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Kverneland Vicon RF 2235, Operating Manual

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Kverneland Vicon RF 2235 Operating Manual Download Page 121

Eliminating malfunctions

121

Cutterbar blockage

The entire rotor unit is protected by a slip clutch in the cardan shaft.

The slip clutch responds to an overload and transfers no more power.

The clutch responds if there is a loud juddering.
The following steps are possible to clear the blockage in the cutterbar:

•

Swivel out the knives and engage the tractor's PTO shaft.

or

•

Mechanical rotor coupling

or

•

Hydraulic rotor uncoupling [+].

or 

•

Empty the bale chamber when the bale is nearly formed.

or

•

Use of the PowerPush system [+]

or 

•

Reversal of the rotor's direction of rotation for manual or automatic 

removal of the blockage.

All manuals and user guides at all-guides.com

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Summary of Contents for Vicon RF 2235

Page 1: ...35 Operating manual Edition 7 2007 Date of print 8 2007 Language EN Type VGJC From serial number VGJC 000101 Document number G0708JC 3 EN All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...ss of manufacturer Kverneland Group Geldrop B V reserves all rights concerning copyright and use The contents of this operating manual may be changed without prior warning All rights reserved We reserve the right to make technical revisions Vicon RF 2235 Kverneland Group Geldrop B V BA Grass Bale Equipment Nuenenseweg 165 NL 5667 KP Geldrop The Netherlands Tel 31 40 289 33 00 VGJC _ _ _ _ _ _ Auto...

Page 3: ...he twine 58 Inserting the net 61 Operation 63 Driving on the road 64 Safety 64 General conditions 66 Move the implement into the transport position 66 Emptying the bale chamber 67 Wheels tyres 68 Adjusting the compressed air brake 68 Road transport 69 Preparations in the field 70 Safety 70 General 70 Baler check list 71 Setting the baffle plate 71 Bale density adjustment 72 Operation 73 Safety 73 ...

Page 4: ...e drawbar eye 117 Fixed drawbar eye 117 Hitch drawbar eye 118 Dummy blades for OptiCut 118 Roller for baffle plate 118 Storage for the net roll 119 Eliminating malfunctions 120 Safety 120 Malfunctions 126 Environmental protection 132 EU Conformity Declaration 133 Index 134 All manuals and user guides at all guides com ...

Page 5: ...Inhaltsverzeichnis 5 All manuals and user guides at all guides com ...

Page 6: ... well functioning implement to remain in good working order Training Your dealer will provide instruction on operation and care of the imple ment Employer information Allpersonnelaretoberegularlyinstructedontheuseoftheimplement atleastonceannually inaccordancewiththeregulationsofthenational organisation for Health and Safety at Work Untrained or unauthorised persons are not allowed to use this imp...

Page 7: ... to these symbols pictograms are used to help you locate other sections of this manual NOTE The term Note indicates tips and notes on operation The warning triangle indicates important safety instructions Failure to observe these safety instructions can result in Serious faults in the correct operation of the implement Damage to the implement Personal injury or accidents The screwdriver indicates ...

Page 8: ...erest of your own safety in the interest of the safety of others and to ensure the safety of the implement Numerous risks can result from incorrect handling of agricultural im plements Therefore always work with special care and never under pressure Employer information At regular intervals inform those who work with the implement about these safety instructions and the statutory regulations All m...

Page 9: ...ls that are for the purpose of drawing attention to dangers The labels must not be removed If any labels are illegible or have been lost it is possible to order new labels as spare parts and affix them to the implement All manuals and user guides at all guides com ...

Page 10: ...peed of 540 rpm must not be exceeded The consequence could be damage to the implement Distance from the opened rear flap Remain a safe distance away from the rear flap if the safety catch is not activated An unsecured rear flap may drop of its own accord Se rious or fatal injury can be the result Distance from the slewing range Remain a safe distance away from the slewing area and the deploy ment ...

Page 11: ...m the pick up equipment Remain a safe distance away from the rotating pick up equipment You may be caught by the rotating tines and pulled into the implement Serious or fatal injury can be the result Distance from the tractor When the implement is being coupled uncoupled or operated there should be no one causing an obstruction between the tractor and the implement Serious or fatal injury can be t...

Page 12: ...terbar area if the knives ha ve not been secured Before accessing the danger zone activate the safety valve This could otherwise result in serious injury Do not exceed the maximum hydraulic pressure The hydraulic pressure of the tractor on the implement s hydraulic sy stem must not exceed 210 bar The consequence could be damage to the implement Close the implement s protective equipment Before com...

Page 13: ...nguisher must always be kept with the implement A mul tipurposeABCfireextinguisherwithavolumeof5 kgisrecommended The fire extinguisher must be approved by the relevant authorities Good working condition Ensure that the tractor is always in good working condition and that the tractor s brakes and the implement are working perfectly Observe the information and technical data in the operating manual ...

Page 14: ...A rolling bale can result in damage or serious or fatal injuries Welding work Disconnect all electrical connections from the tractor when carrying out welding on the attached implement Damage may otherwise be caused to the electrical system Fire hazards when welding When welding be careful of any fire or combustion hazards caused by sprayed metal and sparks Work away from flammable objects or co v...

