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Omron VARISPEED G7 -, Instruction Manual

The Omron VARISPEED G7 is a versatile, high-performance variable speed drive. Ensure optimal performance by referring to the Instruction Manual for detailed operating instructions. Download the manual for free from manualshive.com to maximize the capabilities of this advanced product. Unlock the full potential of the VARISPEED G7 today.

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* 1. The settings will be 0.05 (Flux vector)/2.00 (Open-loop vector) for inverters of 55kW or larger.
* 2. The settings shown are for 200 V class Inverters. The values will double for 400 V class Inverters.
* 3. Settings vary as shown in the following tables depending on the Inverter capacity and E1-03.
* 4. The setting range is 0 to 66.0 for open-loop vector control 2.

200 V and 400 V Class Inverters of 0.4 to 1.5 kW

* The setting shown are for 200 V class Inverters. The values will double for 400 V class Inverters.

200 V and 400 V Class Inverters of 2.2 to 45 kW 

* The setting shown are for 200 V class Inverters. The values will double for 400 V class Inverters.

E1-09
E3-07

Min. output frequency (FMIN)

0.0 to 400.0

0.1 Hz

1.5

*3

1.5

*3

0.5

0.0

0.3

Min Frequency

E1-10
E3-08

Min. output frequency voltage (VMIN)

*2

0.0 to 255.0

(0.0 to 510.0)

0.1 V

9.0

*3

9.0

*3

2.0

0.0

1.0

Min Voltage

F1-09

Overspeed detection delay time

0.0 to 2.0

0.1 s

-

1.0

-

0.0

0.0

PG Overspd Time

N5-01

Feed forward control selection

0, 1

1

-

-

-

0

1

Feedfoward Sel

Con-
stant 

Num-

ber

Unit

Factory Setting

Open

Loop

Vector

Con-

trol

1

Open

Loop

Vector

Con-

trol

2

Flux

Vector

Con-

trol

E1-03

-

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

E1-04 Hz

50.0

60.0

60.0

72.0

50.0

50.0

60.0

60.0

50.0

50.0

60.0

60.0

90.0

120.0 180.0

60.0

60.0

60.0

60.0

E1-05 

*

V

200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0

E1-06 Hz

50.0

60.0

50.0

60.0

50.0

50.0

60.0

60.0

50.0

50.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

0.0

E1-07 Hz

2.5

3.0

3.0

3.0

25.0

25.0

30.0

30.0

2.5

2.5

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

0.0

E1-08 

*

V

15.0

15.0

15.0

15.0

35.0

50.0

35.0

50.0

19.0

24.0

19.0

24.0

15.0

15.0

15.0

15.0

11.0

13.3

0.0

E1-09 Hz

1.3

1.5

1.5

1.5

1.3

1.3

1.5

1.5

1.3

1.3

1.5

1.5

1.5

1.5

1.5

1.5

0.5

0.3

0.0

E1-10 

*

V

9.0

9.0

9.0

9.0

8.0

9.0

8.0

9.0

11.0

13.0

11.0

15.0

9.0

9.0

9.0

9.0

2.0

1.3

0.0

Con-
stant 

Num-

ber

Unit

Factory Setting

Open

Loop

Vector

Con-

trol

1

Open

Loop

Vector

Con-

trol

2

Flux

Vector

Con-

trol

E1-03

-

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

E1-04 Hz

50.0

60.0

60.0

72.0

50.0

50.0

60.0

60.0

50.0

50.0

60.0

60.0

90.0

120.0 180.0

60.0

60.0

60.0

60.0

E1-05 

*

V

200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0

E1-06 Hz

50.0

60.0

50.0

60.0

50.0

50.0

60.0

60.0

50.0

50.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

60.0

0.0

E1-07 Hz

2.5

3.0

3.0

3.0

25.0

25.0

30.0

30.0

2.5

2.5

3.0

3.0

3.0

3.0

3.0

3.0

3.0

3.0

0.0

E1-08 

*

V

14.0

14.0

14.0

14.0

35.0

50.0

35.0

50.0

18.0

23.0

18.0

23.0

14.0

14.0

14.0

14.0

11.0

13.3

0.0

E1-09 Hz

1.3

1.5

1.5

1.5

1.3

1.3

1.5

1.5

1.3

1.3

1.5

1.5

1.5

1.5

1.5

1.5

0.5

0.3

0.0

E1-10 

*

V

7.0

7.0

7.0

7.0

6.0

7.0

6.0

7.0

9.0

11.0

9.0

13.0

7.0

7.0

7.0

7.0

2.0

1.3

0.0

Con-
stant 

Number

Name

Setting Range

Unit

Factory Setting

Display

V/f 

Control

V/f with 

PG

Open-

loop 

Vector

1

Flux

Vector

Open

Loop

Vector

2

Summary of Contents for VARISPEED G7 -

Page 1: ...VARISPEED G7 General purpose inverter Advanced Vector Control INSTRUCTION MANUAL Manual No TOE S616 60 2...

Page 2: ...NCED VECTOR CONTROL MODEL CIMR G7C 200V CLASS 0 4 to 110kW 1 2 to 160kVA 400V CLASS 0 4 to 300kW 1 2 to 460kVA Upon receipt of the product and prior to initial operation read these instructions thorou...

Page 3: ......

Page 4: ...nits and run the Units according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all produ...

Page 5: ...ment and systems Failure to heed a precaution classified as a caution can result in serious consequences depending on the situation Indicates precautions that if not heeded could possibly result in lo...

Page 6: ...rwise an electric shock or fire can occur Always check the operation of any emergency stop circuits after they are wired Otherwise there is the possibility of injury Wiring is the responsibility of th...

Page 7: ...it is restarted Injury may occur Provide a separate emergency stop switch the Digital Operator STOP Key is valid only when its function is set Injury may occur Reset alarms only after confirming that...

Page 8: ...remain charged and is dangerous Maintenance inspection and replacement of parts must be performed only by authorized person nel Remove all metal objects such as watches and rings before starting work...

Page 9: ...0P4 Warning information position Illustration shows the CIMR G7C2018 Warning information position WARNING Risk of electric shock Read manual before installing Wait 5 minutes for capacitor discharge af...

Page 10: ...this manual DeviceNet is a registered trademark of the ODVA Open DeviceNet Vendors Association Inc InterBus is a registered trademark of Phoenix Contact Co ControlNet is a registered trademark of Cont...

Page 11: ...viii...

Page 12: ...Cover 1 11 Removing the Terminal Cover 1 11 Attaching the Terminal Cover 1 11 Removing Attaching the Digital Operator and Front Cover 1 12 Inverters of 15 kW or Less 1 12 Inverters of 18 5 kW or More...

Page 13: ...ed Programming Mode 3 9 Verify Mode 3 12 Autotuning Mode 3 13 4 Trial Operation 4 1 Trial Operation Procedure 4 2 Trial Operation Procedures 4 3 Setting the Power Supply Voltage Jumper 400 V Class Inv...

Page 14: ...9 Using the DC Injection Brake 6 13 Using an Emergency Stop 6 14 Acceleration and Deceleration Characteristics 6 15 Setting Acceleration and Deceleration Times 6 15 Accelerating and Decelerating Heav...

Page 15: ...er Overheating Pre Alarm Warning Levels 6 65 Input Terminal Functions 6 66 Temporarily Switching Operation between Digital Operator and Control Circuit Terminals 6 66 Blocking Inverter Outputs Baseblo...

Page 16: ...Does Not Operate 7 18 If the Direction of the Motor Rotation is Reversed 7 19 If the Motor Does Not Put Out Torque or If Acceleration is Slow 7 20 If the Motor Operates Higher Than the Reference 7 20...

Page 17: ...speed G7 Control Modes 10 2 Control Modes and Features 10 2 Control Modes and Applications 10 5 Inverter Application Precautions 10 7 Selection 10 7 Installation 10 8 Settings 10 8 Handling 10 9 Motor...

Page 18: ...er Varispeed G7 Introduction 1 2 Confirmations upon Delivery 1 3 Exterior and Mounting Dimensions 1 7 Checking and Controlling the Installation Site 1 9 Installation Orientation and Space 1 10 Removin...

Page 19: ...30 CIMR G7C2018 20181 22 37 CIMR G7C2022 20220 20221 30 50 CIMR G7C2030 20300 20301 37 61 CIMR G7C2037 20370 20371 45 70 CIMR G7C2045 20450 20451 55 85 CIMR G7C2055 20550 20551 75 110 CIMR G7C2075 20...

Page 20: ...Nameplate The following nameplate is an example for a European standard Inverter 3 phase 200 VAC 0 4 kW IEC IP20 and NEMA 1 standards Fig 1 1 Nameplate Table 1 2 Checks Item Method Has the correct mod...

Page 21: ...e Inverter is structured so that the Inverter is shielded from the exterior and can thus be mounted to the interior wall of a standard building not necessarily enclosed in a control panel The protecti...

Page 22: ...er minal cover removed is shown in Fig 1 5 Fig 1 4 Inverter Appearance 15 kW or Less Fig 1 5 Terminal Arrangement 15 kW or Less Top protective cover Front cover Digital Operator Terminal cover Mountin...

Page 23: ...inal cover removed is shown in Fig 1 7 Fig 1 6 Inverter Appearance 18 5 kW or More Fig 1 7 Terminal Arrangement 18 5 kW or More Mounting holes Cooling fan Nameplate Inverter cover Front cover Digital...

Page 24: ...ll mounted Inverters NEMA1 Type 1 are shown below Fig 1 9 Exterior Diagrams of Enclosed Wall mounted Inverters W W1 3 H1 H2 D H D1 4 d t1 200 V Class Inverters of 18 5 or 22 kW 400 V Class Inverters o...

Page 25: ...52 1217 37 330 130 63 330 130 68 1015 411 1426 45 450 725 350 325 700 86 455 1100 350 325 725 700 305 94 1266 505 1771 55 87 95 1588 619 2207 75 500 850 360 370 820 15 4 5 108 M12 2019 838 2857 90 575...

Page 26: ...in a location free from radioactive materials and combustible materials Install the Inverter in a location free from harmful gasses and liquids Install the Inverter in a location without excessive osc...

Page 27: ...s required horizontally and vertically for both Open Chassis IP00 and Enclosed Wall mounted IP20 NEMA 1 Type 1 Inverters 2 Always remove the protection covers before installing a 200 or 400 V Class In...

Page 28: ...l CIMR G7C23P7 Shown Above Inverters of 18 5 kW or More Loosen the screws on the left and right at the top of the terminal cover pull out the terminal cover in the direc tion of arrow 1 and then lift...

Page 29: ...to the terminal cover Always remove the Digital Operator from the front cover before removing the terminal cover The removal and attachment procedures are given below Removing the Digital Operator Pr...

Page 30: ...1 Do not mount the front cover with the Digital Operator attached to the front cover otherwise Digital Operator may malfunction due to imperfect contact 2 Insert the tab of the upper part of the fron...

Page 31: ...than those described above otherwise the Inverter may break or malfunction due to imperfect contact 2 Never attach the front cover to the Inverter with the Digital Operator attached to the front cover...

Page 32: ...f arrow 2 Fig 1 16 Removing the Front Cover Model CIMR G7C2018 Shown Above Attaching the Front Cover After completing required work such as mounting an optional card or setting the terminal card attac...

Page 33: ...1 16...

