Yamaha RHINO FUEL INJECTION 700 FI 2008 Скачать руководство пользователя

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READ THIS MANUAL CAREFULLY!

It contains important safety information.

5B4-F8199-71

YXR70FY/YXR70FDUY/YXR70FSEPY

YXR70FHY/YXR70FSEY

OWNER’S MANUAL

DIC183

Содержание RHINO FUEL INJECTION 700 FI 2008

Страница 1: ...READ THIS MANUAL CAREFULLY It contains important safety information 5B4 F8199 71 YXR70FY YXR70FDUY YXR70FSEPY YXR70FHY YXR70FSEY OWNER S MANUAL DIC183...

Страница 2: ...Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it is sold EE book Page 1 Tuesday April 15 2008 2 27 PM...

Страница 3: ...asic understanding of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your v...

Страница 4: ...afety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING A WARNING indicates a hazardo...

Страница 5: ...before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with almost all provinces off highway...

Страница 6: ...16 Seats 4 16 Seat belts 4 17 1 2 3 4 Glove compartment 4 18 Cup holders 4 18 Cargo bed 4 19 Front and rear shock absorber adjustment YXR70FY YXR70FDUY YXR70FHY YXR70FSEY 4 21 Adjusting the front shoc...

Страница 7: ...OUR VEHICLE 7 1 Driver requirements 7 3 Passenger requirements 7 4 Occupant protection system 7 4 Protective structure 7 6 Seat belts 7 6 Doors 7 9 Passenger handholds 7 9 Seat and hip restraints 7 10...

Страница 8: ...e 8 10 Final gear oil 8 16 Differential gear oil 8 19 Coolant 8 21 Axle boots 8 23 Spark plug inspection 8 24 Cleaning the air filter element 8 26 Drive select lever box check hose 8 31 V belt cooling...

Страница 9: ...g 8 50 Fuse replacement 8 52 Replacing a headlight bulb 8 54 Headlight beam adjustment 8 57 Tail brake light bulb replacement 8 57 Troubleshooting 8 59 Troubleshooting charts 8 61 CLEANING AND STORAGE...

Страница 10: ...1 1 EVU00060 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS 0 E C B A ABD G F 9 L H I J K M EE book Page 1 Tuesday April 15 2008 2 27 PM...

Страница 11: ...can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipove...

Страница 12: ...1 3 5 6 EE book Page 3 Tuesday April 15 2008 2 27 PM...

Страница 13: ...1 4 7 8 EE book Page 4 Tuesday April 15 2008 2 27 PM...

Страница 14: ...1 5 9 YXR70FSEPY A 0 YXR70FSEPY B EE book Page 5 Tuesday April 15 2008 2 27 PM...

Страница 15: ...1 6 C D EE book Page 6 Tuesday April 15 2008 2 27 PM...

Страница 16: ...1 7 E F EE book Page 7 Tuesday April 15 2008 2 27 PM...

Страница 17: ...1 8 G H I YAMAHA 5UG F151J 00 MAX 7 3 INCH 185MM EE book Page 8 Tuesday April 15 2008 2 27 PM...

Страница 18: ...1 9 J EE book Page 9 Tuesday April 15 2008 2 27 PM...

Страница 19: ...1 10 K L M EE book Page 10 Tuesday April 15 2008 2 27 PM...

Страница 20: ...the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow t...

Страница 21: ...er and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the seat backs Passenger must be able to reach and hold the handholds within the cag...

Страница 22: ...ling objects can affect handling stability and risk of overturn or other accidents Read Chapter 6 before loading towing or pulling objects Do not overload the vehicle or trailer Refer to label in carg...

Страница 23: ...truck by objects your vehicle is passing or crushed by the vehicle cage frame in a rollover accident Watch for branches brush or other hazards that could enter the vehicle Abrupt maneuvers or aggressi...

Страница 24: ...an result in a rollover Avoid sideways sliding skidding or fishtailing and never do donuts Slow down before entering a turn and avoid hard braking in a turn When making tight turns from a stop or at s...

Страница 25: ...eering wheel or handholds Do not put your hands or feet outside of the vehicle for any reason Your arm or leg could be crushed Do not try to stop a vehicle tipover using your arm or leg Do not operate...

Страница 26: ...oid hills and rough terrain Use extreme caution when towing or carrying a load on in clines Load trailer properly and use extra care when towing or pulling Do not tow or pull objects from any part of...