Page 15: ...gher torque can cause damage to the implement Cardan shaft operating manual Please ensure that you observe the manufacturer s operating manual for the cardan shaft This will provide you with information regarding intendeduse Failure to comply can cause damage to the cardan shaft and to the implement Check and attach the protective guard for the cardan shaft The rotating cardan shaft is protected b...

Page 16: ...injuries There is otherwise the risk of serious or fatal injury High pressure in the hydraulic system The hydraulic system is often overpressurised All pipes tubes cou plings and connecting passageways must be checked for leaks and other damage on a regular basis Only use suitable tools when checking for leaks Repair any damage immediately Escaping oil can cause injuries and burns Seek medical att...

Page 17: ...rious or fatal injuries No riding on the implement Neither personnel nor objects are allowed to be transported on the im plement at any time Riding on the implement is hazardous and strictly prohibited Altered driving and braking performance The driving and braking performance are altered when the implement is attached to the tractor Take the width and balancing weight of the implement into consid...

Page 18: ...an cause serious or fatal injuries No riding on the implement Neither personnel nor objects are allowed to be transported on the im plement at any time Riding on the implement is hazardous and strictly prohibited Make sure the immediate vicinity is clear Check the surrounding area of the implement before starting and con tinually during operation Make sure the operator has an adequate view of the ...

Page 19: ...the implement when a bale is being ejected Ensure that no other persons are positioned behind the implement There is otherwise the risk of serious or fatal injury Observe the field conditions Proceed with the utmost caution on hilly terrain or shifting subsoil Keep to both the maximum permissible engine load and the gross working weight limit A driving style which is not adapted to conditions can ...

Page 20: ...nt during uncou pling Stop the implement on firm secure level ground Ensure that the sustainer is securely locked Place the cardan shaft in the brackets provided Secure the implement against rolling away use wheel wedges Do not disconnect the hydraulic tubes until the hydraulic system is at zero pressure on both the tractor and implement faces If this is not complied with the consequence can be se...

Page 21: ...Whenever possible uncouple the tractor Switch off the AutoPlus Pilotbox Switch off the tractor and remove the ignition key Ensure the implement is standing on firm secure level ground and provide additional support if necessary Do not use parts of the implement to climb onto it use only secure steps ladders or other means of access Secure the implement against rolling away use wheel wedges Only if...

Page 22: ...during maintenance and repair operations must be retightened Serious injuries and dama ge to property can be caused by loose bolt and screw connections Further regulati ons Observe the regulations In addition to the safety instructions listed above please observe the following Accident prevention regulations Generally recognised safety regulations occupational health re quirements and road traffic...

Page 23: ...signed to be used for agricultural purposes Any use whatsoever other than the above mentioned is not proper use Neither the manufacturer nor the dealer is liable for any damage resulting from improper use of the implement The operator of the im plement alone is liable in this case Properties The pick up equipment takes the crop from the ground and feeds it in to the bale chamber In this process th...

Page 24: ...maged by foreign bodies If a foreign body is taken in through the rotor and reaches the knife working area it is movedaway towardsthe rear Thisfunction ensures trouble free operation Foreign bodies should no longer be found in the working area of the individual knives the knife automatically mo ves back to the original operating position Pick up equipment Attaching Drawbar Hydrauliccontrol block B...

Page 25: ...rapping Twine tying Net roll sensor Coulter adjuster assemblies Twine box Net brake Net roll box Twine carriage Drive roller Press wheel Guide pulley Twine carriage sensor Star wheel sensor Twine knife All manuals and user guides at all guides com ...

Page 26: ...t compressed air brake is used to adjust the braking force of the implement to the actual weight of the load and is triggered accordingly Optimum deceleration is achieved in this way The following settings can be made using the brake lever on the brake valve Full load Setting for road transport Half load Setting for field use This function protects the stubble Empty Setting for field use This func...

Page 27: ...s Dimensions A Length m 4 40 4 80 L Length m to rear lights 3 90 4 33 H Height m 2 30 2 39 R Height m to rear lights 0 94 1 03 U Width m 2 77 2 94 Maximum weight kg 3 400 kg with brakes 2 995 kg without brakes H U L A R All manuals and user guides at all guides com ...

Page 28: ...ut brakes 25 km h Minimum output of the tractor 65 kW 85 hp Maximum PTO shaft rpm 540 rpm Control panel power supply 12 V 3 pin socket DIN 9680 Lighting power supply 12 V 7 pin socket ISO 1724 Hydraulic 1 x single action control device with return line 1 x double acting control device Compressed air 2 connections for compressed air brake All manuals and user guides at all guides com ...

Page 29: ...Compressed air brake Pick up equipment Pick up width m 2 30 Roller diameter mm 300 mm Number of tine rows tines 5 80 Distance between tines mm 61 mm Raising lowering Hydraulic Roller feelers 2 air filled wheels Overload protection Pin coupling Rotor uncoupling Hydraulic PowerPush system Hydraulic Bale chamber Barrels 14 Barrel diameter mm 290 mm Bale density adjustment Hydraulic Bale chamber locki...