Page 34: ...g specifications control circuit terminals and control circuit wiring specifications Connections to Peripheral Devices 2 2 Connection Diagram 2 3 Terminal Block Configuration 2 5 Wiring Main Circuit T...

Page 35: ...wn in Fig 2 1 Fig 2 1 Example Connections to Peripheral Devices Power supply Molded case circuit breaker or ground fault interrupter Magnetic con tactor MC AC reactor for power factor improvement Brak...

Page 36: ...current t 0 to 10 V 10 to 10 V 2 mA 4 to 20 mA Multi function analog output 2 Note 7 Ammeter adjustment 20 k SC E G Shield wire connection terminal Note 3 P4 C4 P3 Factory setting FOUT frequency detec...

Page 37: ...nce connections 24V common and sourcing mode or to provide a 24 V exter nal power supply refer toTable 2 13 8 The master speed frequency reference can set to input either a voltage terminal A1 or curr...

Page 38: ...gement 200 V Class Inverter for 0 4 kW Shown Above Fig 2 4 Terminal Arrangement 200 V Class Inverter for 18 5 kW Shown Above NPJT31278 1 0 NPJT31278 1 0 CAUTION CAUTION Charge indicator Ground termina...

Page 39: ...S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M4 1 2 to 1 5 2 to 5 5 14 to 10 5 5 10 G7C25P5 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5 2 5 8 to 14 8 to 6 8 8 G7C27P5 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5...

Page 40: ...R L1 S L2 T L3 1 M12 31 4 to 39 2 150 to 200 250 to 350 150 2P 250 2P U T1 V T2 W T3 R1 L11 S1 L21 T1 L31 M12 31 4 to 39 2 100 to 150 4 0 to 300 100 2P 4 0 2P 3 M8 8 8 to 10 8 5 5 to 60 10 to 2 0 M12...

Page 41: ...to 10 5 5 10 G7C47P5 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5 2 5 5 5 to 14 10 to 6 8 8 G7C4011 R L1 S L2 T L3 1 2 B1 B2 U T1 V T2 W T3 M5 2 5 8 to 14 8 to 6 8 8 M5 M6 2 5 4 0 to 5 0 5 5 to 14 10 t...

Page 42: ...to 10 8 8 to 60 8 to 2 0 M10 17 6 to 22 5 60 to 150 2 0 to 300 60 2 0 r 1 200 2200 400 2400 M4 1 3 to 1 4 0 5 to 5 5 20 to 10 1 25 16 G7C4110 R L1 S L2 T L3 1 U T1 V T2 W T3 R1 L11 S1 L21 T1 L33 M10...

Page 43: ...to 5 M6 5 5 to 6 M8 5 5 to 8 8 M5 8 to 5 M6 8 to 6 M8 8 to 8 14 M6 14 to 6 M8 14 to 8 22 M6 22 to 6 M8 22 to 8 30 38 M8 38 to 8 50 60 M8 60 to 8 M10 60 to 10 80 M10 80 to 10 100 100 to 10 100 M12 100...

Page 44: ...Purpose Terminal Symbol Model CIMR G7C 200 V Class 400 V Class Main circuit power input R L1 S L2 T L3 20P4 to 2110 40P4 to 4160 R1 L11 S1 L21 T1 L31 2018 to 2110 4018 to 4160 Inverter outputs U T1 V...

Page 45: ...1 V T2 W T3 1 2 R L1 S L2 T L3 B1 B2 CIMRG7C40P4 to 4015 Power supply Control circuits 1 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 3 U T1 V T2 W T3 CIMR G7C2018 2022 Power supply Control circuits U T1 V T2...

Page 46: ...necting the DC reactor CIMR G7C2018 2022 and 4018 to 4045 The DC reactor is built in CIMR G7C2030 to 2110 CIMR G7C4055 to 4300 1 2 B1 B2 R L1 S L2 T L3 U T1 V T2 IM W T3 DC reactor optional 3 phase 20...

Page 47: ...s shown in Fig 2 6 Fig 2 6 MCCB Installation Installing a Ground Fault Interrupter Inverter outputs use high speed switching so high frequency leakage current is generated Therefore at the Inverter pr...

Page 48: ...t power supply can be connected to any terminal R S or T on the terminal block the phase sequence of input power supply is irrelevant to the phase sequence Installing an AC Reactor If the Inverter is...

Page 49: ...o contact with the Inverter cas ing an electric shock or grounding will occur This is extremely hazardous Do not short the output wires Do Not Use a Phase Advancing Capacitor or Noise Filter Never con...

Page 50: ...se Filter on Output Side Connect a noise filter to the output side of the Inverter to reduce radio noise and inductive noise Fig 2 9 Installing a Noise Filter on the Output Side Countermeasures Agains...

Page 51: ...g Observe the following precautions when wiring the ground line Always use the ground terminal of the 200 V Inverter with a ground resistance of less than 100 and that of the 400 V Inverter with a gro...

Page 52: ...aking Resistor Unit cannot be used and the deceleration time cannot be shortened by the Inverter if L3 04 is set to 1 i e if stall prevention is enabled for deceleration Table 2 7 L8 01 Protect select...

Page 53: ...ctor Sizes for suitable closed loop crimp terminal sizes for the wires 3 We recommend using straight solderless terminal on signal lines to simplify wiring and improve reliability Table 2 9 Terminal N...

Page 54: ...th the terminal block 3 Tighten the terminal screws firmly Fig 2 16 Connecting Wires to Terminal Block Table 2 10 Straight Solderless Terminal Sizes Wire Size mm2 AWG Model d1 d2 L Manufacturer 0 25 2...

Page 55: ...en ON S9 Multi function input 7 1 Factory setting Multi speed speed reference 3 effective when ON S10 Multi function input 8 1 Factory setting Multi speed speed reference 4 effective when ON S11 Multi...

Page 56: ...3 Multi function contact output 2 Factory setting Zero speed Zero speed level b2 01 or below when ON M4 M5 Multi function contact output 3 Factory setting Frequency agreement detec tion Frequency with...

Page 57: ...n Setting S1 1 RS 485 and RS 422 terminating resis tance OFF No terminating resistance ON Terminating resistance of 110 S1 2 Input method for analog input A2 OFF 0 to 10 V internal resistance 20 k ON...

Page 58: ...2 13 Sinking Sourcing Mode and Input Signals Internal Power Supply External Power Supply Sink ing Mode Sourc ing Mode IP24V 24V SN SC SP S1 S2 IP24V 24V SN SC SP S1 S2 External 24V IP24V 24V SN SC SP...

Page 59: ...4 to 20 mA AM FM Factory setting Output current 0 to 10 V Factory setting Output current 0 to 10 V 10 to 10 V 2 mA 4 to 20 mA Multi function analog output 2 Ammeter adjustment 20 k Ammeter adjustment...

Page 60: ...s MA MB MC M1 and M2 contact outputs from wiring to other control circuit terminals Use twisted pair or shielded twisted pair cables for control circuits to prevent operating faults Process cable ends...

Page 61: ...en completed Do not perform a buzzer check on control circuits Perform the following checks on the wiring Is all wiring correct Have any wire clippings screws or other foreign material been left Are a...

Page 62: ...el Specifications Mounting Loca tion PG Speed Control Cards PG A2 Serial open collector complimentary inputs A PG B2 Phase A B complimentary inputs A PG D2 Single line driver inputs A PG X2 Phase A B...

Page 63: ...he following table Table 2 15 PG A2 Terminal Specifications Terminal No Contents Specifications TA1 1 Power supply for pulse generator 12 VDC 5 200 mA max 2 0 VDC GND for power supply 3 12 V open coll...

Page 64: ...1 V max Maximum response frequency 30 kHz 6 Pulse input common TA2 1 A phase monitor output terminal Open collector output 24 VDC 30 mA max 2 A phase monitor output common 3 B phase monitor output te...

Page 65: ...ase input terminal Line driver input RS 422 level input Maximum response frequency 300 kHz 5 A phase input terminal 6 B phase input terminal 7 B phase input terminal 8 Z phase input terminal 9 Z phase...

Page 66: ...ength of the pulse generator s wiring must not be more than 100 meters Fig 2 23 Wiring an Open collector Input Fig 2 24 I O Circuit Configuration of the PG A2 Three phase 200 VAC 400 VAC Inverter 12 V...

Page 67: ...nt Fig 2 25 PG B2 Wiring When connecting to a voltage output type PG encoder select a PG that has an output impedance with a current of at least 12 mA to the input circuit photocoupler diode The pulse...

Page 68: ...ator s power supply for anything other than the pulse generator encoder Using it for another purpose can cause malfunctions due to noise The length of the pulse generator s wiring must not be more tha...

Page 69: ...ring Separate the control signal lines for the PG Speed Control Card from main circuit lines and power lines Connect the shield when connecting to a PG The shield must be connected to prevent operatio...

Page 70: ...n Table 2 21 Note 1 The motor speed at maximum frequency output is expressed as the sync rotation speed 2 The PG power supply is 12 V 3 A separate power supply is required if the PG power supply capac...

Page 71: ...separate power supply is required if the PG power supply capacity is greater than 200 mA If momentary power loss must be handled use a backup capacitor or other method Fig 2 30 PG X2 Connection Examp...

Page 72: ...Digital Operator and Modes This chapter describes Digital Operator displays and functions and provides an overview of operating modes and switching between modes Digital Operator 3 2 Modes 3 4...

Page 73: ...tus before the DATA ENTER Key was pressed JOG Key Enables jog operation when the Inverter is being operated from the Digital Operator Drive Mode Indicators FWD Lit when there is a forward run command...

Page 74: ...ts the number of digits for user constant settings Also acts as the Reset Key when a fault has occurred Increment Key Selects menu items sets user constant numbers and increments set values Used to mo...

Page 75: ...mary function s Drive mode The Inverter can be run in this mode Use this mode when monitoring values such as frequency references or output cur rent displaying fault information or displaying the faul...

Page 76: ...Setting Main Menu ADV Programming Main Menu VERIFY Modified Consts Main Menu A TUNE Auto Tuning Rdy U1 01 60 00Hz Monitor DRIVE U1 02 60 00Hz U1 03 10 05A Rdy U1 01 60 00Hz MENU ESC DATA ENTER Contro...

Page 77: ...SET DATA ENTER ESC DATA ENTER Monitor Display Frequency Setting Display Mode Selection Display Display at Startup Fault Trace DRIVE U2 02 OV U2 03 60 00Hz U2 01 OC Fault History DRIVE U3 02 OV U3 03 O...

Page 78: ...from the setting displays Use the Increment Decrement and Shift RESET Keys to change the frequency The user constant will be written and the monitor display will be returned to when the DATA ENTER Ke...

Page 79: ...QUICK b1 02 1 1 Terminals Monitor Display Frequency Setting Display Mode Selection Display MOL Fault Select QUICK L1 01 1 1 Std Fan Cooled StallP Decel Sel QUICK L3 04 1 1 Enabled Terminal AM Gain QU...

Page 80: ...Initialization ADV A1 00 1 Select Language MENU MENU MENU MENU ESC DATA ENTER Select Language ADV A1 00 0 English ESC ADV Select Language English 1 ESC DATA ENTER RESET Monitor Display Setting Displa...

Page 81: ...f C1 01 10 00 is displayed 8 Shift RESET Key pressed to move the flashing digit to the right 9 Increment Key pressed to change set value to 20 00 s 10 DATA ENTER Key pressed to enter the set data 11 E...

