Linhai ATV 500-D T3 EFI, Service Manual

Page: 244 / 291

CHAPTER 6 BRAKES
LH500ATV-D T3 EFI SERVICE MANUAL 19.0
CHAPTER 6 BRAKES PAGE. 6- 2
6.1 SPECIFICATIONS
Front Brake Caliper
Item Standard Service Limit
Brake Pad Friction material
Thickness
0.157"/ 4mm 0.04"/ 1mm
B rake Disc Thickness
0.150- 0.164"/3.810- 4.166m
m
0.140"/3 .556m m
Brake Disc Thickness Variance
Between Measurements
- 0.002 "/ .051m m
Brake Disc Runout - 0.005 "/ .12 7m m
Rear Brake Caliper
Item Standard Service Limit
hydraulic 0.157"/ 4mm
Hydraulic with
mechanics park
0.236"/ 6mm
Brake Pad
Friction
material
Thickness
mechanics park 0.197"/ 5mm
0.04"/ 1mm
Brake Disc Thickness 0.177-0.187"/4.496-4.750m m 0.167"/4.242mm
Brake Disc Thickness
Variance
Between Measurements
- 0.002 "/ 0.051m m
Brake Disc Run out - 0.005 "/ 0.12 7m m
6.2 TORQUE
Item
Torque
(ft. lbs. except where noted*)
Torque
(Nm )
Front Caliper Mounting Bolts 18.0 25
Rear Caliper Mounting Bolts 18 .0 25
Master Cylinder Mounting Bolts *55 in. lbs 6.0
Master Cylinder Reservoir Cover Bolts *5 in. lbs .6
Hand Brake Hose Banjo Bolt 15 .0 21
Front Brake Disc 18 .0 2 5
Front Wheel Mounting Nuts 20 .0 27
6.3 BRAKE SYSTEM SERVICE NOTES
 It is strongly recommended always change the caliper and (or) the master cylinder as an
assembly. The parts inside maybe not interchangeable due to different brake manufactures
and (or) different brake type.
 Do not over – fill the master cylinder fluid reservoir.
 Make sure the brake lever and pedal returns freely and completely.