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How to Prepare White Ink/Varnish Print

Jobs

Select the Best Workflow

Introduction

When working with white ink or varnish you can choose the workflow that
best fits your needs. There are three main approaches to white ink/varnish
workflow with your printer:

•

Printer Flood Fill Mode

- uses the Printer Flood Fill Configuration.

•

ONYX Spot Layer Tool

- generate the white spot data in ONYX

ProductionHouse or Thrive.

•

Spot Data (pre-defined)

- spot data is created in image editing

application such as Adobe Illustrator, InDesign, or PhotoShop.

The sections that follow will explain how to prepare images for these three
different workflow approaches to white ink and varnish.

How to Prepare White Ink/Varnish Print Jobs

162

Chapter 9 - How to Work With White Ink and Varnish

User Manual: Arizona (AZ) 440 GT, AZ 440 XT, AZ 460 GT, AZ 460 XT, AZ 480 GT, AZ 480 XT - Rev. B, 4/2013

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Summary of Contents for Arizona 440 GT

Page 1: ...Oc Display Graphics Systems User Manual Oc Arizona 400 Series Oc Arizona 440 460 480 GT XT Revision B...

Page 2: ...e contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose Furthermore Oc reserves the right to revise this publication and to make ch...

Page 3: ...1 Operator Interface Hardware 42 Printer Interface Software 45 Print Job Control Module 47 Periodic Maintenance 58 Counters Module 61 Settings Module 63 Tools and Utilities Module 67 Installation and...

Page 4: ...3 Roll Media Option Hardware 114 Roll Media Option Specifications 116 Foot Pedal Switch Functions 118 Roll Media Manager 119 How to Load Media 122 Loading the Media Standard Method 126 Loading the Med...

Page 5: ...esults With Varnish 201 Chapter 10 Ink System Management 207 Arizona Printer Inks 208 How to Change Ink Bags 213 Chapter 11 Error Handling and Troubleshooting 215 Troubleshooting Overview 216 How To I...

Page 6: ...How to Replace the Lamp Housing 269 How to Maintain White Ink 270 Roll Media Option Maintenance 272 RMO Maintenance Guidelines 272 How to Clean the Rubber Capstan 274 How to Remove Stains coffee tea...

Page 7: ...Chapter 1 Introduction User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 8: ...or Oc Arizona 400 Series XT to refer to these printers generally The specific model printer name will depend on the configuration selected Also the 4 channel printer can be upgraded to 6 and the 6 cha...

Page 9: ...stem explains the safety features built in to the printer that prevent and minimize access to Mechanical Electrical Thermal and UV hazards and UV Curing System Safety presents warning about the danger...

Page 10: ...that only properly trained personnel operate the printer Operators must be fully versed in the operation of ONYX Thrive or ProductionHouse For any operator unfamiliar with these applications ONYX trai...

Page 11: ...cs Systems service training The service technician is responsible for all repairs upgrading and modification requested by the customer or mandated by the Oc Display Graphics Systems Service and Suppor...

Page 12: ...tested and found to comply with the limits for a Class A computing device This equipment has been designed to provide reasonable protection against such interference when operated in residential and c...

Page 13: ...tion of Conformity document is provided for your convenience 1 CE Declaration of Conformity Product Compliance Chapter 1 Introduction 13 User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ...

Page 14: ...e content of the toxic and hazardous substance in at least one homogeneous material of the part exceeds the concentration limit requirement as described in SJ T11363 2006 Manufacturer Oc Display Graph...

Page 15: ...Chapter 2 Product Overview User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 16: ...the length of the table to print an image on the media A Roll Media Option is available to facilitate printing on roll media Illustration 2 Arizona GT Printer with RMO Printer Specifications The prin...

Page 17: ...le droplet sizes 6 to 42 picolitres User Interface LCD flat panel monitor and mouse on a user posi tioned podium Curing System UV curing lamps with variable power settings Power Require ments Voltage...

Page 18: ...Printer Specifications 18 Chapter 2 Product Overview User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 19: ...Chapter 3 Safety Information User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 20: ...ork area as required by prevailing law MSDS are provided with all inks and flush when you purchase them Print Height Warning Avoid printing at a height greater than recommended as this causes excessiv...

Page 21: ...il prematurely Ozone As a UV lamp warms up it briefly passes through a section of the light spectrum which excites oxygen molecules enough to create ozone Once a UV lamp has completely warmed up only...

Page 22: ...NOTE Wear Industrial Protective Eyewear with lenses that block both UVA and UVB Gloves and long sleeved work clothes are essential to reduce the skin s exposure to UV emissions UV Curing System 22 Ch...

Page 23: ...carriage and provides access to perform Printhead Maintenance and swab printheads Carriage and Gantry motion motors are disabled and UV lamps are turned off if they were On when the station drawer is...

Page 24: ...ocated on carriage cover to remind the op erator that looking at the UV light source is dangerous Wear protective eye wear with side shields gloves and long sleeves when using this printer Ultraviolet...

Page 25: ...General Warning Located on the AC enclosure cover This area can only be accessed by a trained serv ice technician Pinch Point A reminder that horizontal movement of the carriage can create a pinch haz...

Page 26: ...Con nection Essential Before Connecting Supply Refer to the Arizona Printer Site Preparation Guide 5 High Leakage Current Danger High Voltage Warning that High Voltage is present behind marked panel 6...

Page 27: ...n the table strut If pressure is put on the table strut it can bend and thus affect the level of the printer table and there fore print quality 10 No Step on Strut PE K GND Protective Earth Identifica...

Page 28: ...nter if changed Therefore they are pointed out as a precaution the operator must be aware of when using the printer IMPORTANT The photos in the following table illustrate situations that must be avoid...

Page 29: ...mouse to click Re set on the user in terface LCD dis play 14 Do not push gantry Do not push or force the gantry to move manually if it is already in mo tion If you do move the gantry a Motion Error me...

Page 30: ...will move up or down when the Raise Carriage switch is pushed 16 Carriage Crush Hazard Movement of the carriage up and down may be a crush hazard Do not rest your hands in this area during daily prin...

Page 31: ...eet of the car riage path Also do not touch the UV lamp as sembly or the sur rounding guard as they will be hot and may result in burns of the skin Residual Safety Risks Your Oc Arizona printer is eng...

Page 32: ...l Risks Residual Risk Area Hazard A high risk crush ing hazard is cre ated by the move ment of the car riage and gantry supports Keep hands away from this area unless the printer power is off 19 Carri...

