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Magnetek Impulse G+ series 4, Instruction Manual

The Magnetek Impulse G+ series 4 is a top-of-the-line crane control system, designed for efficiency and ease of use. Installation Manual for this product is available for free download on manualshive.com, guiding users through setup and operation. Get your hands on the manual today and optimize your crane performance.

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IMPULSE®•G+ & VG+ Series 4 Instruction Manual - February 2017

Keypad LED and Button Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Parameters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Parameter Modes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

IMPULSE®•G+ & VG+ Series 4 Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Initialization Set-up  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Parameter Access Level (A01-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Control Method Selection (A01-02)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
X-Press Programming™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Motion (A01-03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Speed Reference (A01-04). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Initialize Parameters (A01-05)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Password Entry (A01-06) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
User Parameters (A02-01 through 32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Auto-Tuning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17

Standard Auto-Tune (T01-01 = 0) Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Non-Rotational Auto-Tune (T01-01 = 1) Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Terminal Resistance Auto-Tune (T01-01 = 2) Instructions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Non-Rotational 2 Auto-Tune (T01-01 = 4) Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Chapter 5: Programming Advanced Features

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Application  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

Preset Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Reference Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Sequence/Reference Source. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Stop Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Decel to Stop (B03-03=0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Coast to Stop (B03-03=1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Decel w/Timer (B03-03=4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Motor Rotation Change  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Zero-Speed Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Input Scan Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
LO/RE Run Select  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Acceleration/Deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Accel/Decel Time Switching Frequency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Jump Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Quick Stop™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Reverse Plug Simulation™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Micro-Speed™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
End of Travel Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Phantom Stop  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Load Sharing/Torque Following - 2 or more mechanically coupled motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Klixon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Hook Height Measurement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Electronic Programmable Limit Switches (EPLS)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23

Summary of Contents for Impulse G+ series 4

Page 1: ...INSTRUCTION MANUAL Software 14707 x 14750 x February 2017 Part Number 144 23910 R6 Copyright 2017 Magnetek...

Page 2: ......

Page 3: ...rules and procedures of the employers and the owners of the facilities where the Magnetek Products are being used Regulations issued by the Occupational Health and Safety Administration OSHA Applicab...

Page 4: ...rmance of the drive DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situatio...

Page 5: ...8 World Headquarters Magnetek Inc N49 W13650 Campbell Drive Menomonee Falls WI 53051 1 800 288 8178 EU Market Contact Magnetek UK Ltd Unit 3 Bedford Business Centre Mile Road Bedford MK42 9TW UK Phone...

Page 6: ...IMPULSE G VG Series 4 Instruction Manual February 2017 iv This page intentionally left blank...

Page 7: ...nstallation 2 9 Drive Derating Data 2 10 Temperature Derating 2 10 Dimensions for IP00 Open Chassis Enclosures 2 10 Chapter 3 Wiring IMPULSE G VG Series 4 Wiring Practices 3 3 Suggested Circuit Protec...

Page 8: ...structions 4 20 Non Rotational 2 Auto Tune T01 01 4 Instructions 4 20 Chapter 5 Programming Advanced Features Introduction 5 3 Application 5 3 Preset Reference 5 3 Reference Limits 5 5 Sequence Refere...

Page 9: ...rement 5 45 Setting Up U01 29 to Display Actual Weight 5 45 Weight Measurement Design Considerations 5 45 Slack Cable Detection 5 46 Snap Shaft Detection 5 48 Brake Delay Timers 5 49 Timer Function 5...

Page 10: ...c Fault Reset 5 118 Fault Latch Selection 5 120 Operator Parameters 5 121 Monitor Selection 5 121 Keypad Key Selection 5 124 Maintenance History 5 127 Copy Function 5 128 Monitor Parameters 5 131 Chap...

Page 11: ...ULSE G VG Series 4 Instruction Manual February 2017 Power Section Check 6 30 Power Off Checks 6 30 S4IF Replacement Procedure 6 31 Appendix A Parameter Listing IMPULSE G VG Series 4 Parameter Listing...

Page 12: ...IMPULSE G VG Series 4 Instruction Manual February 2017 This page intentionally left blank...

Page 13: ...C h a p t e r 1 Introduction...

Page 14: ...IMPULSE G VG Series 4 Instruction Manual February 2017 1 2 This page intentionally left blank...

Page 15: ...al and local codes Do not connect or disconnect wiring while the power is on Do not remove covers or touch circuit boards while the power is on Do not remove or insert the digital operator while power...

Page 16: ...is column designates which parameters are available for a given function Functions may also be control method dependent these differences are noted in the function and parameter details Table 1 1 belo...

Page 17: ...ailable for a 460 VAC rated drive and a 500 to 600 VAC 50 60 Hz power supply is available for a 575 VAC rated drive 2 Ensure the encoder is supplied with 5 VDC or 12 VDC 3 If the RMS encoder current r...

Page 18: ...4007 7 2 5 5 5009 9 8 9 8 2014 14 0 5 3 4009 9 2 7 0 5012 12 5 12 5 2017 17 5 6 7 4014 14 8 11 3 5017 17 0 17 0 2025 25 0 9 5 4018 18 0 13 7 5022 22 0 22 0 2033 33 0 12 6 4024 24 0 18 3 5027 27 0 27 0...

Page 19: ...reference command 0 1 with analog reference command 10 bits 10 V Frequency reference resolution Digital 0 01 Hz analog 0 03 Hz at 60 Hz Output frequency resolution 0 01 Hz Overload capacity 150 of dri...

Page 20: ...ostat trips at 105 C 221 F Torque limit selection Separate functions for FORWARD REVERSE REGEN all selectable from 0 300 Stall prevention Separate functions for accel decel at speed and constant horse...

Page 21: ...2 8 2011 G VG S4 REA230 3 12 2014 G VG S4 REA230 3 12 2017 G VG S4 REA230 5 18 2025 G VG S4 REA230 7 5 25 2033 G VG S4 REA230 10 35 2047 G VG S4 REA230 15 45 2060 G VG S4 REA230 20 55 2075 G VG S4 REA...

Page 22: ...0 18 4024 G VG S4 REA460 15 25 4031 G VG S4 REA460 20 35 4039 G VG S4 REA460 25 35 4045 G VG S4 REA460 30 45 4060 G VG S4 REA460 40 55 4075 G VG S4 REA460 50 80 4091 G VG S4 REA460 60 80 4112 G VG S4...

Page 23: ...3 4 5006 G VG S4 REA575 5 8 5009 G VG S4 REA575 10 12 5012 G VG S4 REA575 10 12 5017 G VG S4 REA575 15 18 5022 G VG S4 REA575 20 25 25 5027 G VG S4 REA575 30 35 5032 G VG S4 REA575 30 35 5041 G VG S4...

Page 24: ...e multi function output terminals and a fault output terminal NOTE The 250 VAC relays must be derated to 48 VAC to comply with CE Table 1 7 S4IF Ratings S4I and S4IO Option Specifications IMPULSE G VG...

Page 25: ...2017 1 13 Table 1 9 S4IO Ratings S4IO Model I1 I4 O1 O6 Voltage Frequency Voltage max Current max S4IO 120A60 120 VAC 50 60 Hz 250 VAC 48VAC for CE 30 VDC 1 0 A S4IO 48A60 42 48 VAC 50 60 Hz S4IO 24A6...

Page 26: ...IMPULSE G VG Series 4 Instruction Manual February 2017 1 14 This page intentionally left blank...

Page 27: ...C h a p t e r 2 Installation...

Page 28: ...IMPULSE G VG Series 4 Instruction Manual February 2017 2 2 This page intentionally left blank...

Page 29: ...rticles in the air Corrosive gases e g sulfurized gas or liquids Radioactive substances Combustibles e g thinner solvents etc Physical shock vibration Magnetic noise e g welding machines power devices...

Page 30: ...24 VDC Control Power Unit for 230 V models PS A10H 24 VDC Control Power Unit for 460 V and 575 V models PG B3 Open Collector Encoder Card SI EN3 EtherNet IP SI EM3 Modbus TCP IP SI EP3 PROFINET SI P3...

Page 31: ...or more than 2 or 3 years a voltage treatment reformation process to electrolytic capacitors may have to be performed When stored above room temperatures for long periods of time the anode foil may re...

Page 32: ...struction Manual February 2017 2 6 If any abnormal indications occur during this process it is recommended that the process be repeated Otherwise this completes the capacitor reforming procedure Figur...