Page 30: ...ecommended net RKW Rondotex MX 1 000 or TamaNet EDGE TO EDGE 2 000 or 3 000 m rolls Drive Cardan shaft clutch Pin coupling 1500 Nm Width m 1 22 m Diameter m 1 25 m Number of knives 14 Knife distance mm 70 Dummy blade 14 Knife protection Mechanical OptiCut 23 SuperSilage OptiCut 23 HydroProtected Number of knives 23 Knife distance mm 45 90 Dummy blade 23 Knife protection Mechanical Hydraulic Hydrau...

Page 31: ...evices can lead to leakage current which results in mal function The central functions and settings of the baler are controlled stored and issued by the AutoPlus Pilotbox Component overview Fixing hook with magnet 3 pin plug 12 V AutoPlus Pilotbox AutoPlus control box Sensor Flash connector INFO button ON OFF button NET TWINE button MANUAL AUTO button GO button Display Microfuse All manuals and us...

Page 32: ... daily recorder and total balecounter information is displayed Also thisactuates the baler hydraulic valve in order to control the pick up equipment and the knives The relevant daily recorder is reset by pressing and holdingthe INFO button whilst in the corresponding function 1 press Daily recorder program 1 The number of bales from daily recorder 1 is shown 0 bales 2 presses Daily recorder progra...

Page 33: ...ing Nettyingprogram2with3 wraps Net program 3 Net wrapping Nettyingprogram3 with4 wraps Twine tying Twine program 1 Twine tying Twine tying program 1 with 18 wraps Twine program 2 Twine tying Twine tying program 2 with 22 wraps Twine program 3 Twine tying Twine tying program 3 with 26 wraps Combi tying Combi program 1 Twine tying program 1 with 18 wraps Nettyingprogram1 with2 wraps MANUAL AUTO but...

Page 34: ...mately 3 secon ds to build up the pressure for the default bale density Low battery voltage The battery voltage is under 9 volts Check the tractor s po wer supply A signal sounds to give notifi cation Twine malfunction The twine tying does not run A signal sounds to give notifi cation Observe the safety instruc tions Maintenance on page 86 Net malfunction The net tying does not run A signal sounds...

Page 35: ...check list If any parts of the implement have not been assembled or are mis sing please contact your dealer NOTE If parts are missing or have been damaged during transportation please submit a complaint immediately to the dealer importer or the manufacturer Checklist for loose parts Quantity Operating manual 1 Spare parts list 1 Cardan shafts 1 Wheel wedge 2 Special accessories See delivery note A...

Page 36: ...tening injuries Ensuring the tractor is safe to use Ensure that the tractor is safe and in good working condition has suitable brake mechanisms for the implement is able to transport the implement and that the implement can be hitched to it A tractor which is not in good working condition can cause serious in juries to personnel and damage to the equipment General The following work steps are desc...

Page 37: ...ubes must be connected The pneumatic tubes must be connected The lighting electrical connections must be connected The sustainer must be inserted Manoeuvring If the implement is equipped with the load dependent brake acces sory the following provisions must be carried out before manoeuvring Hitch the implement Raise and secure the sustainer Release the parking brake lever Move the brake lever to t...

Page 38: ...ately 15 cm between the drawbar eye and the hitch Raising the sustainer The crank on the sustainer acts as a screw adjustment for the drawbar height Bring the drawbar to the desired height by turning the crank Adjust the drawbar if necessary Drawbar page 110 Hitch the implement to the tractor Release the sustainer using the crank Remove the safety splint from the bolt Remove the bolt from the sust...

Page 39: ...e the cardan shaft A damaged cardan shaft can cause damage to the tractor and the im plement Check whether the cardan shaft must be shortened before cou pling Shorten the cardan shaft if necessary Cardan shaft page 93 Check that the tractor drawbar eye is clean and lubricated Couple the cardan shaft to the tractor and the implement Ensure that the single wide angle cardan shaft is engaged in the s...

Page 40: ...itted where there is the least risk of dust Protect the AutoPlus Pilotbox from direct sunlight or moisture Check the cable routing Check the cable routing The cable must shown no signs of abrasion or sagging Torn or frayed cables can cause unforeseen movements on the implement Attach the following electrical cables to the tractor Lighting Lighting of the implement Connect theplugfor the12 Vpowersu...

Page 41: ... As an additional safety measure a pull rope is also used To activate the parking brake Pull the parking brake lever to the front Attach the pull rope to a fixed point on the tractor To release the parking brake Move the parking brake lever to the rear Lever Pull All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 42: ...c couplings for firm seating after connecting them Defecti ve hydraulic tubes or incorrectly positioned hydraulic couplings can cause the implement to move unexpectedly and may cause serious damage to personnel or the implement There is otherwise the risk of serious or fatal injury Secure the control devices In transport position secure the control devices on the tractor against unintended actuati...

Page 43: ... release couplings to the tractor Ensure that the tractor s hydraulic system is not pressurised Connect the blue quick release coupling for the rotor uncoupling to a single acting control device Connect the black quick release coupling for the pick up equip ment and the knives to a single acting control device Connect the yellow quick release coupling from the rear flap clos ure to the double acti...