Page 33: ...he gantry 21 Table Gantry Pinch hazard A high risk crush ing pinch hazard is created by the ta ble and the car riage 22 Table Carriage Pinch Hazard 4 Safety Awareness Chapter 3 Safety Information 33 U...

Page 34: ...rriage Vertical Movement Pinch Hazard A high risk shear ing hazard is cre ated by the gantry and the gantry rail This photo shows the view from the bottom Do not place fingers or hands in this area 24...

Page 35: ...om the bottom Do not place fingers or hands in this area 25 Gantry Shear Hazard A high risk shear ing hazard is cre ated by the car riage and the gan try frame 26 Gantry Frame Shear Hazard 4 Safety Aw...

Page 36: ...the web assembly IGUS track 27 IGUS Impact Hazard A medium risk im pact hazard is cre ated by the car riage when cycling from left to right 28 Carriage Impact Hazard 4 Safety Awareness 36 Chapter 3 Sa...

Page 37: ...ge If the guard is not prop erly seated all gan try and carriage motion is disabled UV Lamps are switched Off After re seating the Car riage Guard the Operator must pro vide acknowledge ment to re ena...

Page 38: ...a precaution the operator must be aware of when using the printer with the Media Roll Option Situation and Action to Avoid How NOT to use the Roll Media Option Avoid these Situations For Your Personal...

Page 39: ...rushing Shear Hazard Do not place your hand near the shaft drive motors when the printer is printing or when the dual foot con trols are pressed Do not place your hand on the Media Roll motor enclo su...

Page 40: ...Roll Media Safety Awareness 40 Chapter 3 Safety Information User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 41: ...Chapter 4 How to Navigate the User Interface User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 42: ...rgency Stops Emergency stop buttons can shut down all motion and hazardous systems There are three E stops one on the podium stand and one on each end of the gantry 3 Carriage Guard Protects the Opera...

Page 43: ...or details 11 Ink Bay There are two ink bays the Primary bay contains CMYK ink and the coolant bottle the Secondary bay holds the additional Cyan or Magenta and White ink or Varnish 12 Ink Filters Ink...

Page 44: ...Bays and Vacuum Zone Control Handles Operator Interface Hardware 44 Chapter 4 How to Navigate the User Interface User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B...

Page 45: ...put necessary to operate maintain and service the printer The status areas are used to report printer status Onscreen Keyboard Numeric Keypad A mouse is used as the input device to navigate the menu b...

Page 46: ...media printed and the number of print jobs started Also provides counters for the UV lamp bulbs use Printer Settings Settings tab Displays information about and also allows you to change various aspec...

Page 47: ...he rest of this section explains each of these areas in more detail The Print Job Control display is divided into functional and status areas The functional areas supports all operator input necessary...

Page 48: ...e placement of that job on the printer 8 Inactive Jobs Displays a list of all Inactive print jobs 9 Job Informa tion and Param eters panel This panel shows the parameters of the currently se lected pr...

Page 49: ...to bring up a new window that allows you to scroll through the log 3 Pause and Ink Status Pause Resume print button This button can be used to pause or resume a print job It is active only while a job...

Page 50: ...moving it to the in active list Note that Special Prints will not move to the inactive list Cancels a currently printing job and moves it to the in active list Note that the first click cancels the pr...

Page 51: ...trols together When enabled this feature automatically matches the power of the trailing UV lamp when power of the leading UV lamp changes It is still possible to ad just the power of the trailing UV...

Page 52: ...s of inactivity time can be changed by a service technician If lamps are extinguish ed when the timeout expired then the button changes its status to unchecked If lamps are off before the print starts...

Page 53: ...ts of a table job count summary on top and job order control buttons on the left A job count summary displays total number of active jobs and number of jobs put on hold Job order control buttons can b...

Page 54: ...an t be repositioned by dragging in the window 8 Inactive Print Job List Inactive job list consists of a table and job count summary on top A job count summary displays the total number of inactive jo...

Page 55: ...0 zero the printer will re print the image again on the same piece of media Copies use the mouse to increase or decrease Type Print Method Flatbed or Roll Media Media that was selected in ProductionHo...

Page 56: ...e layers in one print job It is most useful when printing with White Ink see Chapter 9 How to Work with White Ink and Varnish You must configure any extra layers in the ONYX software Note When Quality...

Page 57: ...ng to the printer This panel only displays information while an image is transferred from the ProductionHouse computer Print Job Control Module Chapter 4 How to Navigate the User Interface 57 User Man...

Page 58: ...nt frequency and costs will increase NOTE If you have not performed your daily Printhead Maintenance a dialog box appears with a query to Perform or Postpone this task If you choose to perform Printhe...

Page 59: ...Weekly Swab printheads clean UV lamp filters and check coolant levels See the Maintenance section You can change the day of the week and the time this reminder is displayed in the Settings Printer men...

Page 60: ...Filters in the Maintenance section As needed Refer to the Oc Arizona Printer Care and Use poster download from the customer support web site http dgs oce com Periodic Maintenance 60 Chapter 4 How to N...

Page 61: ...nged Some of the counters can be reset Illustration 37 Counters Module Screen Component function table Counters Explained Component Function Non resetta ble Counters These counters display a cumulativ...

Page 62: ...was last pressed Time and date of last reset is displayed if avail able UV Bulb Life Displays the hours of lamp use since last reset Always reset the count when you change a bulb Counters Module 62 C...

Page 63: ...a settings Date and Time Settings 38 Date and Time Date display only cannot change the date Time change the time of day if required Whether Daylight Savings Time is set Time Zone select the time zone...

Page 64: ...ing must be for the network alternately you can purchase a DHCP router for your network that will automatically supply the network settings Network Name Printer Description Network Adapter Name MAC Ad...

Page 65: ...Date format Time format Display job time Tie lamp controls together Hold on active Job delete confirmation Screen saver Screen saver timeout Monitor power off timeout Printer Settings 41 Printer Setti...

Page 66: ...Specifies the distance left unprinted above the image Bottom Margin Specifies the distance left unprinted below the image Media Move on Unload Specifies the amount of media moved on unload in the sel...

Page 67: ...int jobs Special Prints provides special prints for various purposes such as reference adjustment and alignment etc Some are for operator use and others are for service technician use only Ink Flush c...

