Linhai ATV 500-D T3 EFI, Service Manual

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CHAPTER 6 BRAKES
LH500ATV-D T3 EFI SERVICE MANUAL 19.0
CHAPTER 6 BRAKES PAGE. 6- 11
Hand and (or) Foot Brake Master
Cylinder(s) Fluid Level:
Between MIN and MAX lines
4. Install wheels, burnishing procedure should
be performed. See
BURNISHING
PROCEDURE, And field test unit for proper
braking action before putting into service.
Inspect for fluid leaks and firm brakes. Make
sure the brake is not dragging when lever is
released. If the brake drags, recheck
assembly and installation.
6.11 REAR CALIPER REMOVAL/ INSPECTION/ INSTALLATION
CAUTION: The caliper is a non-serviceable Component; it must be replaced as an assembly.
NOTE: If any special service needed, contact the ATV manufacture via the agent for the parts
and special instruction.
1
．
Clean caliper area.
2
．
Using a flare nut wrench, remove hose(s).
Place a container to catch brake fluid draining
from brake hose.
3. Remove caliper.
4. Remove brake pad as described above.
5. Inspect surface of caliper for nicks,
scratches or damage and replace if
necessary.
6. Install brake pads in caliper body with
friction material facing each other, with the
spacer between the pads. Install retaining pin
through outer pad, pad spacer and inner pad.
7. Install caliper and torque mounting bolts.
Caliper Mounting Bolt/ Caliper body Bolt
Torque:
18 ft. lbs. (25 Nm)
8. Install brake hose and tighten to specified
torque.
Banjo Bolt Torque: 15 ft. lbs. (21 Nm)
NOTE: In some versions of brake, there are 2
hydraulic circulates (for foot brake and hand
brake) in one caliper. Make sure you install the
right hose.
9. Bleed.
10. Field test unit for proper braking action
before putting into service. Inspect for fluid
leaks and firm brakes. Make sure the brake is