Page 44: ...atic couplings are only available if the implement was ordered with compressed air brakes as additional equipment Check that the quick release couplings are clean Connect thequick releasecouplingsfor thepneumatictubestothe tractor s pneumatic retainers Connecting the pneumatic coupling Ensure that the pneumatic valve on the tractor is open Connect the red quick release coupling to the correspondin...

Page 45: ... double acting control devices Incorrect ly connected hydraulic hoses can cause the implement to move unex pectedly There is otherwise the risk of serious or fatal injury Keep a certain distance from the closed rear flap Maintain a safe distance from the closed rear flap The rear flap may open by itself Serious or fatal injury can be the result Keep a certain distance from the open rear flap Remai...

Page 46: ...Pilotbox Press the ON OFF button Switch off the tractor take out the ignition key and secure it Close the rear flap hydraulic manifold ball valve The hydraulic ma nifold is located between the drawbar When closed the open rear flap is secured Closing the rear flap Open the rear flap hydraulic manifold ball valve When open the rear flap is no longer secured and can be closed Switch the tractor on S...

Page 47: ...just as follows Switch the tractor on Switch on the AutoPlus Pilotbox Press the ON OFF button Press the INFO button until the Pick up Knives symbol is displayed Raise the pick up equipment via the control device Switch off the AutoPlus Pilotbox Press the ON OFF button Switch off the tractor and secure it Close the ball valve Remove the safety splint Bring both supports to the same working height A...

Page 48: ... Pick up Knives symbol is displayed Raise the pick up equipment via the control device Switch off the AutoPlus Pilotbox Press the ON OFF button Switch off the tractor and secure it Close the ball valve Slide the safety plate in the direction of motion The spring tension is increased The pick up of the crop is more gentle or Slide the safety plate towards the rear The spring tension is redu ced The...

Page 49: ... cause accidents Working in the bale chamber The following conditions must be observedfor carrying out repairs and maintenance work and rectifying malfunctions in the bale chamber Empty and open the bale chamber Switch off the tractor s PTO shaft Switch off the tractor engine Switch off the AutoPlus Pilotbox Take out the ignition key Secure the bale chamber with the ball valve Severe accidents can...

Page 50: ...in via the control device Open and secure the rear flap Opening the rear flap page 46 Closetheball valveforthecutterbar todothis opentheright hand side door Release the knife driving shaft locking mechanism Pull the knife driving shaft lever downwards Hold the ends of the knives and pull them out of the knife driving shaft towards the rear NOTE The cutting knives must always be well sharpened Shar...

Page 51: ...sure that the bale chamber is empty at the end of the work Empty the bale chamber Close the rear flap Closing the rear flap page 46 Switch off the AutoPlus Pilotbox Press the ON OFF button Switch off the tractor take out the ignition key and secure it Push the lever for the knife driving shaft upwards to do this open the right hand side door Open the cutterbar ball valve Lever for the knife drivin...

Page 52: ...ilotbox Press the ON OFF button Press the INFO button until the Pick up Knives symbol is displayed Press the GO button until the Pick up Knives symbol is selected on the display Swivel the knives in with the control device All manuals and user guides at all guides com ...

Page 53: ...ol device Open and secure the rear flap Opening the rear flap page 46 Close both ball valves on the hydraulic manifold for the cutterbar to do this open the right hand side door Release the knife driving shaft locking mechanism Pull the knife driving shaft lever downwards Hold the ends of the knives and pull them out of the knife driving shaft towards the rear NOTE The cutting knives must always b...

Page 54: ...s the ON OFF button Switch off the tractor take out the ignition key and secure it Push the lever for the knife driving shaft upwards to do this open the right hand side door Openbothball valvesonthehydraulicmanifoldforthecutterbar to do this open the right hand side door Switch the tractor on Switch on the AutoPlus Pilotbox Press the ON OFF button Press the INFO button until the Pick up Knives sy...

Page 55: ...number of knives The OptiCut 23 cutterbar has two knife groups The knife groups can be swivelled in and out in various combinations Knife group Cutting length Use with 23 knives 45 mm Use with 11 knives 90 mm Use with 12 knives 90 mm Use without knives All manuals and user guides at all guides com ...

Page 56: ...ayed Press the GO button until the Pick up Knives symbol is selected on the display Swivel the knives out with the control device Preselecting the knife group Movetheball valvesonthehydraulicmanifoldfor thecutterbar into the desired position to do this open the right hand side door Switch the tractor on Switch on the AutoPlus Pilotbox Press the ON OFF button Press the INFO button until the Pick up...

Page 57: ...ress the GO button until the Pick up Knives symbol is selected on the display Swivel the knives in with the control device The selected knife group swivels into the feed channel All manuals and user guides at all guides com ...

Page 58: ...n handling the knives Failing to wear protective gloves can cause se rious injuries For trouble free twine tying a high value twine must be selected The following is recommended Technical specifications page 27 Inserting the twine spools Open the front cover Insert five twine spools in the twine box Open the right hand side door Place additional spools in the twine retainer Close the side door and...

Page 59: ...e stickers on the tying equipment Threadthetwinethroughthedrive wheel andthepress wheel turn the press wheel and pull in the twine Once threaded through the drive wheel press wheel thread the twine through a spring and then through a porcelain eye Length of twine at the outlet approx 50 mm Tips and tricks threading aid As a threading aid tie a cable tie around all twine ends and pull them through ...

