SI2_ZB HEAD2 C25 CE0 1u C19 CE1000p R185 1 0K ENC_PHA R191 33 VCC 1 2 IC5...

Page 41: ...28 CE0 022u R72 4 7 0 25W VHV1 TR30 2SC2873 PC20 CE0 1u C43 CE0 1u TP78 VCC3 R241 1 R71 510 TR29 2SA1213 TR26 2SC4131 TR25 2SA1746 R235 43 R240 10 R70 510 R234 43 C127 CE0 022u FF1_DAC_A 0 9 R69 4 7 0...

Page 42: ...84 10 R123 510 R280 43 C66 22u 50V C154 CE0 022u R122 4 7 0 25W VHV2 TR46 2SC2873 PC26 CE0 1u C65 CE0 1u TP116 VCC3 R283 1 R121 510 TR45 2SA1213 TR42 2SC4131 TR41 2SA1746 R279 43 R282 10 R120 510 R278...

Page 43: ...HEAD7 VHV3 FF1_DAC_B0 FF1_DAC_B1 FF1_DAC_B2 FF1_DAC_B3 FF1_DAC_B4 FF1_DAC_B5 FF1_DAC_B6 FF1_DAC_B7 FF1_DAC_B8 FF1_DAC_B9 FF1_DAC_A0 FF1_DAC_A1 FF1_DAC_A2 FF1_DAC_A3 FF1_DAC_A4 FF1_DAC_A5 FF1_DAC_A6 F...

Page 44: ...2 22 2 2 4 SERVO BOARD SERVO BOARD_Arrangement Diagram Component Side It indicates the version of the Servo Board...

Page 45: ...2 23 2 SERVO BOARD_Arrangement Diagram Soldering Side...

Page 46: ...I O7 19 WE 27 CS 20 OE 22 A0 21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 VCC3 28 GND 14 IC13 CY7C1399 CS1 CS1 LWR RD LWR HWR A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11...

Page 47: ...10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CN6 52808 2891 NON R148 100 R97 100 Drain1 8 Drain1 7 Drain2 6 Drain2 5 Source1 1 Gate1 2 Source2 3 Gate2 4 IC29 UPA1759 NON Sol_ R134 100 R135...

Page 48: ...NC 13 IC6 MTD2005F NON R45 220 C44 CE820p R48 1 0ohm 1W NON VMTD R44 220 R47 1 0ohm 1W NON C43 CE820p R57 10K VCC C48 CE3900p VCC R59 1 0K R56 3 3K C50 CE0 047u C49 CE0 047u R58 1 0K R55 3 3K MtrC1_0...

Page 49: ...VA4 VA3 VA2 VA1 VRD VHWR VCS1 I O0 11 I O1 12 I O2 13 I O3 15 I O4 16 I O5 17 I O6 18 I O7 19 WE 27 CS 20 OE 22 A0 21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 V...

Page 50: ...2 28 2 2 5 HEATER BOARD It indicates the version of the Board HEATER BOARD_Arrangement Diagram Component Side...

Page 51: ...N8 53398 0590 VCC 10 11 IC4E 74LVC14 13 12 IC4F 74LVC14 R62 10K R61 10K R60 10K R26 10K VCC3 A 0 15 A 0 15 Monitor SerialStart R27 10K NON T4 T12 T14 1 2 IC4A 74LVC14 R3 33 R24 10K R25 10K CPU ID 0100...

Page 52: ...ELECT JUMPER R401 220 VCC C401 CE0 1u NON R402 220 VCC C402 CE0 1u NON 1 2 3 4 5 6 7 CN412 B4P7 VH to 117 230V SELECT JUMPER 1 2 3 4 5 6 7 CN413 B4P7 VH to 117 230V SELECT JUMPER PRE THERM PRINT THERM...

Page 53: ...2 31 2 2 6 INK SYSTEM BOARD It indicates the version of the Board INK SYSTEM BOARD_Arrangement Diagram Component Side...

Page 54: ...2 I O 93 I O 94 VCCO 95 GND 96 I O 97 I O 98 I O 99 I O 100 IC1 LC4128V TQFP100 4 1 6 2 COM 3 7 4 5 5 INH 6 GND 8 C 9 B 10 A 11 3 12 0 13 1 14 2 15 VCC 16 Vee 7 IC6 TC74HC4051AFT 4 1 6 2 COM 3 7 4 5 5...

Page 55: ...2 33 2 2 7 SUB BOARD It indicates the version of the Board SUB BOARD_Arrangement Diagram Component Side...

Page 56: ...5 B2P VH 24V D801 D2FS6 1 2 CN804 5267 02A 1 2 CN803 B2P VH NON DC JUNCTION BOARD From SW POWER UNIT1 To TU FD I F BOARD To SERVO BOARD To HEAD BOARD To POWER UNIT FAN 1 2 3 4 5 6 7 8 CN800 B8P VH 1 2...

Page 57: ...R111 180 R118 100 R112 180 C104 NON R120 100 R107 180 C103 NON R117 100 C107 NON R116 100 PC100 CE0 1u C106 CE100p PC101 CE0 1u PC107 CE0 1u C100 CE100p VCC PC104 CE0 1u To LCD R115 100 A0 2 A1 3 A2 4...

Page 58: ...TP43 TP32 TP33 TP34 TP44 TP47 TP2 TP1 TP8 TP7 TP76 TP6 TP5 TP4 TP19 TP20 TP21 TP35 TP77 TP12 TP11 TP10 TP9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34...

Page 59: ...P78 TP39 TP38 TP37 TP36 TP27 TP26 TP25 TP24 TP40 TP30 TP31 TP29 TP28 HEAD_U D_L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN5 36FMN BTK VHV1 VC...

Page 60: ...2 38 2 2 8 TAKEUP BOARD It indicates the version of the Board TAKEUP BOARD_Arrangement Diagram Component Side...