Page 82: ...24 External Fault ESC ESC DATA ENTER RESET Monitor Display Setting Display Mode Selection Display 24 1 2 A B A B Digital Inputs ADV H2 01 0 Term M1 M2 Sel Pulse I O Setup ADV H6 01 0 Pulse Input Sel...

Page 83: ...the setting Example Operations An example of key operations is given below for when the following settings have been changed from their default settings b1 01 Reference Selection C1 01 Acceleration T...

Page 84: ...ting of the Inverter is for open loop vector control 1 Example of Operation Set the motor output power in kW rated voltage rated current rated frequency rated speed and number of poles specified on th...

Page 85: ...sts Main Menu A TUNE Auto Tuning MENU MENU MENU MENU MENU Monitor Display Setting Display Mode Selection Display DATA ENTER Tuning Mode Sel A TUNE T1 01 0 0 ESC DATA ENTER A DATA ENTER ESC DATA ENTER...

Page 86: ...tion This chapter describes the procedures for trial operation of the Inverter and provides an example of trial operation Trial Operation Procedure 4 2 Trial Operation Procedures 4 3 Adjustment Sugges...

Page 87: ...PG Motor cable over 50 m or heavy load possibly causing motor to stall or overload OK to operate motor during autotuning Stationary autotuning for line to line resistance only Rotational autotuning St...

Page 88: ...the jumper at the position for the voltage supplied to the Inverter see Fig 4 2 5 Return the terminal cover to its original position Fig 4 2 Power Supply Voltage Jumper Power ON Confirm all of the fo...

Page 89: ...er 7 Troubleshooting The following display is an example of a display for faulty operation Display for normal operation The frequency reference monitor is dis played in the data display section Displa...

Page 90: ...cations 3 Option Card 4 Pulse train input 0 to 4 1 5 10 6 6 6 60 6 75 b1 02 Operation method selection Set the run command input method 0 Digital Operator 1 Control circuit terminal sequence input 2 M...

Page 91: ...11 Carrier fre quency selection for open loop vector control 2 1 to 4 Depends on kVA setting 5 25 d1 01 to d1 04and d1 17 Frequency refer ences 1 to 4 and jog frequency ref erence Set the required sp...

Page 92: ...tor control 2 2 If there is a reduction gear between the motor and PG set the reduction ratio in F1 12 and F1 13 3 The default setting of the Inverter is for open loop vector control 1 A1 02 2 4 If th...

Page 93: ...ting Basic Control Main Applications V f control A1 02 0 Voltage frequency ratio fixed control Variable speed control particularly control of multiple motors with one Inverter and replacing existing...

Page 94: ...rm autotuning to automatically set motor constants when using the vector control method when the cable length is long etc Setting the Autotuning Mode One of the following three autotuning modes can be...

Page 95: ...r a motor that is connected to a load Use rotational autotuning whenever performing autotuning for a motor that has fixed output characteris tics when high precision is required or for a motor that is...

Page 96: ...ncy to the base frequency from the motor s name plate Fig 4 4 Motor Base Frequency and Inverter Input Voltage Setting Precautions after Rotational and Stationary Autotuning If the maximum output frequ...

Page 97: ...autotuning 2 Stationary autotuning for line to line resistance only 0 to 2 2 V f 0 Vec tor 4 Yes Yes Yes Yes Yes Tuning Mode Sel T1 02 Motor out put power Set the output power of the motor in kilowat...

Page 98: ...eplate or in test reports If the no load values are known input the no load voltage in T1 03 and the no load current in T1 05 to ensure accuracy 7 The settings that will ensure stable vector control a...

Page 99: ...ould be OFF Always confirm safety around the motor and machine before starting Inverter operation from the Digital Operator Confirm that the motor works normally and that no errors are displayed at th...

Page 100: ...uired the copy function in constants o3 01 and o3 02 displayed in advanced programming mode can be used to copy the changed settings from the Inverter to a recording area in the Digital Operator If ch...

Page 101: ...ving torque at low speeds 10 Hz or lower Controlling hunting and vibration 1 00 0 50 to 1 50 Increase the setting if torque is insufficient at low speeds Reduce the setting if hunt ing or vibration oc...

Page 102: ...ASR integral time 2 low speed C5 04 Torque and speed response Controlling hunting and vibration 0 500 s 0 300 to 1 000 s Reduce the setting if torque or speed response is slow Increase the setting if...

Page 103: ...speed C5 04 Torque and speed response Controlling hunting and vibration 0 500 s 0 300 to 1 000 s Reduce the setting if torque or speed response is slow Increase the setting if hunt ing or vibration oc...

Page 104: ...l prevention during deceleration by setting L3 04 to 0 Torque limits L7 01 to L7 04 Set the maximum torque during vector control If a setting is increased use a motor with higher capacity than the Inv...

Page 105: ...4 20...

Page 106: ...User Constants This chapter describes all user constants that can be set in the Inverter User Constant Descriptions 5 2 Digital Operation Display Functions and Levels 5 3 User Constant Tables 5 8...

Page 107: ...on the function or settings of the user constant Setting Range The setting range for the user constant Factory Setting The factory setting each control method has its own factory setting Therefore th...

Page 108: ...ier Frequency Carrier Freq 5 25 d1 Preset Reference Preset Ref erence 5 26 d2 Reference Limits Reference Limits 5 27 d3 Jump Frequencies Jump Fre quencies 5 28 d4 Reference Frequency Hold Sequence 5 2...

Page 109: ...uit terminal analog input 2 MEMOBUS communications 3 Option Card 4 Pulse train input 0 to 4 1 No Q Q Q Q Q 180H Reference Source b1 02 Operation method selection Set the run command input method 0 Dig...

Page 110: ...d1 04 Frequency reference 4 Frequency reference when multi step speed reference 1 and 2 are ON for a multi function input 0 00 Hz Yes Q Q Q Q Q 283H Reference 4 d1 17 Jog frequency reference Frequency...

Page 111: ...and torque control It is set automatically when using autotuning 0 32 to 6 40 7 1 90 A 6 No Q Q Q Q Q 30EH Motor Rated FLA E2 04 Number of motor poles Set the number of motor poles The value is set au...

Page 112: ...ever have a 10 V max meter calibration function 0 00 to 2 50 0 50 Yes Q Q Q Q Q 421H Terminal AM Gain L1 01 Motor pro tection selection Set to enable or disable the motor overload protection function...

Page 113: ...e 2 German 3 French 4 Italian 5 Spanish 6 Portuguese This constant is not initialized by the initialize operation 0 to 6 1 Yes A A A A A 100H Select Lan guage A1 01 Constant access level Used to set t...

Page 114: ...a four digit num ber as the password This constant is not usually displayed When the Pass word A1 04 is displayed hold down the RESET Key and press the Menu Key and the password will be dis played 0 t...

Page 115: ...it terminal analog input 2 MEMOBUS communica tions 3 Option Card 4 Pulse train input 0 to 4 1 No Q Q Q Q Q 180H 4 5 6 2 6 66 6 83 Reference Source b1 02 Operation method selection Set the run command...

Page 116: ...e for possible malfunction due to noise 0 or 1 1 No A A A A A 185H Cntl Input Scans b1 07 Operation selection after switchingto remote mode Used to set the operation mode by switching to the Remote mo...

Page 117: ...aking current as a percentage of the Inverter rated current 0 to 100 50 No A A A No No 18AH 6 9 6 13 DCInj Cur rent b2 03 DC injection braking time at start Used to set the time to per form DC injecti...

Page 118: ...tarted from the frequency when power was momentarily lost and the maximum frequency and the speed is detected at the search current level 0 to 3 2 No A A A No A 191H 6 56 SpdSrch at Start b3 02 Speed...

Page 119: ...during Opera tion Control Methods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 b5 01 PID control mode selec tion 0 Disabled 1 Enabled Deviation...

Page 120: ...when PID output is negative 1 Reverses when PID output is negative 0 limit when reverse prohibit is selected using b1 04 0 or 1 0 No A A A A A 1AFH 6 95 Output Rev Sel b5 12 Selection of PID feed bac...

Page 121: ...a tion Control Methods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 b6 01 Dwell fre quency at start The dwell function is used to output frequen...

Page 122: ...Vec tor Open Loop Vec tor 2 b7 01 Droopcontrol gain Sets the slip as a percentage of maximum frequency when the maximum output fre quency is specified and the rated torque occurs Droop control is not...

Page 123: ...sav ing gain Set the energy saving gain with the open loop vector control method 0 0 to 10 0 0 7 1 Yes No No A A A 1CDH Energy Save Gain b8 03 Energy sav ing filter time constant Set the energy saving...

Page 124: ...a tion level b2 01 a position control loop is created and the motor stops Increasing the zero servo gain in turn increases the strength of the lock Increasing it by too much will cause oscillation 0 t...

Page 125: ...on time 2 The acceleration time when the multi function input accel decel time 1 is set to ON Yes A A A A A 202H 6 15 Accel Time 2 C1 04 Decelera tion time 2 The deceleration time when the multi funct...

Page 126: ...e during Opera tion Control Methods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 C2 01 S curve characteris tic time at accelera tion start All s...

Page 127: ...n primary delay time is set in ms units Usually setting is not neces sary Adjust this constant at the fol lowing times Reduce the setting when slip compensation respon sive is slow When speed is not s...

Page 128: ...d the Inverter rated output cur rent Do not alter the torque com pensation gain from its default 1 00 when using the open loop vector control method 0 00 to 2 50 1 00 Yes A A A No No 215H 4 16 6 35 To...

Page 129: ...ly setting is not necessary Set to change the rotational speed gain 0 00to 300 00 2 0 20 Yes No A No A A 21DH ASR P Gain 2 C5 04 ASR inte gral I time 2 0 000 to 10 000 0 500 s Yes No A No A A 21EH ASR...

Page 130: ...nts C6 03 to C6 05 1 to F 6 2 No Q Q Q A No 5 224H 4 6 4 16 6 38 Carrier Freq Sel C6 03 Carrier frequency upper limit Set the carrier frequency upper limit and lower limit in kHz units The carrier fre...

Page 131: ...n inputs 0 00 Hz Yes Q Q Q Q Q 283H 4 6 6 5 Reference 4 d1 05 Frequency reference 5 The frequency when multi step speed reference 3 is ON for a multi function input 0 00 Hz Yes A A A A A 284H 6 5 Refe...

Page 132: ...ed refer ences 1 2 3 and 4 are ON for multi function inputs 0 00 Hz Yes A A A A A 291H Reference 16 d1 17 Jogfrequency reference The frequency reference when the jog frequency refer ence selection FJO...

Page 133: ...Jump fre quency width Sets the jump frequency bandwidth in Hz The jump frequency will be the jump frequency d3 04 0 0 to 20 0 1 0 Hz No A A A A A 297H 6 27 Jump Band width Con stant Number Name Descri...

Page 134: ...e noise of the torque control signal or the respon siveness with the host con troller When oscillation occurs during torque control increase the set value 0 to 1000 0 ms No No No No A A 29BH Torq Ref...

Page 135: ...isplay V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 d6 01 Field weak ening level Set the Inverter output volt age when the field weakening command is input It is enabled when t...

Page 136: ...nt x d6 05 A R will not function when d6 05 is 0 If d6 05 is not 0 the lower limit of the value will be internally adjusted to 200 ms in the Inverter 0 00 to 10 00 1 00 No No No No No A 2A4H A PHI R F...

