CHAPTER 2 MAINTENANCE
LH500ATV-D T3 EFI SERVICE MANUA 19.0
CHAPTER 2
MAINTENANCE PAGE. 2- 19
Periodically inspect the tightness of all fasteners in accordance with the maintenance schedule.
Check that all cotter pins are in place. Refer to specific fastener torques listed in each chapter.
ATV 500
Item
Torque
(
Ft-Lb
)
Torque (Nm)
Remarks
EARLY DESIGN* Handlebar Clamp Nut M6
12
16
Only ATV 260
early model
Handlebar Clamp Nut M8
18
25
Nut M10X1.25 Attaching Tie Rod to Steering column
26-30
35-41
Nut M10X1.25 Attaching Tie Rod to Front Absorber Strut body
26-30
35-41
Tie Rod Jam Nut M12
13
17
MANTENANCE-FREE PIVOT DESIGN Bolt M12 Attaching
A-Arm and Frame
37-44
50-60
LT*
Nut M10X1.25 Attaching A-Arm to Ball Joint Stud
22-25
30-35
Screw M6 Attaching Ball Joint Mounting Bracket to Front
Absorber Strut body (MacPherson)
8
11
LT*
Swing Arm Pivot Left
14
19
Swing Arm Pivot Right
120
165
Threaded Pivot Nut (for swing arm)
120
165
Refer to SWING
ARM
ASSEMBLY
INSTALLATION
,
4.2 SWING
ARM
,
CHAPTER 4A
CHASSIS
Nut M14X1.5 Attaching Front Absorber to Frame
(MacPherson)
15-18
21-25
LT*
Nut M8 Binding Front Absorber and Front Absorber Strut body
(MacPherson)
15
21
LT*
Bolt M8 Attaching Front Caliper to Front Absorber Strut body
18
25
LT*
Bolt M8 Attaching Upper Steering Clamp to Frame
12
16
Nut M8 Attaching Lower Steering Bearing Retainer to Frame
12
16
Nut M10X1.25 Attaching Front Wheel to Front Wheel Hub
20
27
Front
(
Drive
)
Axle Nut
Refer to FRONT HUB INSTALLATION
Screw M8 Attaching Front Brake Disc to Front Wheel Hub
18
25
LT*
Nut M10X1.25 Attaching Rear Brake Disc to Rear Brake
22-25
30-35
LT*
Rear Axle Nut M20X2 (for swing arm)
80
110.6
Rear Hub Retaining Nut M20X1
(
for IRS
)
101
137
Nut M10X1.25 Attaching Rear Caliper to Axle Tube
18
25
LT*
Bolt M12x30 Attaching Axle Tube and Swing arm to Rear
Gear-box
60
80
Bolt M12x35 Attaching Axle Tube to Swing arm
60-66
80-90
LT*---Apply Loctite™ 242
NOTES
Summary of Contents for ATV 500-D T3 EFI
Page 13: ...CHAPTER 1 GENERALINFORMATION LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 1 GENERAL PAGE 1 9...
Page 33: ...CHAPTER 2 MAINTENANCE LH500ATV D T3 EFI SERVICE MANUA 19 0 CHAPTER 2 MAINTENANCE PAGE 2 20...
Page 65: ...CHAPTER 3 ENGINE LH500ATV D T3 EFI SERVICE MANUA 19 0 CHAPTER 3 ENGINE PAGE 3 32...
Page 192: ...CHAPTER 3 ENGINE LH500ATV D T3 EFI SERVICE MANUA 19 0 CHAPTER 3 ENGINE PAGE 3 159...
Page 198: ...CHAPTER 3 ENGINE LH500ATV D SERVICE MANUAL14 0 CHAPTER 3 ENGINE PAGE 3 165 NOTES...
Page 204: ...CHAPTER 4 CHASSIS LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 4 CHASSIS PAGE 4 6 NOTES...
Page 242: ...CHAPTER 5 FINAL DRIVE LH500ATV D SERVICE MANUAL 14 0 CHAPTER 5 FINAL DRIVE 5 38...
Page 256: ...CHAPTER 6 BRAKES LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 6 BRAKES PAGE 6 14 NOTES...
Page 257: ...CHAPTER 6 BRAKES LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 6 BRAKES PAGE 6 14...
Page 291: ...ATV SERVICE MANUAL EUROPE 19 0 PN F010106A26 LH500ATV DT3 EFI 19 0 F010106A26...