Linhai ATV 500-D T3 EFI, Service Manual

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CHAPTER 3 ENGINE
LH500ATV-D T3 EFI SERVICE MANUA 19.0
CHAPTER 3 ENGINE PAGE. 3- 47
Remove cylinder bolt
Remove cylinder
Note
：
Take care not to drop dowel pin
into crankcase
Remove dowel pin and cylinder gasket
Note
：
When performing above removal process,
be sure to hook up timing chain to
prevent it from falling into crankcase
Piston
Remove piston pin circlip
①
with long nosed pliers
Note: Put a clean rag under piston so as not to
drop piston pin circlip into crankcase
Remove piston pin ② and piston ③
Notes:
When installing piston, make sure its
identification conforms to that of cylinder;
When removing piston pin, clean off burrs of
piston pin hole and groove. If it’s difficult to
remove the piston, DO NOT hammer, use a
special remover ④
Tool: Piston Pin Remover
ΔEngine Left Side
Starting Motor
Remove 2 bolts of starting motor
Remove starting motor