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motortronics VMX-Synergy Plus, User Manual

The Motortronics VMX-Synergy Plus is a cutting-edge device equipped with advanced features. Unlock its full potential by downloading the user manual for free from manualshive.com. This comprehensive manual will guide you through the setup and operation of the product, ensuring seamless performance.

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4.8 Temperature and Altitude De-rate ....................................................................................................................... 27 

5. Operation ......................................................................................................................................... 28

 

5.1 Configuration and Parameters .............................................................................................................................. 28 

5.1.1 Features ......................................................................................................................................................... 28 

5.2 On Screen Menus .................................................................................................................................................. 29 
5.3 Auto Setup Example .............................................................................................................................................. 30 
5.4 Auto-Setup Parameter Settings ............................................................................................................................ 31 
5.5 Auto Reset Function .............................................................................................................................................. 33 

5.5.1 Mapping Auto Reset Status to Digital Outputs .............................................................................................. 35 
5.5.2 Two-Wire, Three-Wire and Communications Control ................................................................................... 36 
5.5.3 Control Supply Loss ........................................................................................................................................ 36 
5.5.4 Modbus/Communications ............................................................................................................................. 36 
5.5.5 Overload Trip ................................................................................................................................................. 36 
5.5.6 Remote Start on Trip ...................................................................................................................................... 36 
5.5.7 Hand/Auto ...................................................................................................................................................... 36 

5.6 Auto Reset Timing Diagrams ................................................................................................................................. 37 

Fig 5.6.1: Auto Reset - Two Wire -Three Phase Supply Loss ................................................................................... 37 
Fig 5.6.2 Auto Reset - Two Wire - Control Supply Loss ........................................................................................... 38 
Fig 5.6.3 Auto Reset - Three Wire - Three Phase Supply Loss ................................................................................. 39 
Fig 5.6.4 Auto Reset - Three Wire - Control Supply Loss ........................................................................................ 40 
Fig 5.6.5 Auto Reset - Two Wire – Overload ........................................................................................................... 41 

5.7 Parameters for Touchscreen Interface ................................................................................................................. 42 

5.7.1 ‘Advanced’ Category ...................................................................................................................................... 42 
5.7.2 ‘Input/Output’ (I/O) Category ........................................................................................................................ 46 
5.7.3 ‘Monitor’ Category ......................................................................................................................................... 48 
5.7.4 ‘Log’ Category ................................................................................................................................................ 49 
5.7.5 ‘Device’ Category ........................................................................................................................................... 51 

5.8 Auto Setup Menu .................................................................................................................................................. 52 
5.9 Advanced Menu .................................................................................................................................................... 54 
5.10 Input/Output Menu ............................................................................................................................................ 78 
5.11 Monitor Menu ..................................................................................................................................................... 84 
5.12 Log Menu ............................................................................................................................................................ 92 
5.13 Device Menu ..................................................................................................................................................... 110 
5.14 Functional Summaries ....................................................................................................................................... 115 

5.14.1 Automatic Settings ..................................................................................................................................... 115 
5.14.2 Low Current Protection .............................................................................................................................. 116 
5.14.3 Current Limit .............................................................................................................................................. 116 
5.14.4 Shearpin ..................................................................................................................................................... 117 

5.15 Touchscreen Menu Paths .................................................................................................................................. 118 

Summary of Contents for VMX-Synergy Plus

Page 1: ......

Page 2: ...9 Key to External Features 12 3 Electrical Installation 13 3 1 Warnings 13 3 1 Terminal Layout 14 3 2 Terminal Descriptions 15 3 3 Supply Connections 16 3 4 Control Wiring 17 3 4 1 Three Wire Control...

Page 3: ...o Wire Three Phase Supply Loss 37 Fig 5 6 2 Auto Reset Two Wire Control Supply Loss 38 Fig 5 6 3 Auto Reset Three Wire Three Phase Supply Loss 39 Fig 5 6 4 Auto Reset Three Wire Control Supply Loss 40...

Page 4: ...ial Communications 130 7 1 1 Modbus RTU Connection 130 7 1 2 Modbus Communications Configuration 131 7 1 3 Message Structure for RTU Mode 132 7 1 4 Supported Functions 132 Read Holding Registers 133 W...

Page 5: ...orne dont l usage pr vu est d tre connecter conducteur externe pour assurer la protection contre les chocs lectriques en cas de d fauts Caution Statements The examples and diagrams in this manual are...

Page 6: ...un indice de protection minimal It is the responsibility of the installer to provide suitable grounding and branch circuit protection in accordance with local electrical safety codes Il appartient l i...