Page 137: ...o F F No Q Q No No No 302H 6 107 V F Selec tion E1 04 Max output frequency To set V f characteristics in a straight line set the same values for E1 07 and E1 09 In this case the setting for E1 08 will...

Page 138: ...rated current in 1 A units These set values will become the reference values for motor protection torque limits and torque control This constant is automatically set during autotuning 0 32 to 6 40 2 1...

Page 139: ...iron saturation coefficient 2 Sets the motor iron saturation coefficient at 75 of mag netic flux This constant is automatically set during autotuning 0 00 to 0 75 0 75 No No No A A A 315H 6 105 Satura...

Page 140: ...etting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 E3 01 Motor 2 control method...

Page 141: ...3 Motor 2 max volt age VMAX 0 0 to 255 0 1 200 0 V 2 No A A A A A 31BH Max Volt age E3 04 Motor 2 max volt age fre quency FA 0 0 to 400 0 60 0 Hz No A A A A A 31CH Base Fre quency E3 05 Motor 2 mid ou...

Page 142: ...6 49 Motor Rated FLA E4 02 Motor 2 rated slip Sets the motor rated slip in Hz units These set values will become the reference values for slip compensation This constant is automatically set during au...

Page 143: ...to stop 2 Fast stop Emergency stop using the deceleration time in C1 09 3 Continue operation To protect the motor or machinery do not normally make this setting 0 to 3 1 No No A No A No 381H 6 142 PG...

Page 144: ...No No A No No No 386H 6 143 PG Ramp PI I Sel F1 08 Overspeed detection level Sets the overspeed detection method Frequencies above that set for F1 08 set as a percentage of the maximum output fre que...

Page 145: ...tion time Used to set the PG disconnec tion detection time PGO will be detected if the detection time continues beyond the set time 0 0 to 10 0 2 0 s No No A No A No 38DH 6 143 PGO Detect Time Con sta...

Page 146: ...f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 F3 01 Digital input option Sets the Digital Reference Card input method 0 BCD 1 unit 1 BCD 0 1 unit 2 BCD 0 01 unit 3 BCD 1 Hz unit 4 BC...

Page 147: ...used only outputs of 0 to 10 V are possible A meter calibration function is available 1 to 45 2 No A A A A A 391H 6 77 AO Ch1 Select F4 02 Channel 1 gain 0 00 to 2 50 1 00 Yes A A A A A 392H 6 77 AO C...

Page 148: ...ctive when a DO 08 Dig ital Output Card is used Set the number of the multi function output to be output 0 to 37 4 No A A A A A 39CH 6 146 DO Ch4 Select F5 05 Channel 5 output selec tion Effective whe...

Page 149: ...A A A A A 3A2H BUS Fault Sel F6 02 Input level of external fault from Com munications Option Card 0 Always detect 1 Detect during operation 0 or 1 0 No A A A A A 3A3H EF0 Detec tion F6 03 Stopping me...

Page 150: ...3 Sel H1 02 Terminal S4 function selec tion Multi function contact input 2 0 to 78 14 No A A A A A 401H Terminal S4 Sel H1 03 Terminal S5 function selec tion Multi function contact input 3 0 to 78 3 0...

Page 151: ...N Yes Yes Yes Yes Yes 6 67 9 External baseblock NC NC contact Baseblock at OFF Yes Yes Yes Yes Yes 6 67 A Acceleration deceleration ramp hold ON Acceleration deceleration stopped fre quency on hold Ye...

Page 152: ...control integral hold ON Hold Yes Yes Yes Yes Yes 6 97 32 Multi step speed reference 4 Yes Yes Yes Yes Yes 34 PID soft starter Yes Yes Yes Yes Yes 6 97 35 PID input characteristics switch Yes Yes Yes...

Page 153: ...nction contact output 0 to 37 0 No A A A A A 40BH Term M1 M2 Sel H2 02 Terminal M3 M4 function selection open collec tor Multi function contact output 1 0 to 37 1 No A A A A A 40CH Term M3 M4 Sel H2 0...

Page 154: ...N Digital Operator communications error or fault other than CPF00 and CPF01 has occurred Yes Yes Yes Yes Yes F Not used Set when the terminals are not used 10 Minor fault ON Alarm displayed Yes Yes Ye...

Page 155: ...Term A1 Sig nal H3 02 Gain termi nal A1 Sets the frequency when 10 V is input as a percentage of the maximum output frequency 0 0 to 1000 0 100 0 Yes A A A A A 411H 6 24 Terminal A1 Gain H3 03 Bias t...

Page 156: ...mi nal A2 Sets the input gain level when terminal 14 is 10 V 20 mA Set according to the 100 value for the function set for H3 09 0 0 to 1000 0 100 0 Yes A A A A A 419H 6 25 Terminal A2 Gain H3 11 Bias...

Page 157: ...r control Inverter rated output current for V f control Yes Yes Yes Yes Yes 6 48 8 Stall prevention level during run Inverter rated output current Yes Yes No No No 6 44 9 Frequency reference lower lim...

Page 158: ...0 V The maximum output from the terminal is 10 V A meter cali bration function is available 10 0to 10 0 100 0 to 100 0 0 0 0 0 Yes A A A A A 41FH 4 6 Terminal FM Bias H4 04 Monitor selection terminal...

Page 159: ...cation par ity selection Set the parity for 6CN MEMO BUS communications 0 No parity 1 Even parity 2 Odd parity 0 to 2 0 No A A A A A 427H 6 83 Serial Com Sel H5 04 Stopping method after com municatio...

Page 160: ...disable RTS control 0 Disabled RTS is always ON 1 Enabled RTS turns ON only when sending 0 or 1 1 No A A A A A 42BH 6 83 RTS Con trol Sel Con stant Number Name Description Setting Range Factory Settin...

Page 161: ...pulse train set in H6 02 is input 0 0 to 1000 0 100 0 Yes A A A A A 42EH 6 29 Pulse Input Gain H6 04 Pulse train input bias Set the input bias when the pulse train is 0 100 0 to 100 0 0 0 Yes A A A A...

Page 162: ...er power supply is turned off the thermal value is reset so even if this constant is set to 1 protection may not be effective When several motors are con nected to one Inverter set to 0 and ensure tha...

Page 163: ...tection 1 Enabled Restarted when the power returns within the time for L2 02 When L2 02 is exceeded main circuit undervoltage detection 2 Enabled while CPU is operating Restarts when power returns dur...

Page 164: ...ctor in the Inverter input side to lower the main circuit undervoltage detection level 150 to 210 2 190 V 2 No A A A A A 489H 6 56 PUV Det Level L2 06 KEB decel eration time Sets in seconds the time r...

Page 165: ...t necessary The factory setting reduces the set values when the motor stalls 0 to 200 150 No A A A No No 490H 6 20 StallP Accel Lvl L3 03 Stall pre vention limit dur ing accel Sets the lower limit for...

Page 166: ...s ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 L4 01 Speed agreement detection level Effective when Desired fre quency ref setting agree 1 Frequency detection...

Page 167: ...Sel Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods MEMO BUS Regis ter Page Display V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop...

Page 168: ...ration 4 Overtorque detected continuously during operation output stopped upon detection protected operation 5 Undertorque detection only with speed agreement operation continues after overtorque warn...

Page 169: ...Change during Opera tion Control Methods MEMO BUS Regis ter Page V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 L7 01 Forward drive torque limit Sets the torque limit value as a...

Page 170: ...ration for when the Inverter overheat pre alarm goes ON 0 Decelerate to stop in deceleration time C1 02 1 Coast to stop 2 Fast stop in fast stop time C1 09 3 Continue operation Monitor display only A...

Page 171: ...nd is received 0 to 300 60 s No A A A A A 4B7H FAN OFF TIM L8 12 Ambient tem perature Set the ambient temperature 45 to 60 45 C No A A A A A 4B8H temp L8 15 OL2 charac teristics selection at low speed...

Page 172: ...disabled 1 Hunting prevention function enabled The hunting prevention func tion suppresses hunting when the motor is operating with a light load This function is enabled in V f control method only If...

Page 173: ...2 Speed feed back detec tion control AFR time constant Set the time constant to decide the rate of change in the speed feedback detection control 0 to 2000 50 ms No No No A No No 585H 6 37 AFR Time N2...

Page 174: ...lay V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 N4 07 Integral time of speed esti mator Set the integral time of the speed estimator for PI con trol 0 000 to 9 999 0 060 ms No...

Page 175: ...Disabled 1 Enabled 0 or 1 0 1 No No No No A A 5B0H Feedfoward Sel N5 02 Motor accel eration time Set the time required to accelerate the motor at the rated torque T100 to the rated speed Nr J GO2 4 P...

Page 176: ...x output frequency Example When the max out put frequency value is 200 0 set 12000 0 to 39999 0 No A A A A A 502H 6 132 Display Scal ing o1 04 Setting unit for frequency constants related to V f chara...

Page 177: ...l values 0 Stores not set 1 Begins storing Records the set constants as user initial values 2 All clear Clears all recorded user initial values When the set constants are recorded as user initial val...

Page 178: ...operation time accumu lates from the set value 0 to 65535 0 hr No A A A A A 50EH 6 133 Fan ON Time Set o2 12 Fault trace fault history clear function 0 Disabled U2 and U3 con stants are on hold 1 Ena...

Page 179: ...lec tion Set the autotuning mode 0 Rotational autotuning 1 Stationary autotuning 2 Stationary autotuning for line to line resistance only 0 to 2 1 0 No Yes Yes Yes Yes Yes 701H 4 9 4 12 Tuning Mode Se...

Page 180: ...q U1 03 Output cur rent Monitors the output cur rent 10 V Inverter rated output current 0 to 10 V absolute value output 0 1 A A A A A A 42H Output Cur rent U1 04 Control method Checks the current cont...

Page 181: ...the Inverter The initial value and the oper ating time power ON time selection can be set in o2 07 and o2 08 Cannot be output 1 hr A A A A A 4CH Elapsed Time U1 14 Software No flash memory Manufactur...

Page 182: ...rent U1 20 Output fre quency after soft start Monitors the output frequency after a soft start The frequency given does not include compensations such as slip compensation The unit is set in o1 03 10...

Page 183: ...fault was detected Cannot be output A A A A A 61H OPE Detected U1 35 Zero servo movement pulses Shows the number of PG pulses times 4 for the move ment range when stopped at zero 1 No No No A No 62H Z...

Page 184: ...10 V to 10 V 0 1 No No No No A 6AH Id Comp Value U1 44 ASR out put without filter Monitors the output from the speed control loop i e the primary filter input value 100 is displayed for rated secondar...

Page 185: ...ult The output frequency when the previous fault occurred 0 01 Hz A A A A A 83H Output Freq U2 05 Output cur rent at fault The output current when the pre vious fault occurred 0 1 A A A A A A 84H Outp...

Page 186: ...us fault occurred The format is the same as for U1 11 A A A A A 8BH Output Term Sts U2 13 Operation status at fault The operating status when the previous fault occurred The for mat is the same as for...

Page 187: ...A 91H Fault Mes sage 2 U3 03 Third most recent fault The error contents of 3rd previous fault A A A A A 92H Fault Mes sage 3 U3 04 Fourth oldest fault The error contents of 4th previous fault A A A A...

