5 - Removal and Re-installation
ExpressCard 2000 / ExpressCard 3000| Instant Issuance Card Personalization System | Hardware Service Manual
Page 75 of 356 (
D99875607-91
)
5
Removal and Re-installation
This section describes how to remove and re-install the major assemblies within the
device. To avoid personal injury or damage to the device, be sure to follow ESD
procedures (see section 2.3 How to Handle ESD-Sensitive Parts) and follow standard
safety practices.
5.1
How to Prepare the Device for Removing / Re-installing Modules
To prepare the device for removing / re-installing modules, follow these steps in accordance with standard
safety practices:
1)
Offer the customer the opportunity to remove any proprietary or security-sensitive consumables from
the device, including card stock, image printer ribbons, indent cartridges, and tipper foils. Some
consumables contain negative imprints of cardholder data and must be handled securely.
2)
Make sure you have adequate lighting around the device, and / or plan to use a flashlight.
3)
Make sure you have a safe location to place removed parts and replacement parts.
4)
Make sure the device is powered on and connected to the network.
5)
Park the hopper shuttle at the front of the device by following these steps (if you MUST move the
hopper shuttle by hand, first see important device safety information in section
):
a)
On the touchscreen, press the
Menu
button.
b)
Press the
Maintenance
button to open the
Maintenance Menu
page.
c)
Press the
Remove Hopper
button and wait for the hopper shuttle to finish moving.
6)
If the relevant replacement procedure requires you to use the touchscreen user interface, perform
those steps while the device is still powered on and connected to the network.
7)
Power down the device.
8)
Disconnect the device’s power cable from the AC socket-outlet, then disconnect the power cable and
network cable from the rear of the device.
9)
If necessary, unlock or disconnect any security hardware from the device.
10)
If the replacement procedure requires you to remove the device’s top access door or the entire cover,
or requires rear access to the device, make sure you have adequate clearance around the device.
Depending on the installation location, you may need to move the device to a service location.
