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Summary of Contents for BenchMike Pro

Page 1: ...ter Instruction Handbook NDC Technologies 8001 Technology Blvd Dayton Ohio 45424 2017 NDC Technologies NDC Technologies Dayton Ohio 45424 2017 NDC TechnologiesNDC Tel 1 937 233 9936 Fax 1 937 233 7284 www ndc com betalasermike Making Light Work ment ...

Page 2: ...and to any article disclosed therein except to the extent rights are expressly granted to others The fore going does not apply to vendor proprietary parts In line with NDC s policy of continuous improvement the information contained in this document may change to allow the introduction of design improvements NDC BenchMike Pro 2025 2050 Z Mike Pro Instruction Handbook Part Number MAN EN5008 0092 Re...

Page 3: ...ccess information in our on line knowledge database You can browse the myNDC site or create a myNDC account To create a myNDC account click the Log in or Sign up button After creating the account you will be immediately logged in To log in on subsequent visits to myNDC click the Log in or Sign up button en ter your user name and password and then click Log in To submit an RMA click on the RMA Requ...

Page 4: ...dia 91 124 2789507 Alternative number 91 124 2789508 Japan 81 0 3 3255 8157 All other countries 1 937 233 9935 Alternative number 44 1621 852244 China 86 21 61133609 EMEA Europe Middle East Africa Germany 0800 1123194 France 0810 600 400 Italy 39 0331 454 207 All other countries English speaking 44 1621 852244 Please select option 3 to be connected to the service team ...

Page 5: ...ursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equi...

Page 6: ...LAY 1 5 1 6 LASER SAFETY 1 6 1 6 1 Output Beam Data 1 7 1 6 2 Warning Information 1 7 2 INSTALLATION 2 1 2 1 INSTRUCTIONS 2 1 2 1 1 Power 2 1 2 1 2 Lifting 2 1 2 1 3 Location 2 1 2 1 4 Ventilation Requirements 2 1 2 1 5 Equipment Maintenance 2 1 2 1 6 Caution Symbol 2 2 2 2 DRAWINGS 2 2 2 2 1 Model 2025 2 2 2 2 2 Model 2050 2 4 2 3 CONNECTIONS 2 6 2 3 1 Connecting the BenchMike Pro to Your PC 2 6 ...

Page 7: ...3 1 3 2 1 Non Intelligent Fixture Linear Slide Position 3 1 3 2 2 Intelligent Fixture Rotary Linear Fixture Position 3 2 3 3 DESCRIPTION OF FIXTURES 3 2 3 3 1 General Purpose Fixed V Block Fixture 3 2 3 3 2 Universal Slide Fixture 3 3 3 3 3 Digital Readout DRO Slide Fixture 3 7 4 SETUP 4 1 4 1 SETTING UP THE BENCHMIKE PRO 4 1 4 1 1 Turning Power On 4 1 4 1 2 Using the Three Data Buttons 4 1 4 1 3 ...

Page 8: ...4 31 4 10 6 Nominal Limits Tolerance Setup 4 32 4 10 7 Floating Nominal 4 33 4 10 8 Master Measurement 4 33 4 11 DATA FUNCTIONS 4 34 4 12 SAVE FUNCTION 4 38 4 13 STATUS MENUS 4 39 4 14 SECURITY SETUP 4 42 4 14 1 Entering the System Password 4 43 4 14 2 Security Page 4 43 4 14 3 Lock Page 4 43 4 14 4 Screen Configuration 4 44 4 14 5 Scanner Configuration 4 44 4 14 6 Scan Errors Configuration 4 44 4...

Page 9: ...Wrapper 6 4 6 2 5 Prefix Setting 6 9 6 3 COMMAND DESCRIPTIONS 6 10 6 3 1 Configure Settings 6 10 6 3 2 Getting Help 6 18 6 3 3 Performing Measurements 6 18 6 3 4 Checking System Status and Configuring Libraries 6 19 6 4 TABLE OF COMMANDS 6 23 7 SERVICING YOUR EQUIPMENT 7 1 8 SPECIFICATIONS 8 1 8 1 OPERATIONAL SPECIFICATIONS 8 1 8 2 PERFORMANCE SPECIFICATIONS 8 1 8 2 1 General BenchMike Pro Specifi...

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Page 11: ...el 2025 to measure small diameters and part features down to 0 001 inch 25 4 µm 1 1 2 Interfaces The following input and output interfaces are ordered as options to the standard BenchMike Pro allowing you to customize your micrometer to your specific needs 8 digital inputs and 12 digital outputs 1 stepper motor port a second quadrature encoder input and footswitch input 1 1 3 Accessories Accessori...

Page 12: ... the measurement accuracy shown in the Specifications it is recommended that you have your BenchMike Pro calibrated by NDC Technologies once per year While at the factory NDC Technologies can also perform any required retrofits repairs or upgrades 1 3 Using the BenchMike Pro To turn on the BenchMike Pro push the power button on the rear of the unit It will take about one minute for the unit to ini...

Page 13: ...he laser beam will vary based on the number of part s placed in the measurement area In general you can measure an object placed in the scanning laser beam if it creates a shadow However to obtain maximum accuracy a certain portion has been defined as the measurement area This area represents the location where specifications apply and performance is consistent with factory calibration and alignme...

Page 14: ...emperature variations see Troubleshooting section in the Operator Guide will cause expansion or contraction of the part Accurate temperature measurements are necessary to compensate for changes in product size As an object moves within the measurement area certain errors will become more prominent depending on the direction and magnitude of this motion In general measurements are less affected by ...

Page 15: ...ribed in the Advanced Capabilities section there are several parameters which can be used to control the aver aging of measurements the number of digits displayed on the screen the format of printed reports etc The BenchMike Pro has been specifically designed to allow you to customize your measurement display and data processing simply and for your specific needs and preferences Each sweep of the ...

Page 16: ...ser and of the entire BenchMike Pro is relatively low The laser beam will not harm your skin and your eyes are protected by a natural aversion response that will cause you to blink or look away However the laser light emitted from the BenchMike Pro should be treated with caution and common sense Do not attempt to look into the BenchMike Pro and avoid staring at reflections of the beam The American...