Page 188: ...constant 0 to 10000 1 ms 200 200 20 Torq Comp Time C5 01 ASR proportional P gain 1 0 00 to 300 00 0 01 0 20 20 00 10 00 ASR P Gain 1 C5 02 ASR integral I time 0 000 to 10 000 0 001 s 0 200 0 500 0 500...

Page 189: ...200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 E1 06 Hz 50 0 60 0 50 0 60 0 50 0 50 0 60 0 60 0 50 0 50 0 60 0 60 0 60 0 60 0 60 0 60 0 60 0 60 0 0 0 E1 07 Hz 2 5 3 0 3 0 3 0 25 0...

Page 190: ...0 90 0 120 0 180 0 60 0 60 0 60 0 60 0 E1 05 V 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 E1 06 Hz 50 0 60 0 50 0 60 0 50 0 50 0...

Page 191: ...t 6 6 6 6 6 6 6 6 6 E2 01 E4 01 Motor rated current A 1 90 3 30 6 20 8 50 14 00 19 60 26 60 39 7 53 0 E2 02 E4 02 Motor rated slip Hz 2 90 2 50 2 60 2 90 2 73 1 50 1 30 1 70 1 60 E2 03 E4 03 Motor no...

Page 192: ...31 35 23 10 20 65 18 12 C6 02 Carrier frequency selection 6 4 4 4 4 4 4 1 1 C6 11 Carrier frequency selection for open loop vector control 2 2 3 3 3 3 3 3 3 1 1 Carrier frequency selection upper limi...

Page 193: ...3 30 19 9 26 5 E2 02 E4 02 Motor rated slip Hz 2 90 2 60 2 50 3 00 2 70 2 70 1 50 1 30 1 70 1 60 E2 03 E4 03 Motor no load current A 0 60 0 80 1 40 1 50 2 30 2 30 2 60 4 00 5 6 7 6 E2 05 E4 05 Motor l...

Page 194: ...3 E2 01 E4 01 Motor rated current A 32 9 38 6 52 3 65 6 79 7 E2 02 E4 02 Motor rated slip Hz 1 67 1 70 1 80 1 33 1 60 E2 03 E4 03 Motor no load current A 7 8 9 2 10 9 19 1 22 0 E2 05 E4 05 Motor line...

Page 195: ...F 1 1 C6 11 Carrier frequency selection for open loop vector control 2 2 2 2 1 1 1 1 Carrier frequency selection upper limit 5 0 5 0 3 0 3 0 2 0 2 0 E2 01 E4 01 Motor rated current A 95 0 130 0 156 0...

Page 196: ...ics 6 15 Adjusting Frequency References 6 24 Speed Limit Frequency Reference Limit Function 6 30 Improved Operating Efficiency 6 32 Machine Protection 6 38 Continuing Operation 6 55 Inverter Protectio...

Page 197: ...t Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods Display V f V f with PG Open loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 b1 01 Reference selection...

Page 198: ...ster speed frequency reference to control circuit terminal A1 or A2 and connect the auxiliary speed frequency reference to terminal A3 The ref erence on terminal A1 or A2 will be used for the Inverter...

Page 199: ...in input to control circuit terminal RP is used as the frequency reference Set H6 01 Pulse Train Input Function Selection to 0 frequency reference and then set the 100 reference pulse frequency to H6...

Page 200: ...rminal S8 s jog frequency selection is given priority over multi step speed references Terminal Constant Num ber Set Value Details S5 H1 03 3 Multi step speed reference 1 Also used for master speed au...

Page 201: ...Chart The following diagram shows a time chart and control circuit terminal connection example during a 9 step operation Fig 6 6 Control Circuit Terminal During 9 step Operation Fig 6 7 Multi step sp...

Page 202: ...a 2 wire Sequence The factory setting is set to a 2 wire sequence When control circuit terminal S1 is set to ON forward opera tion will be performed and when S1 is turned OFF the Inverter will stop In...

Page 203: ...input terminal for the forward reverse run command Fig 6 9 3 wire Sequence Wiring Example Fig 6 10 Three wire Sequence Time Chart INFO Use a sequence that turns ON terminal S1 for 50 ms or longer for...

Page 204: ...o stop no regenerative operation 3 Coast to stop with timer Run commands are disregarded during deceleration 0 to 3 0 No Q Q Q Q Q Stopping Method b1 05 Operation selection for setting E1 09 or less U...

Page 205: ...o set the time to perform DC injec tion braking at start in units of 1 second Used to stop coasting motor and restart it When the set value is 0 DC injection braking at start is not performed 0 00 to...

Page 206: ...nd OFF ON OFF Frequency reference via analog input 0 E1 09 b1 05 0 frequency reference Run command turns OFF and zero speed control start when motor speed drops to b2 01 b1 05 1 Coast b1 05 2 Run on E...

Page 207: ...ntil the time T has elapsed The time T depends upon the output frequency when the stop command is input and the deceleration time Fig 6 15 Coast to Stop with Timer INFO After the stop command is input...

Page 208: ...ig 6 16 DC Injection Brake Time Chart Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vec tor O...

Page 209: ...emergency stop with an NC contact set the multi function input terminal H1 to 17 After the emergency stop command has been input operation cannot be restarted until the Inverter has stopped To cancel...

Page 210: ...me 1 Sets the deceleration time to decelerate from the maximum output frequency to 0 in 1 second units Yes Q Q Q Q Q Decel Time 1 C1 03 Acceleration time 2 The acceleration time when the multi functio...

Page 211: ...requency Accel decel time 1 The multi function input accel decel time 1 or accel decel time 2 take priority 0 0 to 400 0 0 0 Hz No A A A A A Acc Dec SW Freq C2 01 S curve char acteristic time at accel...

Page 212: ...e acceleration deceleration time using terminal A2 s input voltage The Inverter s acceleration time when the acceleration time has been set in C1 01 is as follows Acceleration time C1 01 set value x a...

Page 213: ...haracteristic when switching operation forward reverse is shown in the following diagram Fig 6 20 S curve Characteristic during Operation Switching INFO Set the S curve characteristic time to lengthen...

Page 214: ...escription Setting Range Factory Setting Change during Opera tion Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 b6 01 Dwell fre quency at start The dwell f...

Page 215: ...ux Vec tor Open Loop Vector 2 L3 01 Stall preven tion selection during accel 0 Disabled Acceleration as set With a heavy load the motor may stall 1 Enabled Acceleration stopped when L3 02 level is exc...

Page 216: ...L3 02 will be automatically lowered to prevent stalling L3 03 is the limit value to prevent the stall prevention level in the constant output range from being reduced more than necessary Set the cons...

Page 217: ...ally adjusted to a faster deceleration time within the range of the stall prevention level during deceleration Related Constants The setting range is 0 to 2 for flux vector control and open loop vecto...

Page 218: ...using the braking option braking resistor Braking Resistor Units and Braking Units be sure to set constant L3 04 to 0 or 3 To decelerate at a shorter time than the deceleration time set when L3 04 is...

Page 219: ...0 to 100 0 0 0 Yes A A A A A Terminal A1 Bias H3 04 Signal level selection ter minal A3 0 0 to 10V 11 bit polarity positive negative input 1 0 to 10V 0 or 1 0 No A A A A A Term A3 Signal H3 05 Multi f...

Page 220: ...rminal A2 Sel H3 10 Gain terminal A2 Sets the input gain level when terminal 14 is 10 V 20 mA Set according to the 100 value for the function set for H3 09 0 0 to 1000 0 100 0 Yes A A A A A Terminal A...

Page 221: ...ns H3 05 cannot be set to 0 Adjusting Frequency Bias Using an Analog Input When constant H3 09 or H3 05 is set to 0 add to terminal A1 the frequency equivalent to the terminal A2 or A3 input voltage i...

Page 222: ...g Change during Opera tion Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 d3 01 Jump fre quency 1 Set the center values of the jump frequencies in Hz This f...

Page 223: ...Input Setting Precautions Set the jump frequency according to the following formula d3 01 d3 02 d3 03 Analog input When constants d3 01 to d3 03 are set to 0 Hz the jump frequency function is disable...

Page 224: ...lse train input func tion selection 0 Frequency reference 1 PID feedback value 2 PID target value 0 to 2 0 No A A A A A Pulse Input Sel H6 02 Pulse train input scaling Set the number of pulses in hert...

Page 225: ...cy will not be adjusted Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vec t...

Page 226: ...utput frequency lower level you can adjust the frequency lower level using the terminal A2 input level Fig 6 30 Output Frequency Lower Level for Multi function Analog Input INFO If constant d2 02 and...

Page 227: ...ow ing times When actual speed is low increase the set value When actual speed is high decrease the set value 0 0 to 2 5 1 0 Yes A No A A A Slip Comp Gain C3 02 Slip compensa tion primary delay time S...

Page 228: ...slip compensation gain is used as the motor temperature compensation gain When the motor temperate increases the motor s internal constant increases resulting in an increase in slip If C3 01 is set t...

Page 229: ...er current margin Setting Precautions If using the device at medium to low speed only if the power supply voltage is 10 or more higher than the motor rated voltage or if the torque control accuracy at...

Page 230: ...Open loop vector control 20 ms Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Lo...

Page 231: ...n func tion selection 0 Hunting prevention function disabled 1 Hunting prevention function enabled The hunting prevention function suppresses hunting when the motor is operating with a light load This...

Page 232: ...Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 N2 01 Speed feed back detection control AFR gain Set the internal speed feedback detection control gain using the multiplicat...

Page 233: ...Select carrier wave fixed pattern Select F to enable detailed settings using con stants C6 03 to C6 05 1 to F 6 2 No Q Q Q A No 5 CarrierFreq Sel C6 03 Carrier frequency upper limit Set the carrier fr...

Page 234: ...oise from the motor is large Set the carrier frequency high When using V f control or V f control with PG you can vary the carrier frequency according to the output frequency as shown in the following...

Page 235: ...ent falls to below 150 OL2 Inverter overload will be detected The Inverter overload cur rent reduction level is shown below Fig 6 33 Overload Reduction Level for V f Control V f Control with PG Open l...

Page 236: ...ation and reverse regeneration Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector...

Page 237: ...put Negative Reverse operation Regenerative torque limit Regenerative torque limit Forward torque limit Positive negative torque limits Positive negative torque limits No of motor rotations Forward op...

Page 238: ...during operation is enabled only during V f control If the Inverter output current continues to exceed the setting in constant L3 06 for 100 ms or longer the motor speed is reduced Set whether to enab...

Page 239: ...xcessive load is placed on the machinery overtorque or the load is suddenly lightened undertorque you can output an alarm signal to multi function output terminal M1 M2 M3 M4 M5 M6 P3 C3 or P4 C4 To u...

Page 240: ...tection only with speed agreement output stopped upon detection protected operation 8 Undertorque detected continuously during operation output stopped upon detection protected operation 0 to 8 0 No A...

Page 241: ...etection 1 Overtorque Undertorque Detection 2 0 Overtorque undertorque detection disabled 1 Overtorque detection only with speed matching operation continues after overtorque warning OL3 flashes OL4 f...

Page 242: ...O or overtorque detection 2 NO ON ON Overtorque detection disabled band is approximately 10 of the Inverter rated output current or motor rated torque Motor current output torque ON ON Motor current o...

