Linhai ATV 500-D T3 EFI, Service Manual

Page: 254 / 291

CHAPTER 6 BRAKES
LH500ATV-D T3 EFI SERVICE MANUAL 19.0
CHAPTER 6 BRAKES PAGE. 6- 12
not dragging when lever is released. If the
brake
drags, recheck assembly and
installation.
6.12 REAR BRAKE DISC INSPECTION /
REMOVAL / REPLACEMENT
INSPECTION
1. Visually inspect the brake disc for nicks,
scratches, or damage.
2. Measure the disc thickness at 8 different
points around the pad contact surface using a
0-1" micrometer and a dial indicator. Replace
disc if worn beyond service limit.
Brake Disc Thickness
New0.177-0.187"(4.496-4.750mm)
Service Lim it 0.167"(4.242 mm)
Brake Disc Thickness Variance
Service Limit 0.002 " (0.051mm)
difference between measurements
Brake Disc Runout
Service Lim it 0.005" (0.127 mm)
REMOVAL/ REPLACEMENT
1. Removal wheel/ hub and caliper.
2. Remove bolts and disc from the flange.
3. Clean mating surface of disc and hub.
4. Install new disc on flange.
5. Tighten to specified.
CAUTION: Always use new brake disc
mounting bolts.
Rear Brake Disc Mounting Bolt Torque :
18 ft. lbs. (25 Nm )