MICRO-EPSILON 4350127.347 Operating Instructions Manual Download Page 1

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thicknessCONTROL MTS 8202.LLT
C-frame
Non-contact thickness measurement

Operating Instructions

Summary of Contents for 4350127.347

Page 1: ...thicknessCONTROL MTS 8202 LLT C frame Non contact thickness measurement Operating Instructions...

Page 2: ...4350127 347 K245968 MICRO EPSILON MESSTECHNIK GmbH Co KG K nigbacher Strasse 15 94496 Ortenburg Germany Phone 49 8542 168 0 Fax 49 8542 168 90 e mail info micro epsilon de www micro epsilon com...

Page 3: ...ser Scanner 14 3 3 Drive and Linear Guide 15 3 3 1 Drive 15 3 3 2 Buffer 15 3 4 Cable carrier 16 3 5 Compressed Air Supply 16 3 6 Human Machine Interface 17 3 6 1 Signal Lamp 17 3 6 2 Emergency Stop 1...

Page 4: ...Declaration of Incorporation 65 9 Appendix 67 9 1 Mechanical Equipment Documentation 67 9 2 Terminal and Circuit Diagrams 67 9 3 Technical Data 67 9 4 scanCONTROL LLT 2900 100 Manual 67 9 5 Manual UPS...

Page 5: ...tured by Mi cro Epsilon Messtechnik GmbH Co KG The manufacturer reserves the right to make technical changes for the purpose of further development In this case an appendix to this manual will be prov...

Page 6: ...system Sensor 1 Sensor 2 SMR 1 SMR 2 Target Input 1 Input 2 Fig 2 Sensor arrangement for the thickness measurement The thickness is measured without involved placement of the measured object The main...

Page 7: ...he event of malfunction or total failure of the measuring system Take additional precautions for safety and damage prevention in case of safety related applications 1 3 3 Hazards 2 1 1 Target Measure...

Page 8: ...n trouble free condition must be replaced immediately In addition only original spare and wear parts must be used Parts obtained from third parties are not guaranteed to have the correct design with r...

Page 9: ...handling the use of force or by repairs or modifications by third parties is not covered by the liability for material defects Repairs are carried out exclusively by MICRO EPSILON Further claims can...

Page 10: ...Page 10 Overview Technical Data Safety Instructions thicknessCONTROL MTS 8202 LLT 4350127 347...

Page 11: ...r devices may be used without further protective measures if you do not intentionally look into the laser beam or into specular reflected radiation for more than 0 25 s Because the presence of the eye...

Page 12: ...Danger of eye injury Do not look into the laser beam Laser safety regulation The transmitter complies with laser class 1 according to EN 60825 1 2003 10 Max ambient light 5000 lux Functional principl...

Page 13: ...by Micro Epsilon The commissioning of MTS 8202 LLT does not require any adjustment work by the cus tomer The customer is responsible for providing a protective device to avoid a collision between the...

Page 14: ...alibration part is inserted into the measuring gap of the measuring system as necessary The respective calibration component is observe bevel mounted in the correct position in the calibration compone...

Page 15: ...nt of the measured values in transverse direction to the measured object 1 2 3 1 Guide carriage 2 Toothed belt 3 Guide carriage 4 Cable carrier 5 Drive Fig 11 Drive and linear Guide of the measuring s...

Page 16: ...1 Cable carrier Fig 14 Cable carrier 3 5 Compressed Air Supply The compressed air is used for the movement of the calibration part see Fig 10 and for air purging the sensors see Fig 9 Commissioning wo...

Page 17: ...nted on the control cabinet of the measuring system The signal lamp is in the control cabinet of the measuring system see Fig 16 1 1 Signal Lamp Fig 17 Signal Lamp Initializing flashing green Ready co...

Page 18: ...panel the control cabinet Regular shutdown Irregular shutdown Exit measuring program computer shuts down Move the main switch to OFF UPS switches off Move the main switch to OFF Measuring program end...

Page 19: ...be lifted on one side and then pulled i You will need at least two people and a forklift to transport the measuring system Transport the measuring system and its packaging to the destination with a f...

Page 20: ...sport lock Fig 22 Locking screw for transportation of measuring system Lift the measuring system by about 6 cm and remove the bottom of the transport crate Position the measuring system at its final d...

Page 21: ...ort Lock The measuring system is shipped with a transport lock Remove the transport lock prior to initial operation 1 1 Transport lock Fig 23 Transport lock on the measuring system Loosen the transpor...