Page 61: ...I O_B6 10 TCK 11 VCC 12 I O_B8 14 I O_B10 15 I O_B12 16 I O_B14 17 CLK1 I 18 CLK2 I 19 I O_C0 20 I O_C2 21 I O_C4 22 I O_C6 23 I O_C8 24 TMS 25 I O_C10 26 I O_C12 27 I O_C14 28 GND 29 VCCO 30 GND 13...

Page 62: ...15DR HEAD POWER FUSE CYAN MAGENTA F2 1000001053 FUSE 01543 15DR HEAD POWER FUSE YELLOW BLACK F3 1000001053 FUSE 01543 15DR HEAD POWER FUSE LIGHT CYAN LIGHT MAGENTA TR66 15119122 TR FET 2SJ535 HEAD PO...

Page 63: ...f the Main Power SW and unplug the power cable of the Printer beforeperformingpartsreplacement In case that the DU 540 Option Dryer is installed unplug the power cables of both printer and DU 540 Opti...

Page 64: ...the referential time for each work are described as follows 1 Input the serial number in the SERVICE MENU SERIAL NO 2 It can be performed in the SERVICE MENU I S CHECK 3 It can be performed in the SE...

Page 65: ...tings The Head No becomes HEAD1 HEAD2 HEAD3 from the Head at the left end in order 2 Select SUB MENU HEAD REPLACE and select the group of the target Head 1 3 1 HEAD REPLACEMENT Turn on the Sub Power S...

Page 66: ...The Capping Unit moves down and allows you to move the Head Carriage by hand SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL CAP CAP OPEN Main Power SW Rear view Carriage Cover Holes on the To...

Page 67: ...p to remove it 10 Disconnect the 2 flexible cables from the Head 9 Remove the 2 screws as shown in the figure to remove the Head Board Cover Head Board Cover Flexible Cable Spring Head Head Adapter Ma...

Page 68: ...ring Flexible Cable Head Board Cover Replace the new 2 Ink Dampers and fix to the Head Do not hold both sides of the Ink Damper so hard It could break You can connect either Ink Damper to the either c...

Page 69: ...heck the ink amount in the Drain Bottle and press the ENTER key Go through the following sequences to perform the Head Cleaning and Ink Filling 17 Fix the Damper Plate Make sure not to press it down t...

Page 70: ...ear the HEAD INFORMATION from the SERVICE MENU HISTORY MENU HEAD GROUP Select the Head you replaced and press the ENTER key The Head No becomes HEAD 1 HEAD 2 HEAD 3 from the Head at the left end in or...

Page 71: ...nt and then the screen shown in the figure appears Open the Front Cover 3 2 WIPER REPLACEMENT The screen shown in the figure appears Using tweezers grasp the bottom portion of the Wiper and take it of...

Page 72: ...e figure and engage the Wiper on the hook Make sure to engage it on the hook If the Wiper is not hooked it may fall off during use Close the Front Cover and press ENTER key The Head Carriage moves bac...

Page 73: ...t is not above the Capping Unit Select I S MENU I S CONTROL CAP OPEN and press the ENTER key The Capping Unit moves down and allows you to move the Head Carriage by hand Remove the Front Cover and Rig...

Page 74: ...moves up Press the ENTER key 3 times because the Capping Unit moves up in 3 steps Turn off the Sub Power SW and then turn off the Main Power SW Disconnect the tube Black of the Cap Top from the Pump M...

Page 75: ...jump out unless you hold the cap frame when removing it Remove the Cap Top together with the tube Fix the new Cap Top Make sure to fix it so that the tube side faces the front Note the following conte...

Page 76: ...he Main Power SW then turn on the Sub Power SW while pressing the Left Right and Down keys to enter the Service Mode Select I S MENU I S CONTROL CAP OPEN and press the ENTER key The Capping Unit moves...

Page 77: ...press the ENTER key twice more to Cap the Heads with adjusting the position of the HeadCarriage 17 19 Fix the Front Cover and Right I S Cover Enter the Service mode and perform the following adjustmen...

Page 78: ...ing covers Right I S Cover RightTopCover Front Rail Cover FrontCover TopCover Remove the Tool Carriage Cover 3 4 TOOL CARRIAGE REPLACEMENT Front Cover Right I S Cover Front Rail Cover 2 Separate the T...

Page 79: ...rings Remove the Tool Carriage Stay from the Tool Carriage ASSY 6 Remove the Tool Carriage Board Solenoid Crop Mark Sensor Pinch Roller Sensor Screw Tool Carriage Board Screw Tool Carriage Stay Tool C...

Page 80: ...e Tool Carriage by pushing it toward the step of the Cut Carriage Stay when fixing it 9 Remove the Tool Carriage Tool Carriage Fix the Tool Carriage and the Cut Carriage Stay with the Cable Tie Cable...

Page 81: ...ool Carriage ASSY to the Tool Carriage Stay 13 Screw Tool Carriage Stay Fix the Tool Carriage Board Screw Tool Carriage Board Tool Carriage ASSY OK NG Fix the Tool Carriage Board so that it is paralle...

Page 82: ...NITIALIZE 2 4 13 TOOL HEIGHT ADJUSTMENT 3 4 14 TOOL PRESSURE ADJUSTMENT 4 4 9 CROP MARK SENSOR ADJUSTMENT 5 4 10CROP CUTADJUSTMENT 6 4 11 PRINT CUT POSITION ADJUSTMENT Fix the Tool Carriage Cover Tool...

Page 83: ...W Remove the Right Inner Plate and Panel Cover Remove the Panel and put it on the Top Cover Top Cover Main Power SW REAR VIEW Panel Cover Right Inner Plate Flexible Cable is connected to the Panel Boa...

Page 84: ...e Remove the 4 screws to remove the Motor from the Flange Fix the Motor Cable of a new Motor using a cable tie without bending the cable root and then fix the new Motor to the Flange Remove the 4 scre...