Page 68: ...b Manager allows you to view a select range of print jobs or to delete many print jobs at the same time In the Print Job module you can only manipulate one print job at a time In the Job Manager you c...

Page 69: ...able in metric or imperial measure The Nozzle Check is used to determine if there are any clogged nozzles that can affect print quality note that it is also available on the command toolbar in the Pri...

Page 70: ...ear in the active job list and is printed like any other print job NOTE Refer to the sections that document the special prints for details on printing For example the Nozzle check and the Ship print a...

Page 71: ...ce under the drawer Both the white ink and all of the IJC256 inks need to spit periodically to help keep the printhead nozzles clear of debris The Alignment Procedure is needed when the Spit Catcher i...

Page 72: ...not generate a second batch if you have just recently generated log files unless requested to do so by a service technician Tools and Utilities Module 72 Chapter 4 How to Navigate the User Interface U...

Page 73: ...l either install the upgrade or provide you with the upgrade file in some circumstances Illustration 45 Printer Upgrade Module How to Upgrade the Firmware and Software Your dealer or service represent...

Page 74: ...Installation and Upgrade Module 74 Chapter 4 How to Navigate the User Interface User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 75: ...Chapter 5 How to Operate Your Oc Arizona Printer User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 76: ...g procedures This User Manual is not a substitute for official training Onyx ProductionHouse Training Maximum performance from the printer requires a properly trained operator Oc trains the operator i...

Page 77: ...ns the printer On or Off The switch also functions as an AC power lock out switch It is located at the end of the printer as seen below NOTE Some printer models may have a different type of AC power p...

Page 78: ...left panel of the display shows Ready Your printer is now ready for use How to Power Off IMPORTANT After powering the printer On leave it running continuously even when at idle Failure to leave the pr...

Page 79: ...OFF position 5 Turn the power back on when the service or procedure is complete NOTE Avoid Extended Power Off If the power is switched off for only a short period for example when the printer is shut...

Page 80: ...ter Settings turn it off 3 to 14 days Turn off lamps Perform printhead maintenance when the ink tem perature is at least 40 Centigrade 104 Fahrenheit Swab printheads Turn off ink heater If the Automat...

Page 81: ...ch to the Off position 3 Apply a lock and a tag out label to the Lock out area of the switch for the duration of any service or maintenance procedures 4 Perform service procedure generally this is don...

Page 82: ...e printer Procedure 1 Follow the Lock out procedure above 2 For additional safety also disconnect the AC power plug from the wall outlet 3 When the printer is successfully moved or the repair work is...

Page 83: ...the printer 2 Select the Setup tab in the printer software to access the printer s network name 3 Verify that there is an Ethernet network connection between the ONYX host computer and the printer To...

Page 84: ...module of the printer User Interface Check Configuration Click on Test to verify that the computer and printer are in communication If the Test was successful a message indicates a Valid IP address I...

Page 85: ...the configuration of the link between the software and the printer How to Install the ONYX Printer Driver Chapter 5 How to Operate Your Oc Arizona Printer 85 User Manual Arizona AZ 440 GT AZ 440 XT A...

Page 86: ...the ink heater click on the Ink Temperature Control icon located on the Command Toolbar of the Job Control screen 2 Clean the carriage underside 3 Perform Printhead Maintenance after the ink temperat...

Page 87: ...for more than 14 days in that case call your service representative Daily Start up and Shut down Shut down Procedure Chapter 5 How to Operate Your Oc Arizona Printer 87 User Manual Arizona AZ 440 GT...

Page 88: ...required Check the table to make sure that there are no obstacles that can interfere with the travel of the gantry or carriage Start the Print Prepare a Digital Image with ProductionHouse or Postersh...

Page 89: ...ion Select Print Icon Print Mode and Confirm Media Thickness When you select the Print toolbar icon it will gray out the icon and the hand icon to the left of the job to be printed will turn green Whe...

Page 90: ...h either the media to be printed on or a masking material The masking material should not be thicker than the media to be printed on If a full bleed image is to be printed the masking material should...

Page 91: ...origin instead of away from it i e the last data line to be printed is the line at the print origin The reason the image is printed in this direction is to allow the gantry to lead the image in the pr...

Page 92: ...ircular holes on the top surface of the overlay sheet connected to an active vacuum zone must be covered This creates a closed vacuum system The printer is shipped from the factory configured with six...

Page 93: ...e table You can tell when the vacuum is sealed by the sound it makes and also by the vacuum gauge which must read at least 20 Hg Vacuum Table Foot Pedal The vacuum foot pedal toggles the table vacuum...

Page 94: ...ou determine that the zone is correctly masked and the gauge reads consistently low How to Maintain the Vacuum Overlay Sheet If ink build up occurs on the overlay sheet remove the ink If it is not rem...

Page 95: ...area is always active and the five valves control zones 2 through 6 The vacuum zones are open when the valve handles are vertical NOTE The Oc Arizona 400 Series XT vacuum zones are described in Chapt...

Page 96: ...your own map if desired Procedure 1 Select the Special Prints tab in the printer software 2 Scroll to Vacuum Zones Metric GT and add it to the print job list 3 With no media present print the zone map...

Page 97: ...53 Vacuum Zones Metric GT Print the Metric Zone Map Chapter 5 How to Operate Your Oc Arizona Printer 97 User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 98: ...e product Shipped from the factory the area between these two boundaries would be inactive However if necessary the maximum supported size could be increased by a service technician This allows media...

Page 99: ...cedure 1 Select the Special Prints tab in the printer software 2 Scroll to Vacuum Zones Imperial GT and add it to the print job list 3 With no media present print the zone map directly onto the printe...

Page 100: ...rials for your printer Essentially any material that is less than 50 8mm 2 0 inches thick and less than the maximum size of 1 25m wide x 2 5m long 49 2 in x 98 4 in can be considered viable media Some...

Page 101: ...s particles that tend to attract stray ink drops that result in ink buildup Tack cloths are used by auto body shops to clean cars before painting Oc does not provide additional tack cloths beyond what...

Page 102: ...will prevent ink from being imaged onto the table Finally if you overprint on media that expands when heat is applied we recommend that you group the desired image with a preceding image so the print...

Page 103: ...t you set the offsets to match the location of the cards Note these cards can be stacked but if more than two of them are stacked the carriage will collide with them if you print at zero media height...