Page 17: ...pped with a warning label as a reminder that a laser is present during operation If a problem occurs with the operation of the BenchMike Pro contact NDC Technologies Customer Service im mediately Only trained NDC Technologies service personnel should perform service operations on this product The use of controls or adjustments or the performance of procedures other than those specified in this man...

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Page 19: ...he BenchMike Pro re ceives AC power through the supplied power cord connected to the rear panel inlet and it is turned on or off by the switch on the rear of the unit No special grounding connections are required except through the standard power cord provided Never bypass the safety ground on a power cord If this equipment is not installed and used according to the installation procedures the saf...

Page 20: ...oduct and or voiding of the warranty If you have any questions or problems please contact the NDC Technolo gies Customer Service Department 2 2 Drawings Use the following drawings to install the BenchMike Pro 2 2 1 Model 2025 2 2 1 1 Outline Drawing Note Dimensions are in mm inches Note mount the universal mounting plate with the 10 in the lower left corner as seen looking downward from the operat...

Page 21: ...BenchMike Pro 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Installation 2 3 2 2 1 2 Connector Drawings ...

Page 22: ...ndbook Installation 2 2 2 Model 2050 2 2 2 1 Outline Drawing Note Dimensions are in mm inches Note mount the universal mounting plate with the 20 in the lower left corner as seen looking downward from the operator s position of the BenchMike Pro s measurement area ...

Page 23: ...BenchMike Pro 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Installation 2 5 2 2 2 2 Connector Drawings ...

Page 24: ...e wiring for a straight through cable 2 3 2 Digital I O Connector The digital I O connector is a DB 25 connector The number of inputs and outputs on a BenchMike Pro will vary based on the number ordered by the customer There is a maximum of 8 software readable inputs supports level or transition detection and each input is pulled up to 5 V with a 4 7K resistor Alarm outputs are open collector with...

Page 25: ...ion 2 7 8 Alarm 3 Warning 9 Alarm 2 Warning 10 Alarm 1 Reject 11 5 Volts 12 Signal ground 13 Signal ground 14 N C 15 N C 16 Alarm 11 17 Alarm 12 18 Alarm 10 19 Alarm 9 20 Signal ground 21 Alarm 8 22 Alarm 7 23 Alarm 6 24 Alarm 5 25 12 Volts Non sequential order is intentional ...

Page 26: ...our BenchMike Pro See the description of system functions for software configuration of digital inputs for details 2 3 4 Connecting to Digital Outputs with the BenchMike Pro 12V Supply Consult the diagram below to connect digital outputs via the BenchMike Pro s 12 V supply See the description of the system functions for software configuration of digital outputs for details ...

Page 27: ...al port This port supports RS232 interfaces and baud rates up to 38 4 Kbaud Handshaking protocol options are RTS CTS and none Data items available for transmission are from the Data menus Data format options such as Labels Headers Delimiters and Terminators as well as data flow options are available for selection from the Measure menus DB 9 connectors are used for these ports 2 3 6 1 Serial Connec...

Page 28: ...t 1 comes configured from the factory with a motor driver chip installed Port 2 comes configured from the factory with an open collector driver chip installed Only one motor may be used but it can be wired and configured to work on either port Note The digital outputs and motor port appear twice in this table This design allows a customer to have both digital outputs and a motor port if desired Th...

Page 29: ...encoder 1 input A 22 Quad encoder 1 input B 23 Quad encoder 2 input A 24 Quad encoder 2 input B 25 12 V 2 3 11 Connecting to a Quadrature Encoder Consult the diagram below to connect a quadrature encoder to your BenchMike Pro DO NOT CONNECT a negative voltage to any quadrature encoder input See the description of the system functions for software configuration of a fixture for details ...

Page 30: ...e The IP address of the target printer 2 4 2 Procedure 1 Open the browser on the PC and navigate to the IP address of your BenchMike CUPS Common Unix Printing Service server For example in this procedure the BenchMike IP address is 192 168 15 233 The address for CUPS web server on the BenchMike is 192 168 15 233 631 admin 2 In the resulting page click the Add Printer button 3 You may encounter a n...

Page 31: ...BenchMike Pro 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Installation 2 13 4 then clicking the Add Exception button 5 Finally click the Confirm Security Exception button ...

Page 32: ...2050 Z Mike Pro 4025 4050 Instruction Handbook Installation 6 Select the Internet Printing Protocol radio button then click Continue 7 Enter the IP address of the target network printer in the format below then click Continue ...

Page 33: ... 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Installation 2 15 8 Enter identifying information for the printer as in the example below then click Continue 9 Choose the Raw printer Make then click Add Printer ...

Page 34: ...eue en Model then click Add Printer 11 Click the Set Default Options button at the bottom of the page 12 Set the printer as the default by clicking the Set As Server Default option from the Administration drop down list 13 The network printer configuration is now complete and the browser can now be closed ...

Page 35: ...or on the rear of the BenchMike The operator must have a PC with a web browser attached to the same network as the BenchMike 2 5 2 Procedure 1 Open the browser on the PC and navigate to the IP address of your BenchMike CUPS Common Unix Printing Service server For example in this procedure the BenchMike IP address is 192 168 15 233 The address for CUPS web server on the BenchMike is 192 168 15 233 ...

Page 36: ... You may encounter a network warning when attempting to add the printer This warning appears be cause the BenchMike does not have an identifying certificate for use on the open internet This warning may be bypassed by clicking the Advanced button 4 then clicking the Add Exception button ...

Page 37: ... Pro 4025 4050 Instruction Handbook Installation 2 19 5 Finally click the Confirm Security Exception button 6 Select the Internet Printing Protocol radio button then click Continue In this example we use an HP La serJet 1012 printer ...

Page 38: ...tion Handbook Installation 7 Enter identifying information for the printer as in the example below then click Continue 8 Click the Select Another Make Manufacturer button The BenchMike sends printer data as a Raw printer not for a specific manufacturer driver ...

Page 39: ...BenchMike Pro 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Installation 2 21 9 Choose the Raw Make then click Continue ...

Page 40: ...22 BenchMike Pro 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Installation 10 Choose the Raw Queue en Model then click Add Printer 11 Click the Set Default Options button at the bottom of the page ...

