Linhai ATV 500-D T3 EFI, Service Manual

Page: 215 / 291

CHAPTER 5 FINAL DRIVE
LH500ATV-D T3 EFI SERVICE MANUAL 19.0
CHAPTER 5 FINAL DRIVE. 5- 11
6. Position the bearing assembly with the
small end of the bearing going on first and
install the bearing onto the drive axle.
7. Push the bearing assembly on until it
stops, then install the circlip, Make sure
the circlip seats correctly in the drive axle
groove.
8. Apply a liberal amount of molybdenum
disulfide grease to the bearing assembly.
Work the grease in between the balls, the
race and the case. Make sure all voids are
filled with grease.
9. Apply a liberal amount of molybdenum
disulfide grease to the inner surfaces of
the inboard joint.
10. Install the inboard joint over the bearing
assembly and install the stopper ring.
Make sure it is seated correctly in the
inboard joint groove.
11. After the stopper ring is in place, fill the
inboard joint cavity behind the bearing
assembly with additional molybdenum
disulfide grease.
12. Pack each boot with the following
amounts of molybdenum disulfide grease:
a. Inboard boot:35-55grams(1.2-1.9oz.).
b. Outboard
boot:30-50grams(1.1-1.8oz.).
13. Move the inboard boot onto the inner CV
joint.
14. Move the inboard joint on the drive axle.
NOTE
Position the new boot bands with their
tabs facing toward the rear of the
vehicle .
15. Move the small boot band onto the boot.
Bend down the tab on the boot band and
secure the tab with the locking clips and
tap them with a plastic hammer. Make
sure they are locked in place.
16. Install the large boot bands onto each
boot.