Page 104: ...How to Handle Media 104 Chapter 5 How to Operate Your Oc Arizona Printer User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 105: ...Chapter 6 How to Operate the Oc Arizona 400 Series XT User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 106: ...dware XT Hardware Legend Label Hardware Description 1 Vacuum Gauges for A and B Zones 2 Print Start Button 3 Print Origin for A Zones 4 Print Origin for B Zones NOTE The Center Zone is referred to as...

Page 107: ...capable of producing large format images on various rigid and flexible media The printer consists of a flatbed vacuum table and moving gantry It can also be used with a Roll Media Option Media Support...

Page 108: ...rom metric to imperial in the field by a qualified service technician the technician who installats your printer can do this if needed The independent control of the zones allows the operator to print...

Page 109: ...this must be set either in the ONYX software or the Print Job screen and can be entered in millimeters even when the interface is set to Imperial units 2 Mask off any areas of the active vacuum zone...

Page 110: ...dimensions of your image are not greater than 1 25 x 2 5 meters 4 x 8 feet the Dual Origin option is available from the Job parameters menu NOTE It is also possible to select Dual Origin in the ONYX w...

Page 111: ...reas and then turn On the vacuum 5 Press the Start button to begin the print in Zone A 6 Place media in Zone B mask off any unused areas and turn On the vacuum The printer will pause over the Center Z...

Page 112: ...hich images are printed in Zones A B when Dual Origin was selected How to Print With Dual Origins 112 Chapter 6 How to Operate the Oc Arizona 400 Series XT User Manual Arizona AZ 440 GT AZ 440 XT AZ 4...

Page 113: ...Chapter 7 How to Operate the Roll Media Option User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 114: ...er 8 Media Tension Bar 4 Take up Media Shaft 9 Vacuum Platen 5 Supply Media Shaft 10 Gimbal 11 Capstan Hardware Function table The Roll Media Option consists of a supply media drive media tension bar...

Page 115: ...up media roll 5 Supply Media Shaft Supports the supply media roll 6 Media Access Door Provides access to the supply media for media loading 7 Media Cut Guide Allows easy cutting of the media 8 Media T...

Page 116: ...10lbs Print Size Supported 2 190m 86 2 This allows for a minimum 5mm 0 2 border This is necessary to ensure the platen is not contaminated with ink due to possible media tracking errors Cured and uncu...

Page 117: ...the supply media roll This will vary slightly depending on the attachment method that was used to secure the media to the media core End of Roll Waste minimum possible 920mm 36 inches End of roll wast...

Page 118: ...ply shaft Advance me dia from supply shaft Unlocks take up shaft Initialized Rewinds me dia n a Advances media n a Unload be fore media cut Important Don t touch the pedal switches Media is positioned...

Page 119: ...that are necessary to load and initialize a roll media print job How to set the Media parameters and print the job is explained in the section How to Print on Roll Media How to Access the Roll Media...

Page 120: ...elect either Print Side In or Print Side Out Print Side In allows you to print on the back side of the media The default setting is Print Side Out Normal Move Slow Move Normal Move is the default stat...

Page 121: ...ext two sections How to verify or change media parameters and to actually print a roll media job is explained in the section How to Print on Roll Media Roll Media Manager Chapter 7 How to Operate the...

Page 122: ...Method D Loading the Media Alternate Method 61 Media Feed Direction Media Feed Direction Determine first whether you need the media roll to be print side out or in Print side out means that the media...

Page 123: ...d evenly drop one end onto the floor then tap lightly a few times If any edges are crushed unwind and throw away the crushed area or cut off the crushed end of roll If is not possible to repair do not...

Page 124: ...haft into the Supply bottom position on the printer Insert one end of the shaft at a time NOTE Load the shaft with the core lock and coupler end on the right side of the printer 5 Accurately center th...

Page 125: ...1 to 2 millimeters to the right Next Load an Empty Core and Install it in the Take up Position 8 Place an empty media shaft on a suitable work surface and unlock the media shaft locks with the 5mm he...

Page 126: ...1 Select the Load icon from the Roll Media Manager 2 If you are going to print with Print Side In click the icon in the Roll Media manager Print Side Out is the default so you do not need to select it...

Page 127: ...over until it reaches the take up roll 65 Feed Media Through Access Door 6 Check alignment of the media by feeding it down to the supply roll and make sure that the edge lines up with the edge of the...

Page 128: ...Tape the media onto the core The media should have a clean straight edge prior to taping First tape the center of the media to the core and then tape both ends of the media Loading the Media Standard...

Page 129: ...up roll is aligned within 1mm of the feed roll 9 Select the Initialize icon from the Roll Media Manager to prepare the RMO for printing Loading the Media Standard Method Chapter 7 How to Operate the R...

Page 130: ...achieve with the standard method Procedure 1 Load the roll on the media shaft and begin the load procedure as described in steps 1 to 5 in the standard method to the point where you have advanced the...

Page 131: ...cut area is wound onto the core across the width of the roll and verify with the ruler that the supply and take up edges are at the same location NOTE Important Use the supplied ruler to check that th...

Page 132: ...t Guide so that the printed image is not cut To manually increase this distance you can use the foot pedal to advance the media but only before the Unload is selected Once Unload is selected the foot...

Page 133: ...sition 8 Remove the supply shaft from the printer by pulling it towards you Pull one end out at a time 9 Place the media shaft on a suitable work surface 10 Unlock the media shaft core locks using a 5...

Page 134: ...n When you set the page size for your print job click on Type Roll to make it a roll media option job 71 ONYX Page Size Roll Option Set a Hold on a Roll Job Procedure 1 To ensure that your roll media...

Page 135: ...m grayed out This will stop any roll media jobs from automatically printing 72 Onyx Roll Hold NOTE The Hold for operator is not selected in this illustration since the box is unchecked If you want to...

Page 136: ...op the media transport when you print on roll media they only stop gantry and carriage movement If you encounter a situation where the roll media runs continuously without operator input the only reco...

Page 137: ...media parameters displayed match the particular media you loaded 6 You can create a new media or edit an existing one by changing the parameter values and then saving them under a new media name When...

Page 138: ...edia Advance Correction Factor for more details 9 When the displayed media values are correctly matched to the loaded media click Close to exit the Media Manager 10 Click on the Roll icon in the menu...

Page 139: ...displaced a significant distance away from the prior swath This requires a lower correction factor C Perfect Step where media advances correctly This requires no change Purpose The Media Advance Corre...

