Mindray WATO EX-55 Service Manual Download Page 37

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3-1

Checkout and Test

WARNING

After servicing the equipment or replacing its components, complete all the tests in

this section.

Before doing the tests in this section, completely reassemble the equipment and

refer to 4Maintenance and Calibration to do necessary calibrations.

3.1 System Inspection

NOTE

Make sure that the breathing circuit is correctly connected and not damaged.

The top shelf weight limit is 30 kg.

WARNING

Do not leave gas cylinder valves open if the pipeline supply is in use. Cylinder

supplies could be depleted, leaving an insufficient reserve supply in case of pipeline

failure.

Make sure that:

1. The equipment is not damaged.

2. All components are correctly attached.

3. The breathing circuit is correctly connected and the breathing tubes are not damaged.

4. The vaporizers are locked in position.

5. The gas supplies are connected and the pressures are correct.

6. Cylinder valves are closed on models with cylinder supplies.

7. The casters are not loose and the brake (s) is set and prevents movement.

8. Make sure the circuit is locked safely (in the

position).

9. The power cord is correctly connected. The AC mains indicator and the battery indicator

work normally.

10. The anesthesia machine is switched on or off normally.

Summary of Contents for WATO EX-55

Page 1: ...WATO EX 55 65 Anesthesia Machine Service Manual ...

Page 2: ......

Page 3: ...on distribution rent adaption and translation of this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden and WATO are the registered trademarks or trademarks owned by Mindray in China and other countries All other trademarks that appear in this manual are used only for editorial purposes without the intention of improperly using them They are the proper...

Page 4: ...II FOR YOUR NOTES ...

Page 5: ...roper equipment maintenance and prevents equipment damage and personal injury This manual is based on the maximum configuration Therefore some contents may not apply to your monitor If you have any question please contact our Customer Service Department Intended Audience This manual is geared for biomedical engineers authorized technicians or service representatives responsible for troubleshooting...

Page 6: ...IV FOR YOUR NOTES ...

Page 7: ... 2 Cylinder High Pressure Leak Test 3 3 3 4 Flow Control System Tests 3 3 3 4 1 Without O2 Sensor 3 3 3 4 2 With O2 Sensor 3 5 3 5 Vaporizer Back Pressure Test 3 5 3 6 O2 Flush Test 3 6 3 6 1 In Mechanical Ventilation Mode 3 6 3 6 2 In Manual Ventilation Mode 3 7 3 7 Breathing Circuit Tests 3 7 3 7 1 Bellows Test 3 8 3 7 2 Breathing System Leak Test in Mechanical Ventilation Mode 3 8 3 7 3 Breathi...

Page 8: ... 14 4 2 6 Check the Pressure Sensor Accuracy 4 15 4 2 7 Check the Electronic Flowmeter Accuracy 4 16 4 3 System Calibration 4 18 4 3 1 Flow Calibration user 4 20 4 3 2 Flow Calibration factory 4 21 4 3 3 Pressure Calibration factory 4 27 4 3 4 Electronic Flowmeter Calibration factory 4 31 4 3 5 Pressure and Flow Zeroing factory 4 34 4 3 6 Electronic Flowmeter Zeroing factory 4 35 4 3 7 O2 Sensor C...

Page 9: ...2 6 1 3 Bleed Gas Pressure 6 3 6 2 Disassemble the Assemblies 6 3 6 2 1 Remove the Top Panel 6 3 6 2 2 Remove the Rear Panel 6 4 6 2 3 Remove the Trolly Rear Panel Assembly 6 5 6 2 4 Replace the System Switch 6 5 6 2 5 Remove the Left Front Panel Assembly 6 7 6 2 6 Remove the Throttling Device 6 8 6 2 7 Disassemble the Display Assembly 6 9 6 2 8 Remove the Flowmeter Control Board 6 10 6 2 9 Remove...

Page 10: ... Water Collection Cup 6 42 6 3 11 Remove the Airway Pressure Gauge 6 43 6 3 12 Remove the Bag Arm 6 43 6 3 13 Remove the Circuit 6 44 6 3 14 Remove the Sodalime Canister Connection Block Assembly 6 45 6 3 15 Remove the Upper Cover 2 and Lower Cover 2 Assemblies 6 47 6 3 16 Remove the Upper Cover Assembly 6 49 6 3 17 Remove the Median Plate Assembly 6 49 6 3 18 Remove the Lower Cover Assembly 6 50 ...

Page 11: ...embly 7 32 7 1 25 Throttling Device O2 N2O AIR 7 34 7 1 26 O2 Cylinder Bracket Assembly 7 35 7 1 27 N2O Cylinder Bracket Assembly 7 36 7 1 28 Double vaporizer Manifold Assembly 7 37 7 1 29 Single vaporizer Manifold Assembly 7 39 7 1 30 AGSS Assembly 7 40 7 2 Breathing Circuit 7 42 7 2 1 Lifting Device Assembly 7 42 7 2 2 Sodalime Canister Assembly 7 44 7 2 3 Canister Connection Block Assembly 7 45...

Page 12: ...6 FOR YOUR NOTES ...

Page 13: ...s a potential hazard or unsafe practice that if not avoided could result in death or serious injury CAUTION z Indicates a potential hazard or unsafe practice that if not avoided could result in minor personal injury or product property damage NOTE z Provides application tips or other useful information to ensure that you get the most from your product ...

Page 14: ...bling the parts labelled with static sensitive symbolsto avoid damage to the parts z The equipment must be connected to a properly installed power outlet with protective earth contacts only If the installation does not provide for a protective earth conductor disconnect it from the power line z Dispose of the packaging materials observing the applicable waste control regulations and keeping it out...

Page 15: ...this manual Dangerous voltage Alternating current Fuse Battery Equipotential Operating state Autoclavable Material description Not autoclavable Power On Power Off Reset Standby Alarm silence key MV TVe alarm key Normal screen key O2 flush button ACGO On ACGO Off Bag position manual ventilation Mechanical ventilation Lock Unlock Network connector Flow control ...

Page 16: ...linder PEEP outlet Isolation transformer Vaporizer APL valve CIS connector Maximum level of the sodalime canister CAUTION HOT Gas input direction Lock or unlock as the arrow shows Lock the lifting device Unlock the lifting device Approximate Do Not Crush Max weight 11 3 kg Please align Max weight 30 kg Type BF applied part Defibrillation proof protection against electric shock Pipeline Driven by a...

Page 17: ...X10 3 10 2 10 1X10 2 0 145 1X106 1X104 1X103 1 7 5X103 9 8 1 02X104 1X104 10 145 1 33X102 1 33 0 133 1 33X10 4 1 1 32X10 3 1 36 1 33 1 33X10 3 1 93X10 2 1 01X105 1 01X103 101 0 101 760 1 1 03 X103 1 01X103 1 01 14 7 98 1 0 98 9 8X10 2 9 8X10 5 0 736 9 68X10 4 1 0 98 9 8X10 4 1 42X10 2 1X102 1 0 1 1X10 4 0 75 9 8X10 4 1 02 1 1X10 3 1 45X10 2 1X105 1X103 1X102 0 1 750 0 98 1 02X103 1X103 1 14 5 6 89...

Page 18: ...2 2 2 2 Gas Flow 2 2 1 Pneumatic Circuit Diagram vaporizer vaporizer Patient Waste gas disposal Patient Air ...

Page 19: ...eliminator 14 PEEP safety valve 41 Bag mechanical ventilation switch 15 Pressure switch 140 kPa 42 Manual bag 16 Proportional PEEP valve 43 APL valve 17 Expiratory valve 44 Modular rack supporting gas module 18 Pneumatic resistor 45 Bellows assembly 19 O2 flush valve 46 Auxiliary O2 supply 20 Pressure switch 37 kPa 47 Airway pressure gauge 21 Flow restrictor 48 Pressure sensor 22 System switch 49 ...

Page 20: ...al pipeline or cylinder gases into the machine Since the pressure of external gas is very high and the external gas contains foreign substance pressure reducing valves filters and pressure relief valves are available in the supply gas circuit Also check valves are equipped in the supply gas circuit to prevent gas from flowing back into the pipeline or cylinder The following figures show the supply...

Page 21: ...Pa through regulator 6 Each connector is clearly marked and designed to prevent misconnection All connectors have filters and check valves Color coded gauges show the pipeline and cylinder pressures Pressure relief valve 7 functions to prevent the supply gas pressure from being too high It releases excess gas when gas pressure exceeds 750 kPa Each supply gas is outputted after gas pressure is decr...

Page 22: ...ice vaporizer and breathing system N2O O2 and Air supplies enter the anesthetic gas delivery system and the mixed gas namely fresh gas containing these three gases and anesthetic agent and pure O2 for auxiliary O2 supply and flushing O2 are outputted The following figure shows the pneumatic circuit of anesthetic gas delivery system Fresh gas tube 200 kPa Drive gas tube Pressure sampling tube for O...

Page 23: ...system switch 23 O2 flush valve 19 and auxiliary O2 supply 46 respectively One pathway of O2 flows into system switch 23 and the other into O2 flush valve 19 N2O flows into O2 N2O cut off valve 25 and Air into system switch 23 N2O pipeline supply inlet assembly O2 pipeline supply inlet assembly Air pipeline supply inlet assembly N2O tube O2 tube Air tube 25 O2 N2O cut off valve 23 System switch 19...

Page 24: ... into two pathways One pathway of O2 flows into flow regulator 26 and the other into O2 N2O cut off valve 25 If the pressure of O2 vented into O2 N2O cut off valve 25 is greater than 0 1 MPa N2O can enter flow regulator 26 as shown below N2O tube Air tube O2 tube 笑 26 Flow regulator ...

Page 25: ... passing through flow regulator 26 enter electronic flowmeter throttling device 27 and are then converged to enter float flowmeter 28 as shown below Air tube N2O tube O2 tube 氧路 27 Throttling device Tube for converged gas tube 32 ACGO selector switch ...

Page 26: ...bly When ACGO is turned on the anesthesia machine stops mechanical ventilation The fresh gas is directly outputted through the inspiration connector on the breathing circuit Mechanical pressure relief valve 55 on the ACGO prevents gas pressure at the ACGO port from exceeding 12 5 kPa when ACGO is turned on Gas tube from float flowmeter to anesthetic gas delivery device Inlet of anesthetic gas deli...

Page 27: ...sthetic ventilator starts to monitor the status of the system When the system switch is turned off O2 and Air cannot enter the anesthetic gas delivery system and the system is powered off O2 N2O Cut off Valve Assembly The above picture shows the O2 N2O cut off valve assembly O2 N2O cut off valve 25 is a pneumatically controlled three way valve O2 is uploaded to the control end of the O2 N2O cut of...

Page 28: ...y Assembly Electronic flowmeter throttling device 27 and float flowmeter 28 constitute the flow display assembly Gases from the flow regulators enter into the flow display assembly and mixed gas going through the anesthetic gas delivery device vaporizer is outputted Electronic flowmeter throttling device 27 measures and displays the flow of each gas Float flowmeter 28 displays the total gas flow T...

Page 29: ...formed as long as O2 supply is normal The O2 flush valve has a slide valve structure inside which ensures automatic reset each time the valve is depressed and released via the spring Vaporizer Manifold The above picture shows the single vaporizer manifold assembly The anesthetic gas delivery device vaporizer is connected to the anesthetic gas delivery system The mixed gas of N2O O2 and Air go into...

Page 30: ...clude fresh gas provided for the breathing system when ACGO is turned off and that provided for the patient when ACGO is turned on Pressure relief valve 31 at the front restricts the pressure of flushing O2 and also that of the fresh gas not to exceed 38 kPa approximate value Pressure relief valve 55 at the back ensures that the pressure of the gas outputted to the ACGO does not exceed 12 5 kPa Au...

Page 31: ...g system drive gas discharged through the AGSS outlet and drive gas discharged through the PEEP outlet The ventilator controls drive gas flow to prevent too high pressure inside the pneumatic circuit from injuring the patient The following picture shows the gas flow direction and parts concerning the pneumatically controlled module Pneumatically controll ed module Input tube of the pneumatically c...

Page 32: ...s valve The PEEP function is performed through expiratory valve 16 is low flow proportional electromagnetic valve When it opens gas is bled from pneumatic resistor 18 forming relatively stable pressure in the pneumatic circuit between 16 and 18 Such pressure is exerted on the membrane of expiratory valve 17 to form PEEP To prevent too high pressure inside the pneumatic circuit from injuring the pa...

Page 33: ...llows Sodalime canister 34 absorbs CO2 the patient expires The following figure shows the pneumatic circuit of breathing system Manual and mechanical ventilation modes are selected through the bag mechanical ventilation switch When manual ventilation is selected the doctor presses manual bag 42 to supply gas for the breathing system APL valve 43 is used to adjust the pressure inside the pneumatic ...

Page 34: ...tubes are all built in except the tube connected to the patient and the O2 cell cable as shown below Circuit adapter 43 APL valve 41 Bag mechanical ventilation switch 45 Bellows assembly Bag arm 47 Airway pressure gauge 36 Expiratory valve 33 Inspiratory valve 36 呼 Patient end built in inspiratory and expiratory flow sensors ...

Page 35: ... of AGSS transfer system AGSS receiving system and AGSS disposal system Waste gas goes from the exhaust port of the anesthesia machine through the AGSS transfer system and the AGSS receiving system and to the hospital s waste gas disposal system AGSS disposal system as shown below The following figure shows the operational theory of the AGSS The throttling holes reduce the effect of negative press...

Page 36: ...connector The transfer system is connected to the receiving system through the male 30 mm conical connector The receiving system is connected to the receiving hose through the proprietary connector The receiving hose is connected to the hospital s disposal system through BS 6834 connector The following picture shows the structures of and the connections between the AGSS transfer system receiving s...

Page 37: ...lies could be depleted leaving an insufficient reserve supply in case of pipeline failure Make sure that 1 The equipment is not damaged 2 All components are correctly attached 3 The breathing circuit is correctly connected and the breathing tubes are not damaged 4 The vaporizers are locked in position 5 The gas supplies are connected and the pressures are correct 6 Cylinder valves are closed on mo...

Page 38: ... 280 to 600 kPa if not adjust the O2 pipeline output pressure Check that other gauges go to zero 6 Disconnect the O2 pipeline supply 7 As O2 pressure decreases alarms for O2 Supply Failure and Drive Gas Pressure Low should occur The alarm for Drive Gas Pressure Low occurs only when O2 is the drive gas 8 Connect other pipeline supplies Check that the readings on the gauges fall within the range of ...

Page 39: ...linder valve 6 Record the cylinder pressure after one minute There is a leak If the cylinder pressure for drive gas decreases more than 5000 kPa 725 psi If the cylinder pressure for non drive gas decreases more than 690 kPa 100 psi In this case install a new cylinder gasket and repeat steps 1 through 6 If the leak continues do not use the system 7 Repeat 3 3 2Cylinder High Pressure Leak Test for e...