Страница 27: ...levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas If you experience any symp toms of carbon monoxide poisoning leave the area immediately get fresh air and...

Страница 28: ...sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts accessories and modifications While you may find aftermarket pro...

Страница 29: ...the performance capabili ties and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to pages 8 43 8 46 for tire speci...

Страница 30: ...l brake lights 10 Rear shock absorber assembly 11 Cargo bed release levers 12 Spark plug 13 Door C BA 0 8 9 14 Spark arrester 15 Passenger seat belt 16 Passenger seat 17 Passenger handhold 18 Engine o...

Страница 31: ...switches 29 Multi function meter unit 30 Helmet Seat belt indicator light 31 Auxiliary DC jack 32 Drive select lever 33 Parking brake lever 34 Accelerator pedal 35 Brake pedal The vehicle you have pu...

Страница 32: ...eat belt indi cator light comes on TIP TIP The headlights and taillights come on when the light switch is set to or OFF All electrical circuits are switched off The key can be removed in this posi tio...

Страница 33: ...r lock indica tor light DIFF LOCK This indicator light and the On Command dif ferential gear lock indicator in the display come on when the On Command differential gear lock switch is set to the LOCK...

Страница 34: ...wheel drive indicator comes on when the On Command four wheel drive switch is set to the 4WD posi tion The On Command differential gear lock indi cator in the On Command four wheel drive indicator als...

Страница 35: ...may overheat if the vehicle is overloaded If this happens reduce the load to specification After restarting make sure that the light is out Continuous use while the light is on may cause damage to the...

Страница 36: ...es not come on when the key is turned to ON have a Yamaha dealer check the electrical circuit 5B410004 Multi function meter unit 1 Speedometer 2 Fuel meter 3 H button 4 M button 5 Clock Hour meter Vol...

Страница 37: ...display which shows the battery voltage a fuel meter a self diagnosis device Odometer and tripmeter modes 1 Odometer Tripmeter A Tripmeter B 2 TRIP ODO button Pushing the TRIP ODO button switches the...

Страница 38: ...ure fuel stops To switch the display between km h and mph push and hold the TRIP ODO button while turning the key to ON Clock hour meter and voltage display modes 1 Clock Hour button 2 H button 3 M bu...

Страница 39: ...sh the button and then re lease it to start the clock Voltage display mode This display shows the battery voltage btry appears for 1 second when the voltage display mode is first selected and then the...

Страница 40: ...air the vehicle Fuel meter 1 Fuel level warning indicator 2 Fuel meter 3 E segment The fuel meter indicates the amount of fuel in the fuel tank The display segments of the fuel meter disappear from F...

Страница 41: ...ine trouble warning light 2 Error code display This model is equipped with a self diagnosis device for various electrical circuits If any of those circuits are defective the en gine trouble warning li...

Страница 42: ...der to avoid en gine damage EVU00230 Switches EVU00240 Light switch OFF 1 Light switch OFF Set the switch to to turn on the low beam and the taillights Set the switch to to turn on the high beam and t...

Страница 43: ...ommand four wheel drive and differ ential gear lock switches 1 On Command four wheel drive switch 2WD 4WD 2 On Command differential gear lock switch 4WD LOCK This vehicle is equipped with an On Com ma...

Страница 44: ...tial gear locked Unlike the 4WD mode all wheels turn at the same speed regard less of traction EVU00260 Accelerator pedal Press the accelerator pedal down to increase engine speed Spring pressure retu...

Страница 45: ...s seat It will help keep the vehicle from moving while parked To set the parking brake pull the lever up completely To release the parking brake pull up on the lever press the release button and then...

Страница 46: ...i cle into the low high neutral and reverse po sitions Refer to pages 6 4 6 5 for the drive select lever operation 1 Drive select lever EVU00300 Fuel tank cap Remove the fuel tank cap by turning it co...

Страница 47: ...curely latched Be sure the door is SECURELY LATCHED AFTER CLOSING IT 1 Latch 2 Door EVU00330 Seats To remove a seat pull its seat lock lever up ward lift the front of the seat and then slide the seat...

Страница 48: ...NG A loose seat could cause the operator to lose control or cause the operator or pas senger to fall EVU00340 Seat belts This vehicle is equipped with three point seat belts for both the operator and...

Страница 49: ...ore placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING While the vehicle is moving do not place any open or glass containers in...