Page 140: ...appear Make a note of the MACF value Continue to decrease the MACF until dark lines just start to appear and note the value Typically the average of these two is the ideal MACF for this media 4 Simila...

Page 141: ...you can sometimes minimize the problem by cutting or burning the debris off Required tools A package of edge detectors is included in the Accessory kit that ships with the RMO unit If you run out you...

Page 142: ...a possibility that the carriage may hit the edge of the protector and thus damage printhead nozzles 4 Peel the backing layer from the double sided tape on the back of the protector 5 Place the bent e...

Page 143: ...not holding the protector in place then use a new one Result The media edge protectors will reduce the amount of fiber and other debris However it is important to keep the platen and cutting guide are...

Page 144: ...How to Use Media Edge Protectors 144 Chapter 7 How to Operate the Roll Media Option User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 145: ...Chapter 8 How to Use the Static Suppression Option User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 146: ...dia and ink is more readily accepted It is important to note that static electricity cannot be entirely eliminated only reduced To eliminate static electricity something physically would have to be do...

Page 147: ...not require static reduction there is no need to turn if Off as the bar is only active when the printer is printing How to Change the Height of the Bar The Ionizer bar is mounted by default to accomm...

Page 148: ...bracket 180 degrees and then fit the other keyed slot over the bracket screw 5 Slide the bracket mount until the screw is located in the smaller end of the keyed slot How to Change the Height of the B...

Page 149: ...ps 2 to 5 until all four mounts are reversed Result The printer can now use media with a maximum thickness of 38mm 1 5 inches How to Change the Height of the Bar Chapter 8 How to Use the Static Suppre...

Page 150: ...How to Change the Height of the Bar 150 Chapter 8 How to Use the Static Suppression Option User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 151: ...Chapter 9 How to Work With White Ink and Varnish User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 152: ...printhead maintenance is adequate White ink is re circulated in the system to limit any settling of the ink For this to take place the printer must be left powered on at all times Regular maintenance...

Page 153: ...can have a negative effect on the printheads Procedure 1 Agitate the white ink bag gently as described on the bag label at least once a week 2 Perform Printhead Maintenance at least one time every wo...

Page 154: ...laid down compared to a single channel of white ink The layer setup is defined in the media model but can be modified as a job printer setting within the ONYX software When the white ink information i...

Page 155: ...rinter flood layer encompasses the bounding box the outer border of the image of the file being processed There is also an option to control the amount of flood by choosing the drop level The higher t...

Page 156: ...nt modes other than Quality Layered White Ink Applications The following are some specific examples of the ways that the white ink workflow can be applied White Ink Layer Options Application Bottom Mi...

Page 157: ...using layer in the middle Opaque Application The opaque application involves printing CMYK data onto non white media For this application white ink is required both to enable the printer to produce im...

Page 158: ...s a second process after the CMYKW image is printed Immediately after printing a CMYKW image The gantry moves to the start of image position and prints a varnish spot or printer generated flood data u...

Page 159: ...on choices You can save these configurations as Filters and place them in a Quick Set and this makes it possible to re create with minimal effort settings that are often used All work with the Spot La...

Page 160: ...e software that must be configured It also explains how you need to use specific ONYX media profiles to prepare white ink and varnish print jobs NOTE Step 1 and 2 below are required for ProductionHous...

Page 161: ...ware will now accept print jobs with white ink or varnish data To prepare a print job for white ink or varnish you need to use an ONYX media profile media model as shown below Configure ONYX Software...

Page 162: ...YX Spot Layer Tool generate the white spot data in ONYX ProductionHouse or Thrive Spot Data pre defined spot data is created in image editing application such as Adobe Illustrator InDesign or PhotoSho...

Page 163: ...ires a white or varnish flood fill The printer itself provides the flood fill rather than the ONYX Spot Layer Tool or an image editing application so no additional data preparation is required NOTE If...

Page 164: ...for your image in ProductionHouse rather than in image editing programs such as Illustrator or Photoshop The tool has many advanced options and this section will explain them so that you can set them...

Page 165: ...dia color to be handled The term Knockout means to remove from the selection If you ve set a media color chances are you want some portion of the design to be removed to use the media color These are...

Page 166: ...the edge of your image Spread increases the outer edge of the underlay fill Use spread when you want a deliberate halo around the edge of your image Choke and Spread work in tandem Each mark on the s...

Page 167: ...varnish but the same principles apply It guides you through a simple tutorial that shows how to prepare an image for quick and easy white ink print production with spot data You will learn how to iso...

Page 168: ...won t activate the media you used to open the job has not been configured with the Quality Layered print mode Create or Edit your media to support spot ink in Media Manager before you open the job in...

Page 169: ...channel you will use to create data then use the explanations of the Spot Layer Tool options at the beginning of this section to help you use the tool How to Access the Spot Layer Tool Chapter 9 How...

Page 170: ...els Purpose When you have a raster based image and need to have select areas of that image show up as white when the media is non white or clear or translucent you can prepare a spot channel for the w...

Page 171: ...at the Channels tab is visible under the Window menu click Channels to view the panel 4 Click the arrow on the Channels tab to display the Channels menu 5 Select New Spot Channel from the Channels men...

Page 172: ...ges and close the Add Spot Channel dialog 8 You can create a flood layer in the same way by selecting the entire workspace Select All and then add the spot channel as described above The example below...

Page 173: ...pot channel printing underneath CMYK data However when exported as a PSD to Illustrator this data will appear above the image data This is the correct format protocol for Illustrator Save as TIFF and...

Page 174: ...as long as it has the Overprint feature and the ability to create a spot color When to do The first step in the white ink workflow is to prepare your source image to use the spot channel The spot dat...

Page 175: ...d Swatch dialog enter the following information 97 New Swatch 98 New Swatch Name Name Enter the name Spot 1 or Spot 2 Note For instructions on how to use a naming convention other than Spot 1 or Spot...

Page 176: ...6 Use the new swatch for any objects or fills which need to be printed with white ink Clicking on new spot color swatch will make this the default fill color for this document Select element you would...

Page 177: ...ted over top of white usually if the substrate material is non white and therefore white is required to accurately render image data Procedure 1 Select the spot data object or objects that you want to...

Page 178: ...opacity levels less than 100 ProductionHouse software only processes full opacity data The opacity of regular knockout spot data can be set as desired 103 Overprint Attributes The images below shows w...