Page 33: ...Refer to page 1 5 2 Review IMPULSE G VG Series 4 Terminal Block Configuration on page 3 12 3 Determine the sizes and connection locations for the drive components and external devices that need to be...

Page 34: ...e the wire according to Tables 3 1 3 2 and 3 3 and in accordance with NEC Table 610 14 a Ensure that the drive control circuit and power circuit wires are perpendicular to each other at any point they...

Page 35: ...aring of 0 08 inches 2 mm according to Figure 2 4 set parameter L08 35 to 1 while considering derating A 1 97 in 50 mm minimum C 0 08 in 2 mm minimum B 1 18 in 30 mm minimum D 4 73 in 120 mm minimum F...

Page 36: ...e drive overload protection set parameters L08 12 and L08 35 according to the installation conditions Contact Magnetek for derating curves IP00 Open Chassis Enclosure Drive operation between 10 C to 6...

Page 37: ...33 5 51 10 24 6 57 4 80 9 76 0 06 2 17 0 20 M5 9 3 319 2047 7 09 11 81 7 36 6 30 11 18 0 06 2 95 0 20 M5 13 0 410 2060 8 66 13 78 7 76 7 56 13 19 0 06 3 07 0 20 M6 20 1 558 2075 8 66 13 78 7 76 7 56 1...

Page 38: ...10 98 17 72 10 16 8 66 0 31 17 13 0 30 3 94 0 09 0 09 M6 59 5 701 4075 12 95 20 08 10 16 10 24 0 31 19 49 0 30 4 13 0 09 0 13 M6 86 0 817 4091 12 95 20 08 10 16 10 24 0 31 19 49 0 30 4 13 0 09 0 13 M...

Page 39: ...78 7 76 7 56 13 19 0 06 3 07 0 20 M6 19 2 381 1 5027 8 66 13 78 7 76 7 56 13 19 0 06 3 07 0 20 M6 19 2 465 1 5032 2 6 10 98 17 72 10 16 8 66 0 31 17 13 0 30 3 94 0 09 0 09 M6 59 5 533 5 5041 10 98 17...

Page 40: ...IMPULSE G VG Series 4 Instruction Manual February 2017 2 14 This page intentionally left blank...

Page 41: ...C h a p t e r 3 Wiring...

Page 42: ...IMPULSE G VG Series 4 Instruction Manual February 2017 3 2 This page intentionally left blank...

Page 43: ...ly with Suggested Circuit Protection Specifications on page 3 6 Use time delay fuses which are sized at 150 of drive s continuous rated input current for wiring protection Use appropriate R C or MOV t...

Page 44: ...eld only at the drive side Please observe National Electrical Code NEC guidelines when wiring electrical devices IMPORTANT All wire connections must have strain relief and must not apply downward pres...

Page 45: ...IMPULSE G VG Series 4 Instruction Manual February 2017 3 5 1 Set L08 55 to 0 when using an external dynamic braking option Figure 3 1 IMPULSE G VG Series 4 Typical Connection Diagram...

Page 46: ...14 to 10 18 to 16 14 to 10 2008 7 5 15 CC 15 14 to 10 18 to 16 14 to 10 2011 11 0 20 CC 20 14 to 10 18 to 16 14 to 10 2014 15 6 25 CC 30 14 to 10 18 to 16 14 to 10 2017 18 9 30 CC 35 12 to 10 18 to 16...

Page 47: ...5 43 60 J 80 6 to 4 18 to 16 8 to 6 4060 58 80 J 100 4 to 2 18 to 16 6 4075 71 100 J 125 4 to 2 18 to 16 6 to 4 4091 86 125 J 175 2 to 1 0 18 to 16 6 to 4 4112 105 150 J 225 1 0 to 2 0 18 to 16 4 4150...

Page 48: ...18 to 16 12 to 8 5017 23 25 CC 35 10 to 8 18 to 16 10 to 6 5022 31 35 J 45 10 to 6 18 to 16 10 to 6 5027 38 45 J 50 10 to 6 18 to 16 10 to 6 5032 33 50 J 60 10 to 6 18 to 16 6 5041 44 60 J 80 8 to 4 1...

Page 49: ...ut side of the drive Table 3 4 Main Circuit Terminal Wiring Terminal Drive Model Function 230 V Class 2003 to 2075 2085 to 2115 2145 to 2415 460 V Class 4001 to 4039 4045 to 4060 4075 to 41090 575 V C...

Page 50: ...17 3 10 Main Circuit Connection Diagram Figure 3 2 Connecting Main Circuit Terminals 2003 to 2075 4001 to 4039 5001 to 5027 Figure 3 3 Connecting Main Circuit Terminals 2085 and 2115 4045 and 4060 503...

Page 51: ...Manual February 2017 3 11 Figure 3 4 Connecting Main Circuit Terminals 2145 to 2180 4075 to 4112 5052 to 5077 Figure 3 5 Connecting Main Circuit Terminals 2215 to 2415 4150 to 4605 5099 to 5200 Connec...

Page 52: ...IMPULSE G VG Series 4 Instruction Manual February 2017 3 12 Figure 3 6 Connecting Main Circuit Terminals 4810 and 41090 Connect optional DBU to terminals 3 and...

Page 53: ...nstruction Manual February 2017 3 13 Terminal Block Configuration Figure 3 7 and Figure 3 8 show the different main circuit terminal arrangements for the drive capacities Figure 3 7 Main Circuit Termi...

Page 54: ...VG Series 4 Instruction Manual February 2017 3 14 1 Terminal block design differs slightly for models 2215 to 2415 4180 to 4304 and 5099 to 5200 Figure 3 8 Main Circuit Terminal Block Configuration c...

Page 55: ...ng Insulation Barriers Grounding 5 Connect terminal G to the common panel ground Use ground wiring as specified in Suggested Circuit Protection and Wire Size on page 3 6 and keep the length as short a...

Page 56: ...IMPULSE G VG Series 4 Instruction Manual February 2017 3 16 Figure 3 10 Grounding Figure 3 11 Motor Grounding...

Page 57: ...tion Manual February 2017 3 17 Interface Circuit Board S4IF DIP Switches and Jumper Figure 3 12 S4IF DIP Switches and Jumper Locations for 120 VAC 42 48 VAC and 24 VAC Figure 3 13 S4IF DIP Switches an...

Page 58: ...d 0 14 to 1 5 Name Function Setting S1 Input method for analog input A2 V 0 to 10 VDC or 10 to 10 VDC internal resistance 20 default I 4 20mA internal resistance 250 S2 RS 485 and RS 422 terminating r...

Page 59: ...shown in Table 3 7 Jumper S3 is also used to disable the Safe Disable inputs H1 and H2 with the jumpers in place the Safe Disable inputs are disabled Remove H1 and H2 disable jumpers if external Safe...

Page 60: ...Power supply for analog inputs Negative supply for analog inputs 10 5 VDC 20 mA A1 MFAI 1 Multi function analog input H03 02 10 to 10 V 20k 0 to 10 V 20k A2 MFAI 2 Multi function analog input H03 10 1...

Page 61: ...e 30 to 70 High level 3 5 to 13 2 VDC Low Level 0 to 0 8 VDC Input Impedance 3k MP Pulse train output Output frequency Pulse output frequency H06 06 32 kHz max RS 485 422 R Receive For 2 wire RS 485 j...

Page 62: ...e output transistors and provide a monitoring output channel DM and DM to indicate the status of those input channels The input can use the internal 24VDC power supply of the drive or an external powe...

Page 63: ...IMPULSE G VG Series 4 Instruction Manual February 2017 3 23 Figure 3 16 Safe Torque Off Block Diagram...

Page 64: ...d Wiring on page 3 25 NOTE Use twisted pair shielded cable W100W impedance Magnetek R 20 6 R 22 6 Belden 9730 or Brand Rex T 11651 Strip the encoder wires 25 in 5 5 mm Keep the wiring length less than...

Page 65: ...pecifications NOTE See PG B3 Open Collector Encoder Card manual for wiring and terminal descriptions Encoder Signal Wire Color PG X3 Terminal 5 to 15 VDC Red IP 0V Black IG A Blue A A Gray A B Green B...

Page 66: ...IMPULSE G VG Series 4 Instruction Manual February 2017 3 26 This page intentionally left blank...

Page 67: ...C h a p t e r 4 Getting Started...

Page 68: ...IMPULSE G VG Series 4 Instruction Manual February 2017 4 2 This page intentionally left blank...