Page 243: ...g input only over torque undertorque detection level 1 will be enabled The following diagram shows the overtorque undertorque detection level using an analog input Fig 6 38 Overtorque Undertorque Dete...

Page 244: ...its These set values will become the reference values for motor protec tion torque limits and torque con trol This constant is automatically set during autotuning 0 32 to 6 40 2 1 90 A 1 No A A A A A...

Page 245: ...Motor Type Tolerance Load Characteristics Cooling Ability Electronic Thermal Operation at 100 Motor Load 1 General purpose motor standard motor Use this motor for operations using a commercial power s...

Page 246: ...FF there is a risk that the circuit cannot be pro tected even if this constant has been set to 1 enabled because the thermal value will be reset To detect overloads in good time set the set value in c...

Page 247: ...during Opera tion Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 L1 03 Alarm opera tion selection during motor overheating Set H3 09 to E and select the ope...

Page 248: ...minal A2 Function Selection or H3 05 Multi function Analog Input Terminal A3 Function Selection to E Motor temperature input you can detect alarm OH3 or OH4 using the PTC temperature resistance charac...

Page 249: ...in which reverse motor rotation can cause problems e g fans pumps etc Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods Displa...

Page 250: ...01 Momentary power loss detection 0 Disabled main circuit undervoltage UV detection 1 Enabled Restarted when the power returns within the time for L2 02 When L2 02 is exceeded main circuit undervolta...

Page 251: ...level main circuit DC voltage in V units Usually setting is not necessary Insert an AC reactor in the Inverter input side to lower the main circuit undervoltage detection level 150 to 210 2 190 V 2 N...

Page 252: ...after recovering from a momentary power loss the search operation is delayed by the time set here 0 0 to 20 0 0 2 s No A A A A A Search Delay L2 03 Min base block time Sets the Inverter s minimum base...

Page 253: ...speed search Constant b3 02 is a current detection speed search current detection level for search completion When the current falls below the detection level the speed search is viewed as completed...

Page 254: ...from the highest frequency and performs speed detection at the current level during the search External Speed Search Command External search command 1 and external search command 2 become the same op...

Page 255: ...ow Speed Search at Startup The time chart when speed search at startup or external speed search command is selected is shown below AC power supply Output frequency Output current OFF ON Start using sp...

Page 256: ...03 Maximum output frequency or set frequency Lower limit is set using Speed Search Time b3 05 AC power supply Output frequency Output current OFF ON Output frequency before power loss Set frequency re...

Page 257: ...output terminal M1 M2 M3 M4 M5 M6 P3 C3 and P4 C4 function selection to C frequency ref erence lost Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Oper...

Page 258: ...r the protection operation has been performed and the error has been verified and an fault reset has been input After the power supply is turned OFF and then ON again Do not use the auto restart funct...

Page 259: ...g Opera tion Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 L8 01 Protect selec tion for internal DB resistor Type ERF 0 Disabled no overheating protection...

Page 260: ...on stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods Display V f V f with PG Open Loop Vector 1 Flux Vec tor Open Loop Vector 2 L8 02 Overheat pre al...

Page 261: ...and b1 02 to 1 Control circuit terminals Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods Display V f V f with PG Open Loop V...

Page 262: ...10 Time Chart The time chart when using baseblock commands is shown below Fig 6 48 Baseblock Commands Set ting Value Function Control Methods V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loo...

Page 263: ...the power supply is turned OFF Related Constants Time Chart The time chart when using Acceleration Deceleration Ramp Hold commands is given below Fig 6 49 Acceleration Deceleration Ramp Hold Con stan...

Page 264: ...at the UP and DOWN commands can be used as a pair The output frequency depends on the acceleration and deceleration time Be sure to set b1 02 Run command selection to 1 Control circuit terminal Relate...

Page 265: ...e disabled When d4 01 Frequency Reference Hold Function Selection is set to 1 the frequency reference held using the UP DOWN functions is stored even after the power supply is turned OFF When the powe...

Page 266: ...r limit Accelerates to lower limit Same frequency Lower limit Forward operation stop UP command DOWN command Frequency matching signal Reference frequency reset Power supply The frequency matching sig...

Page 267: ...ce 0 and the speed reference is from an analog input When the analog frequency reference value d4 02 0 the frequency reference is set to 0 If only the Trim Control Increase command or Trim Control Dec...

Page 268: ...ration Deceleration Ramp Hold command UP DOWN command Trim Control Increase Decrease command Application Precautions When performing sample hold of analog frequency references be sure to store referen...

Page 269: ...Jog frequencies using FJOG and RJOG commands are given priority over other frequency references When both FJOG command and RJOG commands are ON for 500 ms or longer at the same time the Inverter stops...

Page 270: ...al fault detection method Operation during external fault detection The following table shows the relationship between the combinations of conditions and the set value in H1 Note 1 Set the input level...

Page 271: ...lti function analog out put 1 voltage level bias Sets output characteristic up down parallel movement as a percentage of 10 V The maximum output from the ter minal is 10 V A meter calibration function...

Page 272: ...tor Card is used outputs of 10 V are possible To output 10 V set F4 07 or F4 08 to 1 When the AO 08 Analog Monitor Card is used only outputs of 0 to 10 V are possible A meter calibration function is a...

Page 273: ...ard while the Inverter is stopped to output the following voltages to the ana log monitor terminal to enable meter adjusting while the Inverter is stopped 10 V 100 monitor output output gain output bi...

Page 274: ...ding to the following load conditions If the load conditions are different there is a risk of characteristic insufficiency or damage to the machinery Con stant Number Name Description Setting Range Fa...

Page 275: ...6 80 Using a Sinking Input External Power Supply V 12 VDC 10 15 VDC 10 Sink Current mA 16 mA Max Load impedance Sinking current External power supply MP AC...

Page 276: ...s of each slave beforehand so the master can perform signal communications using that address Slaves receiv ing commands from the master perform the specified function and send a response to the maste...

Page 277: ...y has completely disappeared 5 Turn ON the power supply once again 6 Perform communications with the PLC IMPORTANT 1 Separate the communications cables from the main circuit cables and other wiring an...

Page 278: ...EMO BUS communications 0 1200 bps 1 2400 bps 2 4800 bps 3 9600 bps 4 19200 bps 0 to 4 3 No A A A A A Serial Baud Rate H5 03 Communica tion parity selection Set the parity for 6CN MEMOBUS communication...

Page 279: ...Fig 6 56 Message Spacing Slave Address Set the Inverter address from 0 to 32 If you set 0 commands from the master will be broadcast i e the Inverter will not return responses Function Code The functi...

Page 280: ...s of the storage register are separated into higher place 8 bits and lower place 8 bits and comprise the data within response messages in address order The following table shows message examples when...

Page 281: ...essage During Error Slave address 01H Slave address 01H Slave address 01H Function code 08H Function code 08H Function code 89H Test Code Higher place 00H Test Code Higher place 00H Error Code 01H Low...

Page 282: ...Bit 9 Multi function input command 6 Bit A Multi function input command 7 Bit B Multi function input command 8 Bit C Multi function input command 9 Bit D Multi function input command 10 Bit E Multi fu...

Page 283: ...C3 1 ON 0 OFF Bit 9 Multi function PHC output 4 terminal P4 C4 1 ON 0 OFF Bits A and B Not used 0021H Error details Bit 0 Overcurrent OC Ground fault GF Bit 1 Main circuit overvoltage OV Bit 2 Invert...

Page 284: ...ency reference mode 1 Not communications 0 Communications Bit A Run command mode 1 Not communications 0 Communications Bit B Overtorque detection 1 Detected Bit C Frequency reference lost 1 Lost Bit D...

Page 285: ...tails Bit 0 CRC error Bit 1 Invalid data length Bit 2 Not used Bit 3 Parity error Bit 4 Overrun error Bit 5 Framing error Bit 6 Time out Bits 7 to F Not used 003EH kVA setting 003FH Control method Reg...

Page 286: ...2H Invalid register number error The register address you are attempting to access is not recorded anywhere With broadcast sending a start address other than 0000H 0001H or 0002H has been set 03H Inva...

Page 287: ...r and set 67 communications test mode in constant H1 05 Ter minal S7 Function Selection 2 Turn OFF the power supply to the Inverter 3 Perform wiring according to the following diagram while the power...

Page 288: ...ned ON When the timer function input OFF time is longer than the value set in b4 02 the timer output function is turned OFF An example of timer function operation is given in the following diagram Fig...

Page 289: ...ero using P control alone I control Outputs the amount of operation that integrates the deviation Used for matching feedback value to the target value I control is not suited however to rapid variatio...

Page 290: ...00 0 Yes A A A A A PID I Limit b5 05 Derivative D time Sets D control derivative time in 1 second units D control is not performed when the setting is 0 00 0 00 to 10 00 0 00 s Yes A A A A A PID D Tim...

Page 291: ...No A A A A A PID Sleep Time b5 17 Accel decel time for PID reference Set the accel decel time for PID reference in seconds 0 0 to 25 5 0 0 s No A A A A A PID SFS Time H6 01 Pulse train input function...

Page 292: ...Set ting Value Function Contents 100 Control Methods V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 B PID feedback Maximum output frequency Yes Yes Yes Yes Yes C PID target value...

Page 293: ...in a range that does not vibrate 4 Increase b5 05 Derivative D time to within a range that does not vibrate PID Target Input Method Setting Conditions Multi Function Analog Ter minal A2 Input Set H3 0...

Page 294: ...l Condition To rapidly stabilize the control even if overshoot occurs reduce integral time I and lengthen derivative time D Suppressing Long cycle Vibration If vibration occurs with a longer cycle tha...

Page 295: ...asion is great or rigidity is poor In this case set the constant to be greater than the resonance frequency cycle Increase this time constant to reduce Inverter responsiveness Using b5 09 you can inve...

Page 296: ...on inputs PID input characteristics 0 1 PID SFS Cancel H6 01 1 H3 05 or H3 09 B Output frequency 1 T b5 05 T 1 1 PID output gain b5 10 Z 1 Z 1 Z 1 Frequency reference U1 01 PID command U1 38 Integral...

Page 297: ...Time Chart PID Sleep The PID sleep function stops the Inverter when the PID sleep function delay time continues while the PID control target value is at an insufficient level to operate the PID sleep...

Page 298: ...gy Save Gain b8 03 Energy saving filter time con stant Set the energy saving filter time constant with the open loop vec tor control method 0 00 to 10 0 0 50 s 2 Yes No No A A A Energy Save F T b8 04...

Page 299: ...tations when the load is light may become unstable Motor efficiency varies due to temperature fluctuations and differences in motor characteristics Conse quently control motor efficiency online to opt...

Page 300: ...during autotuning 0 00 to 20 00 2 90 Hz 1 No A A A A A Motor Rated Slip E2 03 Motor no load current Sets the motor no load current in 1 A units This constant is automatically set during autotuning 0 0...

Page 301: ...r the line to line resistance value Calculate the resistance from the line to line resis tance value in the motor test report using the following formula and then make the setting accordingly E type i...

Page 302: ...F No Q Q No No No V F Selec tion E1 04 Max output frequency To set V f characteristics in a straight line set the same values for E1 07 and E1 09 In this case the setting for E1 08 will be disregarde...

Page 303: ...f the existing patterns refer to the following table E1 11 Mid output frequency 2 Set only to fine adjust V f for the output range Normally this setting is not required 0 0 to 400 0 5 0 0 Hz 3 No A A...