Page 40: ...et crossing the limit before continuing the test turn the O2 flow control clockwise till the N2O flow decreases to the preset value Step N2O flow L min O2 flow L min 1 0 6 0 2 2 1 5 0 5 3 3 0 1 0 4 7 5 2 5 6 Test the Link system with O2 flow decreasing a Set the N2O flow to 9 0 L min b Set the O2 flow to more than 3 L min c Slowly turn the O2 flow control clockwise to set the N2O flow to the rates...

Page 41: ...e accordingly The measured O2 concentration must be 25 through the full range 6 Test the Link system with O2 flow decreasing a Set the N2O flow to 9 0 L min b Set the O2 flow to more than 3 L min c Slowly turn the O2 flow control clockwise and the N2O flow should decrease accordingly The measured O2 concentration must be 25 through the full range 7 Turn all the flow controls fully clockwise minimu...

Page 42: ...vaporizer when the concentration control is between OFF and the first graduation above 0 zero as the amount of anesthetic drug outputted is very small within this range 3 6 O2 Flush Test 3 6 1 In Mechanical Ventilation Mode 1 Connect the O2 pipeline supply or cylinder 2 Set the bag mechanical ventilation switch to the mechanical ventilation position 3 Set the system switch to the position or set t...

Page 43: ...L bag is fully inflated within 3 to 6 seconds The 1 L bag is fully inflated within 1 to 3 seconds 3 7 Breathing Circuit Tests WARNING z Objects in the breathing circuit can stop gas flow to the patient This can cause injury or death Make sure that there are no test plugs or other objects in the breathing circuit Make sure that there are no test plugs or other objects in the breathing circuit z Do ...

Page 44: ...h time after servicing the anesthesia machine replacing the components or re connecting the tubes The test aims to check if the pneumatic circuit has leaks in mechanical ventilation mode Test items include bellows drive gas circuit sodalime canister patient tubes flow sensors and their connectors 3 7 2 1 Test Procedures NOTE z Breathing circuit leak test must be performed when the system is Standb...

Page 45: ...ode Typically the test requires 3 to 5 minutes 7 When the leak test is completed the message prompting test passed or failed is displayed If the leak test is passed it indicates that the leakage of the breathing system is within 0 15 to 0 2 L min The breathing system has good airtightness If the leak test is failed it indicates that the leakage of the breathing system exceeds 0 15 to 0 2 L min In ...

Page 46: ... When the system works normally the machine is not leaky and the bellows folding bag does not collapse but leak test is always failed Fresh gas is not provided when leak test is performed Make sure that fresh gas is provided During leak test the pressure indicated by the airway pressure gauge fails to reach 30 cmH2O 1 Before the leak test the bellows folding bag is not fully inflated 2 The Y piece...

Page 47: ... check the machine for leakage and roughly assess the amount of leakage by using the following methods Method 1 In the default VCV mode stop fresh gas supply If the folding bag rises to the top each time it indicates that the machine is not leaky Otherwise the machine is leaky Gradually increase fresh gas The amount of fresh gas when the bag rises to the top at each expiration can be roughly calcu...

Page 48: ...cal ventilation switch to the bag position 3 Connect the manual bag to the manual bag port 4 Turn the APL valve control to fully close the APL valve 75 cmH2O 5 Turn the O2 flow control to set the O2 flow to 0 15 to 0 2 L min 6 Close the breathing system at the patient connection 7 Push the O2 flush button to let the pressure increase to approximately 30 cmH2O on the airway pressure gauge 8 Release...

Page 49: ...o inflate the manual bag 7 Make sure that the reading on the airway pressure gauge is with the range of 20 to 40 cmH2O 8 Turn the APL valve control to the MIN position 9 Set the O2 flow to 3 L min Turn any other gases off 10 Make sure that the reading on the airway pressure gauge is less than 5 cmH2O 11 Push the O2 flush button Make sure that the reading on the airway pressure gauge does not excee...

Page 50: ...ough twoΦ6 silicone tubes Connect the third connector of the Y piece to No 8 connector on the circuit adapter test fixture through the PU tube 6X300 as shown below 4 Push in the push rod of the injector to cause the pressure reading on the anesthesia machine calibration device to rise slowly note to push in the rod at uniform and slow velocity to control the time required for the pressure reading ...

Page 51: ...llows Ventilation mode select the Vent Mode shortcut key and then VCV TV 500 ml Rate 12 BPM I E 1 2 Plimit 30 cmH2O PEEP OFF 6 Push the O2 flush button to fill the bellows folding bag rising to the top 7 Turn the O2 flow control to set the O2 flow to 0 5 to 1 L min 8 Press the key and select Ok from the pop up menu to exit Standby 9 Make sure that The ventilator displays the correct data The foldi...

Page 52: ... sensor back in the circuit 7 Select the Alarm Setup shortcut key and then Ventilator Set the FiO2 high alarm limit to 50 8 Connect the manual bag to the manual bag port Push the O2 flush button to fill the manual bag After two to three minutes make sure that the sensor measures approximately 100 O2 9 Make sure that a high FiO2 alarm occurs 10 Set the FiO2 high alarm limit to 100 and make sure tha...

Page 53: ...he manual bag port 2 Turn the O2 flow control to set the O2 flow to minimum 3 Turn the APL valve control to set the APL valve to 30 cmH2O position 4 Set the bag mechanical ventilation switch to the position 5 Push the O2 flush button for approximately 15 seconds Make sure that the sustained airway pressure alarm occurs 6 Open the patient connection and make sure that the alarm cancels 3 9 6 Test t...

Page 54: ...s off and exceeds the MIN level If the float is tacky or damaged re install the AGSS or replace the float NOTE z Do not block the AGSS pressure compensation openings during the inspection If the float fails to float off the possible reasons are 1 The float is tacky or stuck to the guide bar Invert the AGSS and check if the float moves up and down freely If not clean where the float and guide bar m...

Page 55: ...bes from other components 1 Check the transfer tube and its connectors for damage If any damage is detected replace the tube four transfer tubes are available in the AGSS accessories for your replacement 2 Check 1 The receiving hose and its connectors for damage 2 If the connections between the receiving hose and its connectors are loose 3 The nylon pad and seal for damage If any damage or loose c...

Page 56: ... with the system turned on The message Battery in Use is displayed Meanwhile the AC power LED is extinguished and the battery LED is flashing 4 Reconnect the AC power The prompt message disappears The AC power LED is illuminated The battery LED stops flashing and stays ON Nylon pad Connector of the disposal system Pressing plate Receiving hose O ring Receiving hose Pressing plate Connector of the ...

Page 57: ...t test by using certified such as UL CSA or AMAI test devices Make sure that the test result is not greater than 500 µA 2 Make sure that the impedance between the protective grounding terminal of the power cord and any exposed metal enclosure is less than 0 2Ω ...

Page 58: ...3 22 FOR YOUR NOTES ...

Page 59: ... equipment and replacement of its parts must be performed by authorized service personnel For details about parts replacement refer to6Repair and Disassembly Periodical parts replacement can be carried out every year or every three years Make records of the parts that have been replaced before the periodical replacement NOTE z These schedules are the minimum frequency based on typical usage of 200...

Page 60: ...ling connector 4 12 M6M 010006 Seal for fresh gas and ACGO 2 13 M6M 010058 Seal for drive gas and APL discharge 2 14 0601 20 78848 Seal for bellows housing 1 15 0601 10 69901 Folding bag 1 16 0030 10 13077 Seal for axis of bag mechanical ventilation switch 2 17 0601 20 78840 BYPASS large sealing cushion 1 4 1 1 1 Parts Replacement 1 As required replace the gas supply inlet filter 0611 20 45600 and...

Page 61: ...4 3 2 As required replace the seals M6M 010014 where vaporizer manifold connectors meet the vaporizers every 12 months Filter 0611 20 45600 Seal M6M 010021 Seals to be replaced ...

Page 62: ...d replace the seal for valve cover M6M 010031 and valve seal M6M 010033 every 12 months 4 As required replace the seal for water collection cup M6M 010038 every 12 months Seal M6M 010038 Seal M6M 010033 Seal M6M 010031 ...

Page 63: ...and sealing component for sodalime canister 0601 20 78842 every 12 months 6 As required replace the seal for sodalime canister support M6M 010032 every 12 months Sealing component for sodalime canister outlet 0601 20 78843 Sealing component for sodalime canister 0601 20 78842 Seal M6M 010032 ...

Page 64: ...ACGO M6M 010006 seal for drive gas and APL discharge M6M 010058 every 12 months 8 As required replace the seal for bellows housing 0601 20 78848 and folding bag 0601 10 69901 every 12 months Seal M6M 010058 Seal M6M 010063 Seal M6M 010006 Folding bag 0601 10 69901 Seal for bellows housing 0601 20 78848 ...

Page 65: ... for axis of bag mechanical ventilation switch 0030 10 13077 every 12 months For details refer to 6Repair and Disassembly Screws to be unscrewed Pull out the pin axis after removing the seal herein Pin axis pulled out Seal 0030 10 13077 ...

Page 66: ... 3 1 2 Pipeline test refer to 3 2 3 Cylinder test refer to 3 3 4 Flow control system test refer to 3 4 5 Vaporizer back pressure test refer to 3 5 6 O2 flush test refer to 3 6 7 Breathing circuit test refer to 3 7 8 Pressure relief valve test refer to 3 8 9 Alarm test refer to 3 9 10 AGSS inspection refer to 3 10 11 Power failure test refer to 3 11 12 Electrical safety test refer to 3 12 BYPASS la...

Page 67: ...e 1 Check if mechanical ventilation is provided normally and if an alarm occurs 2 Check if the preset values of pressure and TV are same to the measured values 3 Check if the pressure measured by the pressure sensor is same to that indicated by the airway pressure gauge and if the TV measured by the flow sensor is same to that indicated by the graduation on the bellows housing 4 Roughly judge if t...

Page 68: ...each service or at the time of return visit 6 Check the pressure sensor accuracy 1 Check if the measurements made by the pressure sensors inside the machine are the same 2 Check if the measurement made by any pressure sensor inside the machine is accurate 3 Check the effectiveness of pressure calibration factory result After each service or at the time of return visit 7 Check the electronic flowme...

Page 69: ...eak pressure reading on the airway pressure gauge in each setting stabilized status 6 Judge if the above measured data meet the following conditions TV control and measurement are normal the displayed TVe value should be within the range of TV setting X 1 10 ml Circuit leak is within the acceptable range the folding bag can reach the top of the bellows housing each time and the lowest graduation o...

Page 70: ...defaults Record the displayed Ppeak and PEEP values and maximum and minimum readings on the airway pressure gauge in each setting stabilized status 6 Judge if the above measured data meet the following conditions Pressure control and measurement are normal the displayed Ppeak value should be within the range of Pinsp setting 2 cmH2O Circuit leak is within the acceptable range the folding bag can r...

Page 71: ...zero point and a great deviation occurs between pressure control and measurement z If the zero point of the inspiratory expiratory flow sensor has an error in ventilation status the baseline of the flow waveform is not at the zero point and a great deviation occurs between TV control and measurement z If the zero point A D value of any sensor is outside of the normal range it cannot be corrected T...

Page 72: ... calibration device to fall with the following ranges respectively 3 0 5 L min 10 1 L min 20 1 L min 30 2 L min 60 3 L min Record the measured flow values of the inspiratory flow sensor expiratory flow sensor and ventilator flow sensor to which each setting corresponds respectively 6 Make sure that the deviation between the measured data of the inspiratory flow sensor expiratory flow sensor and ve...

Page 73: ...is Standby select the Maintenance shortcut key Factory Maintenance Diagnostic Test Valves Test Tool to access the Valves Test Tool menu 3 Set PEEP safety valve to ON 4 Increase the D A value of the PEEP valve causing the measured pressure value of the anesthesia machine calibration device to fall with the following ranges respectively 5 1 cmH2O 20 1 cmH2O 50 1 cmH2O 70 2 cmH2O 90 2 cmH2O Record th...

Page 74: ...n For details refer to 4 3 4Electronic Flowmeter Calibration factory this method is suitable for comparison of more than 3 L min flow due to low accuracy 3 Use the anesthesia machine calibration device to check the accuracy of electronic flowmeter further Connect the low flow 0 to 15 L min inlet of the calibration device to the fresh gas port of the breathing system and position the low flow 0 to ...

Page 75: ... flowmeters 3 Make sure that the anesthesia machine calibration device is connected to the anesthesia machine in the same way to that for checking the O2 electronic flowmeter accuracy For details refer to 4 2 7 1Check the O2 Air Electronic Flowmeter Accuracy 4 Select N2O for the gas under test of the anesthesia machine calibration device 5 Turn on O2 electronic flowmeter and set O2 flow to approxi...

Page 76: ...Calibrate the flow sensors of the breathing system 1 The TV measurement deviation is great more than 10 compared with the setting value after the flow sensors in the patient circuit have been used for a long time 2 The flow sensor in the patient circuit is replaced 2 Flow calibration factory Calibrate the flow sensors and inspiratory valve of the anesthesia machine 1 The expiratory valve assembly ...

Page 77: ... fresh gases are all turned off 7 O2 sensor calibration user Calibrate the accuracy of O2 sensor at 21 and 100 O2 1 The measured value of the O2 sensor has a great deviation The deviation exceeds 3 both in Air and pure O2 2 The O2 sensor is replaced 3 The monitor board is replaced 8 CO2 calibration factory Calibrate to cause the module to work more accurately The measurement deviation of the modul...

Page 78: ...or the flow sensors in the breathing circuit The inspiratory flow sensor and expiratory flow sensor in the breathing system are calibrated through the built in flow measurement reference After the inspiratory flow sensor and expiratory flow sensor have been used for several months for example three months after calibration great deviations more than 10 compared with the setting value may occur to ...

Page 79: ...ure that gas flows in the correct direction which is from the inspiration connector of the breathing system through high flow inlet of the anesthesia machine calibration device anesthesia machine calibration device high flow outlet of the anesthesia machine calibration device and to the expiration connector of the breathing system z Before calibration make sure that no sensor or valve related tech...

Page 80: ...ps up press the OK key on the panel to complete zeroing NOTE z When zeroing the anesthesia machine calibration device make sure that no gas flows through the device or unplug the tube connected to the gas inlet of the device 6 Connect the calibration communication connector of the calibration device to that of the anesthesia machine by using the special communication cable The calibration device c...

Page 81: ...unication connector of the calibration device with that of the monitor board as shown below Connection 2 Use communication cable B to connect the calibration communication connector of the calibration device with that of the anesthesia machine also the CIS power connector as shown below Communication cable A Calibration communication connector of the monitor board Calibration communication connect...

Page 82: ...0 L min outlet of the device by using breathing tubes as shown below the arrows in the pictures indicate gas flow directions in case of calibration 8 Press the MODE key on the panel of the calibration device Select Calibration Mode from the pop up menu and then press the OK key on the panel to enter calibration screen as shown below Gas flow direction Connector of water collection cup ...