Page 85: ...order as shown in the figure with checking the gears mesh without backlash Connect the connector of the motor cable 11 Fix the Panel Apply a proper quantity of grease P 21675101 FLOIL GE 676 BLACK 10M...

Page 86: ...13 14 Fix the Panel Cover and Right Inner Plate Perform the SERVO LOCK CHECK After turning on the Main Power SW turn on the Sub Power SW while pressing the Left Right and Down keys to enter the Servic...

Page 87: ...y Make sure the machine carries out the AGING and finish it Do the AGING with the Head Height set at the HIGH position for its safety SERVO LOCK S 1688 SERVO LOCK S 1688 ENTER SERVICE MENU MOTOR MENU...

Page 88: ...Cover and Right I S Cover Right I S Cover Front Cover Select I S MENU I S CONTROL CAP OPEN and press the ENTER key The Capping Unit moves down and allows you to move the Head Carriage by hand SERVICE...

Page 89: ...e to remove the Pump Cover together with the Right Inner Plate Pump Cover Right Inner Plate Connector Pump Disconnect the tube Black of the Cap Top and the tube Transparence of the Drain from the Pump...

Page 90: ...rews as shown in the figure 12 Motor Pump Unit Tube Cap Top side Tube Drain side Connect the tube Black of the Cap Top and the tube Transparence of the Drain Then replace the other Pumps in the same w...

Page 91: ...e Service Mode SUB POWER ON MENU key MENU SERVICE MENU 15 16 Connector Pump Select I S MENU I S CONTROL CAP CLOSE and press the ENTER key to move up the Capping Unit 1 step Align the Guides at the two...

Page 92: ...ours PUMP TIMES A 9134 times PUMP TIMES A CLEAR 20 Fix the Front Cover and Right I S Cover Right I S Cover Front Cover 19 Select SERVICE MENU I S MENU PUMP CHECK and perform PUMP SUCTION and PUMP RELE...

Page 93: ...Sub power SW while pressing the Left Right and Down keys to enter the Service Mode SUB POWER ON MENU key MENU SERVICE MENU SERVICE MENU SUB MENU SUB MENU PUMP UP PUMP UP A B C Select SUB MENU PUMP UP...

Page 94: ...eCover Carriage Cover Remove the Carriage B o a r d C o v e r b y pushing the part indicated by the arrows because the top part of the support is easy to break Carriage Board Cover Filters Flexible Ca...

Page 95: ...Tubes of the different colors at the same time There is a danger of connecting wrongly when fixing the new ones Disconnect the Ink Tubes from the Joints and put the scotch tape at the tip of the Ink T...

Page 96: ...rd and fix the Nylon Rivets to fix the Clear Plates Fix the Carriage Board Cover Carriage Board Cover Fix the Guide Plates and the Cable Guides Make 3 positions for the Guide Plate blank at the edge o...

Page 97: ...uide Turn on the Sub power SW while pressing the Left Right and Down keys to enter the Service Mode SUB POWER ON MENU key MENU SERVICE MENU SERVICE MENU SUB MENU SUB MENU FILL INK FILL INK A B C Selec...

Page 98: ...Supply BOARD LAYOUT IN CHASSIS 1 When the Board Cover is opened 2 When the Board Stay is removed Heater Board Servo Board Main Board Head Board Board Stay AC Junction Board SW Power Supply 5V 24V SW...

Page 99: ...3 37 2 Remove the Board Cover 1 Turn off the Main Power SW and pull out the AC cord Main Power SW Rear view Board Cover...

Page 100: ...38 2 Remove the screws as shown in the figure to replace to the new Head Board 1 HEAD BOARD REPLACEMENT Disconnect all the Cables from the Head Board HEAD BOARD CONNECTOR LAYOUT CN13 CN9 CN11 CN11 CN1...

Page 101: ...3 39 4 Connect all the Cables to the Head Board 3 Carry out the following checks 1 THERMISTORCHECK 2 FAN ON THE HEAD BOARD...

Page 102: ...the Cables from the Servo Board SERVO BOARD REPLACEMENT SERVO BOARD CONNECTOR LAYOUT 2 CN15 CN7 CN17 CN13 CN12 CN16 CN14 CN18 CN11 CN8 CN1 2 CN4 Remove the screws as shown in the figure to replace to...

Page 103: ...s to the Servo Board 4 Carry out the following adjustments and settings 1 PINCH ROLLER SENSOR CHECK 2 AGING 3 TOOL PRESSURE ADJUSTMENT 4 4 9 CROP MARK SENSOR ADJUSTMENT 5 4 10CROP CUTADJUSTMENT 6 4 11...

Page 104: ...3 42 MAIN BOARD REPLACEMENT MAIN BOARD CONNECTOR LAYOUT CN9 CN10 CN12 CN11 CN6 CN8 CN4 CN7 1 2 Start the Peck Turn on the Main Power SW Main Power SW Rear view...

Page 105: ...replace with the new Main Board Disconnect all the Cables which are connected to the Main Board Servo Board and Head Board 5 3 Perform Get Report and Get Parameters and save them 4 Turn off the Main P...

Page 106: ...2 Upgrade the Network controller of firmware in reference to 4 4 HOW TO UPGRADE FIRMWARE OF THE NETWORK CONTROLLER if the version is not the latest one 7 Set the date and time in the SERVICE MENU SUB...

Page 107: ...rews as shown in the figure and replace the new SW Power Supply 41V Connected to the CN301 on the AC Junction Board Connected to the CN800 on the DC Junction Board 1 Disconnect the Cables from the fol...

Page 108: ...using the screwdriver to adjust the output voltage value to 41V 0 1 CN51 8pin CN51 1pin Probe Volume When the output voltage exceeds the 41 4V SW Power Supply does not output the voltage by the protec...