Page 69: ...verify Correct connections Correct input power supply no voltage drop or imbalance source kVA 500 unless a line reactor is used No short circuit conditions No loose screw terminals check especially fo...

Page 70: ...display The keypad enables you to Program the various drive parameters Monitor the functions of the drive Read alpha numeric fault diagnostic indications Operate the drive using the keypad local opera...

Page 71: ...rements setting values 7 Stops drive operation 1 8 Enters parameter values and settings Selects a menu item to move between displays 9 Displays the phone number for the Magnetek Service department Swi...

Page 72: ...ngs Magnetek recommends that only qualified crane system technicians program the drive This can be accomplished by using the Password and Access Level features For more information on these security f...

Page 73: ...eed reference and passwords are selected Parameters are set read Items to be set read vary depending on the access level setting Auto Tuning Mode Automatically calculates and sets motor parameters to...

Page 74: ...ft Detection C12 Delay Timers and Timer Functions C12 Inching Control C13 Indexing Control Tuning D01 DC Injection Braking D02 Motor Slip Compensation D03 Torque Compensation D04 Automatic Speed Regul...

Page 75: ...ital operator 2 Advanced Level For advanced programming in special applications All parameters can be viewed and edited Setting Description Model 0 V f Control for Induction Motors V f Use this mode f...

Page 76: ...ed Reference Settings Setting Description Model 0 Traverse G VG 1 Standard Hoist G Default G 2 Hoist NLB VG Default VG 4 Braketronic G VG Setting Description 0 2 SPD Multi Step Defines Terminal S3 2nd...

Page 77: ...Accel Terminal S5 Step 4 Terminal S6 Step 5 Terminal S7 Terminal S8 Terminal A1 FREF FREF Terminal M0 M1 Brake Brake Brake Brake Brake Brake Brake Terminal M2 M3 Brake NLB otherwise not used Terminal...

Page 78: ...Decel Time 1 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 C01 01 Quick Stop 0 0 0 0 0 0 0 0 0 C03 07 Action LL1 UL2 2 2 2 2 2 2 2 2 2 C08 10 Load Float Time 0 0 0 0 0 0 0 0 0 C13 12 Index Brake Ctrl 0 0 0 0 0...

Page 79: ...0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 C01 01 Quick Stop 0 0 0 0 0 0 0 0 0 C03 07 Action LL1 UL2 1 1 1 1 1 1 1 1 1 C08 10 Load Float Time 0 0 0 0 0 0 0 0 0 C13 12 Index Brake Ctrl 0 0 0 0 0 0 0 0 0 D09 01 S Cu...

Page 80: ...3 0 3 0 3 0 3 0 3 0 C01 01 Quick Stop 1 1 1 1 1 1 1 1 1 C03 07 Action LL1 UL2 2 2 2 2 2 2 2 2 2 C08 10 Load Float Time 10 10 10 10 10 10 10 10 10 C13 12 Index Brake Ctrl 2 2 2 2 2 2 2 2 2 D09 01 S Cu...

Page 81: ...tting Description 0 No Initialization factory default 1110 User Default defaults Resets parameters to the values saved by the user as User Settings User Settings are stored when parameter O02 03 is se...

Page 82: ...01 MicroSpd Gain 1 C01 01 Quick Stop A02 09 C01 04 Rev Plg Dec Time C03 01 UL1 Speed C01 02 Quick Stop Time A02 10 C01 05 Rev Plg Acc Time C03 04 LL1 Speed C02 01 MicroSpd Gain 1 A02 11 C02 01 MicroS...

Page 83: ...tor Rated Power Sets the motor rated power as specified on the motor nameplate note HP kW 0 746 Model dependent G VG T01 03 Rated Voltage Sets the motor rated voltage as specified on the motor namepla...

Page 84: ...lete During this time the current will ramp up and down and a high pitched frequency may be audible coming from the motor this is normal The motor will then begin a rotational cycle which will complet...

Page 85: ...ose Tune No Rotate1 T01 01 1 for the Tuning Mode 4 Enter the nameplate motor characteristics T01 02 T01 09 until the Tuning Ready screen is reached 5 Press the green RUN key to start the Auto Tune It...

Page 86: ...rmal When the Auto Tune has completed the keypad display will display an End Tune Successful message Press the ESC key twice to exit Non Rotational 2 Auto Tune T01 01 4 Instructions This is a non rota...

Page 87: ...C h a p t e r 5 Programming Advanced Features...

Page 88: ...IMPULSE G VG Series 4 Instruction Manual February 2017 5 2 This page intentionally left blank...

Page 89: ...4 Hz 0 00 B01 09 Reference 9 Sets the Speed 9 frequency 0 00 E01 04 Hz 0 00 B01 10 Reference 10 Sets the Speed 10 frequency 0 00 E01 04 Hz 0 00 B01 11 Reference 11 Sets the Speed 11 frequency 0 00 E01...

Page 90: ...ff Off B01 02 Speed Ref 2 On On Off Off Off Off B01 03 Speed Ref 3 On On On Off Off Off B01 04 Speed Ref 4 On On On On Off Off B01 05 Speed Ref 5 On On On On On Off B01 06 Speed Ref 6 On Off On Off Of...

Page 91: ...Limits Parameter Display Function Range Default B02 01 Ref Upper Limit Sets as a percentage of the maximum output frequency E01 04 which determines the maximum frequency at which the drive is able to...

Page 92: ...Serial Com Serial communication RS485 422 Serial Communications R R S S 3 Option PCB Industrial Communication Option card Port CN5 A EtherNet IP Modbus TCP IP PROFINET PROFIBUS DP 4 Pulse Input Pulse...

Page 93: ...deceleration time is set too short or the load inertia is too large an overvoltage fault OV or deviation DEV may occur during deceleration In this case increase the deceleration time or install an opt...

Page 94: ...re 5 3 Coast to Stop Decel w Timer B03 03 4 NOTE This option is only available in traverse motion Upon run command removal the motor decelerates to stop The brake delays for a time interval C12 02 bef...

Page 95: ...rminals Set B03 06 to 0 when a quicker response is needed from the control circuit terminal Table 5 8 Input Scan Time Parameter Settings LO RE Run Select If the run reference speed reference is switch...

Page 96: ...ile the drive motor are running 0 2 0 0 Run Disabled PRG 1 Run Enabled PRG 2 PRG Only Stop B03 10 AllowRun PowerUp Determines how the drive will start if an external run command is active when the dri...

Page 97: ...Input Option S4 IO Digital Input Output Option DI A3 Digital Input Option not used for B03 02 2 Serial Com Serial communication RS485 422 Serial Communications R R S S 3 Option PCB Industrial Communi...

Page 98: ...Figure 5 5 Normal Accel Decel Time and Multiple Accel Decel Changeover NOTE Assume the constant B03 03 is set to 0 Decel to Stop Parameter Display Function Range Default B05 01 Accel Time 1 Sets accel...

Page 99: ...onse Selection on page 5 96 0 0 25 5 sec 0 5 B05 10 Acc Dec SW Freq Determines acceleration deceleration time settings 0 0 E01 04 0 0 B05 11 SW Freq Compare Determines when Acceleration Time and Decel...

Page 100: ...s ineffective during DC Injection Braking Table 5 13 Field Forcing Parameter Settings Parameter Display Function Range Default B09 03 Field Forcing Selection Enables or disables the Field Forcing Func...

Page 101: ...d of Travel Limits C3 Phantom Stop C3 Load Sharing Torque Following C3 Klixon C3 Hook Height Measurement C3 EPLS C4 Load Float C5 Load Check IITM C6 Swift LiftTM Ultra LiftTM C7 Torque Limit C7 Anti S...

Page 102: ...and is applied only when the RUN command is removed Table 5 15 Quick Stop Parameter Settings Figure 5 7 Quick Stop Parameter Display Function Range Default C01 01 Quick Stop Determines whether Quick...

Page 103: ...Reverse Plug Simulation is not available in MLB standard Hoist Table 5 16 Reverse Plug Simulation NOTE A setting of 0 0 in C01 05 will cause B05 01 to be used during acceleration Figure 5 8 Reverse Pl...

Page 104: ...Parameter Settings Figure 5 9 Micro Speed Control NOTE If both Micro Speed 1 and Micro Speed 2 are enabled Micro Speed 1 always takes higher priority over Micro Speed 2 Parameter Display Function Ran...