Page 83: ...fresh gases 12 Select the Maintenance shortcut key Factory Maintenance enter the required password Factory Cal Flow Cal Start 13 After flow calibration success is prompted refer to 4 2 5Check the Flow Sensor Accuracy to test the effectiveness of flow calibration In case of calibration failure first fix the problem and then perform flow calibration again NOTE z After flow calibration check the accu...

Page 84: ... Refer to 5 4Troubleshoot Sensor and Valve Related Failures by Using the Valves test Tool Re connect the sensor sampling line The maximum flow to open the inspiratory valve is less than 90 L min Refer to 5 4Troubleshoot Sensor and Valve Related Failures by Using the Valves test Tool Replace the expiratory valve assembly After Start is selected ventilation sound is heard Very soon the prompt messag...

Page 85: ... flow sensor in the circuit 2 Replace the monitor board 4 3 3 Pressure Calibration factory NOTE z Factory pressure calibration is necessary in case of replacing the monitor board expiratory valve assembly or three way valve assembly z When a great deviation is detected between the measured value of the built in pressure sensor and that of the standard pressure measurement device you need to perfor...

Page 86: ...e and monitor board involved for pressure calibration 3 Unplug the PEEP pressure sampling line from the PEEP pressure sampling connector on the monitor board Then connect it to one connector Connector A of the four way device 4 Connect the second connector Connector B of the four way device to the PEEP pressure sampling connector high pressure on the monitor board PEEP pressure sampling line Airwa...

Page 87: ...pressure calibration success is prompted refer to 4 2 6Check the Pressure Sensor Accuracy to test the effectiveness of pressure calibration In case of calibration failure first fix the problem and then perform pressure calibration again NOTE z After pressure calibration test the accuracy of pressure sensors by referring to 4 2 6Check the Pressure Sensor Accuracy z In case of calibration failure fi...

Page 88: ...as an error 2 The communication connection between the anesthesia machine calibration device and the anesthesia machine has an error 3 The settings of the anesthesia machine calibration device have an error 1 Check the pneumatic circuit connection between the anesthesia machine calibration device and the monitor board Re connect the pneumatic circuit if necessary 2 Check the communication connecti...

Page 89: ... to calibrate the electronic flowmeter again 4 3 4 1 Calibration Procedures NOTE z Before calibrating the electronic flowmeter make sure that the breathing system leak test in mechanical ventilation mode is already passed so as to ensure that all the gases flowing through the electronic flowmeter module pass through the low flow inlet of the anesthesia machine calibration device z When calibrating...

Page 90: ...anel of the anesthesia machine you can see that O2 is divided into two pathways through the Y piece one to the O2 N2O cut off valve and the other to the flowmeter Unplug the tube leading to the flowmeter and plug the outlet of the Y piece 6 Press the MODE key on the control panel of the calibration device and select Calibration Flowmeter to access the electronic flowmeter calibration display as sh...

Page 91: ...er calibration 4 3 4 2 Commonly encountered Problems and Recommended Actions Failure description Possible cause Recommended action The calibration error alarm occurs during calibration During calibration the A D value of the sensor crosses the range 1 Calibrate again 2 If the alarm is not cancelled after repeated calibrations replace the flow restricting device of the electronic flowmeter or repla...

Page 92: ... During the operation of the anesthesia machine pressure and flow are zeroed automatically at a specific interval You can also zero pressure and flow manually in the factory maintenance menu Manual zeroing can eliminate the measurement deviations caused by zero offset immediately This system provides the function of pressure and flow automatic zeroing at a specific interval 4 3 5 1 Zeroing Procedu...

Page 93: ... the monitor board 4 If zero points of the sensors are correct but zeroing is still failed the three way valve assembly is faulty Replace the three way valve assembly 4 3 6 Electronic Flowmeter Zeroing factory After the gas supply is disconnected if the pointer of the pressure gauge returns to zero but the electronic flowmeter still displays flow it is possible that zero offset occurs to the elect...

Page 94: ...brate the O2 sensor again when a great dviation of O2 concentration monitored value occurs or when the O2 senosr or monitor board is replaced z Before calibration observe if the O2 sensor displays numerics on the measure screen If not confirm that the O2 measure switch is turned on check the O2 sensor connection line or replace the O2 sensor unitl measure numerics are displayed 4 3 7 1 Calibration...

Page 95: ...ns Prepare the following before doing the calibration Gas cylinder one or more cylinders filled with 3 4 5 6 or 7 CO2 T shape connector Samping line 4 3 8 2 Calibration Procedures NOTE z During the calibration selecting Calibrate again does not take effect or exit the calibration menu Other operations than menu options are disabled until the end of calibration Calibrate as follows 1 Make sure that...

Page 96: ...e are displayed After the measured CO2 concentration becomes stable select CO2 Cal to calibrate the CO2 module 10 After a successful calibration the screen shows Calibration Completed Otherwise the message Calibration Failure Please try again is displayed In this case you need to do the calibration again 4 3 8 3 Commonly encountered Problems and Recommended Actions Failure description Possible cau...

Page 97: ...ance shortcut key Factory Maintenance enter the required password Module Cal Gas Module Cal AG Module Cal 4 Check the airway and make sure that there are no occlusions or leaks Vent the sampling line to the air and check whether the current rate and set rate are approximately the same If the deviation is great it means that the airway is occluded Check the airway for occlusions Block the gas inlet...

Page 98: ...ion fails you can select Defaults to restore the factory default calibration values If the deviation is great select Calibrate again to do a calibration z If the calibration still fails replace the AG module 4 3 9 3 Commonly encountered Problems and Recommended Actions Failure description Possible cause Recommended action Calibration menu is inaccessible The AG module is not fully warmed up or not...

Page 99: ...again to do a calibration z If the calibration still fails replace the O2 module Calibrate as follows 1 Make sure that the system is not Standby and the AG module is in Measure state 2 Wait for the AG module to be fully warmed up 3 Select the Maintenance shortcut key Factory Maintenance enter the required password Factory Cal Gas Module Cal O2 Module Cal 4 Check the airway and make sure that there...

Page 100: ... Commonly encountered Problems and Recommended Actions Failure description Possible cause Recommended action Calibration menu is inaccessible The AG module is not fully warmed up or not in measure mode Wait for the AG module to be fully warmed up and then access the calibration menu Calibration is not completed 1 The module is damaged 2 The difference between the set O2 calibration concentration a...

Page 101: ... network Booting software System software Multi lingual library General configuration password Main control board FPGA display drive software MO2B module software Monitor module software Auxiliary control module software Electronic flowmeter software Power board software CAUTION z Before software upgrade disconnect the anesthesia machine from the patient and back up the important data NOTE z Make ...

Page 102: ...hortcut key User Maintenance Set IP Address to check the current IP address of the anesthesia machine which is 192 168 23 250 by default 3 Set the IP address of the notebook computer Make sure that the IP address of the anesthesia machine is in the same IP segment with the notebook computer For example if the current IP address of the anesthesia machine is the default 192 168 23 250 the IP address...

Page 103: ...rsion are correct click Ok 7 Click Start Single on the main screen 8 Re start the anesthesia machine to start to upgrade the booting software 9 Wait for the message prompting upgrade success Select the Maintenance shortcut key Factory Maintenance System Information to check the version information of the booting software NOTE z After completing booting software upgrade turn on the anesthesia machi...

Page 104: ... name and machine code as listed below Machine name Machine code Notes WATO EX 55 0621 WATO EX 65 0621 WATO EX 50 2nd generation circuit 0613 Borrows the breathing circuit of WATO EX 55 65 WATO EX 60 2nd generation circuit 0613 Borrows the breathing circuit of WATO EX 55 65 WATO EX 50 improved circuit 0611C Built in dual flow sensor circuit after EBU017 engineering change WATO EX 60 improved circu...

Page 105: ... information z After completing system software upgrade restore the pre upgrade settings of the system settings which are saved in case of power failure 4 4 1 4 Module Software Upgrade NOTE z When selecting the upgrade package make sure that the checksum and version are same to those provided by the factory You also need to check the module code corresponding to the module to be upgraded The modul...

Page 106: ...ay drive FPGA To upgrade the module software 1 When selecting the module software upgrade package confirm the correctness of checksum and version You also need to check the module code as shown below 2 Other operations are similar to those for booting software upgrade Refer to 4 4 1 2Booting Software Upgrade to finish the upgrade NOTE z After completing module software upgrade turn on the anesthes...

Page 107: ...anesthesia machine to make sure that the network cable is not loose After software upgrade success only VCV mode is available The BIOS program does not match the system software The main control board does not support system software version greater than V03 01 00 00 1 Check the version compatibility between BIOS program and system software 2 Return the main control board to factory for repair The...

Page 108: ...e Function Activation Code NOTE z To apply for activation code you must provide the relevant information of the anesthesia machine whose configurations are to be activated such as machine ID existing configuration and configuration to be activated When the user wants to add any paid configuration listed in the above table the service engineer must apply to the Service Department for the software f...

Page 109: ...rd the user s existing paid configurations and also the paid configurations to be added z After entering the activation code make sure that the entered activation code is same to that provided by the factory To activate software functions 1 Select the Maintenance shortcut key Factory Maintenance enter the required password Function Configuration Activate Functions to open the Activate Functions me...

Page 110: ...and Recommended Actions Failure description Possible cause Recommended action After activation restart the anesthesia machine The main control board buzzes long resulting in restart failure During activation the anesthesia machine is powered off or turned off before activation success is prompted which damages the BIOS program on the main control board Return the main control board to factory for ...

Page 111: ...r wants to change the existing electronic flowmeters The user wants to change the existing software configuration of electronic flowmeters The existing software configuration of electronic flowmeters does not meet the user s need NOTE z Before changing the software configuration of electronic flowmeters check the number of tubes the user requires and the flowmeter standard complied tube order 4 4 ...

Page 112: ...O2 White 255 255 255 Blue 0 0 255 Black 0 0 0 Three tubes Air N2O O2 Two tubes N2O O2 Two tubes Air O2 American One tube O2 Green 0 255 0 Blue 0 0 255 Yellow 255 255 0 4 4 3 2 How to Change the Software Configuration of Electronic Flowmeter To change the software configuration of electronic flowmeters 1 Select the Maintenance shortcut key Factory Maintenance Function Configuration Select Flowmeter...

Page 113: ... to activate the configuration 4 4 3 3 Commonly encountered Problems and Recommended Actions Failure description Possible cause Recommended action After changing the software configuration of electronic flowmeters restart the anesthesia machine The main control board buzzes long resulting in restart failure The anesthesia machine is turned off or powered off before software configuration change su...

Page 114: ...ell if O2 module is configured AG M02B CO2 module Provides CO2 concentration monitoring CO2 Mainstream CO2 module Provides CO2 concentration monitoring CO2 Microstream CO2 module Provides CO2 concentration monitoring CO2 BIS module Provides BIS monitoring BIS 4 4 4 2 How to Load the Software Function of Gas Modules or BIS Module To load the software function of the gas modules or BIS module 1 Sele...

Page 115: ... hardkey connection line is not connected or the hardkey is damaged Return the module to factory for repair 4 4 5 Load O2 Sensor Monitoring Function The anesthesia machine provides online upgrade of O2 sensor monitoring function When the user wants to add the functional configuration of O2 sensor the service engineer provides the O2 sensor for the user as per the corporate procedures for adding pa...

Page 116: ...n control board select the applicable drive gas based on the drive gas configuration of the equipment The default drive gas is O2 After the system software is upgraded and the main control board is replaced the service engineer needs to set up the type of drive gas again based on the drive gas configuration of the anesthesia machine To set drive gas 1 Check the factory configuration table or machi...

Page 117: ...ate incorrect pressure In this case you need to zero the airway pressure gauge as follows 1 Stop manual or mechanical ventilation Connect a breathing tube to the breathing circuit and let the breathing tube patient connection open to the air Make sure that the folding bag fully collapses 2 Remove the lens by digging out the lens buckle using a flathead screwdriver 3 Adjust the zeroing screw using ...

Page 118: ...release the O2 flush button Check if the pointer goes to zero 8 Repeat the steps above if the pointer fails to go to zero If the pointer still fails to go to zero replace the airway pressure gauge 9 If the pointer goes to zero re install the lens onto the gauge If the pointer still fails to go to zero replace the airway pressure gauge 4 6 Adjust the APL Valve Accuracy To calibrate the APL valve 1 ...

Page 119: ...ng on the airway pressure gauge should fall with the range of 25 to 35 cmH2O 9 Set the APL valve reading to 50 cmH2O 10 Push the O2 flush button 11 The reading on the airway pressure gauge should fall with the range of 45 to 55 cmH2O 12 If the reading on the airway pressure gauge fails to fall within the required range during steps 3 through 11 adjust the APL valve until the measurement requiremen...

Page 120: ...he locking ring 5 Keep the locking ring mounting fixture unmoved Turn the flathead screwdriver clockwise or counterclockwise to adjust the drive axis of the new APL valve as shown below turn the drive axis clockwise to increase APL and counterclockwise to decrease 6 After completing adjustment keep the flathead screwdriver unmoved Turn the locking ring mounting fixture clockwise to lock the lockin...

Page 121: ...owmeter For detailed information on possible causes and actions for technical alarm messages of other modules refer to the Operator s Manual 5 2 1 Ventilator Related Alarms In the Level column of the following table the default alarm level is indicated H for high M for medium L for low and P for prompt message Alarm message Level Possible cause Recommended action RT Clock Need Reset H There was no...

Page 122: ...board Communication cable error between the power board and the main control board 1 Re plug the communication cable 2 Replace with a new communication cable 3 Check if the power board software is correct Update the power board software again when necessary 4 If the problem persists replace the power board 5 If the problem persists replace the main control board Power board software failure 1 Rest...

Page 123: ...ttery voltage Check if the battery can be recharged 2 Check if the system software version matches the current machine type If not update the system software 3 If the problem persists replace the power board Power Board High Temp H The temperature of the power board exceeded 95 1 Check the fan for the power module 2 Stop using the machine for a period of time If the problem persists after the mach...

Page 124: ...H During leak test and zeroing a failure occurred during the interaction between the auxiliary control board and the monitor board 1 Restart the machine 2 Perform leak test 3 Perform manual zeroing 4 Replace the monitor board Ventilator Comm Error H The ventilator module failed to communicate normally with the main system Ventilator Comm Stop H The ventilator module failed to communicate with the ...

Page 125: ...GO On M ACGO was switched on 1 Switch off ACGO 2 Check if the connection line of ACGO is broken or short circuited 3 If the ACGO switch is in correct status and its connection line and connector are normal but the problem persists replace the monitor board PEEP Valve Failure M Insp Valve Failure M PEEP Safety Valve Failure M Valve voltage error or valve opening status error Check if the sensor is ...