Page 7: ...a cabinet ventilation must be provided if the heat output of the unit is greater than the cabinet will dissipate Use the following formula to determine the fan requirement An allowance has been incor...

Page 8: ...of 2000m 6562ft 2 6 Temperature De rate VMX SGY I 17 to VMX SGY I 500 20 C 4 F to 50 C 122 F above 50 C derate linearly by 4 of VMX Synergy PlusTM Ie per C to a maximum of 60 C 140 F Model A B C mm in...

Page 9: ...ze 1 2 7 2 VMX SGY I 132 to VMX SGY I 195 Size 2 Dimensions Dimensions VMX SGY I 17 to VMX SGY I 29 Weight 3 9 kg 8 6 lbs VMX SGY I 35 to VMX SGY I 100 Weight 4 2 kg 9 26 lbs VMX SGY I 132 Weight 6 7...

Page 10: ...2 7 3 VMX SGY I 242 to VMX SGY I 361 Size 3 2 7 4 VMX SGY I 430 to VMX SGY I 500 Size3 Dimensions Dimensions VMX SGY I 242 to VMX SGY I 361 Weight 17 0 kg 37 5 lbs VMX SGY I 430 to VMX SGY I 500 Weigh...

Page 11: ...Y I 17 to 500 Ambient Operating Temp 20 C 4 F to 50 C 122 F above 50 C derate linearly by 4 of VMX Synergy PlusTM Ie per C to a maximum of 60 C 140 F Transportation and Storage Temperature 25 C to 70...

Page 12: ...nal Features Touchscreen User Interface Anybus Compact Future use USB Port Motor Connections Status LED Ground Connection Keypad release Keypad release Modbus RTU Port Expansion Port Supply Connection...

Page 13: ...have electronic overload protection for the Soft Start the installer should always fit fuses or circuit breakers between the unit and the Mains Supply not between the unit and the motor Semiconductor...

Page 14: ...Installation 14 3 1 Terminal Layout Control Power Consumption VMX SGY I 17 to VMX SGY I 361 60W VMX SGY I 430 to VMX SGY I 500 120W...

Page 15: ...c or 230Vac or 24Vdc 230Vac factory default 230Vac d faut d usine 4 The system can have either a 110 230Vac mains or 24Vdc input NOT both Le syst me peut avoir soit une alimentation principale de 110...

Page 16: ...tion contre le court circuit dans la section Informations techniques normes du pr sent guide For wire size and torque requirements see Technical Information standards section of this guide Pour les di...

Page 17: ...MERGENCY STOP K1 CAUTION 1 REFER to TABLE 1 for input control voltages These recommended wiring diagrams are specifically where the control supply voltage US is identical to the control circuit voltag...

Page 18: ...0VDC D1 1I D1COM D1 2I D2COM D2 1I 53 54 FU1 24VDC 0V LINE ISOLATION CONTACTOR RESET K2 STOP START OPTIONAL EMERGENCY STOP K1 K2 K2 User programmable inputs are full programmable 1 Optional high reset...

Page 19: ...tons must remain pressed for longer than timer changeover period Stop must be pressed before direction reversal can be initiated Digital Output 3 must be configured to Running Digital Input 1 must be...

Page 20: ...c minimum T2 Time between B1 closing and K3 closing Dependent on application 0 5 sec minimum Set to Two wire control Emergency stop switch cuts off control supply and drops out starter and motors Stop...

Page 21: ...1 100 30 55 55 99 30 30 30 75 100 VMX SGY I 132 6 01 132 37 75 90 125 40 40 40 100 125 VMX SGY I 160 6 01 160 45 90 110 156 50 50 60 125 150 VMX SGY I 195 6 01 195 55 110 132 192 60 60 75 150 200 VMX...

Page 22: ...c 24VDC 110VAC or 230VAC 50 60Hz 5Hz Protect with 4A UL 248 Listed fuse Rated control supply voltage Us See Rating Table 2 Amp supply cont Relay specification 11 12 24 and 33 34 44 AC 15 230VAC 1A DC...

Page 23: ...GY I 132 100 30 55 55 99 30 30 30 75 100 SGY I 100 SGY I 132 SGY I 160 132 37 75 90 125 40 40 40 100 125 SGY I 132 SGY I 160 SGY I 195 160 45 90 110 156 50 50 60 125 150 SGY I 160 SGY I 195 See Size 3...

