Linhai ATV 500-D T3 EFI, Service Manual

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CHAPTER 5 FINAL DRIVE
LH500ATV-D T3 EFI SERVICE MANUAL 19.0
CHAPTER 5 FINAL DRIVE. 5- 8
3. After the drive shaft is installed, pull the
inner CV joint a little to make sure the
drive shaft stopper ring has locked into the
front differential side gear groove.
4. Carefully install the outer CV joint
(spindle) into the strut
，
install the front
hub and wheel.
5. Install the ball joint on the A arm, the
steering tie rods, the hubs and the wheels
as described in this Chapter and Chapter
4.
5.7 FRONT DRIVE AXLE DISASSEMBLY/ INSPECTION (4X4)
INNER CV JOINT DISASSEMBLY
NOTE
The outer CV joint cannot be
disassembled or repaired, if damage
or faulty the drive axle assembly must
be replace.
1. Open the clamps on both boot band
“
A
”
and
“
B
”
on the inner CV joint, then
remove boot band
“
B
”
.Discard the boot
band, it cannot be reused.
2. Carefully slide the boot (A) onto the drive
axle and off the inboard joint.
3. Wipe out all of the molybdenum disulfide
grease within the inboard joint cavity.
4. Remove the stopper ring from the inboard
joint.
5. Remove the inner CV joint.
6. Remove the circlip and slide off the
bearing assembly. Be careful not to drop
any of the steel balls from the bearing
cage.
7. slide the inner CV off the drive axle and
discard the boot band
“
A
” ，
it cannot be
reused.
8. If the outboard boot requires replacement,
perform the following:
a. Open the clamps on both boot bands
“
A
”
and
“
B
”
on the outer CV joint,
then remove boot band
“
B
”
.Discard
the boot band, it cannot be reused.
b. Slide the outboard boot off the drive
Remove the stopper ring
Inspect groove