Page 41: ...BenchMike Pro 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Installation 2 23 12 Set the printer as the default by clicking the Set As Server Default option from the Administration drop down list ...

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Page 43: ...d integrated motion Simple fixturing can be accom modated by the BenchMike Pro These simple fixtures include both Intelligent and non Intelligent Fixtures 3 2 1 Non Intelligent Fixture Linear Slide Position To access this page select the Setup icon then Data and then Slide Position BenchMike Pros with the non intelligent legacy fixture option can only display fixture position The Linear Position d...

Page 44: ...em can be defined mathematically when an Intelligent Fixture is in use From Expression Editor use the appropriate variable name in your expression linpos1 or rotpos1 3 3 Description of Fixtures The following additional fixtures can be used with the BenchMike Pro Note If you have a manual fixture the BenchMike Pro will ask you when to start and stop measurements at each position Motorized fixtures ...

Page 45: ...he Adjustable Centers and Adjustable V Blocks Manual locking knob to lock the slide at a desired position Precision locating dowels ensure accurate mounting See Adjustable Centers and Adjustable V Block description for information about maximum weight capac ity Available in 3 lengths 1 Maximum travel is 300 mm 12 in Overall slide length is 457 2 mm 18 in 2 Maximum travel is 482 6 mm 19 in Overall ...

Page 46: ...dovetail rail One center is lever operated and spring loaded for part loading Hardened centers Centers diameter 15 8 mm 0 625 in Slide A B 18 in Slide 282 45 mm 11 12 in 323 6 mm 12 74 in 25 in Slide 460 25 mm 18 12 in 501 4 mm 19 74 in 32 in Slide 638 05 mm 25 12 in 679 2 mm 26 74 in Adjustable Centers mounted in the Universal Slide will support a maximum weight equivalent to a 2 inch steel bar o...

Page 47: ...locking knob Millimeter position scale V block part size range 2 286 50 8 mm 0 090 2 0 in V s are case hardened with an included angle of 90 When mounted as shown the maximum part length that will fit in the V blocks without hanging over is as follows Slide A 18 in Slide 361 95 mm 14 25 in 25 in Slide 539 75 mm 21 25 in 32 in Slide 717 55 mm 28 25 in Adjustable V Blocks mounted in the Universal Sl...

Page 48: ...3 6 BenchMike Pro 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Workholding Fixtures 3 3 2 3 Drawing of the Adjustable V Blocks mounted on the Universal Slide ...

Page 49: ...Mike Pro Linear position encoder with 0 025 mm 0 0005 in resolution One turn per inch lead screw with hand positioning knob Intelligent Fixture identification and setup via I2C bus interface Plugs into the Fixture Port on the BenchMike Pro Hardened dovetail rail mates with other fixtures Precision locating dowels ensure accurate mounting See Adjustable Centers and Adjustable V Block description fo...

Page 50: ...dovetail rail One center is lever operated and spring loaded for part loading Hardened centers Centers diameter 15 8 mm 0 625 in Slide A B 18 in Slide 282 45 mm 11 12 in 323 6 mm 12 74 in 25 in Slide 460 25 mm 18 12 in 501 4 mm 19 74 in 32 in Slide 638 05 mm 25 12 in 679 2 mm 26 74 in Adjustable Centers mounted in the DRO Slide will support a maximum weight equivalent to a 2 inch steel bar of leng...

Page 51: ...locking knob Millimeter position scale V block part size range 2 286 50 8 mm 0 090 2 0 in V s are case hardened with an included angle of 90 When mounted as shown the maximum part length that will fit in the V blocks without hanging over is as follows Slide A 18 in Slide 361 95 mm 14 25 in 25 in Slide 539 75 mm 21 25 in 32 in Slide 717 55 mm 28 25 in Adjustable V Blocks mounted in the DRO Slide wi...

Page 52: ...3 10 BenchMike Pro 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Workholding Fixtures 3 3 3 3 Drawing of the Adjustable V Blocks mounted on the DRO Slide ...

Page 53: ...he touch screen are used to perform three common functions Go Stop to start or stop performing measurements Send Data to send data via the serial port and Clear Data to erase all accumulated data These three buttons can be customized to perform different functions 4 1 3 Touch Screen Layout When the BenchMike Pro is turned on the main measurement display will appear In addition to dis playing your ...

Page 54: ... icon and the Library block To indicate that product measurements have exceeded Warning or Reject limits a colored bar will appear behind the out of limits measurement if the limits have been defined and measurements are being taken The screens above show examples of measurements within all limits green bar measurements exceeding Reject limits red bar and measurements exceeding Warning limits yell...

Page 55: ... amount of memory available to the software application The Status block on the main screen displays the current status of the scanning beam and tolerance limit alarms From the Status menu you can also access diagnostic information lock the BenchMike Pro and check the soft ware revision in use The Units icon allows you to select the desired measurement units The Help icon accesses help menus to as...

Page 56: ...cted You can clear all accumulated data clear the last measurement or clear all latched alarm outputs You will be asked to confirm this selection before the values are erased The Fixture menu allows you to zero the current position and return motorized fixtures to the home position When Go is selected measurements are either started or stopped The displayed measurement data will change as data is ...

Page 57: ... 3 Feature Icon Touch the Feature icon in the upper right hand corner of the screen to display the menu shown If you are using an Intelligent Fixture you can also create Devi ation Variation Graphs If you have a rotary fixture you can also create a Rotary Graph shown If you do not have sufficient data for the Deviation or Variation graphs shown as Dev Var those options will appear grayed out To mo...

Page 58: ...final measured size 4 4 Measurement Icon Touch the Measurement Setup icon in the upper right hand corner of the screen to display the menu shown This icon allows you to quickly access the settings for measurement parameters Note that you can access these same screens by selecting Set up then Measure then Measurement See the Measurement Functions section in Setup for fur ther information about thes...

Page 59: ...unique to each library but are common to all the features within a library Features Measurement and Data commands are unique to each feature within each library 4 6 System Functions NOTE System commands apply to all libraries From the System menu you can access the general system functions such as the displayed date and time and settings for I O ports Using the Button Setup page the three data but...