Page 126: ...e auxiliary monitor board detected pressure monitoring error 1 In the A D channels of the auxiliary monitor board check the statuses of the airway pressure sensor and the PEEP pressure sensor 2 Replace the auxiliary monitor board in case that pressure monitoring failure occurs to the auxiliary monitor board Volume Monitoring Disabled M Flow sensor monitoring was disabled or ACGO was switched on 1 ...

Page 127: ...e measurement performed by the flow sensor is normal 3 Replace the flow sensor and perform calibration 4 Replace the monitor board and perform calibration TV Comp Disabled L The measured value by the flow sensor had a great deviation in the VCV mode 1 Eliminate circuit leaks 2 Judge the sensor measurement status in the valves test tool 3 Re calibrate the flow sensor Pinsp Not Achieved L In the PCV...

Page 128: ...place the power board Heating failure the temperature of two thermistors is less than 35 degrees continuously Heating Module Error L Overtemperature 1 Confirm the measurement temperature in the A D display channels 2 Check the status of the thermistor 3 Check the status of the heater 4 Replace the power board IP Address Conflict M IP address conflict 1 Set the IP address again 2 If the problem per...

Page 129: ... control board flashes at 1Hz it indicates that the auxiliary control board works normally Otherwise it is faulty 3 Restart the machine or update the auxiliary control board software If the problem persists replace the board 5 2 2 Electronic Flowmeter Related Alarms In the Level column of the following table the default alarm level is indicated H for high M for medium L for low and P for prompt me...

Page 130: ...rn on ACGO Measure fresh gas flow at the inspiration connector Measure the measurement error of electronic flowmeter 3 If the error exceeds the standard calibrate the electronic flowmeter again Flowmeter Zero Failed L Zero point error or three way valve failure 1 Switch off fresh gas delivery Perform zeroing 2 If the problem persists check the three way valve component of the electronic flowmeter ...

Page 131: ...n site Maintenance The tools required for troubleshooting are listed below Name Negative pressure ball Injector 100ml Circuit adapter test fixture Flow sensor pressure sampling pipeline test fixture Vaporizer manifold test fixture 1 MPa 10 bar Test pressure gauge Anesthesia machine calibration device Quantity 1 1 1 1 1 1 1 Name T shaped Allen wrench Quantity 1 Name 3106 04 06a dapter connector 310...

Page 132: ...isted above 1 PU tube 4X200 2 PU tube 6X100 3 PU tube 6X200 4 PU tube 6X300 5 PU tube 8X200 6 Φ6 silicone tube 7 Breathing tube 8 3106 04 06 adapter connector 9 3106 06 00 adapter connector 10 3106 06 08 adapter connector 11 3106 10 00 adapter connector 12 Breathing tube adapter connector 13 3126 04 00 tube plug 14 3126 06 00 tube plug 15 3126 08 00 tube plug 16 3126 10 00 tube plug 17 Y piece 18 ...

Page 133: ...5 13 Negative pressure ball Circuit adapter test fixture Flow sensor pressure sampling pipeline test fixture ...

Page 134: ...5 14 Vaporizer manifold test fixture Anesthesia machine calibration device 1 MPa 10bar test pressure gauge ...

Page 135: ...ectors with number marked on the circuit adapter test fixture as shown below The connectors for pressure sampling lines can be connected with Φ6 silicone tubes and the 6 quick plug in connectors with PU tube 6X100 PU tube 6X200 and PU tube 6X300 as shown below 6 quick plug in connector 6 quick plug in connector Connector for pressure sampling line ...

Page 136: ...r or onto the removed patient circuit The following pictures show the test fixture mounted in position If it is hard to plug in and out the test fixture apply a layer of KRYTOX lubricant BOM number M6F 020003 to the seals as shown below Seal M6M 010058 Seal M6M 010063 Seal M6M 010006 ...

Page 137: ...sing the flow sensor pressure sampling pipeline test fixture remove the expiratory or inspiratory flow sensor from the patient circuit first Then mount the flow sensor pressure sampling pipeline test fixture onto the position where the expiratory or inspiratory flow sensor was originally mounted and tighten the inspiratory expiratory connector rotary caps as shown below Perform test after connecti...

Page 138: ...porizer first Then slide the test fixture into the connector as shown below Turn the pressure head of vaporizer manifold test fixture clockwise until the bottom surface of the pressure head is in contact with the top surface of the connector of the vaporizer manifold assembly as shown below After the test fixture is slid in When the test fixture is slid in Contact here when mounted in position ...

Page 139: ... outlet switch to flatten the negative pressure ball Re install the gas outlet switch properly when performing the test as shown below Before using the negative pressure ball make sure that it is not leaky Check if the front sealing cover is tightened Then flatten the negative pressure ball to remove the gas inside Install the gas outlet switch properly Block the front gas inlet with your hand to ...

Page 140: ...replace the damaged seal of the pipeline gas supplies inlet assembly If the problem persists replace the pipeline gas supplies inlet assembly Leak The drive gas pipeline leaks Check and repair the expiratory valve assembly as per the procedures described in 5 3 4 2Leak Test of Low pressure Pneumatic Circuit System Pipeline pressure gauge shows inaccurate readings or no readings The pipeline pressu...

Page 141: ...to approach 0 14 MPa as much as possible within the range of 0 05 to 0 2 MPa when this alarm occurs If the adjustment fails replace the pressure switch If the problem persists after the pressure switch is replaced replace the integrated pneumatic circuit of the expiratory valve assembly refer to 5 3 2 3Adjust the Pressure Switch 5 3 2 1 Test the Pipeline Pressure Gauge and Correct the Regulator Us...

Page 142: ...d the residual pressure through O2 flushing 6 Insert the pulled out tube properly 7 Pull out No 39 PU tube which connects the O2 supply inlet assembly to the O2 pipeline pressure gauge The end of the tube which connects the O2 supply inlet assembly is not pulled out but the other end is 8 Connect the pulled out tube end to the test pressure gauge as shown below 9 Turn on the pipeline gas supply an...

Page 143: ...ter connector as shown below 3 Turn on N2O and O2 pipeline supplies Adjust the regulator of the N2O supply inlet assembly to cause the reading on the test pressure gauge to be same to that acquired in step 4 of I O2 supply inlet assembly for operations of the regulator refer to section 5 3 2 4Adjust the Regulator of the Pipeline Gas Supply Inlet Assembly Record the reading on the N2O pipeline pres...

Page 144: ...cts the AIR supply inlet assembly to other assembly The end of the tube which connects the AIR supply inlet assembly is not pulled out but the other end is 2 Connect the pulled out tube end to the test pressure gauge through 3106 04 06 adapter connector as shown below 3 Turn on AIR pipeline supply If the reading on the test pressure gauge is not within the range of 0 2 0 05 MPa namely 2 0 5bar adj...

Page 145: ...the reading on the AIR pipeline pressure gauge is more than 0 1 MPa 1bar it indicates that the AIR pipeline pressure gauge is damaged Handle this problem as described in the troubleshooting table 9 Insert the pulled out tube properly 5 3 2 2 Test the Pressure Switch Use the following tools to test if the pressure switch of the O2 supply inlet assembly and that on the integrated pneumatic circuit o...

Page 146: ...eline gas supply if the reading on the test pressure gauge begins to fall dramatically and continuously after the gas supply is turned off it indicates that one or several leaks occur to the O2 supply inlet assembly expiratory valve assembly O2 flush button assembly system switch assembly and O2 flow regulator Perform the subsequent operations after the leaks are serviced Failures can be located b...

Page 147: ...gulator until O2 flow is approximately 0 3 L min causing the reading on the test pressure gauge to fall gradually to 0 05 MPa 0 5bar 16 Turn off O2 flow to cause the reading on the test pressure gauge not to fall If the Drive Gas Pressure Low alarm does not occur 10 s later it indicates that the pressure switch on the integrated pneumatic circuit of the expiratory valve assembly is faulty Troubles...

Page 148: ...ble cause Recommended action The O2 flush button assembly leaks Replace the seal on the O2 flush button assembly or replace the O2 flush button assembly The system switch assembly leaks Replace the seal on the system switch assembly or replace the systems switch assembly The vaporizer is installed improperly which results in leak Re install the vaporizer The seal between the vaporizer manifold ass...

Page 149: ...2Leak Test of Low pressure Pneumatic Circuit System The two fresh gas connections one is connected to fresh gas and the other to ACGO of the circuit adapter assembly leak Check the seals and tubes at the two fresh gas connections after locating the problem as described in section 5 3 4 2Leak Test of Low pressure Pneumatic Circuit System Replace the faulty parts and re install the parts The gas sup...

Page 150: ...y 1 3106 06 00 adapter connector quantity 1 PU tube 6X100 quantity 1 Test procedures 1 Turn off the pipeline gas supplies and bleed the residual pressure through O2 flushing 2 Pull out No 52 PU tube which connects the O2 flush button assembly to the ACGO assembly The end of the tube which connects the O2 flush button assembly is not pulled out but the other end is 3 Flatten the negative pressure b...

Page 151: ...s 2 Turn off the system switch Turn on the flow regulators and turn them counterclockwise for more than half a circle 3 Pull out No 25 PU tube which connects the float flowmeter to the vaporizer manifold assembly The end of the tube which connects the float flowmeter is not pulled out but the other end is 4 Pull out No 46 49 and 51 PU tubes No 46 and 49 tubes in case of O2 N2O configuration No 45 ...

Page 152: ...y is damaged In this case perform the following operations 8 Remove the left front panel 9 Pull out No 26 PU tube which connects the throttling device to the float flowmeter The end of the tube which connects the float flowmeter is pulled out but the other end is not 10 Occlude the pulled out tube end on the float flowmeter by using 3126 06 00 tube plug 11 Flatten the negative pressure ball to rem...

Page 153: ...er connector as shown below 16 Release the negative pressure ball If the negative pressure ball is fully expanded within 30s it indicates that the throttling device leaks Handle this problem as described in the troubleshooting table 17 Pull out No 46 49 and 51 PU tube No 46 and 49 tubes in case of O2 N2O configuration No 45 and 51 tubes in case of O2 AIR configuration and No 45 tube in case of sin...

Page 154: ...34 20 Release the negative pressure ball If the negative pressure ball is fully expanded within 30s it indicates that the flow regulator leaks Handle this problem as described in the troubleshooting table ...

Page 155: ...ch connects the system switch assembly to the flow regulator The end of the tube which connects the system switch assembly is not pulled out but the other end is 4 Pull out No 43 or 50 PU tube No 43 tube in case of O2 N2O configuration No 43 and 50 tubes in case of O2 AIR configuration and No 43 tube in case of single O2 configuration which connects the pipeline gas supply inlet assembly to the sy...

Page 156: ...eshooting table 7 Turn on the system switch 8 Occlude the pulled out tube end on the system switch assembly by using 3126 06 00 tube plug 9 Flatten the negative pressure ball to remove the gas inside Then re install the gas outlet switch of the negative pressure ball properly Connect the other end of the negative pressure ball to the pulled out end of No 45 or 51 PU tube in turn through 3106 06 00...

Page 157: ...Bleed the residual pressure by turning on the flow regulators Then turn off the system switch 2 Pull out No 49 PU tube which connects the O2 N2O cut off valve assembly to the N2O flow regulator this test is not required in case of O2 AIR configuration or single O2 configuration The end of the tube which connects the O2 N2O cut off valve assembly is not pulled out but the other end is 3 Pull out No...

Page 158: ...e negative pressure ball to the pulled out tube through 3106 06 00 or 3106 04 06 adapter connector in turn as shown below 6 Release the negative pressure ball If the negative pressure ball is fully expanded within 30s during one of the three tests it indicates that the O2 N2O cut off valve assembly is damaged Handle this problem as described in the troubleshooting table ...

Page 159: ...tch 2 Mount the vaporizer but do not turn it on as shown below 3 Pull out No 25 PU tube which connects the float flowmeter to the vaporizer manifold assembly The end of the tube which connects the vaporizer manifold assembly is pulled out but the other end is not 4 Occlude the pulled out tube end on the vaporizer manifold assembly by using 3126 06 00 tube plug 5 Pull out No 53 PU tube which connec...

Page 160: ...ugh 3106 06 08 adapter connector as shown below 7 Release the negative pressure ball If the negative pressure ball is not fully expanded within 30s it indicates that the vaporizer manifold assembly is not leaky Otherwise check the seal between the vaporizer manifold assembly and the vaporizer replace the seal if it is damaged or re install the vaporizer Do the test again until it is passed 8 Remov...

Page 161: ...not leaky and perform the following operations 1 Remove the vaporizer and mount the vaporizer manifold test fixture onto the connector of the vaporizer manifold assembly remove the seal between the connector and the vaporizer when mounting the test fixture as shown below 2 Pull out No 25 PU tube which connects the float flowmeter to the vaporizer manifold assembly The end of the tube which connect...

Page 162: ...s and seal of the tested pipeline or its contacted mechanical surface are damaged Handle this problem as described in the troubleshooting table 7 Test each connector on the vaporizer manifold assembly by following the above steps 1 through 6 5 3 4 Patient Circuit The following table lists patient circuit related failures Failure description Possible cause Recommended action The sodalime canister i...

Page 163: ... Ensure their correct installation The bellows sealing cushion falls off or is damaged Replace the bellows sealing cushion which is required to be replaced once a year The valve cover of the breathing valve assembly is not installed properly Re install the valve cover and ensure its correct installation The seal for the valve cover of the breathing valve assembly is damaged Replace the seal The O2...

Page 164: ...uge is abnormal Adjust the zero point of the airway pressure gauge as per section 4 5Zero the Airway Pressure Gauge The flow sensor assembly is not installed properly Re install the flow sensor assembly There is water built up inside the flow sensor assembly Remove the flow sensor assembly and clear its inside water build up The membrane of the flow sensor assembly is distorted dirty or its inside...

Page 165: ...g pipeline the four sampling pipelines of the expiratory and inspiratory flow sensors are all tested 1 Turn off the system switch 2 Install the patient circuit properly 3 Remove the flow sensor assembly 4 Mount the flow sensor pressure sampling pipeline test fixture onto the position where the flow sensor assembly was originally mounted Tighten the breathing connector rotary cap 5 Connect the Φ6 s...

Page 166: ...No 3 through 6 connectors on the test fixture for the circuit adapter test fixture by using a Y piece as shown below 3 Push in the push rod of the injector to let the pressure reading on the anesthesia machine calibration device rise to 70 to 90 cmH2O and then stop pushing Keep the relative position between the push rod and the injector unchanged If the pressure reading on the anesthesia machine c...

Page 167: ...ure sampling pipeline is not leaky perform leak tests of the low pressure pneumatic circuit system as shown in the following figures figures a through d Figure a System leak test Figure b Leak test of the part only working in the manual ventilation mode Figure c Leak test of the pipelines inside the main unit ...