Page 105: ...detected 0 0 25 5 sec 1 0 C03 06 LL2 Stop Time Decel time to STOP when LL2 is detected 0 0 25 5 sec 1 0 C03 07 Lmt Stop Method Determines the stopping method when UL2 or LL2 is detected 0 2 2 0 Decel...

Page 106: ...quantity of torque the Slave should apply to its own motor This can be particularly useful when two or more motors are driving a common load i e single drum gear box etc and it is important that they...

Page 107: ...he Master drive requires H02 0x 2A During RUN 2 5 The Slave drive requires H01 xx 66 Load Share 6 The Slave drive requires a 10 VDC input with H03 06 or H03 10 13 Torque Reference 7 The Slave drive an...

Page 108: ...for the Hook Height Home input Parameter Display Function Range Default Model C03 13 Height Measure Number of motor revolutions from the top of travel FWD direction to the bottom of travel REV direct...

Page 109: ...eter Settings NOTE A setting of 0 disables that specific limit Table 5 24 Limit Switch Outputs Figure 5 10 EPLS Parameter Layout Parameter Display Range Default Model C03 16 UL2 Revolutions 0 65535 Re...

Page 110: ...and usage procedure should be included in an administrative control program to avoid confusion and potentially have the End of Travel Limit switches left in a bypassed state during normal operation of...

Page 111: ...IMPULSE G VG Series 4 Instruction Manual February 2017 5 25 Figure 5 11 Upper Limit UL1 Figure 5 12 Upper Limit 2 UL2 Figure 5 13 Lower Limit 1 LL1 Figure 5 14 Lower Limit 2 LL2...

Page 112: ...hen be lowered at the speed that is specified by the Load Check Alarm Speed C05 08 V f Operation A01 02 00 When using Load Check II in V f control method during lifting the IMPULSE G Series 4 will com...

Page 113: ...01 is equal to Motor Base Frequency shown in E01 06 typically 60Hz For example with a 3 Step speed reference if B01 03 is set at 60Hz then the frequency reference should be 60Hz when the Master Switc...

Page 114: ...ows lower only 2 Coast to Stop Allows lower only 3 Fault Stop Fault contacts change state requires reset 4 Use B3 03 Method Allows Lower only 5 B03 03 with Reset Stopping method is B3 03 Allows Lower...

Page 115: ...ent Torque values detected during LC set up for Zone 12 0 250 0 C05 21 I T Level 13 Current Torque values detected during LC set up for Zone 13 0 250 0 C05 22 I T Level 14 Current Torque values detect...

Page 116: ...NLB Hoist motion of the VG Series 4 FLV only The Ultra Lift function measures motor torque at base speed and then accelerates to the maximum safe speed Ultra Lift will not be enabled if the torque le...

Page 117: ...gs greater than 1 increase the acceleration time proportionately settings less than 1 decrease the acceleration time proportionately 0 1 9 9 1 0 G C06 10 Mtr Trq Quickset Set available motor torque ov...

Page 118: ...Hz as the Swift Lift Ultra Lift Enabling Speed 5 Ensure that the Maximum Frequency E01 04 is increased from 60 Hz For 2 3 Step Infinitely Variable A01 04 3 or 4 1 If the system is using 2 Step or 3 S...

Page 119: ...ol Forward Motoring I Forward Regenerating II Reverse Motoring III Reverse Regenerating IV Table 5 30 Torque Limit Parameter Settings Parameter Display Function Range Default Model C07 01 Trq Limit FW...

Page 120: ...d to post scaled biased input 0 00 2 55 1 25 G VG C07 06 T Lim REV Gain Torque Limit gain in REV direction when MFDI 14 is ON Gain is applied to C07 02 If T Lim by Analog Input is used gain is applied...

Page 121: ...centage increases the torque spike magnitude that is required to trigger Anti Shock 2 Increasing C07 16 Detection Time to a higher time widens the window of time that a torque spike is looked for To m...

Page 122: ...drive will decelerate to this frequency 0 0 15 0 Hz 3 0 C07 18 Smoothing Decel Deceleration time once an Anti Shock event has been detected Increase this value in 0 1 sec increments if DEV faults are...

Page 123: ...eed the motor maintains a Load Float position for the duration of C08 10 Load Float Time During the Load Float time run commands in either direction are accepted and will begin accelerating immediatel...

Page 124: ...p 120 VAC Inductive Spec If a brake fault is annunciated during a Start sequence it is recommended that the crane be moved to a safe location with the load on the hook The hoist should only be operate...

Page 125: ...Detect Count Detection count for Encoder Seized Brake Alarm BE3 It is the minimum encoder pulse count during the time period of C08 06 below which the BE3 alarm is triggered 4 pulses 1 ppr of F01 01 0...

Page 126: ...during a BE6 check 0 5 20 0 1 0 VG C08 21 Add Mag I Time Sets the amount of additional time to delay during NLB start to allow the motor to develop the additional magnetizing current 0 0 3 0 sec 0 0 V...

Page 127: ...Complete the Standard Tuning Rotational Auto Tuning for the motor described in the Auto Tun ing section beginning on page 4 17 2 Configure the E03 Parameter Group Test Mode Configuration When E Lift i...

Page 128: ...4H d Inspect the display on the digital operator The flashing title should alternate between Emergency Lift and the present menu title which confirms that the E Lift function is active e Perform a ser...

Page 129: ...erminal Designation Range Default DI A3 S4I S4IO C09 02 DIO Terminal 1 0 I1 I1 00 FF 0F C09 03 DIO Terminal 2 1 I2 I2 00 FF 0F C09 04 DIO Terminal 3 2 I3 I3 00 FF 0F C09 05 DIO Terminal 4 3 I4 I4 00 F...

Page 130: ...is required a load cell should be used The Weight Measurement function of the hoist drive has an accuracy within 5 with VG drives and 10 with G drives of the hoist s rated capacity Table 5 35 Weight M...

Page 131: ...er time 5 Run the loaded hoist in the raise direction at the same speed as step 2 6 Record the torque reading being displayed by the monitor parameter U01 09 Torque Reference Repeat this step several...

Page 132: ...ure an accurate reading Then set C11 03 U01 09 2 Enable Slack Cable Detection by setting the C11 01 to 1 Select output action when Slack Cable is detected by defining C11 02 Table 5 36 Slack Cable Det...

Page 133: ...me 1 C11 05 0 E01 04 Hz 2 VG C11 05 SLC Delay Time 1 The delay time before the enabled Slack Cable Detection can be activated It corresponds to Slack Cable Detection Speed 1 C11 04 Prevents false outp...

Page 134: ...the value in C11 10 for a period longer than the setting of C11 11 a Snap Shaft is displayed on the keypad display and the drive will perform the action at snap C11 09 Set Up Parameter U01 30 should...

Page 135: ...function input ON time is longer than the value set for C12 03 Timer function ON Delay Time the timer function output turns ON When the timer function input OFF time is longer than the value set for...

Page 136: ...n Input programmed for Maintenance Reset H01 01 08 5A and the second method is by pressing the Mode Service Local Remote button three consecutive times with no more than 2 seconds between presses Pres...

Page 137: ...inching is determined by B01 17 Jog Reference Table 5 42 Inching Control Parameter Settings Figure 5 16 Inching Function and Inching Repeat Parameter Display Function Range Default Model C13 01 Inch R...

Page 138: ...directional run input is received the repeat delay time has expired and the movement is repeating or the Index Function is disabled When Applied in Traverse A01 03 0 When the Index Function is turned...

Page 139: ...lete The brake is set according to the No Load Brake stop sequence when the Index function is turned OFF NOTE For best performance enable Index after brake has released Not recommended for double A4 a...

Page 140: ...ndex Cmd and remain open until Index Cmd is OFF Drive is in Load Float between runs 1 Open on each Run Brake will open on Run cmd and close when run is finished or after Load Float in NLB 2 Ltch Open...

Page 141: ...s 4 frequency output is turned off and DC injection current is applied to the motor The effective DC injection time and current should be set to provide adequate stopping without excessive motor heati...

Page 142: ...ease the setting when the wiring distance between the inverter and the motor is 100ft or longer If the motor generates excessive vibration or oscillates decrease the torque compensation Increasing tor...

Page 143: ...Always make adjustments with the load connected to the motor Parameter Display Function Range Default Model D03 01 Torq Comp Gain Sets the gain for the automatic torque voltage boost function and help...

Page 144: ...me and reduce the gain Alternatively use different ASR settings for high and low speed Set the values from step 1 and 2 to parameters D04 03 and D04 04 then set an ASR switching frequency in parameter...