Page 109: ...3 47 6 Fix the following boards Connect all the Cables HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD Heater Board Servo Board Main Board Head Board Revised 1...

Page 110: ...e the 4 screws as shown in the figure and replace the new SW Power Supply 5V 24V Connected to the CN302 on the AC Junction Board Connected to the CN801 on the DC Junction Board 1 Disconnect the Cables...

Page 111: ...3 49 Connect all the Cables 4 5 Fix the following boards Connect all the Cables HEATER BOARD SERVO BOARD MAIN BOARD HEAD BOARD Heater Board Servo Board Main Board Head Board Revised 1...

Page 112: ...it into fire It may cause heat explosion and fire Put tape around the lithium battery for insulation for disposal or preservation It may cause heat explosion and fire 2 Remove the Board Cover Main Po...

Page 113: ...time and press ENTER key SUB POWER ON MENU key MENU SERVICE MENU 3 4 Remove the Battery on the Main Board by pushing it down and tilting towards right 1 Socket Main Board 2 Replace the Battery with n...

Page 114: ...attery FOLLOWING MAY CAUSE EXPLOSION OF BATTERY RECHARGE SHORT CIRCUIT DISASSEMBLY HEATING PUTTINGINTOFIRE DON T PUT BATTERY WITH OTHER METAL OR BATTERY DISPOSEBATTERYWITHOUTINSULATION 10 SUB MENU CLO...

Page 115: ...er SW Rear view Remove the following covers Right I S Cover TopCover RightTopCover Front Rail Cover FrontCover PanelCover Front Cover Right I S Cover Top Cover Front Rail Cover Right Top Cover Panel C...

Page 116: ...ingscrew Top view Leftside of the Belt Adjustment Screw Separate the Tool Carriage from the Head Carriage Tool Carriage Head Carriage Loosen the 4 screws as shown in the figure to remove the Carriage...

Page 117: ...ate NG OK Cross section diagram Check that the Belt is not twisted Perform the followings to adjust the Pulley Tighten the Screw shown in the figure until the Stay reaches to the Shaft Shaft Stay Scre...

Page 118: ...b Power SW while pressing the Left Right and Down keys to enter the Service Mode SUB POWER ON MENU key MENU SERVICE MENU Select I S MENU I S CONTROL CAP CLOSE and press the ENTER key The Capping Unit...

Page 119: ...3 57 Carry out the following adjustments and setting 1 4 15 Belt Tension Adjustment 2 4 16 Belt Position Adjustment 3 4 6 Limit Position Max Scan Width Initialize 4 Cutting quality check 15...

Page 120: ...t Right and Down keys to enter the Service Mode SUB POWER ON MENU key MENU SERVICE MENU Select I S MENU I S CONTROL CAP OPEN and press the ENTER key The Capping Unit moves down and allows you to move...

Page 121: ...e Spring on the left end Make sure that the Encoder Scale its in place Make sure not make scratches or put grease on the Encoder Scale when fixing it Do not touch the surface of the Encoder Scale Do n...

Page 122: ...ront Rail Cover This is a procedure to replace the Cutting Flexible Cable between the Servo Board and Tool Carriage Turn on the Sub Power while pressing the Left Right and Down keys to enter the Servi...

Page 123: ...urn off the Main Power SW and pull out the power cord And remove the Board Cover Main Power SW Rear view Board Cover Remove the 2 Cable Holders that are holding the Flexible Cable on the Rail and remo...

Page 124: ...1 9 Remove the Tool Carriage Cover Tool Carriage Cover Remove the Tool Carriage Board Cover Tool Carriage Board Cover Disconnect the Crop Mark sensor Pinch Roller Sensor and Solenoid Wirings And remov...

Page 125: ...Plate on the Rail with the rivets Protection Plate Upper Connect the flexible Cable to the CN13 on the Servo Board Turn over the board and fix the Protection Plate with the rivets Protection Plate Lo...

Page 126: ...led too much there will be the slack in the Protection Plate Fix the Flexible Cable with the Cable Holder with keeping the condition of 16 Cable Holder Fix the Flexible Cable with the other Cable Hold...

Page 127: ...e sure that the Encoder Scale is in place Move the Head Carriage in a whole width of the machine Make sure that the Encoder Scale doesn t make contact with the Encoder Module and also Encoder Scale is...

Page 128: ...ing setup 1 4 7 Linear Encoder Setup 23 Fix the Tool Carriage Board Cover Tool Carriage Board Cover 24Fix the Tool Carriage Cover Tool Carriage Cover Be careful not to have a nip at the cable when fix...

Page 129: ...marking 2 Remove the E ring on one side if the Pinch Roller and pull out the Shaft Pinch Roller Shaft 3 Put the new Pinch Roller with Washers and put the Shaft into the Pinch Roller Fixing operation b...

Page 130: ...ENT 2 Remove the 2 screws as shown in the figure to remove the Plate fixing the Board Board Plate Shaft 3 Remove all the cables that are connected to the Board 4 Remove the 4 screws to remove the Boar...

Page 131: ...3 69 5 Connect all the cables to the Board 6 Fix the Plate Board Plate Shaft 7 Fix the TU Cover 8 Check the following 1 4 17 TAKE UP UNIT OPERATION CHECK TU Cover...

Page 132: ...TER DT 100 100g 1N Purpose TOOL PRESSURE ADJUSTMENT Tool No ST 001 Tool Name TENSION GAUGE 2000GF 2000CN Purpose BELT TENSION ADJUSTMENT Tool No ST 037 Tool Name CLEAN STICK TX712A Purpose HEAD CLEANI...

Page 133: ...e in TEST PRINT menu Also by pressing up or down keys again after feeding media returns to the original position Feeds media for visual check of the test pattern by pressing up or down keys while in T...