Page 24: ...270 75 75 100 200 250 SGY I 160 SGY I 195 See Size 3 338 90 185 220 312 100 100 125 250 300 SGY I 195 See Size 3 See Size 3 Size 3 Ie 1 kW FLA 1 Hp Trip Class 10 Trip Class 20 Trip Class 30 A 230V 400...

Page 25: ...ted conditional short circuit current Iq kA 10 10 10 18 18 18 30 30 Class J time delay fuse 1 Maximum rating Z1 A 175 200 250 350 400 450 600 600 UL Listed inverse time delay circuit breaker 1 Maximum...

Page 26: ...0MCM Control terminals All models 0 2 1 5mm2 24 16AWG 0 5 4 5 Protective Earth 1 Cu only M6 stud VMX SGY I 17 to VMX SGY I 41 6mm2 10AWG 8 71 VMX SGY I 55 to VMX SGY I 80 10mm2 8AWG VMX SGY I 100 16mm...

Page 27: ...bove sea level 1000m 3281ft Above 1000m 3281ft de rate by 1 of VMX Synergy PlusTM Ie per 100m 328ft to a maximum altitude of 2000m 6562ft Please note for higher temperatures and altitudes contact your...

Page 28: ...Parameter Settings Allows the user to change the parameter settings one at a time The individual parameters are grouped by categories as on the touchscreen Configuration from Touchscreen Use the on s...

Page 29: ...tripped on fan failure Supply Status Turns RED if unit has tripped on supply failure Status Messages Enters Sub Menus Start Stop Motor Only active if Local Control Enabled Displays Overload Percentage...

Page 30: ...BACK Heavy Agitator Compressor Centrifugal Compressor Reciprocating NEXT Select Your Application OL 0 I 0A P 0kW BACK HOME START Stopped Setup Wizard Advanced Auto Setup Log Monitor Device Menu Advanc...

Page 31: ...onveyor Unloaded 10 10 10 7 10 3 5 30 5 1 0 1 0 1 1 1 1 0 1 0 2 10 13 Conveyor Loaded 10 10 10 7 20 5 5 30 5 1 0 1 0 1 1 1 0 0 1 0 2 10 14 Crusher 40 10 10 0 30 3 5 60 5 1 0 1 0 1 0 0 0 0 0 0 8 2 15 F...

Page 32: ...p Jack 40 10 10 0 2 3 5 40 5 1 0 1 0 1 0 0 0 0 0 1 8 2 33 Rolling Mill 40 10 10 0 2 3 5 40 5 1 0 1 0 1 0 0 0 0 0 0 8 2 34 Roots Blower 30 10 10 0 2 4 5 25 5 1 0 1 0 1 0 0 0 0 0 0 8 2 35 Saw Band 10 10...

Page 33: ...tes and the counters will be re initialised when a Reset or Stop signal is given by the user The Auto Reset function is accessible from the Advanced Menu see Auto Reset section of parameter summaries...

Page 34: ...Delay between trip and Auto Reset Number of permissible Auto Reset attempts The time the unit must be trip free before the counter is set to zero Enters Auto Rest trip selection menu see below Scroll...

Page 35: ...the I O Menu I O DIGITAL OUTPUTS DIGITAL OUTPUT 1 to 5 SELECT FUNCTION The status of the Auto Reset function may be observed in the Monitor menu BACK Monitoring Number of Starts 4 Restart Pending No R...

Page 36: ...wer up without a start signal being present Fig 5 6 3 5 5 4 Modbus Communications The state of the start signal is saved when the control supply is removed and if it was set to start the Auto Reset wi...

Page 37: ...e Default PNU Range t1 Start signal applied motor starts t2 Motor reaches full voltage Auto Reset Off On Off Auto Reset Pending 0 1 t3 3 phase supply removed Reset Delay 0 7200s 0s Auto Reset Exceeded...

Page 38: ...0s Auto Reset Exceeded 0 1 t5 Reset delay 0 Restart Attempt 3 Reset Attempts 0 10 0 Auto Reset Delay Remaining 0 7200s t7 Reset delay 0 Restart Attempt 2 Reset Trips All resettable trips Auto Reset At...

Page 39: ...Parameters R O t0 3 phase supply applied PNU Range Default PNU Range t1 Start signal applied motor starts t2 Motor reaches full voltage Auto Reset Off On Off Auto Reset Pending 0 1 t3 3 phase supply r...

Page 40: ...Exceeded 0 1 t3 3 phase supply removed Reset Attempts 0 10 0 Auto Reset Delay Remaining 0 7200s t5 Reset delay 0 Restart Attempts 3 Reset Trips All resettable trips Auto Reset Attempts Remaining 0 10...