Страница 50: ...holder 1 2 Cup holder 2 EVU00351 Cargo bed 1 Cargo bed 2 Tailgate 3 Cargo hook 4 For additional loading information see pages 6 9 6 11 2 1 Maximum load limit 181 kg 400 lb EE book Page 19 Tuesday Apr...

Страница 51: ...ose Place the tailgate in the original position and then hook the latches Lifting and lowering the cargo bed 1 Cargo bed release lever To lift Push down the cargo bed release lever on the left or righ...

Страница 52: ...XR70FY YXR70FDUY YXR70FHY YXR70FSEY The spring preload can be adjusted to suit the operating conditions You can reduce preload for a softer ride or increase preload if frequent bottoming occurs or whe...

Страница 53: ...To increase the spring preload turn the ad justing ring in direction a To decrease the spring preload turn the ad justing ring in direction b 1 Spring preload adjusting ring 2 Position indicator TIP...

Страница 54: ...ore handling the shock absorber assem blies Do not tamper with or attempt to open the cylinder assemblies Do not subject the shock absorber as semblies to an open flame or other high heat source This...

Страница 55: ...adjusting ring 3 Special wrench TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment The spring preload setting is determined by measuring distance A shown in the il lustrat...

Страница 56: ...se the rebound damping force and there by harden the damping and in direction b to decrease the rebound damping force and thereby soften the damping 1 Rebound damping force adjusting screw Spring prel...

Страница 57: ...ion b to decrease the compression damping force and thereby soften the damping 1 Compression damping force adjusting screw Rebound damping setting Minimum soft 12 click s in direction b Standard 10 cl...

Страница 58: ...r of clicks always represents the entire adjust ing range To obtain a precise adjustment it would be advisable to check the number of clicks of each damping force adjusting mech anism and to modify th...

Страница 59: ...ce ad justing screw or the oil reservoir with your bare hand or skin until suspen sion components have cooled Always adjust the shock absorber as semblies on the left and right side to the same settin...

Страница 60: ...re handling the shock absorber assem blies Do not tamper with or attempt to open the cylinder assemblies Do not subject the shock absorber as semblies to an open flame or other high heat source This m...

Страница 61: ...adjusting ring 3 Special wrench TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment The spring preload setting is determined by measuring distance A shown in the il lustrat...

Страница 62: ...e the rebound damping force and there by harden the damping and in direction b to decrease the rebound damping force and thereby soften the damping 1 Rebound damping force adjusting screw Spring prelo...

Страница 63: ...ion b to decrease the compression damping force and thereby soften the damping 1 Compression damping force adjusting screw Rebound damping setting Minimum soft 20 click s in direction b Standard 12 cl...

Страница 64: ...er of clicks always represents the entire adjust ing range To obtain a precise adjustment it would be advisable to check the number of clicks of each damping force adjusting mech anism and to modify t...

Страница 65: ...blies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an acci dent EVU00370 Trailer hitch bracket and receiver This v...

Страница 66: ...ed when the engine is running 1 Auxiliary DC jack cap 1 Set the light switch to OFF 2 Start the engine See pages 6 2 6 3 3 Open the auxiliary DC jack cap and then insert the accessory power plug into...

Страница 67: ...and cause the fuse to blow If accessories are used without the engine running the battery will lose its charge and engine starting may be come difficult Do not use an automotive cigarette lighter or o...

Страница 68: ...be corrected by the procedures provided in this manual have the vehicle inspect ed by a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Brakes Check operation free...

Страница 69: ...Check for proper operation and belt wear 5 8 Steering Check for proper operation 5 8 Fittings and fasteners Check all fittings and fasteners 5 8 Lights and switches Check for proper operation 5 9 8 5...

Страница 70: ...f neces sary See pages 8 36 8 37 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Ap ply the brakes firmly for one minute If there is...

Страница 71: ...he fuel tank 3 Wipe up any spilled fuel immediately 4 Be sure the fuel tank cap is closed se curely WARNING Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon...

Страница 72: ...cap tightened before driving the vehicle Always place a portable gas container on the ground before filling it Before removing the container cap touch the container with the gas dispenser nozzle Keep...

Страница 73: ...do not mix any chemical additives with oil Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled EN ERGY CONSERVING II or hig...

Страница 74: ...o the engine You may use soft water if you can not get distilled water EVU00430 Final gear oil Make sure the final gear oil is at the specified level Add oil as necessary See pages 8 16 8 18 for detai...