Page 134: ...DER SETUP TEST PRINT SETTING SETTING PERFORMING TEST PRINT PERFORMING TEST PRINT PERFORMING TEST PRINT This menu is used for Calibration Refer to 4 12 CALIBRATION FE EDING DIRECTION When it shows it m...

Page 135: ...Displays CAP Error is found on Capping Motor or Capping Sensor WIPER Error is found on Wiper Motor or Wiper Sensor This is for checking the pump motor The rotation for both ink suction and release can...

Page 136: ...no IC is inserted wire break or short Ink cartridge is not inserted It reads the information written on the IC of each carriage Following messages are displayed when some error is found All cartridge...

Page 137: ...t means that it has never been setup and it needs to be set In this case even if adjustment is unnessesary due to the test result it needs to be set with the value of 0 With a long press on TEST PRINT...

Page 138: ...next when completed HEAD REPLACE HEAD REPLACE CHECK DRAIN BOTTLE FILLING INK FILLING INK FILLING INK CHECK DRAIN BOTTLE CHECK DRAIN BOTTLE SET SOL CRT SET SOLCL LIQUID REMOVE SOL CL Goes next when cl...

Page 139: ...ower is turned on The time set here is used for periodic maintenance operations and the time record of Event Log function It must be aware that it affects the maintenance operations if the time is cha...

Page 140: ...GE1 Bit7 Periodic flushing of MAX ink 0 Enable 1 Disable 0 PAGE2 Bit6 Base Head Menu 0 Disable 1 Enable 0 PAGE4 Bit7 Select sequence SOL Water based of new pump 0 SOL ink 1 Water based ink 0 All the d...

Page 141: ...OR GROUP HEAD GROUP MAINTE GROUP WIPE GROUP PRINT GROUP CUTTING GROUP INK GROUP HEATER GROUP ERROR GROUP SYSTEM H1 H2 H3 H4 H5 H6 Reports can be printed The Head to print the report is selectable cons...

Page 142: ...umber of times the Rubbing has been performed H5 times RUB H6 Number of times the Rubbing has been performed H6 times HEADRANK SET H1 Number of times the Headrank Setting has been performed H1 times H...

Page 143: ...DGE 12 Number of times the Ink Cartridge 12 has been changed times CHANGE INK TYPE Number of times the Ink Type has been changed times CLEAR ALL Clear all the value in the INK GROUP ERROR GROUP Item C...

Page 144: ...5 2 2 2 2 1 1 1 1 0 5 1 70 F F 104 104 40 C 40 C F 122 50 C 60 gf Preheat Disable Auto 20 cm s Offset Up velocity Cutting calib F S Print cut adjust F S Crop cut adjust F S 0 250 mm 20 cm s 0 00 0 00...

Page 145: ...18 18 hours System group Power on count Power on time 197 times 45 hours Model Version Motor group Motor feed trip total clear Motor scan trip total clear Pump Times A trip total clear group 1 02 1 1...

Page 146: ...stpattern 06 06 01 13 24 26 Print done Testpattern 06 06 01 13 24 26 Print start Testpattern 06 06 01 13 22 26 Print done Testpattern 06 06 01 13 22 26 Print start Testpattern 06 06 01 13 21 26 Print...

Page 147: ...the default It is necessary to setup the LIMIT POSITION after the initialization The error message SERVICE CALL 0101 is displayed and the machine never starts before the LIMIT POSITION is set up DISPL...

Page 148: ...R Sub Power All parameters will be initialized Press ENTER to start initialize Limit Cut Down Position Sub Power Press while aligning Carriage to cap Heads and press ENTER Set up Cut Down Pos and pres...

Page 149: ...le A cross cable is required when you connect XC 540 to PC directly Turn off the sub power switch MENU SYSTEM INFO SYSTEM INFO NETWORK NETWORK IP ADDRESS IP ADDRESS 192 168 000 003 MENU Check the IP a...

Page 150: ...ed Select the firmware file and click Open Peck4 starts to send the firmware to XC 540 3 4 Start the Peck4 on PC Peck4 screen is displayed and click Select Port button Select Type 3 ProIII etc from Pr...

Page 151: ...o the Firmware Upgrade mode automatically When upgrade is completed the Sub Power switch turns off automatically FIRMWARE V1 0 ERASING WRITING VERIFYING NG COMPLETE DATA ERROR DEVICE ERROR NG NG NG DE...

Page 152: ...ng When GATEWAY ADDR is set it returns to the waiting mode for receiving the firmware by pressing ENTER key 4 5 3 The setting made here is only temporary for the firmware installation and it is not sa...

Page 153: ...ile and click Open It starts to send the firmware to XC 540 8 It starts loading the firmware The firmware installation is done when COMPLETE message is displayed Turn off the Sub Power when it is comp...

Page 154: ...NU IP ADDRESS 192 168 000 003 SUBNET MASK 255 255 255 003 GATEWAY ADDR 000 000 000 000 MENU SYSTEM INFO SYSTEM INFO NETWORK NETWORK IP ADDRESS NETWORK SUBNET MASK NETWORK GATEWAY ADDR 9 INITIALIZE COM...

Page 155: ...le that is saved before the main board replacement Click Open Peck4 starts to send the System Parameter to XC 540 Click Get Report button to import the System Report file Confirm that the System Param...

Page 156: ...RK IP ADDRESS IP ADDRESS 192 168 000 003 MENU Open a browser on the PC and enter the IP address which is set at 1 Currentfirmwareversionappears The Internet Explorer is recommended Click Update Specif...

Page 157: ...is shown in percentage while upgrading Do not turn off the power or press any keys during the upgrade When upgrading is completed the version of upgraded firmwareappears Turn off the Sub power and Ma...

Page 158: ...anges during test printing and the result of alignment is not reliable Remove the FRONT COVER RIGHT I S COVER and INNER I S COVER Remove the CARRIAGE COVER removing the 4 screws shown in the figure FR...