Page 60: ... the following adjustments must be made Adjusting the twine retainer Adjusting the twine retainer page 104 Adjusting the distance of the twine from the edge of the bale with the edge limiters Twine on the edge of the bale page 104 All manuals and user guides at all guides com ...

Page 61: ...ree net tying a high value net must be selected The following is recommended Recommended net page 30 Positioning the net roll Open the right hand side door Move the net brake lever fully downwards Position the net roll in the net roll compartment Check that the net unwinds in the correct direction If necessary adjust the left and right hand width stops for the net roll Outer position for a 130 cm ...

Page 62: ...e roller max 2 cm Close the cover NOTE Do not allow more than 2 cm of the start of the net to be pulled in by the roller Adjusting the net brake Adjust the net tension with the net brake lever The system is now ready for operation NOTE Net brake lever Move upwards The net tension is increased Move downwards The net tension is reduced Lever All manuals and user guides at all guides com ...

Page 63: ...re that no there are no unusual noises Let the implement run at 540 rpm for one minute Switch off the tractor s PTO shaft Check that the components are securely tightened During the running in period special maintenance must be underta ken see the maintenance table Maintenance intervals page 89 All manuals and user guides at all guides com ...

Page 64: ...ke is adjusted to Full load The braking efficiency changes This can cause accidents The consequence can be traffic accidents with serious or fatal injuries Cleaning the tractor and the implement before road transport Before any road transport clean the tractor and implement of any coarse dirt remaining crops and clods of earth Crops or dirt that drop onto the road can cause slippery road condition...

Page 65: ...rator has an adequate view of the work area Only begin work if the immediate vicinity is clea red of any persons or objects There is otherwise the risk of serious or fatal injury No riding on the implement Neither personnel nor objects are allowed to be transported on the im plement at any time Riding on the implement is hazardous and strictly prohibited There is otherwise the risk of serious or f...

Page 66: ...ng steps are necessary to bring the implement into the transport position Raise the pick up equipment to the highest position Empty the bale chamber Close the rear flap Raising the pick up equipment Before road transport the pick up equipment must be raised to the highest position Switch the tractor on Switch on the AutoPlus Pilotbox Press the ON OFF button Press the INFO button until the Pick up ...

Page 67: ...wing operating modes can be selected with the AutoPlus Pi lotbox for net tying and twine tying AUTO Automatic start of bale tying or MANUAL Bale tying starts with the GO button The display shows automatic tying is active Press the MANUAL AUTO button The display shows manual tying Press the GO button Net tying is triggered The display shows tying start during bale wrapping The display shows rear fl...

Page 68: ...securely tightened Tightening the wheel nuts page 106 Adjusting the compressed air brake The load dependent compressed air brake must be adjusted as follows for road transport Move the compressed air brake brake lever to the full load position Half load Full load Release Brake lever Empty Brake valve All manuals and user guides at all guides com ...

Page 69: ...tor s wheels when cornering Road transport Before starting off check the immediate vicinity Always ensure that there is an unimpeded view and pay particular attention to any children in the vicinity of the implement Do not transport any personnel or objects on the implement Always adjust your driving speed to the road conditions Do not exceed a maximum speed of 40 km h Comply with the na tional sp...

Page 70: ...Always switch off the AutoPlus Pilotbox when working on the implement Always switch off the pilot box when working on the implement If the Pilotbox is switched on or starts inadvertently unforeseen movements may be triggered on the implement This can cause accidents with fa tal consequences Do not upset the cardan shaft The cardan shaft between the tractor and implement must not be jol ted in any ...

Page 71: ...he crop feeds correctly Especially short cut crops in windy weather Baffle plate The baffle plate can be attached in different positions Switch off the tractor and secure it Support the baffle plate with one hand Fit the chain on both sides of the implement in the required positi on Release the baffle plate slowly NOTE The underside of the baffle plate should come into contact with the swath evenl...

Page 72: ...s in the table are standard values The values actually required depend on the type of crop These values may therefore vary NOTE If the set pressure is not achieved it is possible that too little crop was gathered Switch the tractor on Open the rear flap via the control device Switch off the tractor and secure it Turn the handwheel on the hydraulic manifold to the right to increa se the bale densit...

Page 73: ... There is otherwise the risk of serious or fatal injury Maximum cardan shaft speed 540 rpm The cardan shaft speed must not exceed 540 rpm and has to be ad apted to the condition of the crop Higher speeds can cause damage to the implement Do not upset the cardan shaft The cardan shaft between the tractor and implement must not be jol ted in any operating or transport position Upset cardan shafts ca...

Page 74: ...n and out Swivelling in the knives The knives swivel into the feed channel and cut the crop Swivelling out the knives The knives swivel out of the feed chan nel Switch on the AutoPlus Pilotbox Press the ON OFF button Press the INFO button until the Pick up Knives symbol is displayed Press the GO button until the Pick up Knives symbol is selected on the display The knives swivel in or out using the...