Page 22: ...es LLT2 1 3 4 6 7 8 Fig 24 Interface connections required from the system operator 1 Remote support 5 Emergency stop 2 Modbus 6 Grounding 3 Grounding 7 Compressed air 4 230 V 50 Hz 8 Grounding Not sup...

Page 23: ...cal ES feedback 7X1 7 Local ES feedback 7X1 8 PE 7X1 9 Connect Resolver cable 4W1 to ET1 4E1 X7 and to CFR 4M1 Connect Motor cable 4W2 to ET1 4E1 X107 and to CFR 4M1 Connect SUD NORD cable 6W1 to ET1...

Page 24: ...27 347 4 6 Pneumatic supply Connect the compressed air supply see 3 5 Characteristics Compressed air Rated pressure max 6 bar 5 dry and free of oil Max air consumption 30 l min Standard DIN ISO 8573 1...

Page 25: ...ting range Distance between the upper belt and lower belt A large working gap reduces the danger of damage to the measuring machine during extremely vertical movements of the measured object Vertical...

Page 26: ...he parking position i The measurement carriages require about 6 seconds to reach the parking position When determining the installation location for the laser light barrier consider the speed at which...

Page 27: ...nly be guaranteed as long as the settings of the system thicknessCONTROL operating system remain This means in particular that new software components must not be installed unless they have been ex pl...

Page 28: ...position no measuring values are displayed initially Fig 30 Initial state of the measuring program In the submenu User functions for login resp logout maintenance of rights and pass words of single u...

Page 29: ...er of the operating system TwinCAT System Manager ProDrive Console TeamViewer View print Save layout Reset layout Log off Windows User and quit program Menu Measure ment Start single measurement stop...

Page 30: ...horizontal bar view describes the current position of the automatic axis The manual commands are activated and deactivated via the menu Measurement Manual mode The displays of the digital in puts show...

Page 31: ...rriage with sensor technology to a random horizontal position The button Go starts the run com mand Stops the manual horizontal run of the measurement carriage with sensor technology Traverses measure...

Page 32: ...ew clear article number of the database entry to be created Afterwards the related parameters can be defined and saved by clicking Submit so that they appear as option in the combo box which is declar...

Page 33: ...t Thereby differences between contact and non contact measurements can be compen sated Display interval In the views of length trend this interval is used to display data Depending on the settings thi...

Page 34: ...e diagrams changes from blue to orange Setpoint This is the nominal value of the product If data of the stock list are provided from an superior interface values of the stock list are ignored 5 6 Syst...

Page 35: ...Page 35 Installation and Initial Operation thicknessCONTROL MTS 8202 LLT 4350127 347 Fig 39 System parameter...

Page 36: ...ompen sated Air flushing type The parameter defines when air purging is used There are 4 different types during calibration during measure ment permanent and never Calibration interval The parameter d...

Page 37: ...can be selected With the value limits for partial tolerance you can define how many measured values in of the complete crossprofile must be outside the tolerance for the tolerance check The LLT area c...

Page 38: ...erformed only once across the material and then stopped again With the entry Stop measurement is stopped and the measurement carriage traverses to parking position 5 8 2 Move to Position Via the menu...

Page 39: ...er trend view measuring values of the last 60 seconds are displayed Current motor position and current thickness are displayed below The virtual green LED Posi tion reached signalizes reaching the mea...

Page 40: ...number of valid points with 640 points as maximum the actual and the averaged distance value in millimeter By means of a bar graph that distance is represented in relation to the measuring range Furt...

Page 41: ...rectangle marks the measured median of a cross profile A blue color change shows that the medi an is within the tolerance If the value is outside warning resp alert limits color changes to orange res...

Page 42: ...3 5 tracks 5 8 8 View Pseudocolors The view of pseudocolors offers a virtual processed summary of the thickness value process Color levels between minimum and maximum thickness used for color scale ar...

Page 43: ...ribution of the measurement values in a histogram Cp and Cpk The characteristic values are visualized in view Statistic The three black vertical lines mark the lower resp upper tolerance and the setpo...

Page 44: ...or reset by using the Save layout and Reset layout buttons The window layout includes the arrangement of the table tabs of the application and the arrangement of the system parameters regarding width...

Page 45: ...he menu Log opens a dialog for surveillance of the digital inputs and outputs You can choose the desired day of logging in the combo box date You can limit time in the textbox Time from until If you c...

Page 46: ...1 33 T min calculated tolerance 2 This diagram shows the measurement values After each completed scan a measuring point is added 3 Setpoint upper and lower limit of production Setpoint and threshold v...