Page 159: ...RVICE MODE Setup the PET film on the machine BIAS ADJUSTMENT Select the BIAS TEST PRINT menu under the HEAD ADJUST menu and press the ENTER key TEST PATTERN shown on the right will be printed C M Y K...

Page 160: ...ence Position of the printing moves 1 line by turning the screw 3 4 turn When the upper lines are shifting towards the left of the lower lines turn the screw CW When the upper lines are shifting towar...

Page 161: ...4 30 Print the test pattern again If the result is not satisfactory repeat 5 to 9 10 The shifting of lines should be less than 1 2 dot...

Page 162: ...printed The test pattern changes if the Base Head is changed K Head is specified as the Base Head Loosen the 3 screws fixing the Head in order as shown in the figure Loosen the screws fixing the Head...

Page 163: ...K lines turn the Adjustment Screw CCW Adjust the Head positions refering to the left end K head as the base position The position of K head on the left end does not need to be adjusted Tighten the scr...

Page 164: ...e VERTICAL test print reult is satisfactory select the BIAS TEST PRINT menu under the HEAD ADJUST menu and print the BIAS test pattern again If the BIAS test print result is not satisfactory repeat BI...

Page 165: ...2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H6 H5 H3 H2 H1 DT3 Low Head Position High Head Position Low Select the HORIZONTAL TEST PRINT in the HEAD ADJUST menu and press the ENTER key HORIZONTAL ADJUSTMENT Foll...

Page 166: ...9 with and keys Press the ENTER key to save the settings 20 HORIZONTAL TEST PRINT H1 H2 H3 2 1 3 H5 H6 2 1 H1 H2 H3 2 1 3 H5 H6 2 1 HORIZONTAL DT1 High HORIZONTAL DT3 High H1 H2 H3 2 1 3 H5 H6 2 1 HOR...

Page 167: ...8 39 40 41 42 43 44 45 46 47 48 49 50 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 10 11 12 13 14 15 16 17 18 19 20 21 22...

Page 168: ...IR DEFAULT DT3 Low BI DIR DEFAULT DT1 Low BI DIR DEFAULT TEST PRINT H1 H2 H3 2 1 3 H4 H5 H6 2 1 3 BI DIR DEFAULT DT1 High H1 H2 H3 2 1 3 H4 H5 H6 2 1 3 BI DIR DEFAULT DT3 High Parameters can be entere...

Page 169: ...elative distance between the Limit Sensor and the Capping Position and also detecting the distance from the Cut Down Position to the Limit Sensor after completing the adjustment When the Limit Positio...

Page 170: ...ss ENTER key and go to 11 OK OK NG NG Confirm the relative positions of Head and Cap moving the capping unit up and down with and keys 5 6 4 Confirm that HEAD CARRIAGE is connected to TOOL CARRIAGE Al...

Page 171: ...adjustment 7 8 9 10 Loosen the 4 screws fixing the capping unit Return the carriages to the lock position After the carriages are locked push them to the left lightly to eliminate the looseness Make...

Page 172: ...h CUT DOWN status Carry out the CUT DOWN POSITION INITIALIZE by pressing ENTER key After the completion of the INITIALIZE the message is indicated as shown on the right Confirm that the Head is certai...

Page 173: ...tion of Linear Encoder is proper and also to confirm that it properly reads and corrects the width of the scale which is stretched or shrunk due to the operation environment by the software coordinate...

Page 174: ...INT MENU LINEAR CALIB LINEAR CALIB FAILED TO SETUP NOW PROCESSING PRINT MENU LINEAR CALIB LINEAR CALIB SETUP COMPLETED LINEAR CALIB 0 18 NOW PROCESSING 5 6 LINEAR ENCODER SETUP COMPLETED LINEAR ENCODE...

Page 175: ...ential Time 5min CAP HEIGHT ADJUSTMENT is to adjust the height of the cap This adjustment is required when the cap unit is removed or replaced Without this adjustment the CAP EVACUATION may not be per...

Page 176: ...gapbetweentheCap and all Heads CHECK GAP menu is for checking the gap between the Cap and Head For adjustment use the ADJUST POS menu GAP 4 ADJUST POS 0 00 2 00 CAP ADJUST ADJUST POS If it is difficul...

Page 177: ...distance between CROP MARK SENSOR and the bed surface is changed The Pre heater Print Heater and Dryer must be off during this adjustment Remove the RIGHT I S COVER Remove the TOOL CARRIAGE COVER and...

Page 178: ...ses in time This adjustment needs to be done quickly for smooth operation VR Min2 5V Max2 7V 2 5V Select OUTLEVEL CHECK under the CROPMARK SENS menu Crop Mark will be printed when the ENTER key is pre...

Page 179: ...4 48 7 Min2 5V Max2 7V 2 5V Perform OUTLEVEL CHECK again and confirm that the MAX voltage is proper If it is out of range repeat the adjustment...

Page 180: ...d the cutting position based on the detected Crop Marks becomes wrong and that results in the mis alignment of the Print and Cut when performing the auto crop mark detection This adjustment is require...

Page 181: ...ROP CUT ADJ CROP CUT ADJ SETTING F 0 30 0 30mm S 0 40 0 40mm CUTTING MENU CROP CUT ADJ CROP CUT ADJ TEST PRINT 4 From the Test Pattern find the value where the print line matches the cut line In this...

Page 182: ...nsor and its contour is cut Confirm the cut line position on the print visually When it is difficult to see the cut line visually use a magnifier Adjustment is completed if the position error of cut l...

Page 183: ...ot adjusted it may result in the mis alignment of the printing and cutting This adjustment is required when Crop Mark Sensor Tool Carriage or Print Head is replaced or adjusted and also when the relat...