Page 145: ...D04 01 ASR P Gain 1 Sets the proportional gain of the speed control loop ASR 0 00 300 00 20 00 VG D04 02 ASR I Time 1 Sets the integral time of the speed control loop ASR 0 000 10 000 sec 0 500 VG D0...

Page 146: ...ettings as shown in Figure 5 19 below Figure 5 19 Low speed and High speed Gain Settings The switching frequency D04 07 can also be controlled with a digital input programmed to ASR gain switch H01 xx...

Page 147: ...rmines whether Speed or Torque Control is selected 0 1 0 VG 0 Speed Control Speed Control enabled with torque limit 1 Torque Control Torque control enabled with speed limit D05 02 Torque Ref Filter Pr...

Page 148: ...ut speed torque control selection command H01 xx 34 Table 5 49 Speed Torque Control Switch Parameters Figure 5 21 Speed Torque Control Selection Timing Diagram Terminal Number Parameter Number Setting...

Page 149: ...is used as the torque limit 2 When the speed torque control selection is ON torque control is activated Speed limit during torque control is the master frequency reference at terminal A1 A2 or A3 when...

Page 150: ...tings Figure 5 22 Dwell Function Parameter Display Function Range Default Access Level D08 01 Dwell Ref Start Sets Dwell frequency reference at start 0 0 150 0 Hz 0 0 Adv D08 02 Dwell Time Start Sets...

Page 151: ...from the minimum frequency to the maximum frequency total acceleration is Total Acceleration Time to decelerate from the maximum frequency to the minimum frequency total deceleration is Total Decelera...

Page 152: ...rrierFreq Sel Carrier Frequency Selection 1 9 A F 1 G VG 1 Fc 2 0kHz 2 Fc 5 0kHz 3 Fc 8 0kHz 4 Fc 10 0 Hz 5 Fc 12 5kHz 6 Fc 15 0kHz 7 Swing PWM1 8 Swing PWM2 9 Swing PWM3 A Swing PWM4 F User Defined D...

Page 153: ...he output current wave form Increase the set value of D11 02 when hunting is present while driving a light load Decrease the set value of D11 02 when the motor vibrates or stalls while driving a heavy...

Page 154: ...gure 5 24 E01 01 Input Voltage Parameter Display Function Range Default E01 01 Input Voltage Sets input voltage 230V 155 255 VAC 460V 310 510 VAC 575V 446 733 VAC 230 460 575 WARNING Drive input volta...

Page 155: ...rn voltage values will be adjusted by the Auto Tuning function The setting E01 01 sets the maximum and base voltage used by preset V f patterns E01 03 0 to E and adjusts the levels of drive protective...

Page 156: ...mits on E01 xx E01 04 Max Frequency Maximum Frequency 40 0 150 0 Hz 60 0 E01 05 Max Voltage Maximum Voltage 230 V 0 0 255 0 460 V 0 0 510 0 575 V 0 0 733 1 Determined by O02 04 E01 06 Base Frequency M...

Page 157: ...19 6 1 3 12 7 0 0 0 0 0 0 Euro V f F FF 50 0 200 0 50 0 2 5 17 0 1 3 11 0 0 0 0 US OLV F FF 60 0 230 0 60 0 3 0 13 8 0 5 2 9 0 0 0 Euro OLV F FF 50 0 200 0 50 0 2 5 12 0 0 5 2 5 0 0 0 Default for O02...

Page 158: ...0 54 8 1 3 37 5 0 0 0 0 0 0 7 60 0 575 0 60 0 3 0 57 5 1 3 40 3 0 0 0 0 0 0 8 60 0 575 0 60 0 3 0 60 5 1 3 43 3 0 0 0 0 0 0 9 50 0 500 0 50 0 2 5 32 6 1 1 17 7 0 0 0 0 0 0 A 50 0 500 0 50 0 2 5 37 7...

Page 159: ...ed slip frequency 0 00 20 00 Hz E02 03 No Load Current Motor no load current 0 E02 01 1 E02 04 Number of Poles Number of poles in motor 2 48 4 E02 05 Term Resistance Motor terminal resistance 0 000 65...

Page 160: ...p E03 03 Max Frequency Maximum Frequency 40 0 150 0 Hz 60 0 E03 04 Max Voltage Maximum Voltage 230 V 0 0 255 0 460 V 0 0 510 0 575 V 0 0 733 1 Determined by O02 04 E03 05 Base Frequency Motor Base Fre...

Page 161: ...e monitor used of the PG option card installed to CH1 port CN5 C Example For a ratio of 1 32 between the PG card pulse input and output set F01 03 032 where n 0 and m 32 If only using the A pulse for...

Page 162: ...100 ms 15 VG F01 21 PG Fdbk Loss Sel Stopping method when PGO 1 S or PGO 2 S faults are detected Traverse 0 3 NLB 1 1 VG 0 Decel to Stop Decelerate to stop using the deceleration time in B05 02 1 Coa...

Page 163: ...m DEV displayed operation continues 4 Run Decel Stops by deceleration time 1 B05 02 5 Run Coast Coast to stop 6 Run Fast Stop Decelerates by fast stop B05 08 7 Run Alarm Only DEV displayed operation c...

Page 164: ...ut Option Configuration Parameter Display Function Range Default F02 01 AI Function Sel Determines whether the 3 channel input selection is individual or addition See Table 5 63 0 1 0 0 3ch Individual...

Page 165: ...nel 1 output signal 0 1 0 0 0 to 10 V 1 10 to 10 V F04 08 AO Opt Level Ch2 Channel 2 output signal 0 1 0 0 0 to 10 V 1 10 to 10 V Display Display 0 Not Used 165 PG Output Freq 101 Frequency Ref 184 NL...

Page 166: ...on Range Default DO A3 S4IO F05 01 DO Ch1 Select M1 PC O1 O2 0 148 F F05 02 DO Ch2 Select M2 PC O3 O2 0 148 F F05 03 DO Ch3 Select M3 PC O4 O5 0 148 F F05 04 DO Ch4 Select M4 PC O6 O5 0 148 F F05 05 D...

Page 167: ...t 1000 EF ALL 0001 SC OC GF 1001 CPF ALL TD6 TD11 Bit 1 0010 OV 1010 oL1 0011 OL2 1011 BE7 0100 OH OH1 1100 UV ALL TD7 TD11 Bit 2 0101 OS 1 OS 2 1101 DEV 1 DEV 2 0110 PUF 1110 PGO 1 S PGO 1 H TD8 TD11...

Page 168: ...the drive should wait for a communication error to occur bUS 0 0 5 0 sec 2 0 F06 06 Torq Ref Lmt Sel Torque Reference Limit Selection FLV only 0 1 0 0 Disabled 1 Enabled F06 07 Fref PrioritySel Select...

Page 169: ...n option card 0 8 6 0 Auto Detect 1 10 kbps 2 20 kbps 3 50 kbps 4 125 kbps 5 250 kbps 6 500 kbps 7 800 kbps 8 1 Mbps F06 50 DN MAC Address Sets the MacID address of the DeviceNet option card 0 64 64 F...

Page 170: ...ale Sets the scaling factor for the time monitor in DeviceNet 15 15 0 F06 62 DN Heart Beat Sets the heartbeat interval for DeviceNet communications A setting of 0 disables the heartbeat 0 10 0 F06 63...

Page 171: ...15 0 F07 21 EN Voltage Scale Sets the scaling factor for the EtherNet IP voltage setting monitor 15 15 0 F07 22 EN Time Scale Sets the scaling factor for the EtherNet IP time setting monitor 15 15 0...

Page 172: ...S4 Select Reference Table 5 72 0 81 H01 05 Term S5 Select Reference Table 5 72 0 81 H01 06 Term S6 Select Reference Table 5 72 0 81 H01 07 Term S7 Select Reference Table 5 72 0 81 H01 08 Term S8 Selec...

Page 173: ...Dec 4 Acceleration Deceleration Time Changeover 4 using B05 14 and B05 15 1D Digital Chngover Analog Digital Reference Changeover When B01 18 1 If Closed Digital 1F Run Ref Src 1 2 Run Ref Source 2 S...

Page 174: ...bination of MFDI E and 5D ON 5F Phantom Flt N C Phantom Fault N C Stops motion based C03 09 but does not change Keypad display RUN L E D on keypad blinks 60 Index Enable Enables indexing function Hidd...

Page 175: ...appear and the same key press will be required once more to reset a latched fault Confirm Flt Latch Reset 53 Comm Test Mode Communication Test Mode loopback test of Modbus RS 422 485 interface Hold d...