Page 60: ... Emergency Stop Zero Fixture 1 Zero Fixture 2 Home Fixture 1 Home Fixture 2 The Digital Outputs port pin assignment of the BenchMike Pro is defined via the Digital Outputs page There is one standard output group plus two optional digital output groups of four functions each from which to choose Posi tive or negative polarity can be selected Digital output functions are user assignable to specific ...

Page 61: ...al attrib utes of a custom fixture Note that some fixtures appear to the BenchMike Pro to be two fixtures as shown typically as a fixture for each axis of measurement For example a linear slide with a rotary chuck will be displayed as two fixtures When an Intelligent Fixture is in use you will be unable to change the Fixture Configuration Settings will be dis played in read only mode ...

Page 62: ...appear If you are not using an Intelligent Fixture you will be able to enter and de fine the type of fixture to be used Note that you can enter the name and functions of the fixture and store the val ues under that name for future use Setup 1 Tab Setup 2 Tab Motion Tab Home Zero tab Motor 1 tab Motor 2 tab ...

Page 63: ... 11 Encoder 1 tab Encoder 2 tab Home Sensor tab EOT Sensor tab 4 6 1 Communication Ports The communication ports are a standard feature The Communication Port Setup menus offer three tabs to cus tomize the port for data transmission for serial port 1 serial USB and Ethernet ...

Page 64: ... The Flow tab appoints the method in which data flow is con trolled The Assignment tab offers options to enable or disable the receipt or transmittal of data and to enable disable Program mable Universal Resource Language PURL commands These commands are used to for remote control and program ming of the BenchMike Pro If you select Ethernet the following two tabs will appear The Wired tab gives th...

Page 65: ...You will be asked to confirm this selection twice because the change is irreversible 4 6 2 Sleep and Shutdown functions From the Setup menu you can turn the BenchMike to sleep or shutdown mode Selecting Sleep shuts off the BenchMike s display LCD Touch the screen anywhere to end sleep mode If you select Shutdown you will be asked to confirm that you wish to shut down the BenchMike If yes the Bench...

Page 66: ... default settings All the set tings in that library will be lost during initialization NOTE The Erase option restores the active library to factory default settings Note that Erase removes the contents of the selected library from permanent storage Initialize simply restores the contents of the current library to factory defined defaults Similarly Initialize is used to initialize the current libra...

Page 67: ...t have not saved the change by saving the library the title bar will be highlight ed in red as shown The red color will not change until you have saved the library NOTE The title bar highlights red reminding you to save changes to the library To save your changes to an existing library into a new library or save a new library touch the Save As option You can change the name of the library and save...

Page 68: ...e Reports and Fixture Part Reports are only available when you are using an Intelligent Fixture There are four types of reports available from this menu Sample Report Batch Report Fixture Sample Report Fixture Batch Report Use this Title tab to enter the desired title of your data report The key difference between Batch and Sample Reports is that Sample Reports can only be printed one time per sam...

Page 69: ...xture Batch Report will print when the Batch Count equals the Part Count value or when the Print key is touched The following are samples of the four types of reports The Sample and Batch Reports which follow are used when measuring samples with a V Block or other simple measurement fixture They are printed after all measurements have been taken by touching Print The Fixture Sample and Fixture Bat...

Page 70: ...d on and off on the Report Setup Output page NOTE This report is printed for each Feature that has been inserted in the library causing the Feature number to be added to the report header This report may be printed multiple times by selecting Print on the Mode icon drop down menu Your Information Here Sample Report Library 03 Untitled F01 10 21 2017 8 25a Page 1 of 1 Mode Diameter Units Inches in ...

Page 71: ...ted in the library causing the Feature number to be added to the report header This report may be printed multiple times by selecting Print on the Mode icon drop down menu Your Information Here Batch Report Library 03 Untitled F01 10 21 2017 8 34a Page 1 of 2 Mode Type 7 Units Inches in Average 0 049816 Diff TIR 0 000006 Maximum 0 049818 Minimum 0 049812 Standard Deviation 0 0000032 Undersize Samp...

Page 72: ...Auto Rotating Chuck Fixture This report is automatically printed one time at the end of the fixture measurement cycle Note that there is no header for this report Note A maximum of 31 characters is permitted in the Title shown as Your Information Here line 0 351379 0 356977 0 362025 0 359710 0 350075 0 353630 0 357084 0 354713 MAX 0 362025 MIN 0 350075 DIFF 0 011950 AVG 0 355699 SD 0 0040568 READI...

Page 73: ...ation Here line Your Information Here Fixture Batch Report Library 03 Untitled F01 10 21 2017 8 40a Page 1 of 1 Mode Diameter Units Inches in Report on All Readings Average 0 355690 Std Dev 0 0036261 Highest 0 362025 Lowest 0 350075 Range 0 011950 Oversize 0 Undersize 0 Report on Sample Part Summaries Average 0 355616 Std Dev of Sample Averages 0 0001111 Highest Sample Average 0 355699 Lowest Samp...

Page 74: ...0 Std dev 0 000338 22 0 034050 Range 0 00086 23 0 034200 24 0 033530 25 0 03339 26 0 03338 Max 0 03422 27 0 03335 Min 0 03335 28 0 03341 Avg 0 03369 29 0 03368 Std dev 0 000366 30 0 03409 Range 0 00087 31 0 03403 32 0 03422 Report on Sample Part Summaries Average 0 03367 Average Range R Bar 0 00082 Report on All Readings Stdev of Sample Averages 0 000 024 Range 0 00089 Highest Sample Average 0 033...

Page 75: ...tions Label Name of transmitted data Deviation Size etc Enabled Disabled Header Character sent at beginning of each line None SOH ASCII 001 STX AS CII 002 ASCII 033 Date Time Current date and time Enabled Disabled Separator Inserted between multiple columns of data Space Comma Semicolon CR LF CR LF Tab Terminator Sent after last output None CR LF CR LF ASCII 003 The second tab under Serial Output ...

Page 76: ...ements 4 8 7 SQC Batch Setup Note that the SQC Batch Setup page allows you to define the Batch Count value and decide whether to clear data and or print reports at the end of the batch 4 8 8 Environmental Compensation Setup The Environmental Compensation Setup tab allows you to de fine temperature information so that the BenchMike Pro will auto matically compensate for temperature differences When...