Page 304: ...the following cases The wiring distance between Inverter and motor is large approx 150 m min A large torque is required at startup ele vator loads etc An AC reactor is inserted in the Inverter input...

Page 305: ...aracteristics Set Value 4 to 7 High startup torque Set value 8 to b Fixed Output Operation Set Value C to E Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz Set Value 3 72 Hz Initial value of set...

Page 306: ...Torque Characteristics Set Value 4 to 7 High Startup Torque Set Value 8 to b Fixed Output Operation Set Value C to E Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz Set Value 3 72 Hz Initial va...

Page 307: ...aracteristics Set Value 4 to 7 High Startup Torque Set Value 8 to b Fixed Output Operation Set Value C to E Set Value 0 50 Hz Set Value 1 60 Hz Set Value 2 60 Hz Set Value 3 72 Hz Initial value of set...

Page 308: ...n this case E1 08 will be ignored Fig 6 63 User Set V f Pattern Setting Precautions When the setting is to user defined V f pattern beware of the following points When changing control method constant...

Page 309: ...tion can be used to adjust the noise of the torque con trol signal or the responsiveness with the host controller When oscillation occurs during torque control increase the set value 0 to 1000 0 ms No...

Page 310: ...ected from H3 05 0 0 to 1000 0 100 0 Yes A A A A A Terminal A3 Gain H3 07 Bias terminal A3 Sets the input gain level when terminal 16 is 0 V Set according to the 100 value selected from H3 05 100 0 to...

Page 311: ...circuit operating for torque control except when stopped The external torque reference will be limited if torque control is selected Output when the motor is rotating at the speed limit No No No Yes...

Page 312: ...be applied To apply reverse torque use an input level of 10 V to 10 V or switch the direction using a multi function input set to 78 polarity reverse command for external torque reference Torque Refer...

Page 313: ...sitive Between A2 and AC b1 01 0 H3 08 1 H3 09 1 The value will be added to the value input on A1 to determine the speed limit Set H3 03 to 0 if the speed limit input on A2 is always to be positive Tu...

Page 314: ...a winding operation the line speed and torque generated by the motor are in the same direction For the winding operation both the speed limit and the torque reference input are positive The motor wil...

Page 315: ...r in the torque reference section can be adjusted This constant is used to eliminate noise in the torque reference signal and adjust the responsiveness to the host controller Increase the setting if o...

Page 316: ...al was changed Use this delay to complete any changes required in external signals Application Precautions The frequency reference during speed control is set in b1 01 The speed limit during torque co...

Page 317: ...he structure of the speed control for vector or V f control with a PG Fig 6 67 Speed Control Block Diagrams Speed torque change signal terminal S8 input Run command Control mode Terminal A1 input Term...

Page 318: ...s 1 Yes No A No A A ASR I Time 2 C5 05 ASR limit Sets the upper limit for the compensation frequency for the speed control loop ASR to a percentage of the maximum output fre quency 0 0 to 20 0 5 0 No...

Page 319: ...allow multi func tion analog output 1 to be used to monitor the output frequency H4 02 Multi function analog output 1 terminal FM output gain 1 00 H4 03 Multi function analog output 1 terminal FM bias...

Page 320: ...lowing diagram shows the type of changes that can occur in the response when the ASR proportional gain is changed Fig 6 68 Responsiveness for Proportional Gain Adjusting ASR Integral Time 1 C5 02 This...

Page 321: ...01 C5 02 Adjust these constants at normal operating speed Increase C5 01 ASR proportional gain 1 until there is no oscillation Decrease C5 02 ASR integral time 1 until there is no oscillation Refer to...

Page 322: ...oscillation Fine Adjustments When you want even finer gain adjustment adjust the gain while observing the speed waveform The adjust ment method is the same as that for vector control Enable integral...

Page 323: ...in what is call a zero servo status This function can be used to stop the motor even with an external force acts on the motor or the analog reference input is offset Con stant Number Name Description...

Page 324: ...Zero servo gain Adjust the strength of the zero servo lock Enabled when the zero servo command is set for a multi func tion input When the zero servo command has been input and the frequency referenc...

Page 325: ...ve Set ting Value Function Control Methods V f V f with PG Open Loop Vec tor 1 Flux Vec tor Open Loop Vec tor 2 33 Zero servo end ON Current position is within zero servo start position the zero servo...

Page 326: ...ection width is set as the allowable position offset from the zero servo start position Set 4 times the number of pulses from the PG The Zero Servo End signal will go OFF when the zero servo command i...

Page 327: ...ing and moni tor Sets the units that will be set and displayed for the frequency refer ence and frequency monitor 0 0 01 Hz units 1 0 01 units Maximum output frequency is 100 2 to 39 min 1 units Sets...

Page 328: ...0 Stores not set 1 Begins storing Records the set constants as user initial values 2 All clear Clears all recorded user initial values When the set constants are recorded as user initial values 1110...

Page 329: ...e Inverter constants using the user set initial values in memory To clear the user set initial values in memory set o2 03 to 2 Setting the Frequency Reference using the UP and DOWN Keys without Using...

Page 330: ...s stored in the Digital Operator with Inverter constants VERIFY Related Constants Con stant Number Name Description Setting Range Factory Setting Change during Opera tion Control Methods Display V f V...

Page 331: ...01 Copy Function Selection using the Increment Key and Decrement Key 4 Press the DATA ENTER Key and select the constants setting display 5 Change the set value to 1 using the Increment Key 6 Set the...

Page 332: ...ation 1 Press the MENU Key and select advanced programming mode 2 Press the DATA ENTER Key and select the constants monitor display 3 Display o3 01 Copy Function Selection using the Increment Key and...

Page 333: ...ntrol method stored in the Digital Operator are different Comparison between the constant written to the Inverter and the constant in the Digital Operator shows they are different After copying has en...

Page 334: ...on to 1B write constants permitted you can write constants from the digital operator when the terminal that has been set is ON When the set terminal is OFF writing constants other than the frequency r...

Page 335: ...Constants can be read and set in both quick programming mode and advanced programming A mode 0 to 2 2 Yes A A A A A Access Level Con stant Number Name Description Setting Range Factory Setting Change...

Page 336: ...s the password This constant is not usually dis played When the Password A1 04 is displayed hold down the RESET Key and press the Menu Key and the password will be dis played 0 to 9999 0 No A A A A A...

Page 337: ...t normally make this setting 0 to 3 1 No No A No A No PG Fdbk Loss Sel F1 03 Operation selection at overspeed OS Sets the stopping method when an overspeed OS fault occurs 0 Ramp to stop Deceleration...

Page 338: ...09 Overspeed detection delay time 0 0 to 2 0 0 0 s No No A No A A PG Overspd Time F1 10 Excessive speed deviation detection level Sets the speed deviation detection method Any speed deviation above t...

Page 339: ...and Motor Rotation Direction Constant F1 05 matches the PG rotation direction and the motor rotation direction If the motor is rotating for wards set whether it is A phase driven or B phase driven Mak...

Page 340: ...the PG are monitor outputs Detecting PG Open Circuit Select the stopping method when PG cable disconnected is detected and the PG open circuit PGO detection time When the Inverter is operating with t...

Page 341: ...2 Select F5 03 Channel 3 out put selection Effective when a DO 08 Digital Output Card is used Set the number of the multi func tion output to be output 0 to 37 2 No A A A A A DO Ch3 Select F5 04 Chann...

Page 342: ...umber of the multi func tion output to be output 0 to 37 0F No A A A A A DO Ch8 Select F5 09 DO 08 output mode selection Effective when a DO 08 Digital Output Card is used Set the output mode 0 8 chan...

Page 343: ...and 2 is a frequency input F2 01 does not need to be set for the AI 14U Set Value Terminal Number Output Details 1 Binary code output TD5 TD11 bit 0 Encoded output Refer to table below TD6 TD11 bit 1...

Page 344: ...t selection Sets the functions for channel 1 to 3 that are effective when the AI 14B Analog Reference Card is used 0 3 channel individual Chan nel 1 terminal A1 Channel 2 terminal A2 Channel 3 termi n...

Page 345: ...monitor 0 0 01 Hz units 1 0 01 units Maximum output frequency is 100 2 to 39 min 1 units Sets the motor poles 40 to 39999 User desired display Set the desired values for setting and display for the ma...

Page 346: ...n 4 digit BCD with Sign 4 digit BCD with out Sign F3 01 7 S1 12 bit F3 01 7 S1 16 bit F3 01 0 to 5 S1 12 bit F3 01 0 to 5 S1 16 bit F3 01 6 S1 16 bit TC1 1 Bit 1 20 Bit 1 20 1 BDC digit 1 0 to 9 1 BDC...

Page 347: ...3 01 Switch S1 Reference Input Mode Reference Setting Range U1 01 Monitor Unit o1 03 0 o1 03 1 0 or 1 0 12 bits 3 digit BCD with sign 1 110 to 110 0 01 Hz 0 01 16 bits 4 digit BCD with sign 1 110 to 1...

Page 348: ...with sign 100 1 to 4 digit setting of o1 03 10999 to 10999 when o1 03 9999 10000 x 1 to 3 16 bits 4 digit BCD with sign 100 10000 11000 to 11000 F3 01 Reference Input Mode Reference Setting Range U1 0...

Page 349: ...6 154...

Page 350: ...Troubleshooting This chapter describes the fault displays and countermeasure for the Inverter and motor prob lems and countermeasures Protective and Diagnostic Functions 7 2 Troubleshooting 7 17...

Page 351: ...caused by motor burn damage worn insu lation or a damaged cable The load is too large or the accelera tion deceleration time is too short A special purpose motor or motor with a capacity too large for...

Page 352: ...pen phase occurred at the Inverter output This fault is detected when L8 07 is set to Enabled There is a broken wire in the output cable There is a broken wire in the motor winding The output terminal...

Page 353: ...load and the length of the acceleration deceler ation and cycle times The V f characteristics voltage is too high Check the V f characteristics The Inverter capacity is too low Replace the Inverter wi...

Page 354: ...e setting in F1 11 The load is too heavy Reduce the load The acceleration time and deceleration time are too short Lengthen the acceleration time and deceleration time The load is locked Check the mec...

Page 355: ...External fault Input terminal 10 EF11 Ext Fault S11 External fault Input terminal 11 EF12 Ext Fault S12 External fault Input terminal 12 SVE Zero Servo Fault Zero Servo Fault The rotation position mov...

Page 356: ...ry turning the power supply off and on again The control circuits were destroyed Replace the Inverter CPF01 CPF01 Digital Operator Communications Error 2 After communications were estab lished there w...

Page 357: ...e Inverter control circuit is faulty Replace the Inverter CPF20 Option A D error Communications Option Card A D converter error The Option Card is not connected properly Turn off the power and insert...

Page 358: ...ts in the previous table OV blinking DC Bus Overvolt Main Circuit Overvoltage The main circuit DC voltage exceeded the overvoltage detection level 200 V class Approx 400 V 400 V class Approx 800 V The...

Page 359: ...gain The reference speed is too high Check the reference circuit and refer ence gain The settings in F1 08 and F1 09 aren t appropriate Check the settings in F1 08 and F1 09 PGO blinking PG Open The P...

Page 360: ...ExtFault S9 External fault Input terminal S9 EF10 blinking ExtFault S10 External fault Input terminal S10 EF11 blinking ExtFault S11 External fault Input terminal S11 EF12 blinking ExtFault S12 Extern...