Page 176: ...Fout Agree1 ON CLOSED When the output frequency U01 02 is within the frequency reference U01 01 L04 02 OFF OPEN When the output frequency or motor speed is not within the frequency reference U01 01 L0...

Page 177: ...06 OFF OPEN When the output current torque does not exceed the value set in parameter L06 05 for longer than the time set in parameter L06 06 1A Forward Dir ON CLOSED During Forward Up operation OFF O...

Page 178: ...OPEN Normal operation 34 Index Complete ON CLOSED When the Index move is complete OFF OPEN Normal operation or Index move is not complete 35 Ready for F Ref ON CLOSED When C08 04 timer has expired or...

Page 179: ...nciate ON CLOSED When specific fault condition are detected see Fault Annunciation OFF OPEN Normal operation 102 through 1FF Parameter Settings 2 through FF with inverse output Display Function This o...

Page 180: ...utput terminal to which you want Fault Annunciate assigned Terminals M0 M1 M2 M3 or M5 M6 and press until the value blinks 3 Press the or button until H02 xx 040 appears 4 Press the button appears 5 F...

Page 181: ...it from the left Second digit from the left Set 1 0 1 BE8 BE6 BE5 BE3 BE2 BE1 Binary Number 0 1 First digit from the left Second digit from the left Set 2 1 0 OT1 OT2 LL1 LL2 UL1 UL2 Binary Number 1 0...

Page 182: ...ows the possible selections for an external fault response Table 5 80 External Fault Selection Binary Number Hexadecimal Number Binary Number Hexadecimal Number 0000 0 1000 8 0001 1 1001 9 0010 2 1010...

Page 183: ...ignal Voltage for Terminal A3 analog input signal 0 1 0 0 0 to 10 V 1 10 to 10 V H03 06 Terminal A3 Sel Sets the function of terminal A1 see tables 5 82 and 5 83 for option selections 0 31 H03 07 Term...

Page 184: ...og Freq Ref2 Analog Frequency reference 2 10V E01 04 Maximum output frequency 3 Analog Freq Ref3 Analog Frequency reference 3 10V E01 04 Maximum output frequency 5 Acc Dec T Reduct 10V 100 7 OT UT Det...

Page 185: ...s This bias boosts the output voltage of the V f curve as a percentage of the maximum output voltage E01 05 Only available in V f mode Motor rated voltage E01 05 10V E01 05 Motor rated Voltage 5 Acc D...

Page 186: ...roup for output function descriptions 000 630 102 0 Not Used 101 Frequency Ref 102 Output Freq 103 Output Current 105 Motor Speed 106 Output Voltage 107 DC Bus Voltage 108 Output HP 109 Torque Referen...

Page 187: ...ters to Terminal AM 000 630 103 H04 05 Terminal AM Gain Gain multiplier for Terminal AM analog output signal 999 9 999 9 50 0 H04 06 Terminal AM Bias Bias multiplier for Terminal AM analog output sign...

Page 188: ...ial Com Sel Sets the parity type 0 2 0 0 No Parity 1 Even Parity 2 Odd Parity Cycle power for the setting to take effect H05 04 Serial Fault Set Determines stopping method when a serial fault occurs 0...

Page 189: ...ing any changes to parameter settings 1 No EnterRequired Parameter changes are activated immediately without the Enter command H05 12 Run CommandSel 0 1 0 0 FWD Run REV Run 1 Run FWD REV H05 17 Busy E...

Page 190: ...ut Gain Sets the output level when input is 100 0 0 1000 0 100 0 H06 04 Pulse Input Bias Sets the output level when input is zero Hz 100 0 100 0 0 0 H06 05 Pulse In Filter Sets the input filter time c...

Page 191: ...e motor when it is running at 1 10 of its rated speed or less Setting L01 01 3 selects a motor capable of cooling itself at any speed when running at 100 load This includes zero speed The OL1 function...

Page 192: ...lectrothermal motor protection L01 01 when the power supply is interrupted 0 1 1 0 Disabled 1 Enabled Parameter Display Function Range Default Parameter Display Function Range Default L02 01 PwrL Sele...

Page 193: ...heavy load may cause speed loss 1 Decel Time 1 Uses the deceleration time set to C01 02 while Stall Prevention is performed 2 Decel Time 2 Uses the deceleration time set to C01 04 while Stall Prevent...

Page 194: ...uring run level in the constant power range 0 1 0 G 0 Lvl set in L3 06 Sets the Stall Prevention level that is used throughout the entire frequency range 1 Autom Reduction Automatic Stall Prevention l...

Page 195: ...ual to the frequency reference U01 01 plus or minus the speed agree detection width L04 04 U01 02 U01 01 L04 04 When enabled using MFDO H02 xx 14 the contact closes when output frequency U01 02 is equ...

Page 196: ...e for REV operation 150 0 150 0 Hz 0 0 L04 04 Spd Agree Wdth Sets the detection width for the speed agree 2 function 0 0 20 0 Hz 2 0 Parameter Display Function Range Default L04 05 Ref Loss Sel The dr...

Page 197: ...mine if a special function may cause an unsafe condition during testing Since this feature will be used mainly for No Load Brake type hoists many of the inherent safety checks will become disabled It...

Page 198: ...Activates overtorque undertorque detection and selects whether detection generates an alarm or a fault 0 8 0 0 Disabled 1 OT SpdAgree Alm 2 OT At RUN Alm 3 OT SpdAgree Flt 4 OT At RUN Flt 5 UT SpdAgre...

Page 199: ...s whether detection generates an alarm or a fault 0 8 0 0 Disabled 1 OT SpdAgree Alm 2 OT At RUN Alm 3 OT SpdAgree Flt 4 OT At RUN Flt 5 UT SpdAgree Alm 6 UT At RUN Alm 7 UT SpdAgree Flt 8 UT At RUN F...

Page 200: ...d is greater than L06 09 2 Continue running alarm only Detected when the speed not signed is greater than L06 09 3 Interrupt drive output fault Detected when the speed signed is greater than L06 09 4...

Page 201: ...ion continues and OH Heatsink Overtemp is displayed on keypad 5 Run L8 19 Rate Continue operation at reduced speed as set in L08 19 L08 05 Ph Loss In Sel Input phase loss detection 0 1 1 0 Disabled 1...

Page 202: ...transient load peaks without tripping 0 2 2 0 Disabled 1 Active below 6Hz Enabled below 6 Hz Carrier Frequency is reduced when 6Hz when current 100 of Drive Rated Current returns to normal carrier fre...

Page 203: ...n 0 1 0 0 Disabled Disable braking transistor protection when not using the internal braking transistor 1 Enabled Enable when connecting a braking resistor or a braking resistor unit to the drive s bu...

Page 204: ...nter is returned to zero if no faults occur within a ten minute period 0 10 3 L09 03 Reset Time Sets the reset starting time 0 5 600 0 sec 0 5 L09 04 Reset Flt Sel 1 Reset Fault Select 1 0 FFFF 4001 L...

Page 205: ...4 E F O A S 1 L F P F U T 1 U T 2 O H 1 S C O V G F O C U V 3 U V 2 U V 1 HEX 0 0 8 0 Binary 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 L09 05 B E 1 B E 2 B E 3 B E 4 O L 1 O L 2 O T 1 O T 2 C E E F 8 E F 7 E F...

Page 206: ...d 2 A second method for clearing the fault is using the Monitor tool within IMPULSE Link 3 The F1 or F2 keypad key can be programmed to 48 Flt Latch Reset When a fault is latched simply pressing the F...

Page 207: ...r Monitor Sel Selects the content of the last monitor that is shown when scrolling through Drive Mode display Enter the last three digits of the monitor parameter number to be displayed U0X xx Default...

Page 208: ...ate 413 Current PeakHold 414 Freq I PeakHold 416 Motor OL1 Level 417 Drive OL2 Level 418 Reference Source 419 MEMOBUS Freq Ref 420 Option Freq Ref 421 Run Cmd Source 422 MEMOBUS Ref Reg 423 Option Ref...

Page 209: ...nd O01 11 O01 04 Display Units Setting units for E01 04 E01 06 and E01 09 0 1 A01 02 0 Hertz 1 RPM O01 05 LCD Contrast Adjusts brightness of the keypad display 0 5 3 O01 10 UserDisp Scaling Determines...