Page 168: ...m Leak Test in Mechanical Ventilation Mode 2 Leak test of the breathing system in the manual ventilation mode Tools required Breathing tube quantity 3 Breathing tube Y piece quantity 1 Test procedures 1 Let the system enter Standby 2 Mount the patient circuit properly 3 Set the bag mechanical ventilation switch to the bag position 4 Set the pressure of the APL valve to maximum ...

Page 169: ...damaging the Paw pressure gauge note to turn off the O2 flow regulator timely to prevent the overrange of the Paw pressure gauge The test which involves O2 flow regulator turned off due to this reason is considered to be passed 3 Check the bellows housing and the bag position of the bag mechanical ventilation switch Tools required Anesthesia machine calibration device quantity 1 Circuit adapter te...

Page 170: ...5 cmH2O and then stop pushing Keep the relative position between the push rod and the injector unchanged If the pressure reading on the anesthesia machine calibration device falls more than 10cmH2O within 30s this test is failed It indicates that the bellows housing or the bag position of the bag mechanical ventilation switch is leaky 4 Leak test of all pipelines on the circuit adapter Tools requi...

Page 171: ...ture corresponds as shown below 7 Release the negative pressure ball If the negative pressure ball is fully expanded within 30 s it indicates that the test of fresh gas pipeline is failed Locate the leaking point inside the main unit as per the method described in section 5 3 3Anesthetic Gas Delivery System 8 Turn on ACGO Test the ACGO pipeline in the similar way the connector to which the circuit...

Page 172: ...remove the gas inside Then re install the gas outlet switch of the negative pressure ball properly Connect the other end of the negative pressure ball to No 1 connector to which drive gas pipeline of the circuit adapter test fixture corresponds as shown below 12 Release the negative pressure ball If the negative pressure ball is fully expanded within 30 s it indicates that the test of drive gas pi...

Page 173: ... off the system switch 2 Mount the sodalime canister onto the lifting device properly 3 Remove the lifting device from the patient circuit 4 Connect the two connectors of the lifting device by using two breathing tubes and one breathing tube Y piece The other end of the breathing tube Y piece is connected to the breathing tube adapter connector through another breathing tube Connect the injector c...

Page 174: ... accessories and circuit in out parts Test procedures 1 Turn off the system switch 2 Check the manual bag and replace it if it is found damaged 3 Check the breathing tube and replace it if it is found damaged 4 Remove the Paw pressure gauge Check the seal and replace it if it is found damaged 5 Remove the water collection cup Check the seal and replace it if it is found damaged 6 Remove the O2 sen...

Page 175: ...ventilation switch Check the seals and replace the defective one 8 Check the ACGO assembly Tools required Negative pressure ball quantity 1 Circuit adapter test fixture quantity 1 PU tube 6X100 quantity 1 3106 08 10 adapter connector quantity 2 3126 06 00 tube plug quantity 1 3126 08 00 tube plug quantity 1 3126 10 00 tube plug quantity 2 Test procedures 1 Turn off the system switch 2 Pull out No ...

Page 176: ...s on the No 21 and 22 yellow PU tubes should be same to that before pulled out 5 Pull out No 52 and 53 PU tubes which connect the O2 flush button assembly and the vaporizer manifold assembly to the ACGO assembly The ends of the tubes which connect the ACGO assembly are pulled out but the other ends are not 6 Occlude the pulled out tube ends by using 3126 06 00 and 3126 08 00 tube plugs as shown be...

Page 177: ...resistance changes Zero drift occurs to the pressure sensor on the monitor board Enter the user maintenance mode and calibrate the flow sensor as per section 4 3 2Flow Calibration factory The flow sensor pressure sampling pipeline is leaky Repair the leaking points after checking as per the procedures described in section 5 3 4 1Leak Test of Flow Sensor Pressure Sampling Pipeline The flow sensor i...

Page 178: ...causes 1 Turn off the flow regulators 2 Make sure that the patient is disconnected from the system and that the bag mechanical ventilation switch is set to the mechanical ventilation position 3 Remove the folding bag and install the bellows housing properly 4 Remove the water collection cup 5 Connect the inspiration and expiration connectors by using a breathing tube as shown below 6 Turn on gas s...

Page 179: ...wing preparations before using the valves test tool to locate the valves or sensors related failures 1 Connect the pneumatic circuit according to the type of sensor or valve to be checked Constant flow connection method Connect the tubes of the anesthesia machine following the constant flow connection method to check the flow sensors and inspiratory valve For details refer to 4 3 2Flow Calibration...

Page 180: ...you must be familiar with the one to one correspondence between the menu options on the valves test tool screen and the actual pneumatic circuit and hardware components 5 4 2 1 Correspondence with Pneumatic Circuit Components The following figure shows the one to one correspondence between the sensors valves on the valves test tool screen and the actual components in the pneumatic circuit diagram ...

Page 181: ...alve 5 4 3 1 Problems Related to Zero Points of the Sensors By using the valves test tool you can easily detect if the zero points of all the pressure and flow sensors are normal To diagnose the zero points of the sensors 1 Disconnect all gas supplies and make sure that the actual values of the sensors are 0 2 Check the A D counts of the sensors in the valve test tool menu which are the zero point...

Page 182: ...s before Using the Valves test Tool 2 Make sure that gas supplies are normal In the Valves Test Tool menu set the PEEP safety valve to ON and the D A value of the PEEP valve to more than 1500 making sure that the PEEP valve closes at 30 cmH2O above 3 Increase the D A value of the inspiratory valve gradually and the A D value of the flow sensor should also increase With the gradual increase of gas ...

Page 183: ...ue of the PEEP pressure sensor also increases gradually If not it further indicates that the PEEP pressure sensor may be connected incorrectly To diagnose the sampling line connection of the pressure sensor in case of pressure calibration failure 1 Connect the tubes of the anesthesia machine following the constant pressure connection method Refer to 5 4 1Preparations before Using the Valves test T...

Page 184: ...d to calibrate the pressure sensor again Compared with the measured value of the standard pressure measurement device anesthesia machine calibration device the measured value of the pressure sensor should be accurate Otherwise the calibration data have great deviations You need to calibrate the pressure sensor again For details refer to 4 2 6Check the Pressure Sensor Accuracy 5 4 3 4 Problems Rela...

Page 185: ...e and PEEP valve are normal To diagnose the opening state of the PEEP safety valve 1 Make sure that gas supplies are normal 2 In the Valves Test Tool menu when the PEEP safety valve is switched on a subtle click is heard 3 Adjust the D A value of the PEEP valve to cause the pressure measured by the PEEP pressure sensor to exceed 0 cmH2O 4 Switch off the PEEP safety valve The pressure measured by t...

Page 186: ...ical Problems Failure description Possible cause Recommended action The AC power supply is not connected properly and the capacity of the built in battery is insufficient Check and make sure that the AC power supply is connected properly During the operation of the anesthesia machine the display and AC indicator lamp are extinguished all of a sudden and the ventilator cannot be started The fuse of...

Page 187: ...epair the power board The heater is burned Replace the heater The thermistor inside the heater is damaged Replace the heater The heater malfunctions The cable gets loose Properly insert the heater related cable The system switch cable falls off or other cable gets loose Properly insert the system switch cable or the loose cable The fuse of the mains inlet is damaged Replace the fuse The power boar...

Page 188: ...e Replace the control knob Operating the control knob is not responded The button board is damaged Return the button board to factory for repair The cables connected to the network connection board get loose Properly insert the cables The network cable is too long Shorten the network cable Recommended cable length is approximately 1 5 m Network connection is failed The network cable is used incorr...

Page 189: ...eplacing system parts and components z Use care when disassembling the parts with sharp edges to avoid cuts z Pay attention to the screws during the disassembly to prevent screws from falling into the inside of the equipment Failure to do so may cause short circuit z Make sure to bleed gas pressure before disassembling pneumatic fittings to avoid personal injury caused by high pressure gas NOTE z ...

Page 190: ...parations Before disassembly Make sure that the anesthesia machine is turned off and disconnected from the AC power source Bleed the gas pressure inside the anesthesia machine as described below Disconnect all pipeline and cylinder gas supplies Prepare the tools required for disassembly Maneuver the anesthesia machine to an appropriate location and then step down the four caster brakes to fix the ...

Page 191: ...ine If O2 pipeline is not available connect O2 cylinder and open the O2 cylinder valve 2 Set the system switch to ON 3 Turn on all the flow controls except O2 4 Make sure that N2O and AIR pipeline pressure gauges read zero 5 Disconnect the O2 pipeline supply or close the O2 cylinder valve Push the O2 flush button to bleed O2 from the system 6 Set the system switch to OFF 6 2 Disassemble the Assemb...

Page 192: ...ff the top panel and disconnect the air connector between the table toplight power cord and the power signal transfer cable 6 2 2 Remove the Rear Panel Unscrew the six screws as shown below to remove the rear panel ...

Page 193: ...6 5 6 2 3 Remove the Trolly Rear Panel Assembly Unscrew the eight screws as shown below to remove the trolly rear panel 6 2 4 Replace the System Switch 1 Disconnect all the connected tubes System switch ...

Page 194: ...6 6 2 Disconnect the air connectors 3 Unscrew the screw as shown below 4 Unscrew the screw on the other side to remove the system switch assembly Air connector Open the cable tie ...

Page 195: ...ssembly 1 Unscrew the two screws and disconnect the related lines as shown below 2 Disconnect all the tubes connected to the system switch O2 flush button needle valve pressure gauge total flowmeter and main unit and remove the left front panel from the main unit O2 system switch O2 AIR system switch ...

Page 196: ...l Assembly 2 Disconnect the gas in tube gas out tube and pressure sampling tube 3 Open the cable ties and disconnect the connection lines from the flowmeter control board Unscrew the fixed screws Gas in tube Gas out tube Pressure sampling tube Remove the connection lines Open the cable ties Fixed screws ...

Page 197: ...sembly 1 Follow the steps described in 6 2 5Remove the Left Front Panel Assembly 2 Disconnect the connection lines and tubes from the throttling device Unscrew the 10 screws to remove the display assembly as shown below Throttling device O2 N2O AIR Throttling device O2 N2O O2 AIR Throttling device O2 ...

Page 198: ...lay as shown below 6 2 8 Remove the Flowmeter Control Board 1 Follow the steps described in 6 2 7Disassemble the Display Assembly 2 Unscrew the four screws to remove the electronic flowmeter control board as shown below 6 2 9 Remove the Total Flowmeter 1 Follow the steps described in 6 2 5Remove the Left Front Panel Assembly ...

Page 199: ...ow The following picture shows the appearance of total flowmeter 6 2 10 Disassemble the Gas Supply Inlet Assembly 1 Disconnect the gas tubes from the gas supply inlet assembly Disconnect the connection line from the pressure switch Unscrew the four screws to remove the gas supply inlet assembly as shown below Total flowmeter check ring Total flowmeter washer Remove the tubes ...

Page 200: ...R supply inlet assemblies respectively as shown below 3 Unscrew the four screws on the gas supply inlet assembly to remove the assembly take AIR supply inlet assembly for an example O2 supply inlet assembly N2O supply inlet assembly AIR supply inlet assembly ...

Page 201: ... gas supply inlet assembly 6 2 11 Remove the ACGO Switch Assembly Disconnect the gas tubes and connection lines from the ACGO switch assembly Then unscrew the three screws to remove the ACGO switch assembly as shown below Filter Seal Gas tube ...

Page 202: ...assembly 6 2 12 Remove the O2 Flush Button Assembly Disconnect the gas tubes from the O2 flush button assembly Then unscrew the four screws to remove the O2 flush button assembly as shown below The following picture shows the appearance of O2 flush button assembly ...

Page 203: ...ssembly 1 Disconnect the gas tubes from the vaporizer manifold and then unscrew the four screws as shown below 2 Pull out the manifold assembly The following picture shows the appearance of single vaporizer manifold assembly Single vaporizer manifold assembly Remove the gas tubes ...

Page 204: ...gas tubes from the vaporizer manifold and then unscrew the two screws as shown below 2 Remove the label and unscrew the two screws as shown below Then pull out the manifold The following picture shows the appearance of double vaporizer manifold assembly Label ...

Page 205: ...auge for an example 1 Find the AIR cylinder pressure gauge by referring to the gauge label on the left front panel of the anesthesia machine 2 Pry up and remove the gauge overlay by using the tweezers 3 Disconnect the gas tubes and unscrew the two screws as shown below to take out the pressure gauge The following pictures show the appearance of AIR cylinder pressure gauge ...

Page 206: ...t the connection line between the monitor board and the pressure switch 2 Disconnect the tubes Disconnect three pressure sampling tubes Disconnect the tube from gas reservoir Remove the drive gas tube Remove the drive gas tube Disconnect the connection line from the pressure switch Disconnect the connection line from the monitor board ...

Page 207: ... 19 3 Unscrew the screws to remove the expiratory valve The following picture shows the appearance of expiratory valve Unscrews these two screws Disconnect the tube from the gas reservoir simultaneously ...

Page 208: ... and unscrew the two screws as shown below to remove the three way valve 6 2 17 Remove the Auxiliary O2 Supply Assembly 1 Unscrew the four screws on the rear panel of auxiliary O2 supply assembly as shown below Unscrew these two screws Disconnect the pressure sampling tubes between the patient circuit and the three way valve Disconnect the pressure sampling tubes between the patient circuit and th...

Page 209: ...ting fixture 0621 J26 1 to remove the assembly The following picture shows the appearance of auxiliary O2 supply assembly 6 2 18 Remove the AGSS Assembly 1 Remove the transfer tube assembly Disconnect the tube from φ6 bent connector Remove the two connectors on the transfer tube assembly ...

Page 210: ...2 Hold and slide the AGSS main unit upward along the bracket to remove the AGSS assembly as shown below The following picture shows the appearance of AGSS assembly Slide upward until the assembly is removed ...

Page 211: ...oard Unscrew the 4 screws as shown below to remove the main control board 6 2 20 Remove the Button Board The button board is located beside the battery box and main control board Disconnect the connection lines from the button board Unscrew the four screws as shown below to remove the button board ...

Page 212: ...monitor board is located beside the power box Disconnect the connection lines and tubes from the monitor board Then unscrew the four screws as shown below to remove the monitor board The following picture shows the appearance of monitor board ...

Page 213: ...able tie Unscrew the two screws to remove the speaker as shown below 6 2 23 Remove the Power Box 1 Remove the rear panel and disconnect the connection line from the auxiliary electrical outlet Remove the connection line Flat cable tie Disconnect the connection line from the auxiliary electrical outlet ...

Page 214: ...nnection line from the power conversion board and remove the grounding cable 3 Unscrew the six screws as shown below to take out the power box The following picture shows the appearance of power box Remove the grounding cable ...

Page 215: ...ps described in 6 2 23Remove the Power Box 2 Unscrew the five screws on the power conversion board as shown below 3 Unscrew the four screws on both sides of the power box to open the power box 4 Unscrew the five screws as shown below to remove the board ...