Page 77: ...cessed by touching the Units icon on the lower right of the main measurement dis play The second tab allows you to define the Resolution and Round ing values The number of significant digits from X 1 to X 123456 is displayed for each measurement value according to the Resolution parameter You may wish to change this value based on the measurement units used Measurements are rounded to match the sp...

Page 78: ... Feature icon in the upper right hand corner of the touch screen The Feature menu allows you to move between data values and graphs of the measured data From Advance you can define conditions which will cause the BenchMike Pro to proceed to the next Feature A time delay can also be defined for this purpose The Advance drop down menu lists possible conditions such as Go Advance when Go command is i...

Page 79: ...te a new feature To move between features touch the Select option You can choose to move forward or backward through the features you have defined With the Sequence function you can determine the order in which Features are performed You can choose Sequential or Simultaneous Sequences as shown In Sequential mode measurements are only performed on the current Feature In Simultaneous mode all Featur...

Page 80: ... Fixture menu allows you to control fixture measurement settings and access settings for different fixtures The Fixture Measurement Setup menu shown allows you to define how the fixture behaves during measurement If a mo torized fixture is being used you can choose to have the BenchMike Pro take measurements automatically according to your Position and Motion values manually or continuous ly Non m...

Page 81: ...ther the number of po sitions from 2 to 360 or number of degrees of rotation from 1 to 360 You can also select total degrees of rotation values of 360 180 or a custom value The Motion tab allows you to select the desired values for the following Motion Speed Sample rotation speed Enable Half Stepping Permits smoother sample rotation Home Fixture and End of Meas Cycle Returns fixture to starting po...

Page 82: ...play the readings through three Measurement Setup tabs Measurement set tings can be accessed through the Measurement Type Averaging and Custom tabs Note that on the Type tab only the Measurement Type can be changed when an Intelligent Fixture is used Name Description Diameter Diameter of product Type 1 Diameter of lower product 2 products in beam Type 2 Distance between 2 products Type 3 Diameter ...

Page 83: ...ke Pro will take multiple readings until stopped by the user When Moving Average measurements are selected the BenchMike Pro will use the simple moving av erage method to continuously average the most recent X number of scans until stopped by the user The user defined Averaging Period is used as the averaging window and the display rate is 5 readings per second regardless of window size 4 10 5 Par...

Page 84: ...ou to indicate acceptable deviation of the actual product from the desired product size When these limits are exceeded all the following are triggered audible alarm alarm digital output and alarm indication on Main Measurement page NOTE Upper or Lower Warning and Reject Limits can be se lected to be displayed on the main measurement screen On the Tolerances tab the Nominal is the desired product s...

Page 85: ... difference between the measured size and the size en tered during mastering This offset is applied to all measure ments until cleared When you select Single Point Mastering a setup wizard will walk you through the process of defining the numeric size of the master placing it in the measurement area for measurement and storing the value Once completed all future measurements will reference your ma...

Page 86: ...Deviation of the measured product size from the desired Nominal value is an important value Use this page to alter the title of this value to something meaningful and relevant to your application and to display or not display deviation Deviation is calculated as Deviation Nominal Size From the Nominal Setup page you can change the label for this value and determine where and whether it will be dis...

Page 87: ...itive and Negative Limits can be turned on and off individu ally Note that individual pages are present for each item Reject Tolerance Warning Tolerance Warning Tolerance and Reject Tolerance just as shown for the Warning and Reject Limits NOTE With the Serial Output drop down box you can transmit this data value via the serial 1 port or serial USB To set up the serial port for data transmission s...

Page 88: ... SIZE box on this screen This measurement can be moved to another line or removed from the display The Size value can also be transmitted via the Se rial Output port Selecting the SQC command from the Data menu causes this menu to be displayed NOTE With the Serial Output drop down box you can trans mit these data items via the serial port To set up the serial port for data transmission see Setting...

Page 89: ...rameters are Average Count Diff TIR Maximum Min imum and Standard Deviation The Optical Plate Temperature displays the optical plate temperature as entered by the user When Thermal Compen sation is enabled this value affects the measurement The Motherboard Temperature displays the motherboard temperature as entered by the user When Thermal Compen sation is enabled this value affects the measuremen...

Page 90: ...l Compensation is enabled this value affects the measurement 4 12 Save Function You can save your changes to memory by selecting Setup Save or Setup Library Save You will be asked to con firm this decision to save all changes If you make changes to the setup of the BenchMike Pro but fail to save the data to memory the title block on the top of the screen will have a red background and remain red u...

Page 91: ...ndicates a problem The Rate value shown is the scan rate of the BenchMike Pro in scans second Possible status messages are given in the following tables Message Description Missing Edge s Insufficient number of part edges in measurement area Extra Edge s Greater number of part edges in measurement area than expected Low Power Insufficient laser power for measurement Overflow Numerical overflow num...

Page 92: ...t be inadvertently changed Once the BenchMike Pro has been locked you must enter the password to unlock the BenchMike Pro Press the Unlock but ton from the Status menu and enter the password The facto ry defined password is 000000 The About page allows you to view the current software revi sion for your BenchMike Pro This information is helpful when speaking to Customer Service personnel about a p...

Page 93: ...nchMike Pro 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Setup 4 41 Note that tabs for international operation installed options scanner information and fixture information are also displayed here ...

Page 94: ...nominal or mas ter information changes You may also choose to set the unit to latch scan errors In addition the language used by the BenchMike Pro is programmed in the Security Setup The Security parameters accessed and set as fol lows Access the security menu by pressing the OK ERR button on the touch screen When the Status Screen appears press the About button On the About Screen press the Confi...

Page 95: ...hpad Verify your password by re entering when prompted Press OK to verify your new password The new password will appear in the password block Select options by touching the square next to the feature desired A checkmark means that option is enabled Note that when Power up locked is checked the unit will be automatically locked on power up 4 14 3 Lock Page From this page you can enable or disable ...

Page 96: ...Pro to operate im properly Note that you should not change the double differ entiation function The gauge will not function properly if al tered 4 14 6 Scan Errors Configuration This page allows you to determine whether scanner errors are latched or not When enabled all scan error conditions will persist until cleared by the user Selecting Ignore Scan Errors disables scan error detection This can ...