Page 210: ...y Selects the action when the digital stop key is pressed 0 2 0 0 Coast to Stop Immediate stop 1 Decel to Stop 2 Use B3 03 Method O02 03 User Default Sel 0 2 0 0 No Change 1 Set Defaults Memorizes up...

Page 211: ...0072 4060 G VG S4 A2 4_0088 4075 G VG S4 A3 4_0103 4091 G VG S4 A4 4_0139 4112 G VG S4 A5 4_0165 4150 G VG S4 A6 4_0208 4180 G VG S4 A7 4_0250 4216 G VG S4 A8 4_0296 4260 G VG S4 A9 4_0362 4304 G VG S...

Page 212: ...erter This parameter selects whether the inverter detects this condition The operator is only detected when the inverter is being commanded locally 0 1 1 0 Disabled 1 Enabled O02 07 FWD REVSel PwrUp D...

Page 213: ...eed to be replaced 0 150 0 O03 09 IGBT Maint Set Sets the value of the Maintenance Monitor for the IGBTs See U04 07 for IGBT replacement times 0 150 0 O03 11 Fault Data Init Determines if Fault Trace...

Page 214: ...stored data without first setting O04 02 1 Enabled you will get the following error After setting O04 02 1 Enabled it is possible to store parameter values in the digital operator by setting O04 01 1...

Page 215: ...is displayed press any key to cancel the error display and return to parameter O04 01 Error displays and their meanings are covered in Chapter 6 Troubleshooting of Copy Function Related Faults It is p...

Page 216: ...discrepancies in some parameter values NOTE In order to properly use the COPY or VERIFY functions the following Drive information must be identical between the Drive that the parameters were read fro...

Page 217: ...tput Freq Inverter Output Frequency Hz U01 03 Output Current Inverter Output Current A U01 04 Control Method Displays the value of A01 02 U01 05 Motor Speed Motor Speed Hz U01 06 Output Voltage Invert...

Page 218: ...ays the reference value input from the DI option card DI A3 S4I or S4IO lower 8 bits U01 26 Opt In High Displays the reference value input from the DI option card DI A3 S4I or S4IO upper 8 bits U01 28...

Page 219: ...he value displayed is the amount the level was below the LC zone setting U01 84 NLB State Displays the current NLB State Machine sequence Analog Output Level 0 5V State U01 85 NLB Rel Trq Torque level...

Page 220: ...U03 07 Fault Message 7 Displays the seventh most recent fault U03 08 Fault Message 8 Displays the eighth most recent fault U03 09 Fault Message 9 Displays the ninth most recent fault U03 10 Fault Mes...

Page 221: ...erature C U04 09 LED Oper Check Lights all segments of the LED to verify that the display is working properly U04 10 kWh Lower 4 dig Monitors the drive output power The value is shown as a 9 digit num...

Page 222: ...the output value when using ASR control U06 05 Voltage Ref Vq Output voltage reference Vq for the q axis VAC U06 06 Voltage Ref Vd Output voltage reference Vd for the d axis VAC U06 07 ACR q Output Di...

Page 223: ...C h a p t e r 6 Troubleshooting...

Page 224: ...IMPULSE G VG Series 4 Instruction Manual February 2017 6 2 This page intentionally left blank...

Page 225: ...ault contact output is not activated Table 6 2 Motor Related Issues and Corrective Actions Component Check Corrective Action External terminals connectors mounting screws etc Loose screws or connector...

Page 226: ...begin coasting when the base block input is received If a RUN command is still present when the BB signal is removed the output voltage will be restored to the previous operating level and operation...

Page 227: ...ring Brake Release state 1 Check brake answer back circuit 2 Increase the value of C08 04 3 Check terminal status U01 10 X X BE5 flashing Brake Answer 2 Brake Answer Back At Stop At Stop Brake Answer...

Page 228: ...present at Power Up 1 Turn on Drive Enable Multi Function Input 2 Check H01 01 to H01 08 programming 3 Change B03 10 to allow run at power up X Can t SW Motor Running Can t Switch Motor Running The us...

Page 229: ...be caused by an error in the EEPROM control circuit or the power supply being switched off while parameters are being saved to the drive Error in the EEPROM Circuit 1 Turn off the power and check the...

Page 230: ...elated faults on page 6 16 X X DIR Direction Fault Direction Fault Occurs when the drive detects that a hoist is configured so FWD direction is DOWN motion 1 Verify FWD is shown on the keypad when mov...

Page 231: ...trol board X FAn Internal Fan Fault Internal cooling fan has malfunctioned Alarm or fault defined by L08 32 1 Cycle power to the drive 2 Check for fan operation 3 Verify the fan elapsed time with U04...

Page 232: ...n 3 Check the Limit Switches condition X MNT Maintenance Reqd Maintenance Required Alert Running time has exceeded C12 05 1 Reset timer by H01 0x 5A or depress Mode Service key three times and enter w...

Page 233: ...5 3 Verify proper encoder PPR setting F01 01 X X OT1 Overtorque Det 1 Overtorque Detection Level 1 Defined by L06 02 Alarm or fault defined by L06 01 1 Check for proper programming for L06 02 and L06...

Page 234: ...rcuit in the motor or wiring using a megger X SLC Slack Cable Detection Slack Cable Fault A hoist slack cable condition occurred 1 May not require corrective action 2 Check proper programming of Slack...

Page 235: ...Check power supply wiring 2 Correct the line voltage 3 Check collector system X UV2 CTL PS Undervolt Undervoltage 2 Fault The inverter detected a loss of the 24V logic power supply voltage 1 Check pow...

Page 236: ...ption card 3 Check the A01 02 control method program setting OPE07 Analog Selection Multi Function Analog Input Setting Error H03 02 H03 06 and or H03 10 multi function analog input settings are set t...

Page 237: ...mpatible Setting of Motion and Control Method 1 Satisfy A01 02 1 and A01 03 2 OPE23 Hook Height Home Hook Height Home MFDI Setting Error Hook Height Home is set to UL2 N O LL2 N O or UL3 N O but no MF...

Page 238: ...ttempts to operate the hoist with speed deviation faults occurring can result in loss of control of the load under certain circumstances 2 As a precaution the load float time parameter C08 10 should b...

Page 239: ...hile it is commanded to run or encoder wiring has a discontinuity NOTE The X in PGO X S and PGO X H depicts either a 1 if the PG X3 is seated in connector CN5 C or a 2 if the PG X3 is seated in connec...

Page 240: ...e of the above steps has identified a valid problem s only then should the BE1 detection parameters be adjusted NOTE It is desirable to have as fast a fault reaction time as possible without causing n...

Page 241: ...uld be detected Corrective Action 1 Check the brake for proper operation If the brake does not open the drive will not see the proper number of encoder pulses returned and will post this fault 2 Check...

Page 242: ...und 2 1 Each of the encoder signals should be checked for excessive noise 2 2 The shielded encoder cable should be properly grounded 2 3 Visually inspect the cable for damage that may be causing inter...

Page 243: ...should be properly grounded 2 3 Visually inspect the cable for damage that may be causing intermittent problems 3 Check the alignment of the encoder pulse wheel with the sensor head or the encoder sha...

Page 244: ...shaft coupling is loose the drive will get erratic pulse signals or no signals at all possibly causing an OC fault Repairs to the encoder wheel or shaft coupling should be made immediately before agai...

Page 245: ...The auto tuning is outside the parameter setting Er 08 Rated Slip Rated Slip Fault Auto tuning is not completed within the expected time The auto tuning is outside the parameter setting Er 09 Accelera...

Page 246: ...ata entered for Auto Tuning is correct Execute Rotational Auto Tuning instead If not possible try Stationary Auto Tuning 2 End 5 Resistance Tuning Error The resistance value that was calculated is out...

Page 247: ...codes related to option cards Check the following items first when an error code occurs on the drive Communication cable connections Make sure the option is properly installed to the drive Did a momen...

Page 248: ...e power off and check the connectors between the drive and the option oFB02 A1 A3 AO A3 DI A3 DO A3 S4I S4IO Option Fault CN5 B Two of the same option cards are connected simultaneously AI A3 AI A3 op...

Page 249: ...only compatible options oFC03 to oFC11 A1 A3 AO A3 DI A3 DO A3 S4I S4IO Option Card Fault at Option Port CN5 C Option card or hardware is damaged Cycle power to the drive If the problem continues rep...

Page 250: ...and Error Displays oPE07 A1 A3 Multi function Analog Input Selection Error At least two analog input terminals are set to the same function Analog input terminal and pulse train input are set to the s...

