4-5 HEAD ALIGNMENT ................................................................. 4-23
4-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ....... 4-34
4-7 LINEAR ENCODER SETUP ................................................... 4-38
4-8 CAP HEIGHT ADJUSTMENT .................................................. 4-40
4-9 CROP MARK SENSOR ADJUSTMENT .................................. 4-42
4-10 CROP CUT ADJUSTMENT ..................................................... 4-45
4-11 PRINT/CUT POSITION ADJUSTMENT .................................. 4-48
4-12 CALIBRATION (FEEDING DIRECTION) ................................ 4-51
4-13 TOOL HEIGHT ADJUSTMENT ................................................ 4-53
4-14 TOOL PRESSURE ADJUSTMENT .......................................... 4-55
4-15 BELT TENSION ADJUSTMENT .............................................. 4-58
4-16 BELT POSITION ADJUSTMENT ............................................. 4-61
4-17 TAKE-UP UNIT OPERATION CHECK .................................... 4-67
5 Supplemental Information
5-1 SENSOR MAP ........................................................................... 5-1
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY
PRINTING / BLURRED PRINTING .......................................... 6-1
6-2 PARTICULAR COLOR IS NOT PRINTED AT ALL ................... 6-2
6-3 SHIFTING IN PRINTING / COLOR SHIFTING ........................ 6-3
6-4 INK DROPS ON THE MEDIA ................................................... 6-3
6-5 VERTICAL BANDING ............................................................... 6-3
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS
WHEN PERFORMING PRINTING WITH LONG DELAY ......... 6-3
6-7 PRINT DOES NOT MATCH WITH CUT
(WHEN NOT USING THE CROP-MARK FUNCTION) ............. 6-4
6-8 PRINT DOES NOT MATCH WITH CUT
(WHEN USING THE CROP-MARK FUNCTION) ..................... 6-5
6-9 STITCH CUT ............................................................................. 6-5
6-10 START AND END POINTS DO NOT MATCH ........................... 6-6
6-11 DISTORTED CUTTING FIGURE .............................................. 6-7
6-12 MEDIA SKEW ............................................................................ 6-7
6-13 MOTOR ERROR ....................................................................... 6-8
6-14 HEATER / DRYER TEMPERATURE DOES NOT GO UP ........ 6-9
6-15 THE BLOWER FAN DOES NOT OPERATE ............................. 6-9
6-16 THE TAKE-UP UNIT DOES NOT OPERATE ............................ 6-9
6-17 ERROR MESSAGE ................................................................. 6-10
6-18 SERVICE CALL ...................................................................... 6-10
7 Service Activities
7-1 INSTALLATION CHECK LIST ................................................... 7-1
7-2 MAINTENANCE CHECK LIST ................................................ 7-15
7-3 Specification ........................................................................... 7-16
1 Structure & Spare Parts
1-1 COVERS ................................................................................... 1-1
1-2 FRAME ...................................................................................... 1-2
1-3 HEAD CARRIAGE .................................................................... 1-4
1-4 DRIVE UNIT ............................................................................. 1-6
1-5 CHASSIS .................................................................................. 1-8
1-6 PINCH ROLLER ....................................................................... 1-9
1-7 TOOL CARRIAGE ................................................................... 1-10
1-8 WIPE SYATEM ........................................................................ 1-11
1-9 CAP SYSTEM .......................................................................... 1-12
1-10 INK SYSTEM ........................................................................... 1-13
1-11 STAND & TU .......................................................................... 1-14
1-12 TU CONTROLLER .................................................................. 1-15
1-13 ACCESSORIES ...................................................................... 1-16
2 Electrical Section
2-1 WIRING MAP ............................................................................ 2-1
2-2 MAIN BOARD ............................................................................ 2-3
2-3 HEAD BOARD ........................................................................ 2-14
2-4 SURVO BOARD ...................................................................... 2-22
2-5 HEATER BOARD .................................................................... 2-28
2-6 INK SYSTEM BOARD ............................................................. 2-31
2-7 SUB BOARD ........................................................................... 2-33
2-8 TAKEUP BOARD ..................................................................... 2-38
2-9 MAINTENANCE PARTS LIST ................................................. 2-40
3 Replacement of Main Parts
3-1 HEAD REPLACEMENT ............................................................. 3-3
3-2 WIPER REPLACEMENT ........................................................... 3-9
3-3 CAP TOP REPLACEMENT ...................................................... 3-11
3-4 TOOL CARRIAGE REPLACEMENT ........................................ 3-16
3-5 CARRIAGE MOTOR REPLACEMENT .................................... 3-20
3-6 PUMP REPLACEMENT ........................................................... 3-25
3-7 INK TUBE REPLACEMENT .................................................... 3-30
3-8 BOARDS REPLACEMENT ...................................................... 3-35
3-9 BATTERY REPLACEMENT ..................................................... 3-47
3-10 CARRIAGE WIRE REPLACEMENT ....................................... 3-50
3-11 ENCODER SCALE REPLACEMENT ...................................... 3-54
3-12 CUTTING FLEXIBLE CABLE REPLACEMENT ....................... 3-56
3-13 PINCH ROLLER REPLACEMENT .......................................... 3-62
3-14 TAKE-UP BOARD REPLACEMENT ........................................ 3-63
4 Adjustment
4-1 Special Tools ............................................................................. 4-1
4-2 SERVICE MODE ....................................................................... 4-2
4-3 HOW TO UPGRADE FIRMWARE/INSTALL FIRMWARE ...... 4-18
4-4 HOW TO UPGRADE FIRMWARE OF
THE NETWORK CONTROLLER ............................................. 4-21
SERVICE NOTES
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.
Copyright © 2006 ROLAND DG CORPORATION
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
70031-03
Fourth Edition
XC-540 '06.Dec.
Printed in Japan
Contents