Page 97: ...50 Z Mike Pro 4025 4050 Instruction Handbook Setup 4 45 4 14 8 Options 1 Reports This page allows you to enable or disable report op tions 4 14 9 Options 2 Graphs This page allows you to enable or disable two graph options ...

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Page 99: ...ion Expressions are evaluated when the Feature containing the expression is placed in Go mode Here are two examples of valid expressions f1 size seg 2 f1 size offset f1 pos seg 1 seg 3 2 0 5 1 1 Components of the Expressions 5 1 1 1 Operators Operators are evaluated in order of precedence Multiplication and division have higher precedence than addition and subtraction and are therefore evaluated f...

Page 100: ...05 tsize f1 size f2 size 0 349 0 000032 5 1 1 3 Variables Variable names are composed of letters and numbers The first character must be a letter The following charac ters may also be used in a variable name _ underscore and period Note that upper and lower case characters are separate characters For example x is not equal to X Variable names are limited to 31 characters in length Note also that a...

Page 101: ...v Deviation from nominal diff SQC difference maximum minimum good Count of good measurements limits lrlim Lower reject limit reject lrtol Lower reject tolerance reject lwlim Lower warning limit warning lwtol Lower warning tolerance warning max SQC maximum min SQC minimum nominal Nominal size over Count of over measurements limits pos Position in measurement area pos offset Position in measurement ...

Page 102: ...size tmult Returns the value of the Thermal Compensation Multiplier Global variables are reserved for the end user The BenchMike Pro will not modify their values They are used system wide and are non volatile This means that once defined each value remains fixed across libraries fea tures and even after power down You may set their value as an expression or via a PURL command 5 1 1 5 Mathematical ...

Page 103: ...yperbolic sine of given angle num sqrt sqrt num Square root of num tan tan num Tangent of given angle num is in radians tanh tanh num Hyperbolic tangent of given angle num 5 2 Advanced Screen Capabilities The BenchMike Pro also has advanced screen capabilities These capabilities allow you to display up to 32 data items in the data display area of the screen When more than four data items are selec...

Page 104: ... changed as follows Type can be set to Data or Variable Source can be set to any Feature number from 1 to 32 Item can be set to Average Count Deviation Difference TIR Lower Reject Limit Lower Reject Tolerance Lower Warning Limit Lower Warning Tolerance Maximum Minimum Nomi nal Position Position Offset Size Size Offset Standard Deviation Upper Reject Limit Upper Reject Tolerance Upper Warning Limit...

Page 105: ... an alarm occurs that item will automatically be scrolled into view 5 3 Custom Measurements The BenchMike Pro has eighteen measurement types as shown When you wish to measure or calculate a dimension other than the first seventeen in this list you can use the Cus tom Measurement Type to define your own To access the Custom Measurement Wizard select Setup then Measure then Measurement and then sele...

Page 106: ...s for your measurement Part Wizard can be used with products of less than 58 segments See also Measuring a Product If you wish to create a custom measurement using a sample part select Measure Part Sample The Wizard will step you through the process of selecting the desired segments based on a sample which you place in the measurement area of your BenchMike Pro If you wish to enter the definition ...

Page 107: ...easurements If your product is not trans parent it is recommended that you select the Non Transparent option With this page you can allow the BenchMike to identify the number of segments in the measurement area Only one Custom measurement per Feature can be defined at a time 5 3 1 Custom Measurement Proper ties This screen allows you to manually set up the measurement type Select the Reference Edg...

Page 108: ... used to trigger a BenchMike Pro function without touching the BenchMike Pro itself Connect the DB 25 connector of the footswitch to the DB 25 plug on the rear of the BenchMike Pro labelled DIGITAL I O The footswitch should be connected between pin 2 and pin 12 on this connector All pins are defined in the Digital I O Connector section ...

Page 109: ...ur own software programs with PURL to perform necessary functions or you can utilize a NDC Technologies program such as LibraryPro Note the symbols listed below These symbols are used in this manu al to indicate non printable characters 6 1 1 Non Printable Characters Symbol Description Abbreviation HEX Key Start of Header SOH 01 Ctrl A Start of Text SOT 02 Ctrl B End of Transmission EOT 04 Ctrl D ...

Page 110: ...o commands in a format that matches the command If a command has a wrap per then so will the response 6 2 1 Messages to the BenchMike Pro Without the Wrapper When you are requesting information from the BenchMike Pro the command concludes with a question mark For example to learn what baud rate is defined for the serial port you would use the following command CONF SER BAUD When you are issuing a ...

Page 111: ...r When sending a message from the host device to the BenchMike Pro with the wrapper the example given on the previous page is used The following are descriptions of the segments of that command Start of Header SOH The Start of Header is a non printable character that begins all PURL commands Serial Address ADR The Serial Address command is currently not supported The BenchMike Pro will respond to ...

Page 112: ...re is the format of a message from the BenchMike Pro to the host device with a sample message when the message has been understood and data is returned Start of Text SOT The Start of Text Character is a non printable character that precedes the Status Update Character Status Update Character ST The Status Update Character is a single ASCII character which indicates a status change The status condi...

Page 113: ...ge ASCII Binary Tolerance Flaw Scanner System 0 0011 0000 1 0011 0001 YES 2 0011 0010 YES 3 0011 0011 YES YES 4 0011 0100 YES 5 0011 0101 YES YES 6 0011 0110 YES YES 7 0011 0111 YES YES YES 8 0011 1000 YES 9 0011 1001 YES YES 0011 1010 YES YES 0011 1011 YES YES YES 0011 1100 YES YES 0011 1101 YES YES YES 0011 1110 YES YES YES 0011 1111 YES YES YES YES ...

Page 114: ...1 Scanner SYST STAT SCAN SYST STAT NOW SCAN Bit 2 Flaw FLAW STAT SYST STAT NOW FLAW Bit 3 Tolerance SYST STAT TOL SYST STAT NOW TOL Return Data DATA The Returned Data varies based on the command issued This segment of the response contains the requested numeric value such as the laser gauge s scan rate or the baud rate of the selected port Here is the format of a message from the BenchMike Pro to ...

Page 115: ...AK response in addition to a text string indicating the reason for the lack of acknowledgement These text strings vary to indi cate the error in the user s command The following table lists possible text responses indicating the source of a failed command Returned Message List SERIAL OVERRUN PARITY ERROR FRAMING ERROR BAD COMMAND UNIT MUST BE STOPPED UNIT MUST BE STARTED TIMEOUT NOT ENOUGH SCANS C...