Page 216: ...r cord to prevent electric shock 6 2 25 Replace the Fuse 1 Screw out the fuse by using the flathead screwdriver as per the direction marked on the fuse holder 2 Insert a new fuse and tighten the fuse cover by using the flathead screwdriver WARNING z Before replacing the fuse be sure to turn off the system switch and unplug the power cord to prevent electric shock ...

Page 217: ...he requirements specified in the Operator s Manual 6 2 26 Replace the Built in Battery 1 Disconnect the connection lines between the battery box and the power conversion board 2 Unscrew the six screws as shown below to take out the battery box assembly ...

Page 218: ...Remove the Power Cord Unscrew the three screws as shown below to remove the power cord WARNING z Before replacing the power cord be sure to disconnect the power supply to prevent electric shock 6 2 28 Remove the Isolation Transformer 1 Remove the two drawer assemblies 2 Remove the trolly rear panel assembly Nut ...

Page 219: ...power cables from the auxiliary electrical outlet and from the isolation transformer to take out the isolation transformer assembly 5 Unscrew the four screws fixing the handle to remove the handle as shown below Disconnect the power cable from the auxiliary electrical outlet Disconnect the power cable from the isolation transformer ...

Page 220: ...s to remove the isolation transformer 6 2 29 Replace the Caster Remove the caster and replace with a new one with one person tipping the anesthesia machine and another person unscrewing the four screws as shown below WARNING z Replacing a caster requires at least two people Personal injury and or machine damage is possible if one person attempts this procedure alone ...

Page 221: ... step down the two brakes to fix the machine Do not over tip the anesthesia machine to avoid personal injury or machine damage 6 2 30 Replace the Drawer Fully pull out the drawer Hold the drawer sides by both hands Depress the buckles inward on both sides of the drawer to remove the drawer Unscrew the three screws on the rail to remove the rail Remove the other rail similarly The following picture...

Page 222: ...thing System 6 3 1 Remove the O2 Sensor 1 Remove one end of the O2 sensor cable from the connector on the anesthesia machine Unplug the other end of the cable from the O2 sensor 2 Turn the O2 sensor counterclockwise to take it out ...

Page 223: ... When disassembling the breathing tube hold the tube connectors at both ends of the tube to prevent damage to the tube 1 Remove the filter from the Y piece 2 Disconnect the breathing tubes from the inspiration expiration connectors on the circuit ...

Page 224: ...6 36 6 3 3 Remove the Flow Sensor 1 Turn the locking nuts counterclockwise 2 Pull out the inspiration and expiration connectors together with their locking nuts 3 Pull out the flow sensors horizontally ...

Page 225: ...d expiratory flow sensor assemblies 6 3 4 Remove the Manual Bag Remove the manual bag from the connector on the breathing system as shown below When a bag arm is configured When no bag arm is configured Inspiratory flow sensor assembly Expiratory flow sensor assembly ...

Page 226: ...6 38 6 3 5 Disassemble the Bellows Assembly 1 Turn the bellows housing counterclockwise 2 Lift off and remove the housing 3 Remove the folding bag from the bellows base ...

Page 227: ...6 39 6 3 6 Disassemble the PoP Off Valve Assembly 1 Unscrew the locking screws 2 Hold and pull up the PoP Off valve cover to remove it 3 Take out the PoP Off valve rubber gasket and metal component ...

Page 228: ...o remove it 2 Pull out the check valve The following picture shows the appearance of expiratory check valve assembly 6 3 8 Disassemble the Inspiratory Check Valve Assembly For details about how to disassemble the inspiratory check valve assembly refer to 6 3 7Disassemble the Expiratory Check Valve Assembly ...

Page 229: ...6 41 6 3 9 Remove the Sodalime Canister 1 Hold and pull up the rotary handle for 90 degrees 2 Turn the rotary handle for 90 degrees counterclockwise ...

Page 230: ...is a strong irritant to eyes skin and respiratory system Affected parts should be flushed with water If irritation continues after flushed by water seek medical assistance immediately 6 3 10 Remove the Water Collection Cup 1 Hold the water collection cup and turn it clockwise 2 Remove the water collection cup ...

Page 231: ...wing picture shows the appearance of water collection cup 6 3 11 Remove the Airway Pressure Gauge Pull off the airway pressure gauge as shown below 6 3 12 Remove the Bag Arm 1 Unscrew the locking nut counterclockwise ...

Page 232: ...rm from the circuit 6 3 13 Remove the Circuit 1 Hold the circuit with one hand Pull up the locking catches on the circuit adapter with the other hand to unlock it 2 Remove the circuit from the circuit adapter with both hands ...

Page 233: ... circuit adapter you need to apply some lubricant to the seal on the pneumatic connector to reduce friction 6 3 14 Remove the Sodalime Canister Connection Block Assembly 1 Turn over the circuit 2 Loosen the three screws as shown in the picture using an Allen wrench ...

Page 234: ...6 46 3 Remove the sodalime canister connection block assembly from the circuit 4 Turn over the connection block assembly and loosen the two screws as shown in the picture using an Allen wrench ...

Page 235: ...ibly to remove the connection block assembly 6 Pull off the lifting device 6 3 15 Remove the Upper Cover 2 and Lower Cover 2 Assemblies 1 Loosen the six screws as shown in the picture using an Allen wrench Lifting device ...

Page 236: ...6 48 2 Loosen the nut counterclockwise as shown below 3 Turn over the circuit Pull up to take out the upper cover 2 assembly 4 Pull leftwards to take out the lower cover 2 assembly ...

Page 237: ...embly 1 Unscrew the six screws as shown below using an Allen wrench 2 Hold the upper cover assembly tightly and pull it up forcibly to remove it 6 3 17 Remove the Median Plate Assembly Pull up the median plate assembly forcibly to remove it ...

Page 238: ... lower cover assembly 6 3 19 Disassemble the Bag mechanical Ventilation Switch Assembly 1 Remove the upper cover assembly as per 6 3 16Remove the Upper Cover Assembly 2 Turn over the upper cover assembly and unscrew the three screws as shown in the picture Lower cover assembly ...

Page 239: ...6 51 The following picture shows the appearance of bag mechanical ventilation switch assembly 3 Unscrew the three screws as show in the picture ...

Page 240: ... Take out the seal and pull out the axis pin to remove the axis 6 Remove the compression spring and replace the two seals 0030 10 13077 Take out the seal and pull out the axis pin Axis Compression spring Seal ...

Page 241: ... Cover Assembly 2 Unscrew the two screws as shown in the picture to pull out the APL valve assembly The following picture shows the appearance of APL valve assembly 6 4 Electrical and Pneumatic Connections After parts disassembling and replacing refer to the following to re install and re connect the parts ...

Page 242: ...6 54 6 4 1 Electrical Connections Electrical Circuit Diagram ...

Page 243: ...power cord 0621 20 69493 18 Connection line for table toplight switch 0621 20 69492 19 Connection line for NORGREN breathing circuit 0621 20 69485 20 Signal cable for monitor board switch 0621 20 69486 21 Connection line for flowmeter inlet pressure switch 0621 20 69588 22 Connection line for circuit inside switch 0621 20 78593 23 Grounding cable for power box 0621 20 69569 24 VTPLUS connection li...

Page 244: ...rd 0621 30 69354 B5 Alarm lamp board 0621 30 69358 B6 Encoder board 9200 30 10470 B7 Button control board 0621 30 69360 B8 Inverter 0000 10 11020 B9 Network conversion board 9210 30 30152 B10 Main control board 0611 30 45406 B11 Infrared backplane 0621 30 69353 B11 General NiosII module 6800 30 50075 B12 Flowmeter control board three flowtubes configured 0621 30 69351 B12 Flowmeter control board t...

Page 245: ...for bag mechanical ventilation switch S6 PEEP valve inspiratory valve PEEP safety valve S7 Speaker S8 Membrane keyboard S9 Fan S10 Modular rack fan S11 Isolation transformer S12 Temperature switch S13 Fan S14 Ship shaped switch S15 Heater S16 Three way valve S17 Fuse ...

Page 246: ...1 Pneumatic Connection A configured with O2 N2O and AIR supplies high pressure cylinders and auxiliary O2 supply Pneumatic Circuit Diagram 51 39 60 48 55 18 41 50 43 59 52 45 53 25 46 49 44 40 62 47 26 29 28 27 58 57 42 61 56 54 22 21 44 52 ...

Page 247: ...re gauge M6G 020046 42 O2 supply inlet assembly Y3 1 43 Y1 2 O2 in connector of system switch 44 Y1 3 Gas in connector of O2 flush button 45 O2 out connector of system switch Y2 1 46 Y2 2 O2 needle valve 47 Y2 3 O2 in connector of O2 N2O cut off valve M6G 020026 48 N2O supply inlet assembly N2O in connector of O2 N2O cut off valve 49 N2O out connector of O2 N2O cut off valve N2O needle valve M6G 0...

Page 248: ...r of auxiliary O2 supply flowmeter To nozzle for auxiliary O2 supply M6G 020026 59 Drive gas connector of O2 supply inlet assembly Y4 1 60 Check valve of O2 cylinder bracket Y4 2 61 Y4 3 Rear gas in connector of expiratory valve assembly M6G 020014 62 Check valve of N2O cylinder bracket N2O supply inlet assembly M6G 020026 Y1 Y2 and Y3 refer to Y piece M6Q 030024 Y4 refers to Y piece M6Q 030025 ...

Page 249: ...ction B configured with O2 N2O and AIR supplies without high pressure cylinders and auxiliary O2 supply Pneumatic Circuit Diagram 51 39 48 55 18 O2 N2O needle valve 41 50 43 54 52 45 53 26 25 46 29 28 27 49 44 40 42 47 22 21 44 52 ...

Page 250: ...et assembly O2 pressure gauge 40 N2O supply inlet assembly N2O pressure gauge 41 AIR supply inlet assembly AIR pressure gauge M6G 020046 42 O2 supply inlet assembly Y1 1 43 Y1 2 O2 in connector of system switch 44 Y1 3 Gas in connector of O2 flush button 45 O2 out connector of system switch Y2 1 46 Y2 2 O2 needle valve 47 Y2 3 O2 in connector of O2 N2O cut off valve M6G 020026 48 N2O supply inlet ...

Page 251: ... assembly Rear gas in connector of expiratory valve assembly 54 AIR supply inlet assembly Rear gas in connector of expiratory valve assembly M6G 020014 55 Side gas out connector of expiratory valve Gas in connector of gas reservoir assembly M6G 020026 Y1 and Y2 refer to Y piece M6Q 030024 ...

Page 252: ...ic Connection C configured with O2 and N2O supplies without high pressure cylinders and auxiliary O2 supply Pneumatic Circuit Diagram 39 48 55 18 O2 N2O needle valve 43 54 52 45 53 26 25 46 28 27 49 44 40 42 47 22 21 44 52 ...

Page 253: ...pply inlet assembly Y1 1 43 Y1 2 O2 in connector of system switch 44 Y1 3 Gas in connector of O2 flush button 45 O2 out connector of system switch Y2 1 46 Y2 2 O2 needle valve 47 Y2 3 O2 in connector of O2 N2O cut off valve M6G 020026 48 N2O supply inlet assembly N2O in connector of O2 N2O cut off valve 49 N2O out connector of O2 N2O cut off valve N2O needle valve 52 Gas out connector of O2 flush ...

Page 254: ...4 2 4 Pneumatic Connection D configured with O2 and AIR supplies without high pressure cylinders and auxiliary O2 supply Pneumatic Circuit Diagram 51 39 55 18 41 50 43 54 52 45 53 26 25 29 27 44 42 22 21 44 52 ...

Page 255: ...046 42 O2 supply inlet assembly Y2 1 43 Y2 2 O2 in connector of system switch 44 Y2 3 Gas in connector of O2 flush button 45 O2 out connector of system switch O2 needle valve 50 AIR supply inlet assembly AIR in connector of system switch 51 AIR out connector of system switch AIR needle valve 52 Gas out connector of O2 flush button Gas in connector of ACGO assembly M6G 020026 53 Gas out connector o...

Page 256: ...6 68 6 4 2 5 Pneumatic Connection E configured with O2 supply only without high pressure cylinders and auxiliary O2 supply Pneumatic Circuit Diagram 39 55 18 43 54 52 45 53 26 25 27 44 42 22 21 44 52 ...

Page 257: ...let assembly O2 pressure gauge M6G 020046 42 O2 supply inlet assembly Y 1 43 Y 2 O2 in connector of system switch 44 Y 3 Gas in connector of O2 flush button 45 O2 out connector of system switch O2 needle valve 52 Gas out connector of O2 flush button Gas in connector of ACGO assembly M6G 020026 53 Gas out connector of vaporizer Gas in connector of ACGO assembly 54 O2 supply inlet assembly Rear gas ...

Page 258: ...6 70 6 4 3 Connections between Pneumatic Circuit Breathing System and Monitor Board Connection Diagram 7 6 5 4 1 3 9 8 19 10 12 14 16 11 13 15 17 2 18 23 24 22 21 55 Breathing system connector ...

Page 259: ...G 020046 12 Three way valve lower connector 2 Y2 1 A21 000007 13 Y2 2 Pressure sampling connector M6G 020046 14 Three way valve lower connector 3 Y2 1 A21 000007 15 Y2 2 Pressure sampling connector M6G 020046 16 Three way valve lower connector 4 Y2 1 A21 000007 17 Y2 2 Pressure sampling connector M6G 020046 18 Gas out connector of expiratory valve Gas in connector of gas reservoir M6G 020018 19 Ga...

Page 260: ...6 72 FOR YOUR NOTES ...

Page 261: ...7 1 7 Parts 7 1 Main Unit 7 1 1 Main Unit 7 1 1 1 Exploded View ...

Page 262: ...5 Expiratory valve assembly 1 13 0621 21 69632 Metal tube 0621 O2 1 14 0621 21 69633 Metal tube 0621 N2O 1 15 0621 30 78685 O2 N2O and Air supplies inlet assemblies with N2O cylinder 1 16 0621 20 69587 51 Right front decorative plate 1 17 0621 20 69372 51 Right rear decorative plate 1 18 0010 20 42929 55 Right slide 1 19 M04 051065 Stainless steel hexagon socket cap head screw GB T70 1 2000 M4X16 ...

Page 263: ...4 004012 Cross recessed small pan head screw with washer GB9074 5 88 M3X6 rustproof nickel plating 18 39 M04 051141 Cross recessed small pan head screw assembly GB T9074 8 M4X8 rustproof nickel plating 28 40 0621 30 78696 Main control board 1 41 0621 30 69360 Button control board 1 42 0621 30 69590 Ground plate assembly of modular rack 1 43 0621 20 69372 52 Left rear decorative plate 1 44 0621 20 ...