Page 41: ...Reset Pending 0 1 t3 3 phase supply removed Reset Delay 0 7200s 0s Auto Reset Exceeded 0 1 t4 Start signal must still be applied Reset Attempts 0 10 0 Auto Reset Delay Remaining 0 7200s If it has been...

Page 42: ...End Start 3 0 to 100 R W 768 0300 75 Start Settings Start Time s 1 to 300 R W 7104 1BC0 10 Start Pedestal 10 to 100 R W 704 02C0 20 Start Current Limit Start Current Limit Trip N A OFF ON R W 53790 D2...

Page 43: ...mtr FLA to 450 VMX Synergy PlusTM rated A R W 27584 6BC0 350 VMX Synergy PlusTM A Shearpin Settings Shearpin Trip Time ms 100 to 9 000 R W 27648 6C00 100 Overload Settings Overload Trip N A OFF ON R W...

Page 44: ...ON R W 53775 D20F OFF Fan Trip N A OFF ON R W 53782 D216 ON Communications Trip N A OFF ON R W 53796 D224 ON Shut Down 1 N A OFF ON R W 53769 D209 ON Shut Down 2 N A OFF ON R W 53770 D20A ON Thyristo...

Page 45: ...ng Fault N A OFF ON R W 20807 5147 ON Thermal N A OFF ON R W 20802 5142 ON Low Current N A OFF ON R W 20811 514B ON Current Limit time Out N A OFF ON R W 20812 514C ON Shearpin N A OFF ON R W 20814 51...

Page 46: ...nction same as DI 1I function selections R W 10946 2AC2 Reset Digital Input 3 D2 1I High Input 1 if On N A OFF ON R W 11268 2C04 ON Digital Input 4 D2 2I Select Function same as DI 1I function selecti...

Page 47: ...1 function selections R W 11588 2D44 Running Digital Output 5 N O 54 High Output 1 if On N A OFF ON R W 11912 2E88 ON Analog Inputs Analog Input Type N A 0 10V 4 20mA R W 9600 2580 0 10V Select Functi...

Page 48: ...parent Power S kVA 0 to 10 000 Read 34816 8800 0 Reactive Power Q kVAR 0 to 10 000 Read 34944 8880 0 iERS Saving Level 0 to 100 Read 35008 88C0 0 Delay Angle degree 0 to 55 Read 22400 5780 0 Backstop...

Page 49: ...0 to 65 535 Read 60616 ECC8 0 Last Trip 9 0 to 65 535 Read 60617 ECC9 0 Start Current Log Last Peak Start Current A 0 to 10 000 Read 38400 9600 0 Last Peak Start Current 1 A 0 to 10 000 Read 38402 96...

Page 50: ...mbient Last Temperature 3 C 20 C to 80 C Read 39683 9B03 ambient Last Temperature 4 C 20 C to 80 C Read 39684 9B04 ambient Last Temperature 5 C 20 C to 80 C Read 39685 9B05 ambient Last Temperature 6...

Page 51: ...te Baud 9 600 19 200 38 400 57 600 115 200 R W 16064 3EC0 19 200 Modbus Network Parity none odd even R W 16128 3F00 even Modbus Network Traffic LEDs N A OFF ON R W 14080 3700 OFF Anybus ModbusTCP Ethe...

Page 52: ...ric value that correlates the trip time with overload level Select Trip Class according to application requirements The trip time depends on the selected Trip Class The duration of the overload and th...

Page 53: ...twork Control via remote Modbus network or Modbus TCP Local Touch Screen Modbus Local Touch Screen Read Write PNU 10880 Auto Setup Digital Input Voltage The digital inputs D1 1I D1 2I D2 1I D2 2I are...

Page 54: ...to the motor during the soft start On The torque is adjusted to suit the load Off The ramp time depends on the Start Time and Current Limit Off On Off Read Write PNU 19968 Advanced Automatic Settings...

Page 55: ...ng level On The maximum iERS saving level BackStop is reset to maximum during each load cycle Off The saving potential may be reduced on applications with heavy load cycles Such as injection moulding...

Page 56: ...nced Automatic Settings Rate End Start 3 Adjusts the response of the Automatic End Start 3 Increase to provide a greater smoothing effect If there are torque fluctuations that occur during the soft st...

Page 57: ...not accelerate to full speed 50 I motor 450 I unit 350 I motor A Read Write PNU 26944 Advanced Start Settings Start Current Limit Start Current Limit Time The maximum time allowed for the current limi...

