CHAPTER 6 BRAKES
LH500ATV-D T3 EFI SERVICE MANUAL 19.0
CHAPTER 6
BRAKES PAGE. 6-
6
NOTE:
If any special service needed, contact the ATV manufacture via the agent for the parts
and special instruction.
REMOVAL
1. Clean master cylinder and reservoir
assembly. Make sure you have a clean work
area to disassemble brake components.
2. Place a shop towel under brake hose
connection at m aster cylinder. Loosen bolt,
remove bolt and sealing washers.
CAUTION
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact
with finished surfaces.
3. Remove master cylinder from handlebars.
INSPECTION
Inspect parking brake for wear. If teeth or
locking cam are worn, replace lever and test
the parking performance, if any locking
problem exists, Replace the master cylinder
as an assembly.
NOTE:
Mechanics parking
brake is equipped for new Europe model.
INSTALLATION
1. Install master cylinder on handlebars.
Torque mounting bolts to 55 in. lbs. (6 N m).
NOTE: To
speed up the brake bleeding
procedure the m aster cylinder can be
purged of air before brake hose is attached.
Fill with DOT3 brake fluid and pump lever
slowly two to three times with finger over the
outlet end to purge master cylinder of air.
2. Place new sealing washers on each side
of hand brake hose and torque bolt to
specification.
Master Cylinder Mounting
Bolt Torque 55 in. lbs . (6 N m)
Brake Line Banjo Bolt Torque
15 ft. lbs. (21 Nm )
3. Fill reservoir with
DOT 3
fluid.
4. Follow bleeding procedure, Check all
Summary of Contents for ATV 500-D T3 EFI
Page 13: ...CHAPTER 1 GENERALINFORMATION LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 1 GENERAL PAGE 1 9...
Page 33: ...CHAPTER 2 MAINTENANCE LH500ATV D T3 EFI SERVICE MANUA 19 0 CHAPTER 2 MAINTENANCE PAGE 2 20...
Page 65: ...CHAPTER 3 ENGINE LH500ATV D T3 EFI SERVICE MANUA 19 0 CHAPTER 3 ENGINE PAGE 3 32...
Page 192: ...CHAPTER 3 ENGINE LH500ATV D T3 EFI SERVICE MANUA 19 0 CHAPTER 3 ENGINE PAGE 3 159...
Page 198: ...CHAPTER 3 ENGINE LH500ATV D SERVICE MANUAL14 0 CHAPTER 3 ENGINE PAGE 3 165 NOTES...
Page 204: ...CHAPTER 4 CHASSIS LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 4 CHASSIS PAGE 4 6 NOTES...
Page 242: ...CHAPTER 5 FINAL DRIVE LH500ATV D SERVICE MANUAL 14 0 CHAPTER 5 FINAL DRIVE 5 38...
Page 256: ...CHAPTER 6 BRAKES LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 6 BRAKES PAGE 6 14 NOTES...
Page 257: ...CHAPTER 6 BRAKES LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 6 BRAKES PAGE 6 14...
Page 291: ...ATV SERVICE MANUAL EUROPE 19 0 PN F010106A26 LH500ATV DT3 EFI 19 0 F010106A26...