Page 179: ...mage ensure that Overprint Preview is selected See images below for a representation of how this will appear NOTE When processing this file in ProductionHouse media layers must be set up with a spot l...

Page 180: ...into program click the Embed button to place it in the Illustrator document This step is necessary in order to make use of all channel data contained in the file 108 Embed File How to Place Raster Ima...

Page 181: ...ding Spot Channel data now resides in the layer above the image data which is the necessary protocol in Illustrator How to Place Raster Images in Illustrator Chapter 9 How to Work With White Ink and V...

Page 182: ...ayers palette In this particular case the complexity of the selection path may dictate it s creation in PhotoShop and Illustrator may be better used for simpler objects Procedure 1 First select your c...

Page 183: ...replace path in the group above the image and clipping layers Ensure that Overprint is turned on 113 Replace path in Group 5 Save the file How to Create a Spot Channel Path in Illustrator Chapter 9 H...

Page 184: ...ferable to print directly from Illustrator to Rip Queue For instructions on how to do this see the Onyx web site for a document called Printing From a Mac it also contains generic information on print...

Page 185: ...ll swatch located at the bottom of the Illustrator toolbar This will fill the box with color By double clicking on this swatch a dialog box will open allowing for color changes Ensure that the chosen...

Page 186: ...ed Mask How to Set Up a File for Preflight s Spot Layer Tool 186 Chapter 9 How to Work With White Ink and Varnish User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B...

Page 187: ...s more clear As well if English is not your native language use a name that is more meaningful in your language to be more effective Please do not use the name White as this color flags ProductionHous...

Page 188: ...hannel Replacement box 117 Spot Channel Replacement 4 Enter the new name in PostScript Spot Color Name in Spot 1 space How to Name Your Spot Data in Illustrator 188 Chapter 9 How to Work With White In...

Page 189: ...to save your settings How to Name Your Spot Data in Illustrator Chapter 9 How to Work With White Ink and Varnish 189 User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Re...

Page 190: ...et to Quality Layered print mode NOTE Sample Media profiles for white ink are available for download from the DGS website http dgs oce com How to Print a Simple Job Using White Ink Procedure 1 Open an...

Page 191: ...t media viewed from side that does not have ink on it then the bottom layer should be a CMYK data layer and the middle and top layers white flood layers 5 Put the printer back online in ONYX RIP Queue...

Page 192: ...ecommend that you don t print white ink in the same area of an image as CMYK inks The white ink does not mix well with the other ink colors For Quality Layered print mode jobs 1 Create spot data in a...

Page 193: ...red Print Mode To Print White Ink The Quality Layered print mode can be used to print three two or one layer of image data or printer generated flood data All layers are independent of each other Wher...

Page 194: ...ot data or printer generated flood Middle CMYK mirrored Bottom CMYK mirrored Print white ink for middle layer for a day night application viewed 2nd surface Top CMYK mirrored Middle W spot data or pri...

Page 195: ...five color channels C M Y K and W and six data planes C M Y K Spot 1 and Spot 2 data Each color channel can be configured to print nothing any one of the six data planes or have the printer generate...

Page 196: ...h the other ink colors 1 Create spot data in a design application See section How to Create Spot Data 2 Open the job in ONYX workflow software using any print mode other than Quality Layered with an O...

Page 197: ...spot colors defined All print modes are supported except the High Definition print mode Before you begin Import an ONYX media profile that was made using a CMYKSS ink configuration with 2 spots defin...

Page 198: ...ip the job 4 Define a printer flood coat To set up a varnish printer flood modify the printer settings of a processed job in RIP Queue right click the job edit printer settings then select Print Varni...

Page 199: ...when printing varnish Tip To print varnish on top of a HD print mode image use a composite job batch and print the first job in HD print mode and the second job using a different print mode to print...

Page 200: ...rectly specified in the ONYX media profile or quickset 7 Send the job to the printer and print it How to Print Varnish Jobs 200 Chapter 9 How to Work With White Ink and Varnish User Manual Arizona AZ...

Page 201: ...ing the overall image quality and printhead jetting reliability In the printer operating environment the amount of airborne particles can influence the final varnish finish Since the systems that cond...

Page 202: ...to remove any dust or debris from the media surface Also to eliminate any static charge on the media prior to printing use the optional printer Static Suppression Option ionizer bar to eliminate stat...

Page 203: ...can also be used NOTE Note we recommend that you fasten the tack cloth to the cleaning wand as shown above It is easier to apply even pressure with this method When you use the tack cloth by hand it...

Page 204: ...nish to lessen the chance that dust and debris contamination may be noticeable Target small elements within the design and use varnish to draw attention specifically to them e g glossy lips shining ey...

Page 205: ...tions that introduce airborne dust and debris that can end up on the media being printed For a smooth high gloss use a smooth coated media as it will allow the varnish to flow well NOTE If you gloss c...

Page 206: ...How to Get Good Results With Varnish 206 Chapter 9 How to Work With White Ink and Varnish User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 207: ...Chapter 10 Ink System Management User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 208: ...many paper based media used for most indoor applications such as foam board corrugated cardboard card stock and poster paper Oc IJC256 inks also have a softer surface when cured and printed materials...

Page 209: ...to the Site Preparation Guide for minimum space working room volume for the printer NOTE Read the section on ink safety called Safety Guidelines for Ink Material before you handle the ink The printer...

Page 210: ...le plates removing ink and possible contaminates in the process details of this procedure are available in the Maintenance section CAUTION Uncured ink is a serious health and safety risk Avoid skin co...

Page 211: ...long ink fill times indicates that a filter is clogged and must be replaced How to Store and Handle UV Ink To ensure good quality images and to extend the life of printheads in your printer it is impo...

Page 212: ...re available from the corporate Oc Global E Marketing GEM website For the latest MSDS and PSDS visit http global oce com support Read and periodically review this safety information to ensure optimal...

Page 213: ...change the bag if needed If you see the message and there is still ink in the bag place a service call The operator sees that the bag is empty An ink bag is nearly empty and the operator wants to lea...

Page 214: ...bottom corner of the ink bag 4 Unhook the bag from the top of the ink station 5 Replace with a new ink bag of the same color 6 Push the quick release coupler at the bottom corner of the new bag into...

Page 215: ...Chapter 11 Error Handling and Troubleshooting User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 216: ...has an obvious solution apply the appropriate remedy Otherwise note the exact error message and associated error number and what the printer was doing before the error then place a service call Basic...

