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65

Maintenance and Inspection

Section 5-3

5-3

Maintenance and Inspection

5-3-1

How to replace the MX2 Option Board

!HIGH VOLTAGE

Always Switch OFF the mains power supply to the Inverter before removing
the Option Board. Wait for the time specified on the Inverter front cover for the
capacitors to discharge. Not doing so may result in electrical shock.

Step 1

Loosen the faulty Option Board
mounting screw.

Step 2

Pull the faulty Option Board straight
out of the Inverter while pushing
down on the indicated sides to
release the snap-fits.

Step 3

For Inverters up to 4.0 kW only:
loosen the screw(s) of the terminal
block cover and remove the cover to
enable access to the chassis ground
terminal screws.

I111E-EN-02+3G3AX-MX2-RX-PRT+OperManual.book Seite 65 Donnerstag, 8. September 2011 11:53 11

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Summary of Contents for 3G3AX-MX2-PRT-E

Page 1: ...MX2 RX PROFIBUS Option Board Model 3G3AX MX2 PRT E 3G3AX RX PRT E USER S Manual Cat No I111E EN 02...

Page 2: ...ng FA systems and facilities Personnel in charge of maintaining FA systems About this Manual This manual describes the PROFIBUS 3G3AX MX2 PRT E Option Board for OMRON s MX2 Inverter PROFIBUS 3G3AX RX...

Page 3: ...ion Board safely and properly Be sure you are using the most current version of the manual Manual Products Contents Cat No MX2 User s Manual MX2 Inverter Describes the installation and operation of th...

Page 4: ...mity with any standards codes or regu lations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable thi...

Page 5: ...t Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for...

Page 6: ...vi...

Page 7: ...ations 3 1 3 Introduction to PROFIBUS 4 SECTION 2 Option Board Mounting and Installation 7 2 1 Orientation to Option Board Features 7 2 2 Basic System Description 9 2 3 How to mount the Option Board o...

Page 8: ...Data 2 I O Mapping 80 C 4 Operation Command and Inverter Status Registers 80 C 5 Extended Data 1 Digital Output Register 81 C 6 1 Digital Output Register 81 C 7 Modbus Message Area 82 APPENDIX D Flexi...

Page 9: ...ect of special merit emphasizing either the product s capability or common errors in operation or maintenance Tip Tips give a special instruction that can save time or provide other benefits while ins...

Page 10: ...rovide emergency stop circuits interlock circuits limit circuits and similar safety measures in external circuits NOT in the Option Board This ensures safety in the system if an abnormality occurs due...

Page 11: ...Not disconnecting the grounding cable may result in burning 4 Configuration Precautions Caution Failure to observe these precautions could lead to unexpected operation of the Option Board or the Inver...

Page 12: ...ailure to observe these precautions could lead to faulty operation of the Option Board or the Inverter or could damage to either of the two Always read these precautions Check the Inverter settings fo...

Page 13: ...ment of the Inverter with a mounted Option Board can have a large effect on the longevity and reliability of the sys tem Improper operating environments can lead to malfunction failure and other unfor...

Page 14: ...xiv Compliance with EC Directives...

Page 15: ...and write parameter data via the Option Board using the mailboxes provided by some modules as well as a PROFIdrive DP V1 parameter channel Simplified Start up The Option Board can be set up easily jus...

Page 16: ...3G3AX RX PRT E Option Board supports the RX Inverter with minimum revision of RX E1F or RX V1 An RX Inverter that supports the 3G3AX RX PRT E Option Board can be recognized from the Inverter type lab...

Page 17: ...4 108 EC Second environment Category C3 EN61800 5 1 2007 2006 95 EC SELV Enclosure rating IP 20 Front Case Indicators 4 LEDs indicating Option Board and PROFIBUS status Option Board Status RUN Green E...

Page 18: ...however cannot be controlled by FMS masters and vice versa Caution It is not possible to exchange a PROFIBUS DP device or master for a PROFI BUS FMS device or master This will cause faulty operation...