Page 184: ...RINT CUT ADJ PRINT CUT ADJ SETTING F 0 30 0 30mm S 0 40 0 40mm 6 CUTTING MENU PRINT CUT ADJ PRINT CUT ADJ TEST PRINT From the Test Pattern find the value where the print line matches the cut line In t...

Page 185: ...ine positions on the marks visually When it is difficult to see the cut line visually use a magnifier Broken line is indicating the cut line Adjustment is completed if the position error of cut line i...

Page 186: ...MODE TEST PRINT requires 510mm or more of the media Setup width This adjustment is for calibrating the feed amount of media It allows the media to be fed proper amount by calibrating the variation in...

Page 187: ...0mm ML Measured Length Select SETTING under CALIB DEFAULT menu and enter the calibration value with and keys Press ENTER key to save the setting Parameters can be entered with an increment of 0 01 MAX...

Page 188: ...age Cover Put the White Dummy Pen ST 006 on the Tool Carriage FRONT RAIL COVER MENU SERVICE MENU SUB POWER ON MENU key SERVICE MENU CUTTING MENU CUTTING MENU FORCE ADJUST WHITEDUMMYPEN 4 13 TOOL HEIGH...

Page 189: ...e Tool Pressure Adjustment ADJUSTMENTSCREW TOOLCARRIAGE TOPCOVER RAIL BELT The rail has an H mark at the point where Tool Height Adjustment is made during the production of the machine H mark indicate...

Page 190: ...sary to carry out 4 13 TOOL HEIGHT ADJUSTMENT 3 4 14 TOOL PRESSURE ADJUSTMENT Referential Time 15min Only the Tool Carriage can be moved in FORCE ADJUST menu Put the White Dummy Pen ST 006 on the Tool...

Page 191: ...r FORCE ADJUST menu Press TEST CUT key to move the Tool Carriage down ST 013 30gf 17 16 FORCE ADJUST 30gf CUTTING MENU FORCE ADJUST TEST CUT 200gf 56 57 FORCE ADJUST 200gf CUTTING MENU FORCE ADJUST TE...

Page 192: ...r the pressure to be 195 to 205gf 1 9N to 2 0N Press ENTER key to save the settings ENTER 200gf 56 57 TOOLHOLDER TOOLHOLDER Select the 30gf menu under FORCE ADJUST menu Confirm that the force is 25 to...

Page 193: ...witch HEADCARRIAGE TOOLCARRIAGE 4 15 BELT TENSION ADJUSTMENT Referential Time 20min Turn on the sub power switch while pressing and keys to enter the SERVICE MODE Select I S MENU I S CONTROL CAP OPEN...

Page 194: ...t step and adjust the belt tension Upper Belt Lower Belt The center of the 4th Grit Roller from the left FIXING SCREW LEFTENDOFTHEBELT Front side Top view Hold down the belt with Tension Gauge FRONTRA...

Page 195: ...on is increased Turn the screw CCW Tension is decreased Move on to 4 16 BELT POSITION ADJUSTMENT Make sure not to tighten the screws too tight It may move the fixed Idle Pulley Holder accidentally 8 S...

Page 196: ...necessary 2 Confirm that the Belt Tension Adjustment is completed and turn on the Main Power switch 1 Remove the 5 covers including a lever knob shown in the figure Remove them in the following order...

Page 197: ...ey excessively When the position is proper skip this adjustment and go to ADJUSTMENT ON THE IDLE PULLEY SIDE described in the later step of this adjustment leaving the belt aging on When the position...

Page 198: ...ew head not to contact with the Stay Belt leans to the front side of the machine Turn the screw carefully in CCW loosening Touching the frange on the FRONT side of machine The work space is narrow Be...

Page 199: ...re in the printing area When the belt is in improper position adjust it again When it is proper leave the belt aging on and go to the following ADJUSTMENT ON THE IDLE PULLEY SIDE PULLEYFLANGE ADJUSTME...

Page 200: ...lt Also you need to be cautious with the sharp edges around it when turning the screws It may cause injury Insert a wrench through the holes on the side frame prepared for the adjustment and loosen th...

Page 201: ...rt a wrench through the holes on the side frame and adjust the belt position turning the screw 1 and 2 as follows Belt leans to the front side of the machine Turn the screw 1 carefully in CW to press...

Page 202: ...re in the printing area When the belt is in improper position adjust it again When it is proper press ENTER key to cancel AGING 19 FIXINGSCREW Tighten the two fixing screws shown in the figure Be caut...

Page 203: ...ERVICE MENU SUB POWER ON MENU key MENU TU menu supports the connector named TAKE UP Although OPTION TU menu is for another connector with no name it is not in use 3 Select TU menu under SUB MENU TU CH...

Page 204: ...onfirm that the drive part rotates The operation status of Take up Unit can be confirmed also on the LCD is diplayed on the right side of upper LCD while taking up and not displayed while not taking u...

Page 205: ...4 74 8 Move the Dancer Roller up and down by hand and confirm that the drive part does not rotate Drive Part DANCERROLLER...

Page 206: ...ther the Front Cover is opened or closed HEAD LOCK SENSOR It detects wheter the HEAD CARRIAGE is at locking position or not SHEET LOAD SENSOR It detects whether the Sheet Loading Lever is UP or DOWN R...

Page 207: ...ure of the Dryer THERMOSTAT If the Dryer exceeds the limit temperature it stops the power supply THERMISTOR PRE HEATER It takes the temperature of the Pre Heater THERMOSTAT If the Pre Heater exceeds t...

Page 208: ...It detects coordinates for carriage moving direction HEAD UP DOWN SENSOR It detects the position of the Head Height Lever THERMISTOR HEAD It takes the temperature around the Head The black Head is use...

Page 209: ...CROP MARK SENSOR It detects the Crop Mark THERMISTOR HEAD BOARD It takes the temperature around the Head Board INK CARTRIDGE SENSOR It detects whether the Ink Cartridge is installed or not INK EMPTY S...