Page 217: ...igh on the table If you just changed ink in the printer review the procedures in this manual and check for successful installation Try printing a test print If the printer is not receiving print jobs...

Page 218: ...s peculiar printing noises and smells associated with the failure Troubleshooting Overview 218 Chapter 11 Error Handling and Troubleshooting User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT...

Page 219: ...OTE Keep the table surface clean and ensure the media is clean and free of dust to help reduce banding Use an anti static brush if necessary Also use a micrometer to accurately measure the media thick...

Page 220: ...How To Improve Quality When Banding Occurs 220 Chapter 11 Error Handling and Troubleshooting User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 221: ...Chapter 12 Printer Maintenance User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 222: ...ty cycles and volume of work While we provide guidelines for periodic maintenance the optimum maintenance schedule depends on operator observation of the printer over a period of use IMPORTANT Keeping...

Page 223: ...the procedures is explained in detail in this section in the order of frequency required as presented in this table Maintenance Frequency Procedure Frequency Clean Carriage Underside Daily and as need...

Page 224: ...ic charge buildup on the media use a tack cloth and lightly rub the media surface before you print You may also need to install a humidifier if humidity is below the required minimum defined in the Oc...

Page 225: ...the printheads If you happen to touch one with the cloth you must perform printhead maintenance Note that contact with a printhead by any object other than the suction head used for maintenance can c...

Page 226: ...sition the wipe so that a clean area is exposed 6 Proceed to the next space between printheads and slide the clean area of cloth along the metal plate 7 Repeat steps 3 to 6 until all ink is removed fr...

Page 227: ...a non wetting coating contact with this surface may affect the performance of the printhead Do not wipe the nozzle plate with anything other than the suction head or the supplied swabs when following...

Page 228: ...it before you perform printhead maintenance The Job Control module displays the ink temperature If the temperature is low activate the ink heater by clicking the icon and then monitor the temperature...

Page 229: ...perature is at least 40 Centigrade 104 Fahrenheit before you begin printhead maintenance 2 Slide the drawer out from under the carriage to reveal the maintenance station 3 Press the Purge button to in...

Page 230: ...and work to the right as this limits the possibility that drops of ink will fall onto the coiled hose Also do not push up too hard on the printhead as you may dislodge it and this will require a serv...

Page 231: ...fires each nozzle individually in a manner that allows clogged nozzles to be easily identified by a visual inspection of this special print The Nozzle Check has been designed to fit on a piece of med...

Page 232: ...e or use the RMO if available 2 Select the Nozzle Check icon at the right end of the Command Toolbar to place the nozzle check into the Active Print Job list you can also add a Nozzle Check to the act...

Page 233: ...example Magenta printhead 6 has nozzles that are not firing properly in both Package A and B It also show a new nozzle print after the printhead was cleaned The illustration below shows the printhead...

Page 234: ...the right side of a printhead 3 Once you have identified the particular printhead that has nozzles out as indicated by the nozzle check print you can perform the following procedure to correct the no...

Page 235: ...s it will look like the Nozzle Check print illustrated below NOTE However in this case there is an indication of mis direction in one of the nozzles illustrated by the white line This may not affect i...

Page 236: ...olors to purge does not perform a stronger purge but it does conserve ink 131 Purge Valves with Yellow Turned Off 3 Remember to open any purge valves that were closed for this procedure NOTE If a purg...

Page 237: ...a printhead it must be replaced Contact your Oc service representative Before you begin Print a Nozzle Check to determine if any nozzles are not firing properly This will help to determine whether so...

Page 238: ...wabs to be contaminated with any dust or dirt prior to use Note that the swab has a seam that can damage the printhead nozzles use only the semi curved foam sides of the swab CAUTION Use appropriate s...

Page 239: ...r sprayed around the printheads 4 Press the Purge button to initiate a purge 5 Within 3 seconds of pressing the purge button close the remaining purge valves The carriage will lower to its purge heigh...

Page 240: ...an swab multiple times Use a new clean side of the swab each time this means a maximum of two swipes per swab It is possible that as many as ten swipes can be required If purging and swabbing does not...

Page 241: ...ter call for service immediately NOTE When you change a UV lamp bulb replace the filter Before you begin 1 Turn off the ink temperature 2 Turn off UV lamps Required tools small hand vacuum cleaner NOT...

Page 242: ...annel on top of the lamp housing and then squeeze the filter so that the middle bulges and allow the other edge to slide into the other channel 5 Repeat steps 2 to 4 for the filter in the other UV lam...

Page 243: ...se an 1 5mm diameter rigid material e g a paper clip to ream them out as required this is not likely a daily task but must be performed as needed Required tools Lint free absorbent clothes Nitrile Glo...

Page 244: ...from under the carriage to reveal the maintenance station 2 Wipe up the majority of the ink by blotting with an absorbent cloth 3 Pour some alcohol on a lint free cloth and wipe away any ink deposits...

Page 245: ...rain plate at the bottom of the Maintanance Station If ink starts to pool on the drain plate it is time to empty the waste tray if you can see ink it means the the waste tray is full and is now backin...

Page 246: ...s clean drip free but because it has long pipe use a piece of cloth or paper to wipe it clean as some ink can remain inside and drip out later when the printer is in motion 5 Dispose of the waste mate...

Page 247: ...sensor to provide feedback Purpose If the coolant level is low the ink and printheads cannot be maintained at the proper temperature Periodically check the level of coolant and add more coolant if it...

Page 248: ...pped with the printer usually located behind the door to the left of the coolant bottle in the Primary Ink Bay 5 Fill the coolant bottle 6 Attach the lid to coolant bottle and return it to the Primary...

Page 249: ...es 1 8 litres to fill the coolant bottle and lines We suggest that you order more coolant from your sales representative so that you will have some when you need to top up the system Fill the Coolant...

Page 250: ...Although the carriage is oriented so that the nozzles spit into the slots in the spit catcher some ink will find it way onto the flat surface of the maintenance station drawer Check the surface of the...

Page 251: ...nd replace it with a new one 138 Close Spit Catcher 5 Swing the metal base up and lock it with the knob Replace the Spit Catcher Foam Pad Chapter 12 Printer Maintenance 251 User Manual Arizona AZ 440...

Page 252: ...at are designed to keep debris from entering the bearing housing After a period of time and use debris can accumulate on the outside of the bearing shields as the gantry travels along the table 139 Du...