Page 264: ... light board 1 3 0621 20 69453 Top light shade mold MR69453 1 4 0621 20 69452 51 Cover plate 1 5 M07 00105S SWITCH ON OFF 2P Terminal ship shaped white 1 6 M04 051145 Cross recessed countersunk head tapping screw FT3X8 bright nickel plating 10 7 M04 011002 Hexagon nut conical lock washer assembly M3 rustproof nickel plating 5 8 M04 003905 Cross recessed pan head tapping screw PT3X6 bright nickel p...

Page 265: ...onnecting plate for left front panel 1 6 DA8K 20 14581 Screen dustproof strip 2 2 7 DA8K 20 14580 Screen dustproof strip 1 4 8 0621 20 69443 Alarm lamp shade mold MR69443 1 9 0621 30 69358 Alarm lamp board 1 10 M04 051060 Cross recessed pan head tapping screw PT2X8 bright nickel plating 3 11 0010 30 43089 Encodee board 1 12 M04 004012 Cross recessed small pan head screw with washer GB9074 5 88 M3X...

Page 266: ...1140 Cross recessed small pan head screw assembly GB T9074 8 M3X8 rustproof nickel plating 19 24 0611 30 58711 O2 flush button assembly 1 25 0621 20 69591 Spring for O2 flush button 1 26 0621 20 69445 51 O2 flush button mold MR69445 1 27 0621 20 69494 Connection line B for system switch 1 28 M6Q 120015 Clip for electrical contact point ZB2 BZ101 1 29 0611 30 67602 Pipeline pressure gauge assembly ...

Page 267: ...ntrol board configured with three flowtubes 1 5 M04 051140 Cross recessed small pan head screw assembly GB T9074 8 M3X8 rustproof nickel plating 4 6 0621 20 69564 M2X15 bolt 4 7 0621 20 69473 Display fixture 1 8 0621 30 78552 Throttling device O2 N2O and AIR 1 9 M04 000104 Single coil spring lock washer normal type GB T93 1987 3 rustproof nickel plating 6 10 M04 002405 Cross recess head screw GB T...

Page 268: ... 30 69394 S N P N Description Qty 1 0621 20 69374 Decorative plate for bottom plate mold MR69374 1 2 0621 20 69373 Caster fixture 1 3 M6L 010001 Caster 125mm white medical use installation type 4 4 0621 30 69592 Isolation transformer installation box assembly 1 5 M04 051139 Cross recessed small pan head screw assembly GB T9074 8 M4X12 rustproof plating 14 ...

Page 269: ...iary electrical outlet assembly Euro standard 220V 1 17 0621 20 69465 Right fixture for tabletop 1 18 0621 30 69584 Trolly rear panel assembly 1 19 0621 20 69388 Rear connecting plate for trolly 2 20 0621 20 69387 Left fixture for tabletop 1 21 0621 20 69381 Drawer decorative plate mold MR69381 1 22 0621 20 69385 Front connecting plate for trolly 1 23 0621 20 69372 54 Trolly left rear decorative p...

Page 270: ...Note The P N of this assembly is 0621 30 69391 S N P N Description Qty 1 0621 20 69375 Drawer panel mold MR69375 1 2 0621 20 69378 Trolly drawer 1 3 M6H 020004 Rail 3732 12P 2 4 M04 051141 Cross recessed small pan head screw assembly GB T9074 8 M4X8 rustproof nickel plating 12 ...

Page 271: ...1141 Cross recessed small pan head screw assembly GB T9074 8 M4X8 rustproof nickel plating 4 2 0621 20 69472 51 Block plate for cylinder connector 2 3 0621 20 69382 51 Trolly rear panel 1 4 M04 051139 Cross recessed small pan head screw assembly GB T9074 8 M4X12 rustproof nickel plating 5 5 0621 20 69630 51 Cylinder support 1 6 0621 20 69595 Cylinder strap 1 ...

Page 272: ...0 20 50279 Infrared eyeglass mold MR50279 3 3 6800 20 50261 Contact point spring 6 4 6800 21 51100 Contact point screw 6 5 M6Q 030093 Connector easy plug in and out plastic PMCD1601 2 6 6800 20 50388 Shielding finger 6 7 M04 021024 Plain washer large series product grade A GB T96 1 20023 rustproof nickel plating 6 8 M04 011002 Hexagon nut conical lock washer assembly M3 rustproof nickel plating 6 ...

Page 273: ...rts List Note The P N of this assembly is 0621 30 69590 S N P N Description Qty 1 0621 20 69454 Ground plate of modular rack 1 2 0611 20 58807 Fan cushion 1 3 M04 000301 Stainless steel hexagon nut GB T6170 2000 M3 polishing 4 4 0621 20 69412 Fan 1 5 9201 20 35962 Fan mounting plate 1 6 M04 001705 Cross recessed countersunk head screw GB T819 1 2000 M3X10 rustproof nickel plating 4 7 M04 051158 Cr...

Page 274: ...bracket 1 3 0621 20 69376 Friction strip 2 4 0621 20 69497 Rotation axis 1 5 0611 20 58835 Limitation screw 1 6 0601 20 78948 APL release gas bent pipe 1 7 0601 20 78947 Drive gas bent pipe 1 8 0621 20 78560 Cover plate for circuit bracket 1 9 M04 051084 Cross recessed countersunk head screw GB T819 1 2000 M2X8 rustproof nickel plating 2 10 M04 000605 Cross recess head screw GB T818 2000 M3X8 rust...

Page 275: ... normal type GB T93 1987 4 rustproof nickel plating 4 15 0611 20 58720 Locking bolt 4 16 M04 000401 Stainless steel hexagon nut GB T6170 2000 M4 polishing 8 17 0611 20 58836 Locking screw 2 18 M04 021011 Plain washer normal series product grade A GB T97 1 20025 rustproof nickel plating 2 19 M04 021007 Single coil spring lock washer normal type GB T93 1987 5 rustproof nickel plating 2 20 M04 000501...

Page 276: ...ly 1 13 M04 000205 Stainless steel cross recessed countersunk head screw GB T819 2 1997 M4X8 polishing 9 14 M04 005005 Cross recessed countersunk head screw GB T819 1 2000 M3X6 rustproof nickel plating 3 15 0621 30 69624 Circuit bracket assembly 1 16 0601 30 69857 Circuit adapter assembly 1 17 M04 002505 Cross recessed pan head screw GB T818 2000 M3X6 rustproof nickel plating 4 18 0621 20 69554 Pr...

Page 277: ...nsole Assembly 7 1 12 1 Exploded View 7 1 12 2 Parts List Note The P N of this assembly is 0621 30 78580 S N P N Description Qty 1 0621 20 69642 51 Connecting clamp for tabletop rotation axis 1 2 0621 20 69431 Movable operation console 1 3 0621 20 69549 51 Fixed operation console 1 4 0621 20 69428 Operation console panel 1 mold MR69428 1 5 0621 20 69429 Operation console panel 2 mold MR69428 1 6 0...

Page 278: ...le 1 12 M6H 020004 Rail 3732 12P 3 13 0621 20 69644 51 Base for tabletop rotation axis 1 14 0621 20 78581 51 Base for tabletop rear rotation axis 1 15 0621 20 69645 Locker 1 16 0621 20 69552 Mounting plate for locker 1 17 M04 000301 Stainless steel hexagon nutGB T6170 2000 M3 polishing 2 18 M04 000104 Single coil spring lock washer normal typeGB T93 1987 3 rustproof nickel plating 1 19 M04 000802 ...

Page 279: ...ox 1 2 0621 20 69594 Partition board of isolation transformer mounting box 1 3 0611 30 45408 Power adaptation board with isolation transformer 1 4 TSB1 20 20394 Isolation transformer R800 620VA finished goods 1 5 0611 30 45463 Power conversion board with isolation transformer 1 6 0621 20 69392 Fixed plate for isolation transformer handle 1 7 2105 20 40482 Handle 2 8 0621 20 69596 Cover plate of is...

Page 280: ... M04 051140 Cross recessed small pan head screw assembly GB T9074 8 M3X8 rustproof nickel plating 12 12 0611 20 58667 Fan and cable of isolation transformer 1 13 M04 011002 Hexagon nut conical lock washer assembly M3 rustproof nickel plating 4 14 M04 051141 Cross recessed small pan head screw assembly GB T9074 8 M4X8 rustproof nickel plating 8 7 1 14 Auxiliary Electrical Outlet Assembly 220V 7 1 1...

Page 281: ...T93 1987 4 rustproof nickel plating 3 3 M04 004702 Plain washer normal series product grade AGB T97 1 20024 rustproof nickel plating 6 4 0621 20 69598 Bracket for auxiliary electrical outlet Euro standard 1 5 0621 20 69603 51 Overlay for auxiliary electrical outlet Euro standard 220V 1 6 509B 10 06194 HEADER fuse holder φ5 20 6 7 0621 20 69609 Cable for Euro standard socket 3 7 1 15 Power Box Asse...

Page 282: ...M3X8 rustproof nickel plating 20 8 M04 000301 Stainless steel hexagon nutGB T6170 2000 M3 polishing 4 9 9200 20 10656 Fan and fan cable SUNONKDE1204PFV3 1 10 9201 20 35962 Fan mounting plate 1 11 M04 001705 Cross recessed countersunk head screw GB T819 1 2000 M3X10 rustproof nickel plating 4 12 0611 20 58807 Fan cushion 1 13 0621 20 69449 Sealing cushion 4 14 0621 20 69448 Power box cover 1 15 509...

Page 283: ...washer normal type GB T93 1987 6 rustproof nickel plating 1 3 M04 004401 Stainless steel hexagon nut GB T6170 2000 M6 polishing 1 4 0621 30 69407 Power box assembly 1 5 0621 20 69420 Dustproof net 1 6 0621 20 69561 Speaker EVA cushion 1 7 9200 21 10633 2 25 speaker and speaker cable 1 8 9200 20 10620 Press bar for speaker 1 9 M04 051140 Cross recessed small pan head screw assemblyGB T9074 8 M3X8 r...

Page 284: ...1 20 69463 51 Hook 2 15 M04 051045 Cross recessed small pan head screw GB T823 1988 M2 5X6 rustproof nickel plating 2 16 0509 20 00098 Grounding stud 1 17 0621 20 78748 Mains inlet fixer 1 18 M04 051158 Cross recessed small pan head screw assembly GB T9074 8 M3X6 rustproof nickel plating 3 19 M04 006412 Cross recessed pan head screw with washer GB9074 1 88 M4X8 rustproof nickel plating 6 7 1 17 CI...

Page 285: ...rpm ATA100 notebook 1 11 M04 051158 Cross recessed small pan head screw assembly GB T9074 8 M3X6 rustproof nickel plating 8 12 0621 30 78747 Main control board assembly 1 13 0621 20 69615 Shielding can 1 14 M04 011002 Hexagon nut conical lock washer assembly M3 rustproof nickel plating 12 15 M04 051140 Cross recessed small pan head screw assembly GB T9074 8 M3X8 rustproof nickel plating 14 16 0611...

Page 286: ...1 20 45602 AIR pipe connector 1 3 0611 20 45600 Filter 3 4 0621 20 69510 Gas supply inlet overlay 1 5 0621 20 69411 Gas supply inlet assembly bracket 1 6 M04 021005 Spring washer GB93 4 6 7 0621 20 78620 O2 pipe support 1 8 M6Q 030014 Connector straight connector 3175 04 10 4 9 0621 20 78626 AIR pipe support 1 10 M04 051073 Hexagon socket cap head screw M4X12 6 11 M6Q 030016 Straight connector 317...

Page 287: ...ring washer GB93 3 14 19 M04 051093 Hexagon socket cap head screw M3X12 12 20 0621 20 78624 N2O pipe tail fitting 1 21 0611 30 67605 Pressure relief valve 37 9 3 22 M6Q 020010 Valve check valve AKH08A 02S 3 23 M6M 010016 Seal O ring 23 60X2 65 silicone A70 red 3 24 0621 20 78623 N2O pipe support 1 25 M04 051141 Small pan head combination screw M4X8 2 26 M6M 010021 Seal O ring16 00X2 00 EPT A70 bla...

Page 288: ...4 0621 20 69505 Nozzle 1 5 0621 20 69503 Housing of auxiliary O2 supply assembly 1 6 M04 011010 Hex nut GB6173 3 7 0621 20 69515 Plain washer 2 8 0621 20 69506 Bolt 2 9 M04 005005 Cross recessed countersunk head screw M3X6 8 7 1 20 O2 AIR System Switch 7 1 20 1 Exploded View 7 1 20 2 Parts List Note The P N of this assembly is 0611 30 58781 S N P N Description Qty 1 M04 004012 Cross recessed pan h...

Page 289: ...ht connector 3175 06 10 4 12 M6Q 120044 M5 hexagon plug 0919 00 19 2 13 M04 021062 M5 nylon washer 2 14 M04 051020 Cross recessed pan head screw M2X10 2 15 M04 021012 Spring washer GB93 2 2 16 M04 000102 Plain washer GB97 1 2 2 17 M07 00106S SWITCH SPDT DIP3 ball end 1 18 0611 20 58786 System switch button B 1 19 M6Q 120015 Electrical contact clamp ZB2 BZ101 1 7 1 21 O2 Flush Button Assembly 7 1 2...

Page 290: ...tor straight connector 3175 06 10 1 9 0611 20 58712 O2 flush block 1 7 1 22 ACGO Assembly 7 1 22 1 Exploded View 7 1 22 2 Parts List Note The P N of this assembly is 0621 30 69416 S N P N Description Qty 1 M6Q 120014 Rotary switch ZB2 BK127 1 2 C 0621 20 69514 ACGO drive axis 1 3 0611 20 45435 Compression spring 1 4 0611 20 45421 Movable socket 1 5 M6M 010020 Seal O ring 12 42X1 78 EPT A70 black 4...

Page 291: ...ector straight connector 3175 06 10 1 15 M04 051140 Small pan head combination screw M3X8 7 16 M07 00106S SWITCH SPDT DIP3 ball end 1 17 M04 021063 G1 8 nylon washer 1 18 M6Q 120036 Hexagon plug 0919 00 10 1 19 M07 00126S Gas pressure switch which gives an alarm when pressure drops 32 PSI 1 20 M04 051026 Hexagon socket cap head screw M3X10 2 21 M04 000104 Spring washer GB93 3 2 22 0621 30 69662 Pr...

Page 292: ... 20 87568 Sealing cushion 1 5 M6Q 030015 Connector straight connector 3175 06 10 1 6 C 0611 20 45642 AGSS connector 1 7 0611 20 45643 Pneumatic circuit connector 2 8 M6M 010013 Seal O ring 4 00X1 50 silicone A70 red 1 9 0613 20 87566 Gas reservoir 1 10 C 0611 20 45641 Waste gas outlet 1 11 0621 20 78605 Nut 1 12 M6Q 020031 Check valve membrane and check membrane assembly 25X16 1 7 1 24 Expiratory ...