Page 58: ...op Time The time taken to soft stop from full voltage or the iERS level to the Stop Pedestal Normally set between 15 and 60 seconds Actual time to get to Stop Pedestal depends on the Stop Current Limi...

Page 59: ...continue 1 300 10 s Read Write PNU 25728 Advanced Motor Protection Motor Current This should be set to the Full Load Current shown on the motor plate The overload works with multiples of the set Motor...

Page 60: ...or the Low current trip A trip will occur if the motor current is less than the Trip Level for the Trip Time 100 9000 100 ms Read Write PNU 53793 Advanced Motor Protection Shearpin Settings Shearpin T...

Page 61: ...regulated to ensure optimum efficiency Off The feature is disabled and the motor operates at full voltage Internal bypass closed Off On Off Read Write PNU 448 Advanced Dynamic Reset Dynamically tracks...

Page 62: ...Trip Class 10 Read Write PNU 7360 Advanced iERS Dwell Time The time from the End of the start to the point where the iERS saving mode becomes active Normally set to 5 seconds to ensure the motor is a...

Page 63: ...d Write PNU 35264 Advanced iERS Fixed Voltage Selects the source for the voltage value used in the power calculations on KW KVar and KVA are calculated using the Fixed Voltage off KW KVar and KVA are...

Page 64: ...r become inactive between the keypad and the main unit On Keypad trip enabled Off Keypad trip disabled Off On On Read Write PNU 53793 Advanced Trip Settings Shearpin Trip The shearpin is an electronic...

Page 65: ...1 Advanced Trip Settings Stop Current Limit Trip Selects trip or continue if the stop current limit has been active for too long On The Unit will trip Off The stop will continue regardless of the moto...

Page 66: ...the start signal is accidently left active Off On On Read Write PNU 53775 Advanced Trip Settings Current Sensor Trip Detects if the internal current sensors have failed or reading a very low level On...

Page 67: ...eriences severe torque fluctuations during the soft stop Off Follows normal soft stop time Off On On Read Write The Shut Down Trips are in operation during the soft stop ramp At the end of the soft st...

Page 68: ...re Off On On Read Write PNU 53777 Advanced Trip Settings Motor Side Phase Loss Detects if there is a disconnection between the Unit output and the motor On Trips if there is a disconnection between th...

Page 69: ...On Read Write PNU 53795 Advanced Trip Settings External Trip Allows a trip to be forced using one of the digital inputs On Trips when the programmed input is active Off External Trip is disabled Off O...

Page 70: ...ncoming three phase supply On Trips if there is an imbalance in the incoming three phase supply Off The Unit will attempt to run although the operation may be erratic Operating in this mode for prolon...

Page 71: ...to 0 ANSI Model On Overload capacity shown is 100 empty to 0 full Off Overload capacity is 0 empty to 100 full Off On Off Read Write PNU 194 Legacy Mode Legacy 3 For Future Development Off On Off Rea...

Page 72: ...2I 0 Control Method is set to 2 Wire Hand D1 2I 1 Control Method is set to Modbus Network Auto Hand Input D1 1I Start Stop Input D2 1I Reset Auto PNU 17920 Start Stop PNU 18368 Reset Off On On Read W...

Page 73: ...PNU 20739 Advanced Auto Reset Trip Free Time The time the unit must be run trip free before the counters are re initialised back to zero If set to zero at any point the Auto Reset feature will termina...

Page 74: ...s On The trip will auto reset when the Reset Delay reaches zero Off The trip will not auto reset Off On On Read Write PNU 20802 Advanced Auto Reset Reset Trips Thermal Allows the user to select whethe...

Page 75: ...Low Trip occurs Advanced Auto Reset Reset Trips Control Voltage Low On The trip will auto reset when the Reset Delay reaches zero Off The trip will not auto reset Off On On Read Write PNU 20808 Advan...

Page 76: ...a Phase Rotation Trip occurs On The trip will auto reset when the Reset Delay reaches zero Off The trip will not auto reset Off On On Read Write PNU 20826 Advanced Auto Reset Reset Trips Operation 1 A...

Page 77: ...Unit Reg Type PNU 20827 Advanced Auto Reset Reset Trips Operation 5 Allows the user to select whether the unit will auto reset if an Operation 5 Trip occurs On The trip will auto reset when the Reset...

Page 78: ...30V Read Write PNU 59392 I O Digital Inputs Control Method Local Touch Screen Control using the buttons on the keypad User Programmable Control using the terminals Function defined in I O menu Two Wir...