Page 19: ...and technique to access Inverter and drive device data All drives supporting the PROFIdrive profile respond the same way to control instructions Caution For backward compatibility and direct use of t...

Page 20: ...6 Introduction to PROFIBUS Section 1 3...

Page 21: ...ck your new Option Board and perform these steps 1 Look for any damage that may have occurred during transportation 2 Verify the contents of the box 3 Inspect the markings on the Option Board Make sur...

Page 22: ...side A Option board connector B LED indicators RUN ERR BF COMM C Warning label D Fieldbus connector E Grounding cable F Housing G Mounting screw A Option Board Inverter connector B LED indicators RUN...

Page 23: ...the Master s I O memory through the PROFIBUS DP network Every PROFIBUS communication cycle Inverter I O data is collected by the Option Board and exchanged with the Master The Engineering Station allo...

Page 24: ...eration Not doing so may result in serious accidents WARNING Always connect the grounding cable to one of the ground terminals of the Inverter Failure to abide could lead to serious or possibly fatal...

Page 25: ...and put the cover aside Step 2 For Inverters up to 4 0 kW only loosen the screws of the terminal block cover and remove the cover to enable access to the chassis ground terminal screws Step 3 Secure t...

Page 26: ...w s Step 5 Push the Option Board into the previ ous location of the option board cover until it clicks into place Step 6 Press down on the indicated corner of the Option Board housing to ensure proper...

Page 27: ...section 2 1 3 in the MX2 user s manual Cat No I570 for operations related to assembly and disassembly of the Inverter Note Some Inverter models do not include a screw for the grounding cable Please su...

Page 28: ...or Dis play Commissioning via Profibus Step 1 Configure the essential Profibus communication parameters before mounting the Option Board See also paragraph 3 2 Configuring the Network on page 26 Step...

Page 29: ...ighten the screws Step 4 Purpose mount the Inverter Connector no 1 of the Option Board onto the interface connector no 5 of the RX Inverter How to do First align the small hole of the Inverter connect...

Page 30: ...Cable as shown in position A Note Do not pull on the Option Board Cable Note Do not let the Option Board hang on the Option Board Cable Insert the Option Board approximately 1 cm above the down positi...

Page 31: ...screw no 1 into the upper right hole in the Option Board no 2 Tighten the screw into place do not over tighten Fix the Option Board grounding cable to the chassis ground of the RX Inverter under an a...

Page 32: ...onto the Inverter no 2 Tighten the two screws no 1 Step 9 Connect the Digital Operator Display via a 3G3AX CAJOP300 EE cable or via a straight EtherNet cable with the RJ45 connector in the Inverter St...

Page 33: ...nt clearance to allow connection and removal of the PROFIBUS Connector No unnecessary strain should be placed on the PROFIBUS cable or connector that could be transferred to the Option Board 2 3 4 PRO...

Page 34: ...nectors place unnecessary strain on the Option Board connector 2 3 5 Option Board Dimensions c d2 w h1 h d4 d3 d d1 Table 5 Option Board Dimensions Item Dimension Item Dimension Item Dimension h 63 6...

Page 35: ...e Option Board on the Inverter Section 2 3 Table 6 Option Board Dimensions on the RX Inverter Item Dimension Item Dimension Item Dimension p 35 1 mm r 43 9 mm u 31 7 mm q 79 8 mm s 66 5 mm v 32 7 mm t...

Page 36: ...22 How to mount the Option Board on the Inverter Section 2 3...

Page 37: ...leared Use the Inverter keypad to set C102 to 3 Step 3 Inverter registers P180 P044 P045 and P181 configure the PROFIBUS net work related parameters Adjust these to configure the node address CLEAR mo...

Page 38: ...data inverter continues operating Table 9 Configuration of PROFIBUS parameters continued Param Description Setting Table 10 Configuration of Inverter source selection parameters Param Description Sett...