Page 75: ...e AutoPlus Pilotbox Press the ON OFF button Press the NET TWINE button until the desired tying setting is sel ected The following tying types can be selected Display Tying program Wraps Twine tying 1 18 Twine tying 2 22 Twine tying 3 26 Net tying 1 2 Net tying 2 3 Net tying 3 4 Twine Net tying 1 twine 1 net 18 twines 2 nets All manuals and user guides at all guides com ...

Page 76: ...ollected uniformly and constantly Adapt the drive speed to the Quantity of crop Volume of the swaths The soil condition Driving pattern The driving pattern is critical for the quality of the bale shape Ensure that the crop is picked up in a uniform manner Where there are nar row swaths do not swing backwards and forwards over the swath but drive as shown in the diagram Steer the implement so that ...

Page 77: ... bale density is reached a signal sounds and Start tying is shown on the display of the AutoPlus Pilotbox The AutoPlus Pilotbox signal sounds Bale density 90 is displayed Bale density 100 is displayed Stop the tractor immediately Start tying is displayed The display shows Open rear flap after successful bale wrapping and cutting of the tying material Carry out the Depositing the bale operating ins...

Page 78: ...ity 90 is displayed Bale density 100 is displayed Stop the tractor immediately Pressthe GO button Net ortwinetyingistriggeredandthesignal stops The display shows tying start during bale wrapping The display shows Open rear flap after successful bale wrapping and cutting of the tying material The AutoPlus Pilotbox signal sounds Carry out the Depositing the bale operating instructions page 79 NOTE T...

Page 79: ... the rear flap The rear flap can open by itself causing the bale to roll out of the bale chamber Serious or fatal injury can be the result NOTE When the bale is not deposited in the stop position raise the pick up equipment and move to the depositing location Open the rear flap via the control device The bale is discharged Open rear flap is displayed Close the rear flap via the control device Clos...

Page 80: ...fferent positions Minimum crop near to the tine tracks Maximum crop Further away from the tine tracks Setting the baffle plate page 71 After the first bale After the first bale is ready check the following settings and adjust them if necessary Bale density Bale density adjustment page 72 Bale tying Adjusting the tying page 75 Finishing bale pro duction At the end of the operation The last bale mus...

Page 81: ...TO shaft has been unhitched or disconnected the implement continues running due to inertia Maintain a safe distance until the pick up equipment and all moving parts have come to a com plete standstill The bale chamber must be emptied before it is transported on the road When there is not enough crop to produce a bale proceed as follows Open and secure the rear flap Opening the rear flap page 46 Re...

Page 82: ...ners Do not clean bearings or hydraulic parts with high pressure cleaners The high pressure cleaner removes the grease film from the bare me tal surfaces Metal surfaces treated with grease can corrode After eachcleaning process lubricate the bearing points and greasetheba re parts Clean the bearings and hydraulic parts carefully Caution when cleaning with a high pressure cleaner Bearings seals and...

Page 83: ... the imple ment After cleaning After cleaning Lubricate all of the bearings Care The implement will be completely ready to be used in the next season if the following instructions are observed applying a protective layer of oil to all bright work tools Only use approved biodegradable oil rapeseed oil for example Repair any paint damage Check safety stickers and replace or add as required All manua...

Page 84: ...e the implement in the reverse order to coupling Stop the implement on dry firm and level ground secure the tractor in such a way that it cannot roll forwards or back wards Disconnect the hydraulic couplings and secure the drawbar in the transport holder Disconnect the lighting plug and insert it into the transport holder for connections on the drawbar Disconnect the AutoPlus Pilotbox plug and ins...

Page 85: ...ng See Adjusting the pick up equipment page 48 Lower the pick up equipment Remove the remaining twine net Clean the implement Repair any paint damage Check safety stickers and replace or add as required Check all the screw joints and tighten the screws Lubricate the implement in accordance with the lubrication schedule Check the tyre pressure Safety plate All manuals and user guides at all guides ...

Page 86: ...cisive for the stability and operability of the implement Only spare and wear parts supplied by the manufacturer have been tested and cleared Using other products may lead to malfunctions or reduce safety of operation The use of non OEM replacement parts renders the manufacturer s guarantee null and void and frees the manufacturer from all liability Protect the device from unintended start up The ...

Page 87: ... cream or oil resistant gloves Contact can result in skin damage Never use oils for cleaning Never use oils or lubricants to clean your hands Burrs and grit in the se materials can result in injuries Change contaminated clothing Change any clothing that is heavily contaminated with oil as soon as possible Oils can cause damage to the health NOTE Used oil must be collected and disposed of If any ma...

Page 88: ...t to right Rotation of screws nuts and suchlike always viewed from the actuation face Task Explanation Greasing Apply grease to the slide surfaces using a brush Lubricating One or two presses of the grease gun if not stated otherwise Oiling If not specified otherwise use only plant based oils such as rapeseed oils Used oil will endanger your health and in addition its use is strictly prohibited Re...

Page 89: ...o r e v e r y 3 0 0 0 b a le s E v e r y 1 0 0 0 0 b a le s G r e a s e O il In s p e c t io n R e p la c e C le a n S h a r p e n P a g e Screw connections Tightening screws 91 Special torques 91 Cardan shaft Lubricating the cardan shaft 94 Pick up equipment and rotor Pick up equipment overload coupling OptiCut and rotor 95 Rotor cutterbar 95 Pick up equipment tines 96 Pick up equipment and rotor...