Page 79: ...Off Read Write PNU 11266 I O Digital Inputs Digital Input 2 D1 2I High Input 1 Sets Value Allows the polarity of the input to be reversed On When the input is on the selected function will be on Off...

Page 80: ...ows the Digital output N C 12 to be mapped to different functions The digital output will change in accordance with the selected function Off End of list Error Read Write PNU 11904 I O Digital Outputs...

Page 81: ...ped to different functions The digital output will change in accordance with the selected function Off End of list End of Start Read Write PNU 11910 I O Digital Outputs Digital Output 4 N O 44 High Ou...

Page 82: ...728 I O Analogue Inputs Scaling Level Allows the selected function to be scaled The selected function will change in proportion with the input The function will be at its Scaling Level when the input...

Page 83: ...d function The output will be at a maximum when the selected function equals the Scaling Level 0 Max value 0 Read Write PNU 53794 I O PTC Motor Thermistor Trip A single PTC motor thermistor or set of...

Page 84: ...ly RYB L1 L2 L3 RBY L1 L3 L2 L1 L2 L3 L1 L3 L2 L1 L2 L3 Read Only PNU 33536 Monitor I1 The RMS current on phase L1 0 10000 0 A Read Only PNU 33538 Monitor I2 The RMS current on phase L2 0 10000 0 A Re...

Page 85: ...Monitor Voltage Vrms The RMS 3 phase supply voltage This is the average of the 3 phases This value is used for power calculations This value is derived internally If a higher level of accuracy is requ...

Page 86: ...S Total Apparent Power This is an addition of the 3 phases 0 10000 0 kVA Read Only PNU 34944 Monitor Reactive Power Q Total Reactive Power This is an addition of the 3 phases 0 10000 0 kvar Read Only...

Page 87: ...ed by the iERS saving function This is the actual Power Factor for the iERS saving function The Delay is constantly adjusted to minimise the control loop error between Pres PF Degrees and Ref PF Degre...

Page 88: ...k current of the last successful start 0 10000 0 A Read Only PNU 10432 Monitor Motor Thermistor Indicates the state of the Unit PTC input Designed for single or double or triple PTC in series PTC ther...

Page 89: ...er than 50 When the Overload reaches 100 the Unit will trip During situations when i motor is equal to i Unit the overload will indicate 50 0 100 0 Read Only PNU 37376 Monitor Auto Reset Pending Indic...

Page 90: ...t Delay counter 0 7200 0 s Read Only PNU 20865 Monitor Reset Attempts The number of Reset Attempts remaining 0 10 0 Read Only PNU 20866 Monitor Trip Free Time This is the amount of time remaining in t...

Page 91: ...essful starts and calculates a thermal capacity to start The calculated thermal capacity is stored in the Dynamic Reset register After tripping on overload the thermal Overload register must have rega...

Page 92: ...splays the last Fault trip 1 0 65535 0 Read Only PNU 60610 Log Trip Log Last Trip 2 Displays the last Fault trip 2 0 65535 0 Read Only PNU 60611 Log Trip Log Last Trip 3 Displays the last Fault trip 3...

Page 93: ...ip Log Last Trip 8 Displays the last Fault trip 8 0 65535 0 Read Only PNU 60617 Log Trip Log Last Trip 9 Displays the last Fault trip 9 0 65535 0 Read Only PNU Log Trip Log Trip Code Descriptions 101...

Page 94: ...r at a very low level Check all incoming connections If a main contactor is being controlled by a digital output set to Running check contactor delay is sufficient Read Only PNU Log Trip Log Trip Code...

Page 95: ...ensor Failure The internal temperature sensor has failed Contact the supplier Read Only PNU Log Trip Log Trip Code Descriptions 301 308 Thyristor Firing Trip One or more of the internal control thyris...

Page 96: ...evel Check all incoming and outgoing connections Read Only PNU Log Trip Log Trip Code Descriptions 601 Control Voltage Too Low The internal control supply of the Unit level has fallen to a low level C...

Page 97: ...ly PNU Log Trip Log Trip Code Descriptions 1201 Current Limit Timeout Trip The motor has been held in current limit longer than the Start current limit Time It is likely that the current limit level h...

Page 98: ...by default If Shearpin trip is not required turn off in Trip Settings Read Only PNU Log Trip Log Trip Code Descriptions 1501 PTC Thermistor Trip The PTC thermistor value has exceeded the trip level T...

Page 99: ...Log Trip Log Trip Code Descriptions 1704 Communications Trip Keypad Communications failure The communications bus has failed or become inactive between the keypad and the main unit If the communicatio...

