Linhai ATV 500-D T3 EFI, Service Manual

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CHAPTER 6 BRAKES
LH500ATV-D T3 EFI SERVICE MANUAL 19.0
CHAPTER 6 BRAKES PAGE. 6- 8
dust boots.
2. Compress mounting bracket and make sure
dust boots are fully seated. Install pads with
friction material facing each other. Be sure
pads and disc are free of dirt or grease.
Front Caliper Mounting Bolts Torque 18 ft. lbs.
(25 Nm )
3. Install caliper on hub strut, and torque
mounting bolts.
4. Slowly pump the brake lever until pressure
has been built up. Maintain at least 1/2 ". (13
mm) of brake fluid in the reservoir to prevent
air from entering the brake system.
5. Install the adjuster screw and turn clockwise
until stationary pad contacts disc, then back off
1/2 turn (counter clockwise).
6. Install reservoir cap.
Hand and (or) Foot Brake Master
Cylinder(s) Fluid Level:
Between MIN and MAX lines
7. Install wheels and torque wheel nuts, test
and burnish.
See BURNISHING PROCEDURE
6.8 FRONT DISC INSPECTION /
REMOVAL / REPLACEMENT
INSPECTION
1. Visually inspect the brake disc for nicks,
scratches, or damage.
2. Measure the disc thickness at 8 different
points around the pad contact surface using a
0-1" micrometer and a dial indicator. Replace
disc if worn beyond service limit.
Brake Disc Thickness
New0.150-0.164"(3.810-4.166mm)
Service Lim it 0.140"/3 .556 mm
Brake Disc Thickness Variance
Service Limit 0.002 " (0.051mm)
difference between measurements
Brake Disc Runout
Service Limit 0.005" (0.127 mm)