Page 253: ...try over the area again Slight ink stains that remain on the rail after cleaning are not a major problem Procedure 1 Open the Maintenance Station cover to ensure that there is no possible gantry or ca...

Page 254: ...eck your records for when the filter for that color of ink was last changed Make sure that the ink tubing from that filter is not kinked NOTE New ink filters will contain air that must be released Air...

Page 255: ...he top of the carriage 3 Disengage the ink bag for the color of filter you will replace To do this press the release tab on the left side of the quick release ink bag coupler and then pull it out to d...

Page 256: ...f the ink line into that filter 6 Wrap a lint free cloth around the end of the bleed tube of the ink filter to catch any ink that may spray out when you release the pressure in the next step How to Ch...

Page 257: ...clip 9 Unscrew the bleed tube cap from the old filter and thread it into the top connector of the new filter Place the cap that came with the new filter on the old filter to prevent ink from leaking o...

Page 258: ...con located in the top right corner of the Print Job Control screen of the printer software to monitor the ink status 3 Press the Purge button to initiate an ink purge Repeat this step until the ink s...

Page 259: ...that it is parallel to the bleed tube to open the valve 9 Keep the cloth close as you watch the open bleed tube As soon as you see ink appear in the open end of the bleed tube flip the shutoff lever...

Page 260: ...te a label to record the install date 4 Replace the ink filter enclosure cover 5 Perform routine printhead maintenance before printing 6 Replace the ink filters every 12 months or after consumption of...

Page 261: ...se gloss banding in the printed image We also recommend that you change the lamp filters when the bulb is changed NOTE The Flatbed Settings icon on the printer interface allows the operator to control...

Page 262: ...Housing Procedure 1 Remove the carriage guard by lifting it straight up and then away from the carriage 2 Disconnect the UV lamp housing power cable connector by pressing in the two blue tabs on eith...

Page 263: ...igher and finally swing the arm back over the connector and past the raised part of the lamp housing NOTE The UV lamp housing cannot be removed from the carriage until the bracket is swung out of the...

Page 264: ...ing upside down on a clean work space away from the printer 3 Rotate the shutter motor dampener until the UV shutters are open 149 Rotate shutter motor dampener 4 Open the two UV light shields located...

Page 265: ...the lock away from the connectors 151 Remove connectors 6 Ease the bulb out of the retainer clips one end at a time and then remove it from the housing How to Remove the UV Lamp Bulb Chapter 12 Printe...

Page 266: ...iner for recycling 8 Dispose of the old UV lamp bulbs according to local environmental regulations How to Remove the UV Lamp Bulb 266 Chapter 12 Printer Maintenance User Manual Arizona AZ 440 GT AZ 44...

Page 267: ...re not cleaned at least with every bulb change the curing ability of the lamps will decrease See Customer Application bulletin 38 for more details 2 Use the lint free cloth soaked in isopropyl alcohol...

Page 268: ...7 Reconnect the bulb power connectors and tighten the screw locks 8 Rotate the two UV light shields clockwise back to the closed position so that they are parallel to the end plate How to Replace the...

Page 269: ...the above two sets of procedures to change the bulb in the other lamp housing NOTE We recommend that both UV Lamp bulbs be replaced at the same time to ensure that the curing effect is balanced when p...

Page 270: ...pit into the spit catcher located over the maintenance tray every few minutes in order to keep the white nozzles clear When to do Daily Perform printhead maintenance every day for all colors including...

Page 271: ...p of the ink station 4 Agitate the white ink bag according to the illustration on the bag NOTE You must agitate the white ink bag for at least 5 seconds or the message will remain on the screen 5 Repl...

Page 272: ...UV ink must be removed immediately before it can cure from exposure to light RMO Maintenance The following table provides our recommended maintenance activities This is a minimum requirement and frequ...

Page 273: ...RMO Maintenance Guidelines Chapter 12 Printer Maintenance 273 User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 274: ...loves when working with ink or liquid solvents If a significant amount of ink has spilled consider donning an apron or smock IMPORTANT The only way to remove cured ink is if the area can be scraped wi...

Page 275: ...y Detergent If you are uncertain about a detergent try it out in a 50 1 solution on a small area at the end of the capstan 3 Wet the cloth in the cleaning solution and wring out excess liquid Scrub th...

Page 276: ...clothes and Isopropyl Alcohol 95 pure Procedure 1 Put on gloves and goggles 155 Ink Spill on Capstan 2 Wipe up the majority of the ink by blotting with the absorbent cloth How to Remove Uncured Ink on...

Page 277: ...cloth with alcohol and wipe up the remaining ink 157 Wet fresh cloth with alcohol How to Remove Uncured Ink on the Capstan Chapter 12 Printer Maintenance 277 User Manual Arizona AZ 440 GT AZ 440 XT AZ...

Page 278: ...he surface wait for the surface to dry completely then follow the procedure listed above for Removing Solid Debris When the capstan is kept clean and its rubber surface free of blemishes or defects yo...

Page 279: ...Appendix A Application Information User Manual Arizona AZ 440 GT AZ 440 XT AZ 460 GT AZ 460 XT AZ 480 GT AZ 480 XT Rev B 4 2013...

Page 280: ...in 2 How to Select A Media Model and ICC Profile Application Bulletin 3 How to Achieve Optimal UV Lamp Power Application Bulletin 4 ONYX ProductionHouse Anti Virus Software Issues Application Bulletin...

Page 281: ...Oc IJC255 or Oc IJC256 Application Bulletin 29 Recommended Media for Use With the New Oc IJC256 Inks Application Bulletin 30 How to Create Reduced Density White Ink Output Application Bulletin 31 How...

Page 282: ...n Bulletin 47 Batch Mode Operation Application Bulletin 48 Varnish Best Printing Practices Customer Support The information found on the Oc Customer support web site is based on our experience with th...

Page 283: ...profile 100 Imperial Vacuum Zones 95 96 98 99 Ink Bag 213 ink delivery 208 Ink Filters 42 211 ink safety 208 Ink System Status 48 Ionization 146 147 Ionizer bar 146 147 L Lock Out 81 M Maintenance 22...

Page 284: ...ined 48 Print Parameters 48 print quality 237 Printer Driver 83 Printhead maintenance 227 231 233 235 236 R RMO hardware 114 RMO print speeds 116 RMO specs 116 S safety interlock system 23 Safety Labe...

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