Page 90: ...ing 110 Swivelling drawbar eye 110 Lubricating the sustainer 111 Sensors Net roller sensor 112 Twine guide sensor 113 Net roller sensor 113 Hydraulics Hydraulic tubes 100 Accumulator technology 101 Hydraulic couplings 100 A t t h e s t a r t o f t h e s e a s o n A f t e r t h e f ir s t 2 5 0 b a le s A f t e r 5 0 0 b a le s E v e r y 5 0 0 b a le s o r d a ily E v e r y 5 0 o p e r a t in g h o...

Page 91: ...ency of use but at least once a season Special torques Take heed of the special tightening torques for the following screw connections Top screw on the drawbar 300 Nm Bottom screw on the drawbar 1150 Nm Screws on the drawbar eye 310 Nm 1150 Nm M24 300 Nm M20 310 Nm M16 Nuts Drawbar eye All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 92: ...stiff grease the relevant values must be reduced by 10 When usinglocking screwsor locknuts thevalue in thetablemust be increased by 10 The torque value of the wheel nuts is 290 Nm Thread Torque value Spanner size 8 8 10 9 12 9 Nm mm M3 1 3 1 8 2 1 6 M4 2 9 4 1 1 9 7 M5 5 7 8 1 9 7 8 M6 9 9 14 17 10 M8 24 34 41 13 M10 48 68 81 17 15 M12 85 120 145 19 17 M14 135 190 225 22 19 M16 210 290 350 24 22 M...

Page 93: ...ling check the length of the cardan shaft Correct alignment and connection of the tractor and the implement Check that the tractor drawbar eye is clean and lubricated Fit both universal drive shaft halves do not connect Hold both universal drive shaft halves together and check that The protective tube must be at least 5 cm shorter The overlap of the profile pipes for the drive must be at least 37 ...

Page 94: ...omponents An un guarded cardan shaft or damaged guard components can cause very serious injuries in operation 6 lubrication points are located on the cardan shaft pipe Remove the cardan shaft Lubricate the cardan shaft lubrication points every 500 bales Lubricate the 2 pivots on the cardan shaft well before putting the implement into operation After every 500 bales checkthat the cardan shaft pipe ...

Page 95: ...ture wear Pick up equipment overload coupling OptiCut and rotor Raise the pick up equipment to the highest position Lubricate the lubrication points Rotor cutterbar Always lubricate the lubrication points for the cutterbar rotor after 500 bales Pick up equipment chain wear The pick up equipment chain must be replaced when the chain tensio ner is just in front of the end stop Measure the pick up eq...

Page 96: ...ick up equipment drive chain Loosen the chain tensioner Oil the chain Tension the chain tensioner Adjusting the pick up equipment chain tension page 96 Adjusting the pick up equipment chain tension The chain tensioner for the pick up equipment is located on the left hand side of the implement The chain tension is adjusted as follows Turn the nut until the spring reaches a length E of 140 mm Oil E ...

Page 97: ...cant several times a day or every 200 bales depending on which occurs first Filling Open the left hand side door Check the oil level Fill the oil level up to 3 5 litres maximum Close the left hand side door Adjusting the oil pump Release the nuts on the washer disc Turn the washer disc Clockwise to increase the conveying capacity Counter clockwise to reduce the conveying capacity Tighten the nuts ...

Page 98: ...ves on the flat rub ber side after every 500 bales or daily Do not grind the serrated cut ting edges Check that the knives are still sharp enough every day To do this the following work steps are required Removing the knives page 50 Clamp the knife in a vice Grind the smooth side of the knife using a grinding unit Fitting the knives page 51 NOTE The knives must be not become hot during grinding Hi...

Page 99: ...een movements caused by a build up of pressure Open both ball valves on the hydraulic manifold for the knife group switching on the left hand side of the implement Switch the tractor on Switch on the AutoPlus Pilotbox Press the ON OFF button Press the INFO button until the Pick up Knives symbol is displayed Press the GO button until the Pick up Knives symbol is selected on the display Leave the le...

Page 100: ...t to move unexpectedly and uncontrollably and may cause serious injury to personnel or damage to the imple ment There is otherwise the risk of serious or fatal injury Be careful when welding Do not perform any welding work in the vicinity of the hydraulic tubes Hydraulic oil can burst into flames very easily Hydraulic system at zero pressure Work must only be performed on the hydraulic system if t...

Page 101: ...to the pressure devices No changes must be made to the pressure devices by means of wel ding drilling or any other measures Openingby force isnot permitted Bale chamber Setting scrapers The default setting is 1 mm When twine accumulates on the scraper reduce the distance bet ween the roller and the scraper The individual scraper must make di rect contact Loosen the screws on the scrapers Set the s...

Page 102: ...djusted as follows Turn the nut until the spring reaches a length F of 125 mm Rear flap roller drive The chain tensioner for the rear flap roller drives is located on the left hand side of the implement The chain tension is adjusted as follows Turn the nut until the spring reaches a length G of 125 mm Roller drive chain wear The roller drive chain must be changed when the dimension of the 10 chain...