Page 39: ...20 for Option Board as source Table 12 Configuration of input and output content Param Description Setting P160 Output Register 1 contents Modbus register mapped into PZD1 or flexible out put word 1 P...

Page 40: ...ile named OC_0D2B for the Option Board via the Omron website http industrial omron eu Step 2 Install add this GSD file to the PROFIBUS master configuration program used to configure your PROFIBUS mast...

Page 41: ...7 to trouble shooting any configuration errors if the LED indicators are displaying a differ ent pattern Note Nothing prevents you from selecting an unsupported module in Step 6 If you are uncertain c...

Page 42: ...28 Configuring the Network Section 3 2...

Page 43: ...o 0 When configuring the process area content of section 3 1 Configuring the Option Board set all parameters P160 P179 to 0 When choosing the module while configuring the network Step 6 of sec tion 3...

Page 44: ...nts may cause intermittent system operation i e the system may start the motor without warning or may not stop on command Improperly designed or improperly installed system interlocks and permissives...

Page 45: ...Area with Motor Started The motor accelerates until it reaches the desired frequency Notice that the FA bit is set once the inverter has reached the desired reference frequency Table 17 Input Process...

Page 46: ...has stopped 4 2 4 Stopping the Motor Free running An alternative to Step 5 is to clear the En bit to request a free run stop The Inverter stops controlling the motor and the motor coasts to a stop Du...

Page 47: ...mappings where parameters P170 P179 configure the input process area mappings 4 3 1 Double word Frequency Reference and Output Frequency HSW and HIW are signed word registers Using normal scaling you...

Page 48: ...t PZD2 contains the most signifi cant and input PZD3 the least significant word Table 27 Input Process Area with Forward Rotation Dword Output Frequency Step 6 To reverse the motor change F001 output...

Page 49: ...arameters C001 to C007 to assign Inverter functions to any of the intel ligent input terminals To activate an assigned function set the corresponding input terminal override bits 7 to 13 in coil data...

Page 50: ...Step 1 or Step 2 The Inverter will only allow mapping of torque registers in the process area if it is configured to operate with CT rating in Std IM mode Note The Inverter will only allow setting of...

Page 51: ...IW and P034 the same The torque direction is controlled by the sign of HIW when using the Inverter revision AAAA On later releases the sign of P034 controls the torque direc tion 4 3 4 Mapping Restric...

Page 52: ...next to each other in the process area Also make sure that they are in the correct sequence high word followed by low word Only map a Modbus registers in the output process area if it is writeable A r...

Page 53: ...US Diagnostics Step 3 You must always immediately clear the Run bit in your PLC program when a rising edge is detected on Flt If the Run bit is set when the trip condition is cleared the Inverter will...

Page 54: ...ers are listed in APPENDIX G PROFIdrive Error Numbers Note If you want to use a DINT to write or read PWE you will have to swap the high and low word in your PLC program For double words an OMRON PLCs...

Page 55: ...an Option Board array element To read Option Board parameter element 915 3 Modbus address mapped into PZD3 Set PNU 393h 915 dec AK 6 and IND 3 Step 3 Changing an Option Board array element To change O...

Page 56: ...s only interpreted if the Option Board executes an array task Table 44 Parameter Processing Message Area Initiating NV Store Change WORD parameter value task Write Parameter number 971 Output area hex...

Page 57: ...number 180 Parameter group P Output area hex 6 0B4 10 00 0000 0000 Word offset 0 1 2 3 Function AK PNU IND PWE Input area hex 4 0B4 10 00 0000 0003 Task success WORD element response Read value PROFI...

Page 58: ...tion if you are using these function blocks Caution Do not access Inverter parameters while the Inverter is being re initialized Refer to the MX2 Inverter manual section 6 3 Refer to the RX Inverter m...