Page 361: ...n Standby Control data was not normally received when power was turned ON Check the communications devices and signals E 15 SI F G Com Err SI F G Communications Error Detected A communications error w...

Page 362: ...ection b5 01 was enabled Positive and negative speed commands have not been set at the same time The emergency stop command NO and NC have been set at the same time OPE05 Sequence Select Option Card s...

Page 363: ...requency Gain C6 05 Upper lower limit error in C6 03 to 05 C6 01 is 0 and C6 02 is 2 to E C6 01 is 1 and C6 02 is 7 to E ERR EEPROM R W Err EEPROM write error A verification error occurred when writin...

Page 364: ...setting range for a user constant Check the input data Check motor wiring If the motor is connected to the machine disconnect it No Load Current No load current error Rated Slip Rated slip error Accel...

Page 365: ...OR Illegal read data The read data length does not agree Repeat the read Check the Digital Operator cable Replace the Digital Operator The write data is incorrect RDE DATA ERROR Illegal write status A...

Page 366: ...write enable set value 1B is set for a multi function input terminal H1 01 to H1 10 If the constant write enable input is OFF the constants cannot be changed Turn it ON and then set the constants Pass...

Page 367: ...If multi function analog input H3 09 is set to 1 frequency gain and if no voltage current is input then the frequency reference will be zero Check to be sure that the set value and analog input value...

Page 368: ...nal A3 Selection and H3 09 Multi function Analog Input Terminal A2 Selection are set to 1 frequency gain and if no voltage current is input then the frequency reference will be zero Check to be sure t...

Page 369: ...tor control Vector control will not be perform if autotuning has not been performed Perform autotuning separately for the motor or set the motor constants through calculations Alternatively change the...

Page 370: ...nts C1 02 C1 04 C1 06 and C1 08 Motor torque is insufficient If the constants are correct and there is no overvoltage fault then the motor s power is limited Consider increasing the motor capacity The...

Page 371: ...il Normally the maximum surge voltage is three times the Inverter s input power supply voltage i e 1 200 V for 400 V class Be sure to use a motor with a withstand voltage between the motor phases that...

Page 372: ...and the output fre quency of the Inverter To prevent this from occurring either use the jump frequency functions in constants d3 01 to d3 04 or install rubber padding on the motor base to reduce osci...

Page 373: ...ut is stopped the DC injection braking is insufficient If the motor continues operating at low speed without completely stopping and after a deceleration stop has been executed it means that the DC in...

Page 374: ...pper limit has been reached The output frequency upper limit is determined by the following formula Maximum Output Frequency E1 04 Frequency Reference Upper Limit d2 01 100 Check to be sure that the c...

Page 375: ...7 26...

Page 376: ...Maintenance and Inspection This chapter describes basic maintenance and inspection for the Inverter Maintenance and Inspection 8 2...

Page 377: ...touch terminals right after the power has been turned off Doing so can result in electric shock Table 8 1 Periodic Inspections Item Inspection Corrective Procedure External terminals mounting bolts c...

Page 378: ...ry depending the Inverter s installation environment and usage conditions The Inverter s maintenance periods are noted below Keep them as reference Note The standard replacement period is based on the...

Page 379: ...ion of arrow 2 2 Pull out the cable connected to the fan from the fan cover and disconnect the relay connector 3 Open the fan cover on the left and right sides and remove the fan cover from the fan Fi...

Page 380: ...es connected to the con troller 3 Remove the cooling fan power cable connector CN26 and CN27 from the gate driver positioned at the back of the controller 4 Remove the fan cover screws and pull out th...

Page 381: ...hey are self rising 4 Pull the terminal card out sideways in direction 2 with the screws sticking out from the card Mounting the Control Circuit Terminal Card Reverse the removal procedure to mount th...

Page 382: ...ons This chapter describes the basic specifications of the Inverter and specifications for options and peripheral devices Standard Inverter Specifications 9 2 Specifications of Options and Peripheral...

Page 383: ...lass Inverters Model Number CIMR G7C 20P4 20P7 21P5 22P2 23P7 25P5 27P5 2011 2015 2018 2022 2030 2037 2045 2055 2075 2090 2110 Max applicable motor output kW 0 4 0 75 1 5 2 2 3 7 5 5 7 5 11 15 18 5 22...

Page 384: ...y Hz 3 phase 380 400 415 440 460 or 480 VAC 50 60 Hz Allowable voltage fluctua tion 10 15 Allowable frequency fluc tuation 5 Measures for power supply harmonics DC reactor Optional Built in 12 phase r...

Page 385: ...0 V Class Inverters for 15 kW or less 2 Main control functions Restarting for momentary power loss speed searches overtorque detection torque limits 17 speed control maximum accelera tion deceleration...

Page 386: ...the input side and output side Output Noise Fil ter LF o Reduces noise generated by the Inverter Connect as close to the Inverter as possible Enable stopping the machine in a set time Braking Resisto...

Page 387: ...put signal 16 bit binary 4 digit BCD sign signal set signal Input voltage 24 V isolated Input current 8 mA With 16 bit 12 bit switch TO C736 40 7 Moni toring Optional Cards Analog Mon itor Card AO 08...

Page 388: ...for V f control A B phase input complimentary input Maximum input frequency 32767 Hz Pulse monitor output Open collector PG power supply output 12 V 200 mA max TO C736 40 2 PG D2 73600 A014X Differen...

Page 389: ...op Inverter opera tion read set parameters and read set monitor constants out put frequencies output currents etc CANopen Communica tions Inter face Card SI S Used to communicate with an Inverter from...

Page 390: ...for the Inverter motor and peripheral devices and also pro vides lists of constants Varispeed G7 Control Modes 10 2 Inverter Application Precautions 10 7 Motor Application Precautions 10 10 Conformanc...

Page 391: ...ns Variable speed control particu larly for control of multiple motors with a single Inverter and for replacing existing Inverters Applications requiring high precision speed control using a PG on the...

Page 392: ...proportional gain in relation to changes in the speed reference even for low rigidity corresponds to the servo s model gain control 13 Set the maximum output frequency E1 04 for open loop vector contr...

Page 393: ...r speed in relation to the change in the speed reference Adjust the response to interference loads using the speed controller ASR constants The torque limit function will not operate during accelerati...

Page 394: ...hen N4 08 is increased the torque reference U1 09 may oscillate If so increase C5 06 ASR primary delay time by about 0 050 s Precaution on Torque Accuracy To ensure torque accuracy within the speed co...

Page 395: ...performance drives without a speed detector PG pulse generator wiring is not required Fig 10 3 Vector Control with PG A1 02 3 Vector control with a PG is suitable for applications using high precision...

Page 396: ...ecting special motors or multiple motors in parallel to an Inverter select the Inverter capacity so that the rated output current of the Inverter is 1 1 times the sum of all the motor rated currents I...

Page 397: ...t high speed operation up to a maximum of 400 Hz depends on the car rier frequency Incorrect settings can be dangerous Use the maximum frequency setting functions to set upper limits The maximum outpu...

Page 398: ...uences carefully Magnetic Contactor Installation Do not start and stop operation frequently with a magnetic contactor installed on the power supply line Doing so can cause the Inverter to malfunction...

Page 399: ...ristics The motor may require more acceleration torque when the motor is operated with the Inverter than when oper ated with a commercial power supply Check the load torque characteristics of the mach...

Page 400: ...he Inverter This is also applicable when an existing explosion proof motor is to be operated with the Inverter Since the Inverter itself is however not explosion proof always install it in a safe plac...

Page 401: ...ity of customers making products incorporating the Inverter to attach CE markings to the finished products The customer must confirm that the finished products machines or installations conform to the...

Page 402: ...2P2 240 30 82 to 220 CR2LS 50 UL FUJI 250 V 50 A 200 23P7 240 40 220 to 610 CR2LS 75 UL FUJI 250 V 75 A 560 25P5 240 50 290 to 1300 CR2LS 75 UL FUJI 250 V 75 A 560 27P5 240 60 450 to 5000 CR2LS 100 UL...

Page 403: ...4037 480 140 2000 to 13000 CR6L 200 UL FUJI 600 V 200 A 5200 4045 480 160 3000 to 13000 CR6L 200 UL FUJI 600 V 200 A 5200 4055 480 220 6800 to 55000 CR6L 300 UL FUJI 600 V 300 A 17700 4075 480 300 380...

Page 404: ...o European Standards on the input side Refer to Table 10 3 EMC Noise Filters Use a shielded line or metal piping for wiring between the Inverter and Motor Make the wiring as short as possible To suppr...

Page 405: ...er and Inverter CIMR G7C2022 to 2110 4022 to 4300 PE IM L1L2L3 L1L2L3 T1 T3 T2 Remove the paint on the ground side Inputs Filter Outputs Inverter Wiring length 40 cm max Metallic plate Wiring length 2...

Page 406: ...x 330 x 46 20P7 21P5 FS 5972 18 07 18 1 3 141 x 330 x 46 22P2 FS 5972 35 07 35 1 4 141 x 330 x 46 23P7 25P5 FS 5972 60 07 60 3 206 x 355 x 60 27P5 2011 FS 5972 100 07 100 4 9 236 x 408 x 80 2015 2018...

Page 407: ...opment 4185 Under development 4220 Under development 4300 Under development Table 10 4 DC Reactors for Suppressing Harmonics Voltage Class Inverter Model Number CIMR G7C DC Reactor Model Number Manufa...

Page 408: ...ving gain 0 7 4 b2 01 Zero speed level DC injection braking starting frequency 0 5 b8 03 Energy saving filter time constant 0 50 5 b2 02 DC injection braking current 50 b8 04 Energy saving coefficient...

Page 409: ...n 00 E1 07 Mid output frequency 3 0 2 C6 11 Carrier frequency for open loop vector control 2 4 E1 08 Mid output frequency voltage 15 0 2 7 d1 01 Frequency reference 1 0 00 E1 09 Min output frequency 1...

Page 410: ...PG division rate PG pulse moni tor 1 H1 02 Terminal S4 function selection 14 F1 07 Integral value during accel decel enable disable 0 H1 03 Terminal S5 function selection 3 0 8 F1 08 Overspeed detect...

Page 411: ...ty selection 0 L6 01 Torque detection selection 1 0 H5 04 Stopping method after communi cation error 3 L6 02 Torque detection level 1 150 H5 05 Communication error detection selection 1 L6 03 Torque d...

Page 412: ...e setting method selection 0 N2 03 Speed feedback detection control AFR time constant 2 750 o2 06 Operation selection when digital operator is disconnected 0 N3 01 High slip braking deceleration fre q...

Page 413: ...10 24...

Page 414: ...error 7 13 control circuit terminals 2 20 control fault 7 5 control method 4 8 control method selection error 7 13 control power fault 7 3 cooling fin overheating 7 3 CPF00 CPF 7 7 CPF01 CPF01 7 7 CP...

Page 415: ...g fault 7 3 motor overload 7 4 motor protection operation time 6 51 mounting dimensions 1 7 multi function analog input 6 41 multi function analog input selection error 7 13 multi function input selec...

Page 416: ...function 6 32 speed control with PG 6 142 stabilizing speed 6 37 stall prevention function 6 20 6 22 6 44 standard connection diagrams 2 13 standard inverter specifications 9 2 stopping methods 6 9 st...

Page 417: ......

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