Страница 75: ...a dealer repair as necessary for proper operation A crash can damage the restraint systems in your vehicle A damaged restraint system may not properly protect the person using it resulting in serious...

Страница 76: ...in cold weather and you could be unable to control the vehicle EVU00500 Tires Check tire pressure regularly to make sure it is at the recommended specifications Also check for wear and damage EVU0051...

Страница 77: ...se the second reading Dust or dirt in the gauge could cause the first reading to be incorrect 1 Tire pressure gauge Recommended pressure Minimum Maximum Front 70 kPa 0 70 kgf cm2 10 psi 63 kPa 0 63 kg...

Страница 78: ...5 11 EVU00520 Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire a Tire wear limit EE book Page 11 Tuesday April 15 2008 2 27 PM...

Страница 79: ...period between zero and 20 hours For this reason we ask that you read the fol lowing material carefully Because the engine is brand new you must not put an excessive load on it for the first several h...

Страница 80: ...0 20 hours Avoid prolonged operation above three quar ter throttle After break in The vehicle may now be operated normally 5B410007 Starting the engine 1 Turn the main switch to ON NOTICE The coolant...

Страница 81: ...seconds before the next attempt Each attempt should be as short as possible to preserve battery energy NOTICE Do not crank the engine more than 5 seconds on each attempt or starter damage could occur...

Страница 82: ...ccur Shifting neutral to high and high to low 1 Stop the vehicle Take your foot off the accelerator pedal 2 Apply the brake pedal then shift by mov ing the drive select lever along the shift guide Mak...

Страница 83: ...e versa by moving the drive select lever along the shift guide When in reverse the reverse indicator light should be on Due to the synchro nizing mechanism in the engine the light may not come on unti...

Страница 84: ...changing between 2WD and 4WD or 4WD and 4WD LOCK DIFF LOCK 2WD 4WD To change from 2WD to 4WD stop the vehi cle and then set the switch to 4WD When the vehicle is in 4WD the four wheel drive in dicato...

Страница 85: ...locked the differential gear lock indicator light DIFF LOCK will come on along with the differential gear lock indica tor in the multi function display To re lease the differential gear lock stop the...

Страница 86: ...speed to be limited until en gagement is complete EVU01210 Parking When parking stop the engine and shift the drive select lever into the neutral position Ap ply the parking brake to help prevent the...

Страница 87: ...vehicle see box or vehi cle labeling Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Be sure cargo is secur...

Страница 88: ...ary to reduce the weight on hitch If you are carrying cargo and towing a trailer include the tongue weight in the maximum vehicle load limit MAXIMUM LOADING LIMIT Vehicle loading limit total weight of...

Страница 89: ...s Turn gradually and go slowly Pulling something other than a trailer Yamaha recommends that loads be transport ed in the bed or in a trailer If you need to move an object a short distance use a winch...

Страница 90: ...low these instructions to reduce your risk of an accident and to reduce the risk of serious injury or death in the event of an accident KNOW YOUR VEHICLE This off road vehicle will handle and maneu ve...

Страница 91: ...us inju ries or death to drivers or passengers As the owner operator it is your responsibility to protect yourself and your passenger from accidents including rollovers The Rhino has many features inc...

Страница 92: ...the vehicle is not in use to prevent unauthorized use of the machine Parents Many provinces have implemented new mo tor vehicle licensing requirements for young drivers These requirements are in resp...

Страница 93: ...both feet on the floorboard while seated upright with his her back against the seat back Allow only one passenger in the vehicle and only in the passenger seat Do not car ry any other passengers Do n...

Страница 94: ...s injury or death You are re sponsible for any such changes to the ve hicle The Rhino comes with a variety of features to help reduce the risk of driver and passenger injury These features work togeth...

Страница 95: ...t the vehicle may tip or roll do not put your hands or feet outside the vehicle for any reason You will not be able to stop the vehicle from tipping over using your body Any part of your body arms leg...

Страница 96: ...int systems in your vehicle A damaged restraint system may not properly protect the person using it resulting in serious injury or death in a crash To help make sure your restraint systems are working...

Страница 97: ...s Pull up on the latch plate to make sure it is secure 1 Buckle 2 Latch plate 4 Put the lap portion of the belt low on your hips Pull up on the shoulder part so the belt is snug across your hips 5 Pos...