Page 251: ...e drive Press and hold the READ key on the USB Copy Unit for at least one second to have the unit read parameters from the drive vAEr Voltage Class Capacity Mismatch The drive from which the parameter...

Page 252: ...result in serious injury Device VOM on RX1 Scale Normal Reading Analog Meter Normal Reading Digital Meter Positive Lead Negative Lead Input Rectifier Bridge 1 L1 7 100 Approximately 0 5 V L2 L3 L1 L2...

Page 253: ...arameters 2 Set A01 05 7770 this prepares all modified and user parameters for IF card removal 3 Disconnect all electrical power to the drive 4 Remove the drive s front cover 5 Verify that the CHARGE...

Page 254: ...for maximum system safety Solder dipping or ferrules are also highly recommended 12 Insert the S4IF interface card by sliding it onto the side guides until it mates tightly into the CN4 1 connector 1...

Page 255: ...a p p e n d i x A IMPULSE G VG Series 4 Parameter Listing...

Page 256: ...IMPULSE G VG Series 4 Instruction Manual February 2017 A 2 This page intentionally left blank...

Page 257: ...E1 04 Hz 5 3 B01 11 Reference 11 0 00 0 00 E1 04 Hz 5 3 B01 12 Reference 12 0 00 0 00 E1 04 Hz 5 3 B01 13 Reference 13 0 00 0 00 E1 04 Hz 5 3 B01 14 Reference 14 0 00 0 00 E1 04 Hz 5 3 B01 15 Referen...

Page 258: ...2 0 0 0 0 150 0 Hz 5 13 B08 03 Jump Freq 3 0 0 0 0 150 0 Hz 5 13 B08 04 Jump Bandwidth 1 0 0 0 20 0 Hz 5 13 B09 03 Field Forcing Selection 0 0 1 5 14 B09 06 Field Forcing Limit 200 100 400 5 14 C01 01...

Page 259: ...5 28 C05 08 Alarm Speed 6 0 0 0 30 0 Hz 5 28 C05 09 I T Level 01 0 0 250 5 28 C05 10 I T Level 02 0 0 250 5 28 C05 11 I T Level 03 0 0 250 5 28 C05 12 I T Level 04 0 0 250 5 28 C05 13 I T Level 05 0...

Page 260: ...FWD Offset 10 0 100 5 31 C06 16 AUL REV Offset 20 0 100 5 31 C07 01 Trq Limit FWD 150 0 300 5 33 C07 02 Trq Limit REV 150 0 300 5 33 C07 03 Trq Lmt FWD Rgn 180 0 300 5 33 C07 04 Trq Lmt REV Rgn 180 0...

Page 261: ...08 15 Load Float Ext T 10 0 65535 sec 5 40 C08 16 Init FWD Brk Trq 100 10 300 5 40 C08 18 BE6 Up Speed Lim 6 0 0 0 150 0 Hz 5 40 C08 19 Brk Slip Reset 0 0 1 5 40 C08 20 BE6 Check Torque 1 0 0 5 20 0 5...

Page 262: ...6 SLC Detect Spd 2 60 0 E01 04 Hz 5 47 C11 07 SLC Delay Time 2 0 10 0 00 2 55 sec 5 47 C11 08 Snap Shaft 0 0 1 5 48 C11 09 Action at Snap 0 0 1 5 48 C11 10 Delta Speed 1 0 0 0 E01 04 Hz 5 48 C11 11 De...

Page 263: ...Lim Sta 85 0 70 0 90 0 5 56 D02 14 Output V Lim Max 90 0 85 0 100 0 5 56 D02 15 Output V Lim Lev 90 0 30 0 100 0 5 56 D03 01 Torq Comp Gain 1 0 0 00 2 50 5 57 D03 02 Torq Comp Time V f 200 OLV 20 0 60...

Page 264: ...5 66 D10 03 CarrierFreq Max 2 0 1 0 15 0 kHz 5 66 D10 04 CarrierFreq Min 2 0 1 0 15 0 kHz 5 66 D10 05 CarrierFreq Gain 0 0 99 5 66 D11 01 Hunt Prev Select 1 0 1 5 67 D11 02 Hunt Prev Gain 1 00 0 00 2...

Page 265: ...Saturation Comp2 0 75 E02 07 0 75 5 73 E02 09 Mechanical Loss 0 0 0 0 10 0 5 73 E02 10 Motor Iron Loss 0 65535 W 5 73 E02 11 Rated Horsepower 0 00 650 00 HP 5 73 E03 02 Stopping Method 1 0 1 5 74 E03...

Page 266: ...0 0 1000 5 76 F01 14 PG2 Gear Teeth2 0 0 1000 5 76 F01 15 PG2 Output Ratio 1 1 132 5 76 F01 16 PGO 2 H 15 0 100 ms 5 76 F01 21 PG Fdbk Loss Sel 1 0 3 NLB 1 5 76 F01 22 PGO 1 S Det Time 2 0 0 0 10 0 s...

Page 267: ...82 F06 03 EF0 Fault Action 1 0 4 5 82 F06 04 BUS Err Det Time 2 0 0 0 5 0 sec 5 82 F06 06 Torq Ref Lmt Sel 0 0 1 5 82 F06 07 Fref PrioritySel 0 0 1 5 82 F06 08 Com Prm Init Sel 0 0 1 5 82 F06 30 PB No...

Page 268: ...00 5 85 F07 16 CommLoss Tout 0 0 300 deci seconds 5 85 F07 17 EN Speed Scale 0 15 15 5 85 F07 18 EN Current Scale 0 15 15 5 85 F07 19 EN Torque Scale 0 15 15 5 85 F07 20 EN Power Scale 0 15 15 5 85 F0...

Page 269: ...03 13 Filter Avg Time 0 03 0 00 2 00 sec 5 97 H03 14 A1 A2 A3 Sel 7 1 7 5 98 H03 15 TerminalA1Offset 0 500 500 5 98 H03 16 TerminalA2Offset 0 500 500 5 98 H03 17 TerminalA3Offset 0 500 500 5 98 H04 01...

Page 270: ...0 3 5 105 L01 02 MOL Time Const 1 0 0 1 5 0 min 5 105 L01 03 Mtr OH Alarm Sel 3 0 3 5 106 L01 04 Mtr OH Fault Sel 1 0 2 5 106 L01 05 Mtr Temp Filter 0 20 0 00 10 00 sec 5 106 L01 13 Mtr OL Mem Sel 1...

Page 271: ...2 Lvl 150 0 300 5 114 L06 06 Torq Det 2 Time 0 1 0 0 10 0 sec 5 114 L06 08 Mech Fatigue Sel 0 0 8 5 114 L06 09 MechFat Det Spd 110 0 110 0 110 0 5 114 L06 10 MechFat Det Time 0 1 0 0 10 0 sec 5 114 L0...

Page 272: ...124 O02 02 Oper STOP Key 0 0 2 5 124 O02 03 User Default Sel 0 0 2 5 124 O02 04 Inverter Model 00 FF 5 124 O02 05 Operator M O P 0 0 1 5 126 O02 06 Oper Detection 1 0 1 5 126 O02 07 FWD REVSel PwrUp...

Page 273: ...131 U01 12 Int Ctl Sts 1 5 132 U01 14 CPU 1 SW Number 5 132 U01 15 Term A1 Level 5 132 U01 16 Term A2 Level 5 132 U01 17 Term A3 Level 5 132 U01 20 SFS Output Hz 5 132 U01 21 AI Opt Ch1 Level 5 132 U...

Page 274: ...C 5 133 U02 09 Output HP HP 5 133 U02 10 Torque Reference 5 133 U02 11 Input Term Sts 5 133 U02 12 Output Term Sts 5 133 U02 13 Inverter Status 5 133 U02 14 Elapsed Time hr 5 133 U02 15 SFS Output Hz...

Page 275: ...ife Mon 5 135 U04 08 Heatsink Temp C 5 135 U04 09 LED Oper Check 5 135 U04 10 kWh Lower 4 dig kWh 5 135 U04 11 kWh Upper 5 dig MWh 5 135 U04 12 CPU Occup Rate 5 135 U04 13 Current PeakHold A 5 135 U04...

Page 276: ...Output 5 136 U06 18 PG1 CounterValue 5 136 U06 19 PG2 CounterValue 5 136 U06 22 Zero Servo Pulse 5 136 U06 26 FF Cont Output 5 136 Parameter Parameter Name Default Range Units Reference Initial value...

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