Page 293: ...ssure gauge 2 9 0611 20 67598 Plain washer 1 10 0611 10 58773 NORGREN circuit 1 11 0611 10 58773 02 NORGREN seal 1 12 0611 10 58773 03 NORGREN positioning pin 2 13 0611 20 45488 Connector of pressure sampling tube 1 14 0621 20 69626 Mounting plate 1 15 M6M 010013 Seal O ring 4 00X1 50 silicone A70 red 3 16 M04 000405 Cross recessed countersunk head screw M3X8 3 17 M04 051061 Hexagon socket cap hea...

Page 294: ... 10 1 2 0621 20 69350 Bracket 1 3 M6M 010021 Seal 3 4 0621 20 69370 Check valve membrane 3 5 0621 20 69364 Throttling pipeline D 3 6 M6Q 020038 Valve NO 12VDC 1 2W TM121V12C1 with M1 7X15 mm 3 7 0621 20 69365 Throttling pipeline D 2 3 8 M04 000104 Spring washer GB93 3 27 9 M04 000505 Cross recessed pan head screw M3X20 27 10 0611 20 45600 Filter 3 11 M6Q 030016 Connector straight connector 3175 08...

Page 295: ...0919 00 10 1 20 M04 021063 G1 8 nylon washer 0602 23 1020 1 7 1 26 O2 Cylinder Bracket Assembly 7 1 26 1 Exploded View 7 1 26 2 Parts List Note The P N of this assembly is 0621 30 78466 S N P N Description Qty 1 0621 20 69396 O2 cylinder bracket 1 2 M6Q 030030 Connector high voltage withstanding 1 4 NPT male connector SS 400 1 4 1 3 0621 20 69459 Cylinder connector 1 4 0601 20 69711 Compression sp...

Page 296: ...loded View 7 1 27 2 Parts List Note The P N of this assembly is 0621 30 78467 S N P N Description Qty 1 0621 20 69456 N2O cylinder bracket 1 2 M6Q 030030 Connector high voltage withstandin 1 4 NPT male connector SS 400 1 4 1 3 0621 20 69459 Cylinder connector 1 4 0601 20 69711 Compression spring 1 5 0621 20 69618 Sealing cushion 2 6 0611 20 58789 Handle bolt 1 7 0611 20 58788 Block 1 8 0611 20 587...

Page 297: ...st Note The P N of this assembly is 0621 30 69558 S N P N Description Qty 1 0611 20 45412 Slide bar 4 2 M6M 010014 Seal O ring 14 00X2 65 silicone A50 black 4 3 0611 20 45413 Connector 4 4 11 20 45403 Spring 4 5 0611 20 45411 Compression slice 4 6 M6M 040001 Rubber plain washer 6 00X14 00X3 00 silicone A70 red 4 7 0611 20 45416 Locking plate 2 8 M04 051147 Stainless steel cross recessed countersun...

Page 298: ...tainless steel hexagon socket cap head screw GB T70 1 2000 M4X16 polishing 2 18 M04 021007 Single coil spring lock washer normal type GB T93 1987 5 rustproof nickel plating 5 19 M04 051062 Hexagon socket cap head screw GB T70 1 2000 M5x16 polishing 3 20 0621 20 69398 Vaporizer external manifold 1 21 M6Q 030016 Connector straight connector 3175 08 13 1 22 0621 20 69556 Double vaporizer manifold 1 2...

Page 299: ... 20 45412 Slide bar 2 7 0611 20 45403 Spring 2 8 0611 20 45411 Compression slice 2 9 M6M 040001 Rubber plain washer 6 00X14 00X3 00 silicone A70 black 2 10 0611 20 45404 Spirng 2 11 0611 20 45414 Sleeve 2 12 M6M 010015 Seal O ring 17 17X1 78 silicone A70 black 2 13 M6Q 120036 Hexagon plug 0919 00 10 1 14 M04 021063 G1 8 nylon washer 0602 23 1020 1 15 0621 20 69400 Single vaporizer manifold 1 16 M0...

Page 300: ...B97 1 5 1 22 M6Q 030021 Connector L shaped connector 3109 08 13 1 23 M04 000104 Spring washer GB93 3 4 24 M04 000802 Plain washer GB97 1 3 4 25 M04 051093 Hexagon socket cap head screw M3X12 4 26 M04 051009 Cross recessed countersunk head screw M2 5X4 2 27 0611 20 45405 Locking spring 1 7 1 30 AGSS Assembly 7 1 30 1 Exploded View ...

Page 301: ...ring washer GB93 8 1 7 M04 000202 Plain washer GB97 1 8 1 8 0611 20 67628 Spoiler 1 9 0611 20 67663 Sealing cushion 2 10 0611 20 67626 Gas inlet 1 11 0611 20 67624 AGSS main unit 1 12 082 000002 00_1 10 shell 1 13 0611 20 67625 Gas exhaust tube 1 14 0611 20 67627 Ga inlet tube 1 15 0621 20 78650 AGSS hook 1 16 M04 051139 Small pan head combination screw M4X12 2 17 0611 20 67630 Float 1 18 0611 20 ...

Page 302: ...g Device Assembly 7 2 1 1 Exploded View 7 2 1 2 Parts List Note The P N of this assembly is 0601 30 78806 S N P N Description Qty 1 0601 30 78957 Sodalime canister assembly 1 2 0601 20 78838 Left hook 1 3 0601 20 78836 Hook connecting bar 2 ...

Page 303: ...ntersunk head tapping screw FT3X8 4 15 0601 20 78812 Fixer for linear bearing 2 16 M04 051108 SUS316 cross recessed pan head tapping screw PT2 6X6 2 17 0601 20 78825 Rear rotation block 1 18 M04 021067 SUS316 Single coil spring lock washer normal typeGB T93 1987 3 6 19 M04 051123 SUS316 cross recessed pan head screw B T818 2000 M3X16 2 20 0601 20 78826 Rotation pin 2 21 0601 20 78824 Rotation axis...

Page 304: ... Sodalime canister 1 2 M6M 010032 Seal O ring 18X2 5 silicone red A50 1 3 0601 20 78816 Sodalime support 1 4 0601 20 78817 Canister support 1 5 M04 051104 SUS316 cross recessed pan head screw GB T818 2000 M2X6 4 6 M04 021065 SUS316 single coil spring lock washer normal typeGB T93 1987 2 4 7 M04 021070 SUS316 plain washer normal series product grade AGB T97 1 2002 2 4 ...

Page 305: ...ty 1 0601 30 78963 BYPASS upper cover assembly 1 2 0601 20 78809 51 BYPASS lower cover 1 1 3 0601 20 78842 Seal 1 4 0601 20 78949 End plug 1 5 M6M 010042 Seal O ring 52X2 silicone red A50 1 6 0601 20 78810 51 BYPASS lower cover 2 1 7 M04 051118 SUS316 cross recessed pan head screw GB T818 2000 M3X10 3 8 0601 20 78843 Sealing cushion 1 9 M04 021067 SUS316 single coil spring lock washer normal typeG...

Page 306: ...eal O ring 41X2 5 silicone A50 red 1 2 0601 20 78808 BYPASS upper cover 2 1 3 0601 20 78934 BYPASS end plug 1 4 M6M 010013 Seal O ring 4 00X1 50 silicone A70 red 2 5 0601 20 78918 BYPASS screw 2 6 M6M 010038 Seal O ring 23 47X2 95 silicone red A50 2 7 M04 051123 SUS316 cross recess head screw GB T818 2000 M3X16 4 8 M04 021067 SUS316 single coil spring lock washer normal typeGB T93 1987 3 4 9 M04 0...

Page 307: ...g 28 00X2 50 silicone A70 red 1 7 2 5 Bag Arm Assembly 7 2 5 1 Exploded View 7 2 5 2 Parts List Note The P N of this assembly is 0601 30 78862 S N P N Description Qty 1 M6M 010058 Seal O ring 16X2 fluororubber A50 black 2 2 0601 20 78866 Rotation connector 2 3 0601 20 78864 Axial sleeve 1 4 0601 20 78863 Locking nut 1 5 0601 20 78884 51 Bag arm bent pipe 1 ...

Page 308: ...lder 6 2 0601 20 78930 Spring for locking screw 6 3 0601 20 78926 Locking screw 2 6 4 M6M 010031 Seal O ring 27X1 5 silicone red A50 2 5 0601 20 69768 Valve cover mold MR69768 2 6 0601 30 78829 New APL valve 1 7 0601 20 78804 51 Cover for bag mechanical ventilation switch mold MR78804 1 8 0601 20 78893 Connecting rod for ag mechanical ventilation switch mold MR78893 1 ...

Page 309: ... 3 polishing 3 13 M04 021067 SUS316 single coil spring lock washer normal type GB T93 1987 3 polishing 3 14 M04 051118 SUS316 cross recess head screw GB T818 2000 M3X10 polishing 3 15 M04 051109 SUS316 cross recess head screw GB T818 2000 M3X8 polishing 6 16 M6M 010035 Seal O ring 6 07X1 78 ethylene propylene terpolymer EPT black A70 6 17 0601 20 69870 Check valve bracket 2 18 M6M 010067 Seal O ri...

Page 310: ...6 single coil spring lock washer normal type GB T93 1987 2 polishing 3 10 0601 20 78973 Locking ring 1 11 M04 021066 SUS316 single coil spring lock washer normal type GB T93 1987 2 5 polishing 4 12 0601 20 78900 51 Handle cover mold MR78893 1 13 M04 051106 SUS316 cross recessed pan head screw GB T818 2000 M2 5X8 polishing 4 14 M04 021071 SUS316 plain washer normal series product grade AGB T97 1 20...

Page 311: ...Valve base 1 2 0601 20 78874 Axis 1 3 0030 10 13077 Seal O ring 6X1 fluororubber A75 brown 1 4 0010 10 42556 Seal O ring 1 5X1 fluororubber A75 brown 1 5 0601 20 78873 Handle mold MR78873 1 6 0601 20 78878 Connecting axis 1 7 M6M 010042 Seal O ring 52X2 silicone red A50 1 8 0601 20 78877 Valve cover 1 9 0601 20 78880 Compression spring 1 10 0601 20 78879 Valve plate mold MR78842 1 ...

Page 312: ...47 Seal O ring 33 X2 5 silicone A50 red 2 7 2 9 Median Plate Assembly 7 2 9 1 Exploded View 7 2 9 2 Parts List Note The P N of this assembly is 0601 30 78870 S N P N Description Qty 1 0601 20 69777 Lower sealing cushion mold MR78839 1 2 0601 20 69776 Upper sealing cushion mold MR78839 1 3 0601 20 69871 Median plate 1 ...

Page 313: ...3 Seal O ring 20X1 5 silicone red A50 2 11 0601 20 69765 Valve body 2 12 0601 20 69766 Valve mold MR69716 2 13 0601 20 69767 Valve cover 2 14 0601 20 78865 Support tube 1 15 M6M 010027 Seal O ring 30X2 silicone red A50 1 16 0601 20 78897 support frame 1 17 0601 20 69828 Compression spring for valve cover 1 18 0601 20 69716 Valve cover mold MR69716 1 19 0601 20 69818 Slide bar 1 20 0601 20 78896 Va...

Page 314: ...ector sealing cushion mold MR78839 2 6 0601 20 78914 Screw threaded compression slice for O2 sensor 1 7 M04 051123 SUS316 cross recess head screw GB T818 2000 M3X16 polishing 2 8 M04 021067 SUS316 single coil spring lock washer normal type GB T93 1987 3 polishing 2 9 M04 021072 SUS316 plain washer normal series product grade A GB T97 1 2002 3 polishing 2 10 0601 20 69897 51 Bottom shell mold MR698...

Page 315: ...601 20 78899 End plug for bag mold MR78873 1 19 M6M 010038 Seal O ring 23 47X2 95 silicone red A50 1 20 0601 20 69746 Water collection cup mold MR69746 1 21 M6M 010022 Seal O ring 18 00X1 50 ethylene propylene terpolymer EPT A70 black 1 22 0601 20 78913 Screw threaded transitional piece for O2 sensor 1 23 M6M 010037 Seal O ring 9X2 5 silicone red A50 1 24 0601 20 78961 End plug for O2 sensor 1 7 2...

Page 316: ...bber black A50 1 6 M6M 010066 Seal O ring 23X2 fluororubber black A50 1 7 2 12 Inspiratory Flow Sensor Assembly 7 2 12 1 Exploded View 7 2 12 2 Parts List Note The P N of this assembly is 0601 30 69700 S N P N Description Qty 1 M6M 010059 Seal O ring 20X1 5 fluororubber A50 brown 1 2 0601 20 69704 51 Conical tail fitting mold MR69703 1 3 0601 20 69702 Flow sensor membrane 1 4 0601 20 69703 Conical...

Page 317: ...8 1 2 0601 20 69771 PoP off valve rubber pad mold MR69771 1 3 0601 20 69772 PoP off valve metal block 1 4 M6M 010068 Seal O ring 3X1 5 nitrile rubber A50 black 4 5 0601 20 78847 51 PoP off cover plate mold MR78847 1 6 M6M 010013 Seal O ring 4 00X1 50 silicone A70 red 4 7 0601 20 78846 PoP off hand screw 4 8 0601 20 78972 51 Bellows housing mold MR69773 1 9 0601 30 78968 Folding bag assembly 1 ...

Page 318: ...stic check ring GB T894 1 1986 7 rustproof nickel plating 2 16 M04 021041 Elastic check ring GB T894 1 1986 12 rustproof nickel plating 4 7 2 14 Folding Bag Assembly 7 2 14 1 Exploded View 7 2 14 2 Parts List Note The P N of this assembly is 0601 30 78968 S N P N Description Qty 1 0601 20 69780 Top disc ring mold MR69780 1 2 0601 10 69901 Folding bag neoprene black 8 folds 145mm 1 3 0601 20 69781 ...

Page 319: ...T97 1 2002 5 polishing 6 4 M6M 010032 Seal O ring 18X2 5 silicone red A50 2 5 0601 20 78805 51 Lower cover 2 mold MR78805 1 6 0601 20 78850 Sealing cushion mold MR78839 1 7 M6M 010068 Seal O ring 3X1 5 nitrile rubber A50 black 7 8 0601 20 78928 Hand screw 3 9 0601 20 78927 Fixed screw 3 4 10 M04 021072 SUS316 plain washer normal series product grade AGB T97 1 2002 3 polishing 2 11 M04 021067 SUS31...

Page 320: ...xploded View 7 2 16 2 Parts List Note The P N of this assembly is 0601 30 78967 S N P N Description Qty 1 0601 21 78935 Airway pressure gauge 1 2 M6M 010001 Seal O ring10X1 8 fluororubber A75 black 1 3 m6G 020014 PU tube 8mmX5mm transparent TU0805C 100 1 ...

Page 321: ......

Page 322: ...P N 0621 20 78654 1 1 ...

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Mindray WATO EX-55, Service Manual

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