Страница 98: ...crushed against outside objects or the ground during a rollover Passenger handholds Handholds are provided to grip during opera tion to maintain proper position and balance Holding onto the handholds...

Страница 99: ...e designed to help keep you in the vehicle Do not hold onto hip restraint bar when the vehicle is moving Your hand or arm may be struck by objects or crushed against outside objects or the ground duri...

Страница 100: ...your palms on the out side of the steering wheel Similar to other off road vehicles if the Rhino hits a deep rut or large obstacle the steering wheel could brief ly jerk in one direction or back and...

Страница 101: ...protective equipment 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Gloves 5 Long pants 6 Over the ankle boots CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 2 3 4 5 6...

Страница 102: ...the vehicle to reduce the risk of a serious ac cident or injury Eye protection such as a face shield or goggles may reduce the risk of for eign material getting in your eyes and help prevent loss of v...

Страница 103: ...CK Steering may take more effort in 4WD with the differential locked DIFF LOCK Also practice driving in re verse Take the time to learn basic operation of the vehicle before attempting more difficult...

Страница 104: ...il during a turn steer into the direction of the slide if possible and gradually let off the accelerator pedal to regain directional control and avoid rollover For example if you feel the back of the...

Страница 105: ...ing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Improper use of the brakes can cause the tires to lose traction re ducing control of the vehicle and in...

Страница 106: ...on a flat area stop the engine and shift the drive select lever into the neutral position Apply the parking brake to help pre vent the vehicle from rolling Parking on a slope The parking brake acts on...

Страница 107: ...may handle differently in certain types of terrains or on certain surfaces You may come upon hidden rocks bumps or holes without enough time to react To avoid loss of control or rollover always be ale...

Страница 108: ...id rearward forward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn downhill immediately if you feel t...

Страница 109: ...um but not so fast that you can not react to changes in the terrain as you climb Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side there could be anoth...

Страница 110: ...e If you begin to go too fast apply the brakes gently Avoid hard application of the brakes which could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehic...

Страница 111: ...e your path carefully to avoid sharp drop offs large rocks or slippery surfaces that could cause the vehicle to overturn Nev er operate through water deeper than 33 cm 13 in or fast flowing water Choo...

Страница 112: ...ving on slippery terrain including wet muddy or icy conditions as well as loose gravel be aware that you could begin skid ding or sliding To avoid loss of control slow down and put the Rhino in 4WD be...

Страница 113: ...after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass or other dry ground cover Encountering obstacles If you cannot go around an ob...

Страница 114: ...ies incor rectly may increase your risk of injury or death during service or while using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform service WARNING Turn off...

Страница 115: ...de the battery 1 Owner s manual 1 Owner s tool kit 2 Tire pressure gauge The service information included in this man ual is intended to provide you the owner with the necessary information for comple...

Страница 116: ...ot have a torque wrench available during a service operation requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary EE book Page 3 Tuesday April 1...

Страница 117: ...d by a Yamaha dealer as they require spe cial tools data and technical skills ITEM ROUTINE Whichever comes first INITIAL EVERY month 1 3 6 6 12 km mi 320 200 1 200 750 2 400 1 500 2 400 1 500 4 800 3...

Страница 118: ...if necessary Replace pads if worn to the limit Rear brake Check operation brake pad wear fluid leakage see page 8 6 Correct if necessary Replace pads if worn to the limit Parking brake Check operation...

Страница 119: ...racked or damaged Drive shaft universal joint Lubricate with lithium soap based grease Engine mount Check for cracks or damage Check bolt tightness Front and rear axle boots Check operation Replace if...

Страница 120: ...8 7 EVU00680 Hood To open Unhook the hood latches and then slowly tilt the hood up until it stops 1 Latch 2 1 Hood EE book Page 7 Tuesday April 15 2008 2 27 PM...

Страница 121: ...2 on the back of the instrument panel Secure slots 3 on the side of the hood around projections 4 on the frame 1 Projection 2 2 Slot 2 3 Slot 2 4 Projection 2 NOTICE Make sure that all cables and wir...

Страница 122: ...low gear L po sition 1 Console To install 1 Place the console in its original position 2 Install the parking brake lever boot 3 Install the seats NOTICE Be sure to position the seat belt buck les to t...

Страница 123: ...rk the vehicle on a level surface 2 Remove the console See page 8 9 for console removal and installation proce dures 3 Check the engine oil level on a cold en gine If the engine was started before che...