Page 100: ...tions 2102 Rotation L1 L3 L2 Trip The input phase rotation is RBY L1 L3 L2 The phase rotation is opposite to that required Change phase rotation or if RBY trip is not required turn off in trip setting...

Page 101: ...Descriptions 2601 2699 Operation 1 Trip Fail Safe operation Operation 1 A process associated with the Logging function has been affected and is unable to recover automatically The trip can be reset b...

Page 102: ...Displays the peak current of the last successful start 2 0 10000 0 A Read Only PNU 38406 Log Trip Log Last peak start current 3 Displays the peak current of the last successful start 3 0 10000 0 A Rea...

Page 103: ...7 Displays the peak current of the last successful start 7 0 10000 0 A Read Only PNU 38416 Log Trip Log Last peak start current 8 Displays the peak current of the last successful start 8 0 10000 0 A...

Page 104: ...2 Displays the peak current of the last successful stop 2 0 10000 0 A Read Only PNU 39046 Log Trip Log Last peak stop current 3 Displays the peak current of the last successful stop 3 0 10000 0 A Read...

Page 105: ...isplays the peak current of the last successful stop 7 0 10000 0 A Read Only PNU 39056 Log Trip Log Last peak stop current 8 Displays the peak current of the last successful stop 8 0 10000 0 A Read On...

Page 106: ...d Only PNU 39683 Log Trip Log Last temperature 3 Displays the heatsink temperature at the end of the last successful start 3 20 80 C Read Only PNU 39684 Log Trip Log Last temperature 4 Displays the he...

Page 107: ...t 8 20 80 C Read Only PNU 39689 Log Trip Log Last temperature 9 Displays the heatsink temperature at the end of the last successful start 9 20 80 C Read Only PNU 40320 Log Trip Log Last overload Displ...

Page 108: ...100 0 Read Only PNU 40325 Log Trip Log Last overload 5 Displays the overload level at the end of the last successful start 5 0 100 0 Read Only PNU 40326 Log Trip Log Last overload 6 Displays the overl...

Page 109: ...tals Log Motor Running Time The total time the motor has been running 0 4294836225 0 s Read Only PNU 35906 Log Totals Log Control Supply On Time The total time the Unit has been powered up 0 429483622...

Page 110: ...llows the time to be changed to local time By default the time is set to GMT hh mm ss hh mm ss GMT time hh mm ss Read Write PNU Device Language Selects the display language for the keypad Enter the re...

Page 111: ...ity Sets the serial communications parity bit The available parity options are None Even Odd Also sets the stop bits No parity uses 2 stop bits Odd or even parity uses 1 stop bit None Odd Even Read Wr...

Page 112: ...works in conjunction with the Communications Trip On If the Communication Trip is turned On the unit will shut down instead of tripping if the communications fail Off If the Communication Trip is turn...

Page 113: ...rite PNU Device Parameters to USB Allows the user to save parameters Downloads the parameters from the Unit to the USB drive Data is stored in CSV format No Yes No Read Write PNU Device Parameters fro...

Page 114: ...g Type PNU 15809 Device Timeout ms Keypad Communications trip Timeout period When enabled the unit will trip if there is a loss of communication greater than the Timeout ms period 0 60000 50000 ms Rea...

Page 115: ...ks in conjunction with the Start Time parameter which should be set to the estimated start time of the load This would be suitable for starts with varying loads Automatic Stop Automatic adjustment of...

Page 116: ...Low Amps Time is set to maximum and I LOAD rises above Low Amps Level before Low Amps Time has elapsed then the unit will not trip 5 14 3 Current Limit 1 If I LOAD exceeds Current Limit Level for time...

Page 117: ...Operation 117 5 14 4 Shearpin 1 I SHEARPIN Shearpin Level 2 If I LOAD exceeds I SHEARPIN for a time equal to Shearpin Time and Shearpin is set to on then the unit will trip...

Page 118: ...rt 3 Start Settings Start Time Start Pedestal Stop Settings Stop Time Stop Pedestal Motor Protection Stop Current Limit Trip Stop Current Limit Level Stop Current Limit Time Stop Current Limit Start C...

Page 119: ...L2 Trip Remote Start Trip Current Sensor Trip Fan Trip Communications Trip Shut Down 1 Shut Down 2 Thyristor Firing Trip Motor Side Phase Loss Sensing Fault Trip Thermal Sensor Trip External Trip Ena...