Page 59: ...a is filled with either zero data no error or the corresponding error value and element index Refer to section E 5 Parameter Value Formats 4 The master polls the Option Board with an MSAC2_Read reques...

Page 60: ...er MSAC2_Read 0 1 2 3 DP Trailer Description Request Header Value data REF RT DO N FMT CV DATA Message data hex 01 01 01 01 42 01 0302 dec 1 1 1 1 66 0 770 Request reference Parameter 965 Parameter re...

Page 61: ...4 Change Instruction Word offset DP Header MSAC2_Read 0 1 DP Trailer Description Request Header REF RT DO N Message data hex 03 02 01 01 dec 3 2 1 1 Request reference 1 parameter processed Parameter...

Page 62: ...ou can perform further parameter accesses 4 5 2 4 Accessing Inverter Parameters Step 7 Instruct the Option Board to read Inverter parameter P180 PROFIBUS node address Table 60 DP V1 Class 2 Write Mult...

Page 63: ...MSAC2_Read 0 1 2 3 DP Trailer Description Request Header Value REF RT DO N FMT CV DATA Message data hex 06 01 01 01 42 01 0017 dec 6 1 1 1 66 1 23 Request reference Value data Parameter read success...

Page 64: ...P Header MSAC2_Read 0 1 2 3 4 DP Trailer Description Request Header Value REF RT DO N FMT CV DATA Message data hex 08 01 01 01 42 01 0000 03E8 dec 8 1 1 1 66 1 1000 Request reference Value 10 00s Para...

Page 65: ...T DO N Message data hex 0A 01 01 03 dec 10 1 1 3 Request reference 3 parameters address to follow Parameter read instruction 1st Inverter attached to Option Board 2 3 4 5 6 7 8 9 10 DP Trailer Paramet...

Page 66: ...tep 1 Configure the Option Board and Network as explained in sections 3 1 Config uring the Option Board and 3 2 Configuring the Network but limit the follow ing choices Table 71 DP V1 Class 2 Write Pa...

Page 67: ...le Table 74 Flex Mode Input Area with Typical Configuration dec hex 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 In8 RX In7 In6 In5 In4 In3 In2 In1 RS EXT Dir Opr 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Operation co...

Page 68: ...ard The motor accelerates until it reaches the desired frequency Notice that the FA1 bit is set once the inverter has reached the desired reference frequency Table 76 Flex Mode Input Area with Motor R...

Page 69: ...consequences of the various Inverter modes and ratings Note The Inverter will trip due to a cyclic mapping fault if you use torque related registers in the process area when not available The Inverte...

Page 70: ...56 Limitations Caused by Inverter Mode and Rating Selection Section 4 7...

Page 71: ...ON Flashing Not important Ignore Inverter error code Not important Ignore 5 1 1 When an error occurs When an error occurs the Option Board trips the Inverter Step 1 For the MX2 Inverter an error code...

Page 72: ...ot The Option Board is not mounted properly Check that the Option Board is mounted properly and restart the Inverter The Option Board connector is damaged Replace the Option Board The Inverter RS inpu...

Page 73: ...Modbus register specified twice in the output parameter registers P160 P169 Is one of the output parameters P160 P169 specifying a Modbus register that is read only A register is read only if it has...

Page 74: ...is NOT checked The PROFIBUS wiring is not correct Check and correct the following items Are the correct pins wired on the PROFI BUS connector Are there any short circuits or line interrup tions Are y...

Page 75: ...r can com municate with the Option Board Check and correct the following items Does the node address of any OTHER slave device on the PROFIBUS network match P180 Are you using the correct GSD file in...

Page 76: ...Configurator Is the Enable DPV1 option on the DPV1 tab checked Invalid slave response The PROFIBUS master is not compatible with the specification of the Option Board Check and correct the following i...

Page 77: ...oard has been set to FREEZE mode using a global command If the Option Board was not intentionally put in freeze mode Restart the Option Board or Use the PROFIBUS master to send an UNFREEZE command to...