Page 116: ...O I O CARD PRESENT COMMAND FAILED DUPLICATE DH NODE UNIT MUST BE OFFLINE DISABLED BY DIP SWITCHES DATA LIST TOO LONG FEATURE NOT ENABLED BAD VALUE Here is the format of a message from the BenchMike Pro to the host device with a sample message when the message is not a response to a host request This message is sent when the BenchMike Pro is configured to transmit measurements as soon as they are a...

Page 117: ...can set a temporary command prefix The prefix is automatically prepended to subsequent commands issued to the BenchMike Pro You create a prefix by typing a partial command followed by a period When a prefix is set the BenchMike Pro responds with PREFIX SET To clear a prefix just send an extra CR The BenchMike Pro will respond with PREFIX CLEARED For example to issue the commands CONF SCANNER FEAT ...

Page 118: ...iguring the Alarm CONF ALARM The following table lists the options for configuring the alarms CONF ALARM DUR Request or specify the duration of the alarm signal in seconds Set the duration value to zero 0 to disable the alarm Examples CONF ALARM DUR 5 CONF ALARM DUR 6 3 1 2 Configuring the Buttons CONF BUTTON The following table lists the options for configuring the three large data buttons on the...

Page 119: ...UT SWITCH MODE OFF GO STOP CONF DIG INPUT SWITCH MODE TOG GO STOP CONF DIG INPUT SWITCH MODE NO CLEAR_LAST CONF DIG INPUT SWITCH MODE NC PRINT CONF DIG INPUT SWITCH MODE CONF DIG INPUT SWITCH SEL Select a digital input number for setup and or query This val ue can be between 1 and 8 Examples CONF DIG INPUT SWITCH SEL 1 CONF DIG INPUT SWITCH SEL CONF DIG OUTPUT ALARM SWITCH MODE Request or specify ...

Page 120: ...he feature to SECONDS or SCANS Examples CONF SCANNER FEAT MEAS AVG MODE SECONDS CONF SCANNER FEAT MEAS AVG MODE CONF SCANNER FEAT MEAS DELAY MODE Request or specify the units for the delay as SECONDS or SCANS Examples CONF SCANNER FEAT MEAS DELAY MODE SECONDS CONF SCANNER FEAT MEAS DELAY MODE CONF SCANNER FEAT MEAS DELAY VAL Request or specify the delay time value for measure ments with this featu...

Page 121: ... 5000 CONF SCANNER FEAT MEAS NOM CONF SCANNER FEAT MEAS PART Turn part mode ON or OFF for this feature When ON the BenchMike Pro will stop measuring the part once it is removed from the measurement area Examples CONF SCANNER FEAT MEAS PART ON CONF SCANNER FEAT MEAS PART OFF CONF SCANNER FEAT MEAS AVG VAL Request or specify the time period for measurements to be averaged The time unit used is deter...

Page 122: ...OUS Examples CONF SCANNER FEAT FIX MODE AUTO CONF SCANNER FEAT FIX MODE CONF SCANNER FEAT FIX POSITIONS Request or specify the number of positions that the fixture must stop for measurements Examples CONF SCANNER FEAT FIX POSITIONS 10 CONF SCANNER FEAT FIX POSITIONS CONF SCANNER FEAT FIX ROTATIONS Request or specify the number of rotations of a rota ry fixture when the MODE is CONTINUOUS Examples ...

Page 123: ... All data is cleared when the Batch Size is reached if this parameter is set to ON When OFF is selected the data is not cleared Examples CONF BATCH CLEAR ON CONF BATCH CLEAR OFF CONF BATCH PRINT All data is printed when the Batch Size is reached if this parameter is set to ON When OFF is selected the data is not printed Examples CONF BATCH PRINT ON CONF BATCH PRINT OFF CONF BATCH SIZE Request or s...

Page 124: ...n STOP mode to accept any serial setup commands IMPORTANT NOTE Be careful to specify the correct baud rate when configuring the serial port If you incorrectly define the baud rate you will be unable to communicate with the BenchMike Pro until this is corrected CONF SER BAUD Request or specify the baud rate of the selected serial port Values from 300 to 19200 are possible for either serial port Exa...

Page 125: ...s are CR ENQ and QUES Examples CONF SER FORMAT REQ CR CONF SER FORMAT REQ CONF SER FORMAT SEP Request or specify the separator character for serial data Options are NONE SPACE COMMA SEMICOLON CR LF CR LF and TAB Examples CONF SER FORMAT SEP NONE CONF SER FORMAT SEP CONF SER FORMAT SIGN Turn the inclusion of a sign in front of a number ON or OFF Examples CONF SER FORMAT SIGN ON CONF SER FORMAT SIGN...

Page 126: ...Commands HELP The following command lists all available help commands HELP Request a listing of all supported PURL commands Examples HELP 6 3 3 Performing Measurements 6 3 3 1 Performing Measurements MEAS The MEASure command allows you to perform several operations related to measurements by BenchMike Pro MEAS CLEARALL NOW This command will clear all data Example MEAS CLEARALL NOW MEAS CLEARLATCHE...

Page 127: ...re numbers 0 through 7 Examples MEAS RES 5 MEAS RES MEAS ROUND Request or specify the measurement rounding Op tions are NEAREST EVEN 0 5 and TRUNCATE Ex amples MEAS ROUND NONE MEAS ROUND MEAS SENDDATA NOW Request the last measurement be transmitted Use CONF SER FORMAT commands to change or view the format of this data MEAS SENDDATA NOW MEAS START NOW This command informs the BenchMike Pro to begin...

Page 128: ...st feature is currently select ed will advance to the first feature If the first feature is currently selected will move to the last feature Examples SYST DISP SCANNER FEAT SEL 3 SYST DISP SCANNER FEAT SEL SYST DISP SCANNER FEAT SEL SYST DISP SCANNER FEAT SEL SYST ID On power up this parameter is set to 0 zero If you have written your own application program to communicate with the gauge the appli...