Страница 124: ...he minimum and maximum level marks 1 Maximum level mark 2 Minimum level mark 6 If the engine oil is at or below the mini mum level mark add sufficient oil of the recommended type to raise it to the co...

Страница 125: ...for several minutes and then turn it off 4 Place an oil pan under the engine to col lect the used oil and then remove the dipstick 5 Remove the engine oil drain bolt to drain the oil from the crankcas...

Страница 126: ...oil leak age may occur 1 Oil filter cartridge 2 Oil filter wrench 8 Apply a light coat of clean engine oil to the O ring of the new oil filter cartridge Make sure the O ring is seated properly 1 O rin...

Страница 127: ...mpletely into the oil filler hole NOTICE Be sure to wipe off spilled oil on any parts after the engine and ex haust system have cooled down Tightening torque Engine oil drain bolt 30 Nm 3 0 m kgf 22 f...

Страница 128: ...CONSERVING II or higher Make sure that no foreign material en ters the crankcase 1 CD specification 2 ENERGY CONSERVING II 13 Start the engine and then let it idle for several minutes while checking...

Страница 129: ...ear oil filler bolt 2 Final gear oil 3 Correct oil level 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level NOTICE Be sure no...

Страница 130: ...lt and collar 7 3 Place a container under the final gear case to collect the used oil 4 Remove the oil filler bolt and the drain bolt to drain the oil 1 Final gear oil drain bolt 5 Reinstall the drain...

Страница 131: ...oil leakage is found check for the cause 9 Install the final gear case guard by install ing the bolts and the collars and then tightening the bolts to the specified torque Recommended oil SAE 80 API G...

Страница 132: ...aterial enters the differential gear case 1 Differential gear oil filler bolt 2 Correct oil level 3 Differential gear oil 3 Reinstall the differential gear oil filler bolt and then tighten it to the s...

Страница 133: ...the recommended oil NOTICE Be sure no foreign material enters the differential gear case 7 Reinstall the differential gear oil filler bolt and then tighten it to the specified torque 8 Check for oil l...

Страница 134: ...level 1 Park the vehicle on a level surface 2 Check the coolant level in the coolant reservoir when the engine is cold as the coolant level varies with engine tempera ture The coolant should be betwee...

Страница 135: ...f the coolant If water is used instead of coolant have a Yamaha deal er check the antifreeze content of the coolant as soon as possible The radiator fan is automatically switched on or off according t...

Страница 136: ...oots Check the protective boots for holes or tears If any damage is found have them replaced by a Yamaha dealer 1 Front axle boot 2 each side 1 Rear axle boot 2 each side 1 1 EE book Page 23 Tuesday A...

Страница 137: ...sole See page 8 9 for console removal and installation proce dures 2 Remove the spark plug cap 1 Spark plug cap 3 Use the spark plug wrench in the tool kit to remove the spark plug as shown 1 Spark pl...

Страница 138: ...s will cause the spark plug to slowly break down and erode If electrode erosion becomes ex cessive or if carbon and other deposits are excessive you should replace the spark plug with the specified pl...

Страница 139: ...d torque as soon as possible 4 Install the spark plug cap 5 Reinstall the console 5B410016 Cleaning the air filter element There is a check hose at the bottom of the air filter case and at the bottom...

Страница 140: ...he hood See pages 8 7 8 8 for hood opening and closing procedures 2 Remove the air intake duct shroud by re moving the quick fastener screws 1 Quick fastener screw 2 2 Air intake duct shroud 1 1 2 EE...

Страница 141: ...he air filter case cover by un hooking the holders 1 Air filter case cover holder 5 2 Air filter case cover 4 Remove the air filter element 1 Air filter element 1 1 2 1 EE book Page 28 Tuesday April 1...

Страница 142: ...ly in parts cleaning solvent WARNING Using gasoline or other flammable solvents to clean the air fil ter element can cause a fire or explo sion which could lead to serious injury 7 Squeeze the excess...

Страница 143: ...maha foam air filter oil or other quality liquid foam air filter oil not spray type to the sponge material The sponge material should be wet but not dripping 12 Pull the sponge material over its frame...

Страница 144: ...ne NOTICE Never operate the engine with the air filter element removed This will allow unfiltered air to enter causing rapid engine wear and possible engine damage Additionally op eration without the...