Page 210: ...5 5 5 Supplemental Information DANCER ROLLER SENSOR It measure the Dancer angle carries out the weight control and then adjusts media tension...

Page 211: ...l Printing is not correct Correct setting for Bidirectional Printing User s Manual 6 FEED CALIBRATION is not correct Calibration User s Manual If the calibration is not correct white fine line or band...

Page 212: ...ain Board the signal is not sent properly and results in not working If the Flexible Cable is fixed at a slant it may cause the bad electrical contact or short circuit And the cable which has been con...

Page 213: ...e Head while printing and results in Ink dropping When this is set to a value from 1 min to 990 min automatic cleaning is performed while printing and it may prevent Ink dropping 4 Wiper wears out Wip...

Page 214: ...inting data is too long Set the length in the feed direction of printing data to the minimum necessary The longer length in the feed direction is set in the printing data the longer length which the m...

Page 215: ...and results in stitch cut 4 Bearing inside Blade Holder doesn t rotate smoothly Replace the Blade Holder There are bearings inside the Blade Holder When the bearings don t rotate smoothly direction of...

Page 216: ...oothly Replace the Blade Holder There are bearings inside the Blade Holder When the bearings don t rotate smoothly direction of the blade slightly shifts from the correct direction and therefore start...

Page 217: ...age is loose the cutting is unstable and results in the distorted figure 8 There is backlash at the Motor Gear Remove Backlash When Motor Gear is meshed too tight or too loose Tool Carriage and Grit R...

Page 218: ...Power Supply voltage for the motor is not supplied and the motor cannot move It results in the Motor Error NO 0001 0004 0008 0005 0009 0010 0040 0080 0050 0090 6 8 Scan Motor Overcurrent Error 1 Big...

Page 219: ...le If the cable between the Heater unit and Main Board is broken the Heater temperature does not rise Check the connection of the each cable or replace if it has the broken 7 Fuse on the Heater Contro...

Page 220: ...ion between CN7 of Main Board and CN4 of Heater Board Check the other Cable connections of Servo Board Heater Board replacement Servo Board replacement Main Board replacement Flexible Cable replacemen...

Page 221: ...erature has reached 60 C and above Check Pre Heater Check Thermostat Check Thermistor 0130 There is a problem with Thermistor for Print Heater Check Cable connection around Thermistor Thermistor repla...

Page 222: ...s of fire and electric shock caused by electric leakage Never install close to any flammable object or in a gas filled location There are risks of explosion and fire hazard Install in a clean brightly...

Page 223: ...7 2 7 Unpacking...

Page 224: ...7 3 7 Unpacking the Stand Shafts Stand Legs Stay Unpacking the Accessory Box Manual CD ROM etc Ink cartridge tray...

Page 225: ...flanges 2 Stopper 4 Drain bottle stand 1 Drain bottles 2 Bolt 26 Washer 8 Blade 1 Replacement blades for separating knife 1 Media clamps 2 SOL INK cleaning cartridge 4 Blade holder Pin 1 Cleaning sti...

Page 226: ...e of the Take up Unit Connect the Ethernet cable suggested 100Base TX to the Computer Network Make sure to use the Ethernet cable which is category 5 and above Filling with Ink IMPORTANT 4 pcs of the...

Page 227: ...etup Guide 7 Network Settings Installing Roland VersaWorks System requirements for installing the software Operating system Windows XP Service Pack 1 or later Windows 2000 Service Pack 4 CPU Pentium 4...

Page 228: ...core Be sure to remove and properly store the roll media when not in use If roll media is kept loaded on the machine the media may sag by its weight and it may affect the printing result Adjust Head...

Page 229: ...ng on and off If the Main power switch of the printer is off the automatic cleaning does not operate and it may cause Heads breakage The automatic cleaning is being performed even if the sleep mode is...

Page 230: ...problem Be sure to replace with the same Ink type Never mix the ECO SOL MAX Ink with the different Ink type Insert the same type and color of Ink Cartridge into 1 to 6 and 7 to 12 Never allow the mach...

Page 231: ...ending on the type of media the Crop Marks on the media may not be detected automatically In this case perform alignment manually How to Take Up Media when taking up with outward curl when taking up w...

Page 232: ...ed fluid in the location with high temperature or near open flame chemicals and explosive material To store discharged fluid temporarily use the included drain bottle or durable sealed container such...

Page 233: ...d if the machine is left for a prolonged period after removing the ink Feature Reference Explain following items in reference to the User s Manual Pausing or Canceling Output Making the Automatic Adju...

Page 234: ...it needs a margin for next print after adjustment set it 40 mm or more Refer to the User s Manual Performing Feed Correction to Alleviate Horizontal Bands and the Like 3 Print Cut Position Adjustment...

Page 235: ...the user Consumable Parts and Replacement Cycle PARTS NAME LIFE TIME Print Head 6 billion shots nozzle 6 000 000 kshots When the Head is replaced the Dampers should be replaced at the same time Wiper...

Page 236: ...eplacement Replacement Cycle 6 months Sponge for Flushing Determine if it should be replaced based on its appearance or the time period from the last replacement Replacement Cycle 6 months Sponge for...

Page 237: ...feed direction 30 to 300 gf 0 000 to 1 500 mm 0 to 0 0591 in 0 025 mm step 0 000984 in step Error of less than 0 3 of distance traveled or 0 3 mm whichever is greater Error of less than 0 4 of distanc...

Page 238: ...ed that media length is under 3000 mm Temperature 25 C 77 F Excluding possible shift caused by expansion contraction of the media and or by reloading the media 6 Media type Roland PET film Data size 1...

Page 239: ...nches or 3 inches Roll weight 30 kg 66 lb Other conditions Media such as the following cannot be used Media having an inward curl i e media whose print surface is on the inner side of the roll Media w...

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