Page 120: ...ip Free Time Input Side Phase Loss Thermal Thyristor Firing Motor Side Phase Loss Control Voltage Low Sensing Fault Fan Low Current Current Limit Time Out Overload Shearpin PTC Thermistor External Com...

Page 121: ...elect Logic Digital Output 1 N C 12 Select Function Select Logic Digital Output 2 N O 24 Select Function Select Logic Digital Output 3 N O 34 Select Function Select Logic Digital Output 4 N O 44 Selec...

Page 122: ...Operation 122 5 15 3 Monitor...

Page 123: ...Stop Current Log Last Peak Start Current thru Last Peak Start Current 9 Temperature Log Last Temperature thru Last Temperature 9 Overload Log Last Peak Stop Current thru Last Peak Stop Current 9 Last...

Page 124: ...sufficient 104 117 Input Side Phase Loss Any or all phases missing when the motor is being controlled running L1 L2 or L3 are missing or at a very low level Check all incomingconnections Check any fu...

Page 125: ...re not operating as expected Check connections all incoming and outgoing connections 801 802 Fan Problem One or more of the internal cooling fans has failed To ensure the heatsink is cooled sufficient...

Page 126: ...and or status PNU has not been polled in the time set in the Timeout period If the communication trip is disabled the Unit cannot be stopped if the communications fail 1703 Communications Trip Anybus...

Page 127: ...in processing unit The VMX Synergy PlusTM has failed internally and is unable to recover automatically Cycle the controlsupply If the fault is not cleared contact your supplier 2301 2303 Current Senso...

Page 128: ...alization of the Parameter Read has been unsuccessful 2410 Initialization of the Overload Read has been unsuccessful 2412 Initialization of the Current Measurement has been unsuccessful 2420 A main pr...

Page 129: ...OFF the logging function will temporarily be disabled if a continual failure is detected When the trip is turned ON it is reset using either the digital input or keypad or bus command depending on th...

Page 130: ...ssion modes are defined in the Modbus protocol specification VMX Synergy PlusTM uses only the RTU mode for the message transmission For Modbus RTU parameter tables see MAN VMX SGY MOD 7 1 1 Modbus RTU...

Page 131: ...etwork Settings Baud 9600 115200 Device Networks Modbus Network Settings Parity Odd Even Data bits 8 Stop bits 1 The communication parameters should be set before connecting the Modbus master Both RJ4...

Page 132: ...ingle byte where the master specifies the type of service or function requested to the slave reading writing etc According to the protocol each function is used to access a specific type of data Data...

Page 133: ...yte count 02 Start address Lo 01 Data Hi 01 No of registers 00 Data Lo 2C No of registers L 01 CRC Lo B8 CRC Lo D5 CRC Hi 09 CRC Hi CA Write Single Register Description writing in a single register of...

Page 134: ...the holding registers The data addressing is zero offset such that the parameter Modbus address corresponds to the register number Parameter Modbus Address Modbus Data Address Decimal Hexadecimal 000...

Page 135: ...of when a new message begins or when it ends is achieved by the absence of data transmission for a minimum period of 3 5 times the transmission time of a data byte Thus in case a message is transmitt...

Page 136: ...EX 17601 17666 17602 17668 17615 17696 The table shows the relationship between the Alias Registers and the Data Registers The data can take any data type that can fit into 4 bytes So any address that...

Page 137: ...Set the 6 aliased addresses into 6 registers starting from 17600 Note there can be up to 16 addresses Block read the associated data from 17664 for 12 registers two registers for each datum Optionally...

Page 138: ...addresses can be saved in none volatile memory if required However given that this a programmable feature best practice would be to program the aliases at the start of a PLC session Saving can be done...

Page 139: ...into the USB connector on the VMX Synergy PlusTM unit 2 Use the touchscreen to navigate to the Update Firmware selection button Home Device Update Firmware 3 The next screen shows the current installe...

Page 140: ...the Update Firmware selection button Home Device Update Firmware Auto Setup Log Monitor Device Menu Advanced I O STATUS START BACK BACK Date 06 02 19 Time 00 00 00 Language English Passcode 0000 Upda...

Page 141: ...2 Remove short cable 3 Peel off backing on one side only of the provided pressure sensitive adhesive gasket Attach the gasket to the back of the keypad 4 Peel off the backing from the gasket attached...

Page 142: ...elektrostrokovnjaki in elektrotehni no pou ene osebe Nebezpe enstvo ohrozenia ivota elektrick m pr dom Pr ce ktor s ni ie op san sm vykon vat iba elektroodborn ci a osoby s elektrotechnick m vzdelan m...

Page 143: ......

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