Linhai ATV 500-D T3 EFI, Service Manual

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CHAPTER 3 ENGINE
LH500ATV-D T3 EFI SERVICE MANUA 19.0
CHAPTER 3 ENGINE PAGE. 3- 93
Crankcase
1. Right Crankcase
2. Bearing
3. Seal
4. Bearing
5. Bearing
6. Bearing
7. Oil Seal
8. Washer, Reverse Gear Sensor
9. Reverse Gear Sensor
10. O-ring
11. Gear Sensor
12. Left Crankcase
13. Oil Plug
14. Oil Pipe
15. Link Bolt
16. Washer
17. Bearing
18. Bearing
19. Bearing
20. Bearing
21. Bearing
22. Oil Dip Rod
23. O-ring
24. Speed sensor
25. Bolt
26. Washer
27. Oil Drainage Bolt
Clean and grease the bearings, turn the inner race
of bearing and check the play, noise and smooth
turning. In case of any abnormal, remove bearing
with special tool and replace;
Check all the oil seals for over wear or damage. In
case of any over wear or damage, remove with
special tool and replace with a new oil seal;
Remove gear sensor 11 and check for continuity
with reverse gear sensor 9 with a multimeter.
Remove link bolt and oil pipe 14 and check oil pipe
for crack or clog. Replace with a new one if any;
Remove oil drainage bolt 27 and clean it.
Note: Check bearing for smooth turning after installation.