Page 47: ...f each calibration in the selected time peri od are displayed The Gap value is calculated with every calibration This means that minor temperature fluctuations and small mechanical changes in the meas...

Page 48: ...on the sensor values are displayed in the coordinate system Fig 60 LLT Dialog Setup display several functions are differed in the display settings The function Show reticule gridlines shows gray gridl...

Page 49: ...he transmitted frequency of the laser scanner In addition the types and status are visualized 5 12 Menu Info This function can be found in the following menu Info Export log files The following dialog...

Page 50: ...he files can be copied down from the PC and e g be sent to Micro Epsilon The file names of the exported files are structured as follows logExport date export time time export time Example name logExpo...

Page 51: ...er contains any menu items it will also be removed Menu items can always be added or removed The layout must be saved so that all changes are accepted Menu File Save layout 5 14 Files and Directories...

Page 52: ...knessCONTROL MTS 8202 LLT 4350127 347 5 15 Interface Guide System The measuring system can communicate with the guide system via an defined Modbus TCP interface Transferred data can be displayed in th...

Page 53: ...ration Bit 1 Pre calibration of C Frame will be performed at parking position 0 7 Bit 1 0 Bit 1 1 Bit 1 2 Bit 1 3 Bit 1 4 Bit 1 5 Bit 1 6 Bit 1 7 Bit 16 Bit Reserve 4 0 Thickness Setpoint REAL setpoin...

Page 54: ...0 Fix Position Measu rement Active Bit 1 measurement in fix position is active 1 1 Temperature too high Bit 1 temperature of sensors too high 1 2 Light Barriers 3 C Frame in Danger Bit 1 Light barrier...

Page 55: ...ercent 52 0 Current Distance Value Sensor 2 REAL current distance value of sensor 2 in percent 56 0 Current No of Valid Points current number of valid points inside laser line of sensor 1 Sensor 1 REA...

Page 56: ...Page 56 Installation and Initial Operation thicknessCONTROL MTS 8202 LLT 4350127 347...

Page 57: ...A1 13Y1 air purge light barrier top air purge light barrier bottom air purge sensor 2 bottom air purge sensor 1 1 top air purge sensor 1 2 top air purge sensor 1 3 top air amplifiers Marking Article D...

Page 58: ...Page 58 Pneumatic Plan thicknessCONTROL MTS 8202 LLT 4350127 347 AZ1 0465204 Service unit combination QN1 0465299 Pressure regulator QM2 0465291 Selenoid valve TA1 0465292 Air amplifiers...

Page 59: ...nt carriage for wear Visual inspection 02 Check condensate sep arator and fill level of the maintenance unit If nec essary drain accumulated condensate Visual inspection 02 Quarterly maintenance Work...

Page 60: ...system Proximity switch 3005997 Toothed belt Eagle 8M b 25mm 3005604 Guide carriage KWVE25 W G3 V1 3005988 Swivel drive DRRD 16 180 FH PA SG 0465072 Valve VUVG L10 M52 MT Q6H U 1R8L 0465090 Knurled s...

Page 61: ...troller Baum ller 0467474 Power supply 24V 10A 2420039 02 Bus terminal digital output EL2008 6414049 Bus terminal digital output EL2084 6414124 Light barrier 2421033 servo motor 0467477 servo amplifie...

Page 62: ...me x until the sensor head is in position Displacement of both axes Please check their positions Accuracy is probably out of limit Check distances of carriages to limit switches in homing position Che...

Page 63: ...step 2 Use a clean soft lint free cloth or lens cleaning paper and pure alcohol isopropyl alco hol to clean the protective glass pane We recommend using the moist cleaning cloths offered by Micro Epsi...

Page 64: ...Page 64 Maintenance Service Spare Parts Lists thicknessCONTROL MTS 8202 LLT 4350127 347...

Page 65: ...integration No 1 7 3 Marking of machinery No 1 7 4 Operating instructions Furthermore we declare compliance with the following EC directives and standards including the modifications applicable at the...

Page 66: ...Page 66 Declaration of Incorporation thicknessCONTROL MTS 8202 LLT 4350127 347...

Page 67: ...st be installed to display the design Using this tool all the individu al components of the system can be displayed after opening file 4350127 347 03 dwf 80 0 505 2005 2335 2460 2595 3080 3320 laserli...

Page 68: ...ESSTECHNIK GmbH Co KG K nigbacher Str 15 94496 Ortenburg Germany Phone 49 8542 168 0 Fax 49 8542 168 90 info micro epsilon com www micro epsilon com X9751254 347 A012081AHA X9751254 347 A01 MICRO EPSI...

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