Страница 145: ...belt case drain plug is located under the driver seat See pages 4 16 4 17 for seat removal and installation procedures After riding in water deep enough to allow wa ter to enter the V belt case remove...

Страница 146: ...2 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 3 Tap the tailpipe lightly and then use a wire brush to remove any carbon depos its from the spark arrester portion o...

Страница 147: ...ng with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident 5B410019 Checking the front and rear brake pads Each brake pad is provided with wear indica tor...

Страница 148: ...ad is provided with two wear in dicator grooves which allow you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a b...

Страница 149: ...d under the hood See pages 8 7 8 8 for hood opening and closing procedures Observe these precautions When checking the fluid level make sure the top of the brake fluid reservoir is level Use only the...

Страница 150: ...nance or when they are damaged or leaking Replace the oil seals every two years Replace the brake hoses every four years EVU01220 Checking the brake pedal Have a Yamaha dealer check the brakes at the...

Страница 151: ...ocedures 3 Remove the console See page 8 9 for console removal and installation proce dures 4 Check the parking brake lever free play The maximum free play is equal to one click of the parking brake l...

Страница 152: ...is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows 1 Open the hood See pages 8 7 8 8 for hood opening and closing...

Страница 153: ...t control cables frequently and re place damaged cables Corrosion can result when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends...

Страница 154: ...cate the pivoting parts 5B410021 Rear knuckle upper and lower pivot lubrication 1 Remove the lower arm protector by re moving the bolts 1 Bolt 3 2 Lower arm protector Recommended lubricant Lithium soa...

Страница 155: ...gun 3 Install the lower arm protector by install ing the bolts and tightening them to the specified torque Recommended lubricant Lithium soap based grease Tightening torque Lower arm protector 7 Nm 0...

Страница 156: ...EVU00930 Wheel removal 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel 1 Nut 4 Recommended lubricant Lithi...

Страница 157: ...e If that is not possible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING Installing improper tires on your...

Страница 158: ...r wheels Install the nuts with their tapered side towards the wheel 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the wheel nuts to the specified torque WARNING Do not reverse the r...

Страница 159: ...e or to add distilled water However the battery lead connections need to be checked and if necessary tight ened NOTICE Do not try to remove the sealing caps of the battery cells You may damage the bat...

Страница 160: ...s and get prompt medical attention WARNING Batteries may produce explosive gases Ventilate when charging or using in a closed space Keep batteries away from sparks flames cigarettes or other sourc es...

Страница 161: ...n mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery If the vehicle will not be used for more than one month rem...

Страница 162: ...tery compartment cover by installing the quick fastener screws 5 Close the hood NOTICE Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a VRLA...

Страница 163: ...tteries However if the vehicle must be jump started proceed as follows 1 Turn the key to OFF 2 Open the hood See pages 8 7 8 8 for hood opening and closing procedures 3 Remove the battery compartment...

Страница 164: ...f the crankcase to be started 1 Jumper cable negative lead 7 Start the engine Refer to Starting the engine on pages 6 2 6 3 8 After the engine starts disconnect the negative lead of the jumper cable f...

Страница 165: ...blown turn off the main switch and install a new fuse of the specified amperage If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question NOTICE T...

Страница 166: ...any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire 1 Fuel injection system spare fuse 2 Fuel injection system fuse 3 Main...

Страница 167: ...If a headlight bulb burns out replace it as fol lows 1 Open the hood See pages 8 7 8 8 for hood opening and closing procedures 2 Remove the cover at the rear of the headlight by pulling it off 1 Cove...

Страница 168: ...ght bulb holder cover by pulling it off 1 Headlight bulb holder cover 4 Remove the headlight bulb holder by pushing it in and turning it counterclock wise 1 Headlight bulb holder EE book Page 55 Tuesd...

Страница 169: ...ch the glass part of the bulb 7 Reinstall the bulb holder by pushing it in and turning it clockwise Reinstall the bulb holder cover and the cover at the rear of the headlight NOTICE Make sure the head...

Страница 170: ...the adjusting screw in direction b 1 Headlight beam adjusting screw EVU01000 Tail brake light bulb replacement If a tail brake light bulb burns out replace it as follows 1 Remove the quick fastener sc...

Страница 171: ...s 3 Remove the panel panel A or B 4 Remove the bulb holder together with the bulb by turning it counterclockwise 1 Tail brake light bulb holder 5 Push the defective bulb in and turn it counterclockwis...