Page 78: ...gister rejected One of the input configuration parameters P170 P179 specifying a Modbus register that does not exist Check and correct the following items Is one of the parameters P170 P179 specifying...

Page 79: ...the Inverter front cover for the capacitors to discharge Not doing so may result in electrical shock Step 1 Loosen the faulty Option Board mounting screw Step 2 Pull the faulty Option Board straight...

Page 80: ...nting screw Unscrew and remove the faulty Option Board grounding cable Keep the screw and washers but set the faulty Option Board aside Step 6 If removed in Step 3 mount the termi nal cover again and...

Page 81: ...ion Board connector Step 9 Check that there is no gap between the top edges of the replacement Option Board and the Inverter casing Step 10 Secure the replacement Option Board in place with the mounti...

Page 82: ...nverter before removing the Option Board Wait for the time specified on the Inverter front cover for the capacitors to discharge Not doing so may result in electrical shock Step 1 Remove the blind cov...

Page 83: ...i cated spots to release the snap fits Be careful not to stress the flex cable Step 6 Remove the flex cable from the inverter by pulling on the indicated locations Step 7 Purpose mount the new Inverte...

Page 84: ...and the Inverter Front Cover Note Prevent a pinched Option Board Cable as shown in position A Note Do not pull on the Option Board Cable Note Do not let the Option Board hang on the Option Board Cable...

Page 85: ...rew no 1 into the upper right hole in the Option Board no 2 Tighten the screw into place do not over tighten Fix the Option Board grounding cable to the chassis ground of the RX Inverter under an alre...

Page 86: ...embly of the RX Inverter 5 4 Warranty OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if speci fied from dat...

Page 87: ...standardized as IEC 61158 Free run Stop A method of stopping a motor caused when the Inverter simply turns OFF its motor output connections This may allow the motor and load to coast to a stop or a me...

Page 88: ...s from shaft centre axis and force applied at that distance Units are usually given as Newton meters pound feet or ounce inches Trip Event An undesired event that causes the Inverter to stop operation...

Page 89: ...SW ZSW and HIW are used Note Set P182 0 for the Option Board to support the PPO modules Note The Inverter places some restrictions on the Modbus register selection For a Modbus Register to be mapped f...

Page 90: ...r STW if P160 0 PZD1 Modbus register set by P170 or ZSW if P170 0 5 5 1 1 5 PZD2 Modbus register set by P161 or HSW if P161 0 PZD2 Modbus register set by P171 or HIW if P171 0 6 2 6 PZD3 Modbus regist...

Page 91: ...sign and the Output Frequency by HIW s absolute size Normally HIW has a scaling of 0 01 Hz If the Inverter is operated in HF mode the scaling is 0 1 Hz Note The PZD2 input register will present HIW on...

Page 92: ...ement value in array 2 Change WORD parameter value 8 Change DWORD element value in array 3 Change DWORD parameter value 9 Read array size Task Response Input Area 0 No response 5 Task success DWORD el...

Page 93: ...ing Word Offset Input Area Output Area 0 Operation Command 1 Section C 4 1 Refer to section C 4 Operation Command and Inverter Status Registers on page 80 for the Op eration Command and Inverter Statu...

Page 94: ...tus Registers Table C 3 Ext2 data format I O mapping Word Offset Output Area Input Area 0 Operation Command 1 Section C 4 1 Refer to section C 4 Operation Command and Inverter Status Registers on page...

Page 95: ...igent Output Termi nal 12 1 ON 0 OFF 14 Clear Error Log 0 to 1 Clear error log 2nd Motor Selected SETM 1 2nd motor selected 0 1st motor selected 15 Free run Stop FRS 1 Coast to a halt 0 Normal operati...

Page 96: ...ER FUNC Command function code Output Area 03h Read 10h Write Response function code Input Area 03h Read success 10h Write success 83h Read error 90h Write error 00h Waiting for response REG Modbus reg...