Page 129: ...nd the library name Example SYST LIBRARY SAVEAS 5 PRODUCT 5 SYST LIBRARY SEL Request or specify the currently active library num ber Ex SYST LIBRARY SEL 6 SYST LIBRARY SETTINGS Request the current user library to be sent back as a response This data can be saved to a file and sent back to the BenchMike Pro This does not change the user master values stored in the BenchMike Pro when sent to the Ben...

Page 130: ...le SYST STAT SCAN SYST STAT MEAS This command will return the current measurement status There are seven characters S Scan error E End of part M Measuring now R Upper reject reached R Lower reject reached W Upper warning reached W Lower warning reached If the condition exists a character will be returned in that location If the condition does not exist the character will be blank character space E...

Page 131: ...nfigure scanner s CONF SCANNER FEAT SEL features CONF SCANNER FEAT INSERT CONF SCANNER FEAT DELETE CONF SCANNER FEAT ADV MODE CONF SCANNER FEAT FIX SEL CONF SCANNER FEAT FIX DISTANCE CONF SCANNER FEAT FIX HOME CONF SCANNER FEAT FIX MEASVER CONF SCANNER FEAT FIX MODE CONF SCANNER FEAT FIX POSITIONS CONF SCANNER FEAT FIX ROTATIONS CONF SCANNER FEAT FIX SHANK DIAM CONF SCANNER FEAT FIX SPEED CONF SCA...

Page 132: ...ut CONF SER FORMAT DELAY CONF SER FORMAT HEADER CONF SER FORMAT LABEL CONF SER FORMAT REQ CONF SER FORMAT SEP CONF SER FORMAT TERM CONF SER FORMAT TIME Configure sound CONF SOUND VOL Help commands HELP Performing MEAS CLEARALL NOW measurements MEAS CLEARLATCHED NOW MEAS CLEARLAST NOW MEAS DATA MEAS DEFINE FORMAT MEAS LAST MEAS MEAS LISTVARS MEAS RES MEAS ROUND MEAS SENDDATA NOW MEAS START NOW MEAS...

Page 133: ...o 2025 2050 Z Mike Pro 4025 4050 Instruction Handbook Remote Setup 6 25 System commands SYST LIBRARY SEL SYST LIBRARY SETTINGS SYST LIBRARY PRINT SYST LIBRARY USER SYST SKILL SYST STAT SCAN SYST STAT MEAS SYST VER ...

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Page 135: ... to discuss the instrument failure When returning equipment for service it is important to first obtain a Return Material Authorization RMA number The RMA number is needed for proper handling of returned equipment To obtain an RMA go to https ndc custhelp com Select Service Select Equipment Return RMA from the drop down menu Follow the instructions to obtain an RMA Ship the instrument in the origi...

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Page 137: ...ensing environment altitude up to 2000 m no IP rating Installation category II Pollution degree 2 8 2 Performance Specifications The following tables list performance specifications for the 2025 and 2050 BenchMike Pros as well as separate specifications for each 8 2 1 General BenchMike Pro Specifications 2025 and 2050 Mounting Holes Two 2 at Pass Line location M6 all others Setup Parameters Saved ...

Page 138: ...or contract based on its temperature For best results measure parts that have sta bilized to these standard conditions At all other temperatures the size should be determined by using the coeffi cient of thermal expansion for the specific material composition of your product See the Troubleshooting section in the BenchMike Pro Operator Guide It is particularly important during mastering to ensure ...

Page 139: ... F at 50 relative humidity Testing condi tions include a measured part composed of material with low coefficient of expansion with minimal air flow around the working area of the BenchMike Pro The BenchMike Pro must be linearized by the factory yearly to maintain this specification 8 2 4 Z Mike Pro Model 4025 Specifications1 Specification Model 4025 Measurement Range 0 100 to 25 4 mm 0 004 to 1 0 ...

Page 140: ...00 single scans Test conditions include using a gauge pin with a low coefficient of expansion without removing the gauge pin and with minimal air flow around the working area of the BenchMike Pro 3 Specified linearity confirmed using standard factory calibration 68 F at 50 relative humidity Testing condi tions include a measured part composed of material with low coefficient of expansion with mini...

Page 141: ...Laser Beam Options The following table lists the three options for the laser beam spot size Item Description 0 001 Spot Provides 0 001 25 4 µm spot size beam di ameter Extends measurement range down to 0 001 in and limits high end of the measure ment range to 0 500 in 12 7 mm Factory installed option ...

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Page 143: ...s 2 For a period of one 1 year from the date of delivery NDC Technologies guarantees all products to be free from defects in material and workmanship During this period NDC Technologies will repair or at its option replace free of all charges for parts and labor any NDC Technologies parts determined by it to have been broken or damaged due to causes other than improper application abuse or neglige...

Page 144: ...e in which event the cost of said repaired or replacement parts shall be borne by NDC Technologies These travel and living expenses will be billed to the buyer at actual cost to NDC Technologies 6 No person including any NDC Technologies distributor agent or representative is authorized to assume any liability on behalf or in the name of NDC Technologies and NDC Technologies shall not be bound to ...

Page 145: ...ring 4 33 E Equipment Maintenance 2 1 Expression Editor 5 1 F Feature Functions 4 26 Feature Icon 4 5 Fixture 4 9 Fixture Batch Report 4 21 Fixture Connector 2 10 Fixture Sample Report 4 20 Fixtures 3 2 Footswitch 5 10 G General Purpose Fixed V Block Fixture 3 2 I Intelligent Fixture Option 3 2 International Configuration 4 44 L Laser Beam Options 8 5 Laser Safety 1 6 Library Functions 4 14 Lock 4...

Page 146: ...4 25 S Sample Report 4 18 Save Function 4 38 Scan Errors Configuration 4 44 Scanner Configuration 4 44 Screen Configuration 4 44 Security Page 4 43 Security Setup 4 42 Serial Connector 2 9 Serial Data Out Format 4 23 Settings Functions 4 16 Setup Menu 4 7 Single Point Mastering 4 33 Sources of Error 1 4 SQC 4 36 Standard Deviation 4 36 Status Menus 4 39 System Functions 4 7 System Password 4 43 T ...

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NDC BenchMike Pro, Instruction Handbook Manual, Page: 4 / 146

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Summary of Contents for BenchMike Pro

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