Страница 172: ...ystems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er The skille...

Страница 173: ...e and make sure there are no open flames or sparks in the area including pi lot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or explode causing severe injury or propert...

Страница 174: ...ler to inspect 3 Ignition Remove the spark plug and check the electrodes Wet Wipe clean with dry cloth Dry Attach spark plug cap and ground to chassis Use the electric starter Spark is good Ignition s...

Страница 175: ...ded coolant tap water can be used temporarily provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the coolant reservo...

Страница 176: ...h a paint brush Do not apply degreaser to the wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job WARNING Test the brakes after washing Apply the b...

Страница 177: ...sives which may scratch the paint or protective finish When finished start the engine and let it idle for several minutes 5B410025 B Storage Long term storage 60 days or more of your vehicle will requ...

Страница 178: ...o prevent moisture from entering 6 If storing in a humid or salt air atmo sphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat covers 7 Remo...

Страница 179: ...Overall height 1 853 mm 73 0 in YXR70FY YXR70FDUY YXR70FHY 1 901 mm 74 8 in YXR70FSEPY YXR70FSEY Seat height 818 mm 32 2 in Wheelbase 1 910 mm 75 2 in Ground clearance 280 mm 11 0 in Minimum turning...

Страница 180: ...ward inclined single cylinder Displacement 686 0 cm3 Bore stroke 102 0 84 0 mm 4 02 3 31 in Compression ratio 9 20 1 Starting system Electric starter Lubrication system Wet sump Model YXR70FY YXR70FDU...

Страница 181: ...YXR70FSEY 0 10 30 50 70 90 110 130 F YAMALUBE 4 10W 40 or SAE 10W 40 20 10 0 10 20 30 40 50 C YAMALUBE 4 20W 50 or SAE 20W 50 YAMALUBE 4 5W 30 or SAE 5W 30 NOTICE In order to prevent clutch slippage s...

Страница 182: ...s 2 35 L 2 48 US qt 2 07 Imp qt Air filter Air filter element Wet element Fuel Type Regular unleaded gasoline only Fuel tank capacity 30 0 L 7 93 US gal 6 60 Imp gal Throttle body Type quantity 41EHS...

Страница 183: ...4 28 23 2 000 Sub transmission ratio low 31 16 1 938 high 31 21 1 476 Chassis Frame type Steel tube frame Caster angle 5 0 Trail 26 0 mm 1 02 in Tire Type Tubeless Size front 25 8 12NHS rear 25 10 12N...

Страница 184: ...t shock absorber Coil spring oil damper YXR70FY YXR70FDUY YXR70FHY YXR70FSEY Coil spring gas oil damper YXR70FSEPY Rear shock absorber Coil spring oil damper YXR70FY YXR70FDUY YXR70FHY YXR70FSEY Coil...

Страница 185: ...dicator light LED Reverse indicator light LED Coolant temperature warning light LED Engine trouble warning light LED Parking brake indicator light LED On Command four wheel drive differential gear loc...

Страница 186: ...light fuse 15 0 A Ignition fuse 10 0 A Auxiliary DC jack fuse 10 0 A Four wheel drive motor fuse 10 0 A Signaling system fuse 10 0 A Backup fuse 10 0 A Radiator fan fuse 25 0 A Model YXR70FY YXR70FDUY...

Страница 187: ...cle identification number and model label infor mation in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen 1 KEY IDENTIF...

Страница 188: ...ration This number can be used for ordering a new key 1 Key identification number EVU00110 Vehicle identification number The vehicle identification number is stamped into the frame 1 Vehicle identific...

Страница 189: ...is affixed to the frame under the driver seat Record the information on this label in the space provided This information will be needed to order spare parts from your Yamaha dealer 1 Model label 1 EE...

Страница 190: ...er of ownership This transfer must be done by contacting the DEALER who will forward the following information to YAMAHA the complete model and serial number as shown on the original warranty document...

Страница 191: ...rectly from the use of the OFF ROAD VEHICLE or the OFF ROAD VEHICLE having replacement parts or the unavailability of replacement parts YAMAHA does not assume or authorize any person to create or assu...

Страница 192: ...PRINTED IN USA 2008 04 0 3 1 CR E YAMAHA MOTOR CO LTD EE book Page 1 Tuesday April 15 2008 2 27 PM...

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