Page 97: ...tion on run mode edit registers Also note that the run mode edit requirement can be disabled with b031 Refer to Appendix 1 of the RX Inverter user s manual for an explanation on run mode edit register...

Page 98: ...P161 0001h and P162 0002h This gives you control over the fre quency reference using output words 2 and 3 P170 1E01h This allows you to monitor Modbus Coils 0010h through 001Fh as the first input word...

Page 99: ...le frame format Note PROFIdrive DP V1 parameter channel is only available via a DP V1 Class 2 MSAC2 Messaging connection Please consult the documentation of your PROFIBUS Master with regard to support...

Page 100: ...01h Parameter read instruction DO Drive object 01h Inverter number Only one attached to Option Board N The number of parameter addresses to follow PAx Parameter attribute 10h Read value s CAx The numb...

Page 101: ...ed 2 FMT1 CV1 3 DATA1 DL1 2 LEN DLN 1 Parameter Value s or Error Num ber matching Nth Parameter Address requested FMTN CVN LEN DLN DATAN LEN 1 REF Response reference echo back of request REF RT Respon...

Page 102: ...Inverter number Only one attached to Option Board N The number of parameter addresses to follow PAx Parameter attribute 10h Change value s CAx The number of elements 0 Single value change Non array 1...

Page 103: ...atching 1st Parame ter Address requested 2 FMT1 CV1 Optional See Notes 3 DATA1 DL1 2 LEN DLN 1 Zero Data Error Number and Erro neous Index matching Nth Parame ter Address requested FMTN CVN LEN DLN DA...

Page 104: ...indexes following the erroneous index were skipped The erroneous index will be 0 if the parameter is not an array Table E 5 PROFIdrive V4 Parameter data format Byte Offset FMTx Value and Pre condition...

Page 105: ...lue of STW 968 R ZSW Current value of ZSW 915 R W Output PZD assignments 1 Modbus address mapped into output PZD1 0 zero means STW P160 2 Modbus address mapped into output PZD2 0 zero means HSW P161 3...

Page 106: ...Fault time of failures 1 Failure 1 Most recent d081 2 8 Reserved 9 Failure 2 d082 10 16 Reserved 17 Failure 3 d083 18 24 Reserved 25 Failure 4 d084 26 32 Reserved 33 Failure 5 d085 34 40 Reserved 41...

Page 107: ...009h No description available AK PA Unsupported AK or PA was used 000Fh No text array available PA Unsupported PA was used 0011h Not allowed due to operating state Inverter is running Inverter is trip...

Page 108: ...94 APPENDIX G...

Page 109: ...de Watchdog on always 1 Static diag nosis Parameter request 2 Extended diagnostic overflow Always 0 3 Node address of master 4 Device Ident number Always 0C6A Hex Device Ident number Always 0D2F Hex 5...

Page 110: ...96 APPENDIX H...

Page 111: ...uency Reference 34 Table 29 Input Process Area with Reverse Rotation Dword Output Frequency 34 Table 30 Output Process Area with Modbus Coil Data 0 35 Table 31 Output Process Area Configured for Torqu...

Page 112: ...Flex Mode Output Area with Typical Configuration 53 Table 74 Flex Mode Input Area with Typical Configuration 53 Table 75 Flex Mode Output Area with Motor Running Forward 54 Table 76 Flex Mode Input A...

Page 113: ...97...

Page 114: ...er of the manual The following table outlines the changes made to the manual during each revision Page numbers refer to the previous version Revision code Date Revised content 02 Aug 2011 Added RX Opt...

Page 115: ......

Page 116: ...Netherlands Tel 31 0 23 568 11 00 www industrial omron nl Norway Tel 47 0 22 65 75 00 www industrial omron no Poland Tel 48 0 22 645 78 60 www industrial omron com pl Portugal Tel 351 21 942 94 00 www...

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