CHAPTER 2 MAINTENANCE
LH500ATV-D T3 EFI SERVICE MANUA 19.0
CHAPTER 2
MAINTENANCE PAGE. 2- 5
Brake fluid
200 hrs
24 months
Change every two years
Idle Speed
/
As
Required
A
DL
Toe adjustment
/
As
Required
Periodic inspection, adjust when parts are
replaced
Headlight Aim
/
As
Required
Adjust if necessary
▲
DL
Front drive chain (and
sprockets) in transmission
(only SDX300 );
300 hrs (full time in
4X4), or 1000 hrs ( in
2X4 alternate 4X4 )
I, Replace if necessary
▲
DL
Ball joint (A arm- strut)
10 hrs
monthly
I, (for damage, wear, and play)
R. Replace if necessary
LUBRICANT AND FLUID
Item
Lube Rec
Method
Frequency
1.
Engine Oil
SAE 15W/40 SE
Add to proper
level on dipstick
Check level daily
2. Brake Fluid
DOT 3 Only
Maintain level
Between
fill
lines.
See
“7.CONTROL”
As require; change
every two years or 200
hours
3. Transmission Oil
SEA 80W/90GL5
Add to proper
level on dipstick
Change annually or at
100 hours
4.Rear Gear case oil
SEA 80W/90GL5
Add to proper
level
Change annually or
at 100 hours
5. Front Gear case
oil ( SDX30-0 )
SEA 80W/90GL5
Add to proper
level
Change annually or
at 100 hours
▲
6. Front A-arm
pivot Shaft
Grease
Locate fitting on pivot shaft
and grease with grease gun
Every 3 months or 50
hours
(
Except
Maintenance-Free
A-arm pivot )
▲
7.Steering
Post Bushings
Grease
Locate fitting on
pivot shaft and
grease with grease gun
Every 3 months or 50
hours
▲
8.Front Wheel
bearings
Grease
(high temperature
resist)
Inspect and replace bearings if
necessary
Semi-annually
9.Tie rods
Grease
Locate fittings and grease
Semi-annually
10.Shift
Linkages
Grease
Locate fittings and grease
Semi-annually
▲
11.Ball joints
Inspect
Inspect and replace it if
necessary
Semi-annually
▲
12.Rear Axle
Bearing
Grease
Locate fittings and grease
Every 3 months or 50
hours
▲
13.Swing Arm
Bearing
Grease
Locate fittings and grease
Monthly or 20 hours
▲
14.Throttle
Cable
Grease M
Grease, inspect and replace it
if necessary
Monthly or 20 hours
15. Rear prop shaft Grease
Locate fittings and grease
Every 3 months or 50
Summary of Contents for ATV 500-D T3 EFI
Page 13: ...CHAPTER 1 GENERALINFORMATION LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 1 GENERAL PAGE 1 9...
Page 33: ...CHAPTER 2 MAINTENANCE LH500ATV D T3 EFI SERVICE MANUA 19 0 CHAPTER 2 MAINTENANCE PAGE 2 20...
Page 65: ...CHAPTER 3 ENGINE LH500ATV D T3 EFI SERVICE MANUA 19 0 CHAPTER 3 ENGINE PAGE 3 32...
Page 192: ...CHAPTER 3 ENGINE LH500ATV D T3 EFI SERVICE MANUA 19 0 CHAPTER 3 ENGINE PAGE 3 159...
Page 198: ...CHAPTER 3 ENGINE LH500ATV D SERVICE MANUAL14 0 CHAPTER 3 ENGINE PAGE 3 165 NOTES...
Page 204: ...CHAPTER 4 CHASSIS LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 4 CHASSIS PAGE 4 6 NOTES...
Page 242: ...CHAPTER 5 FINAL DRIVE LH500ATV D SERVICE MANUAL 14 0 CHAPTER 5 FINAL DRIVE 5 38...
Page 256: ...CHAPTER 6 BRAKES LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 6 BRAKES PAGE 6 14 NOTES...
Page 257: ...CHAPTER 6 BRAKES LH500ATV D T3 EFI SERVICE MANUAL 19 0 CHAPTER 6 BRAKES PAGE 6 14...
Page 291: ...ATV SERVICE MANUAL EUROPE 19 0 PN F010106A26 LH500ATV DT3 EFI 19 0 F010106A26...