Page 103: ...ll be measured An incorrect oil level can cause serious damage to the implement Checking the oil level Remove the level setting plug The filling level is correct when oil runs out Refit the level setting plug If no oil is discharged the gearbox must be filled with oil Filling the gear box page 103 Filling the gear box Remove the level setting plug Remove the screw from the filler neck Fill up with...

Page 104: ...stance T2 to 3 4 mm Twine on the edge of the bale Use the pins to adjust the distance of the twine ontheedge of the bale The two pins must be adjusted to the same distance Loosen the pins Adjust the pins evenly to the desired distance Tighten the pins Adjustingthescraper chain The scraper chain must be adjusted There must be a distance V of 44 mm Turn the nut and adjust the distance V to 44 mm T T...

Page 105: ...s Several filling discs reduced belt tension Few or no filling discs high belt tension Refit the belt pulley Fit and tighten the belt pulley screws Tension the V belt idler pulley Net feed roller tension The contact pressure on the net feed roller is provided by two springs The springs are located on the left and right of the net feed roller and are secured with a screw The spring tension for the ...

Page 106: ...nel may be injured or the implement may be damaged as a result Prescribed tyre pressure Only use tyres set at the prescribed tyre pressure Incorrect tyre pres sures can result in serious damage to personnel or traffic accidents Securing the implement Secure the implement against inadvertent starting and rolling away Use wheel chocks The implement must be standing on firm and level ground and if ne...

Page 107: ...eed Check the tyre pressure on a regular basis and ensure that it is at the required pressure Tyre size Pressure 15 x 6 00 6 1 75 bar Speed Pressure Speed Pressure Tyre size 40 km h 50 km h 16 0 70 20 1 5 bar 1 5 bar 400 60 22 5 1 5 bar 1 5 bar 500 50 17 1 5 bar 1 5 bar 500 45 22 5 1 5 bar 1 5 bar 600 40 22 5 1 5 bar 1 5 bar 15 0 55 17 1 5 bar 1 5 bar 16 0 70 20 1 5 bar 1 5 bar All manuals and use...

Page 108: ...mage immediately Escaping oil can cause injuries and burns Seek medical attention immediately if inju ries occur Bleeding the hydraulic brake circuit Collecting the oil Leaking oil must be collected and cleaned up in accordance with na tional regulations Otherwise damage may be caused to the environ ment The hydraulic brake is connected to a hydraulic trailer brake valve on the tractor Loosen the ...

Page 109: ...00 working hours or every 10 000 bales Proceed as follows Raise the implement and secure it against rolling away by using lif ting gear Loosen the tension linkage completely Turn the adjustingscrew on the wheel in the direction of arrow until the wheel locks do this on both wheels Turn back the adjusting screw until the wheel moves freely Adjust the length of the tension linkages by turning the yo...

Page 110: ...e the drawbar against sliding Loosen and remove the screws and nuts Move the drawbar to the desired position Fit and tighten the screws and nuts Special torques page 91 Remove the safety device preventing sliding The arrangement of holes on the implement is provided for height ad justment The drawbar must always be secured on each side with two screws and nuts Trailer ring A bush is located on the...

Page 111: ...stainer lubrication points at regular intervals Remove the plug on the lubrication point and fill up with grease Grease the contact face of the sustainer Lubrication Sustainer con tact face All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 112: ...t the distance A between the sensor and the magnet to 3 5 mm Tighten the screws on the sensor mounting Basic rear flap sensor adjustment The basic adjustment for the rear flap sensor is made as follows Switch the tractor on Switch on the AutoPlus Pilotbox Open the rear flap very slowly via the control device Bale density 90 is displayed Leave the rear flap in this position Switch off the tractor a...

Page 113: ...uide sensor Check clean and adjust both twine guide sensors every 3 000 bales Distance G for the twine guide sensors must be 4 mm A star wheel sensor is located on the right hand star wheel on the twi ne carriage right hand side door open The twine carriage sensor is almost centrally positioned behind the twine carriage Loosen the screws on the sensor mounting Set the distance G between the star w...

Page 114: ...114 Circuit diagrams Circuit diagrams Hydraulic diagram Pick up equipment Cutterbar Rear flap Hydraulic rotor uncoupling Tractor PowerPush system All manuals and user guides at all guides com ...

Page 115: ...t brake light Right rear light Right side light Yellow white Red brown black white Left side light white black black Connecting plug and connecting socket 7 pin in accordance with ISO 1724 Left rear light Left blinker Left brake light Earth Connecting plug 7 pin in accordance with ISO 1724 All manuals and user guides at all guides com ...

Page 116: ...r brake Hydraulic brake Non return valve Brake cylinder Quick release couplings Bag filter Brake valve Air cylinder Bleed valve Brake cylinder Quick release coupling All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 117: ...ssories or spare parts which are not authorised by the manufacturer The accessories are attached as follows In accordance with the assembly information and only at the specified assembly points provided For details of the accessory equipment Replacement part instructions Rotatabledrawbar eye When the tractor is equipped with a fixed hook the tow bar must be equipped with a rotatable drawbar eye Fi...

Page 118: ...sary to fit the dummy blades so that the crop is fed in uniformly Dummy blades are fitted in the same way as the knives See Removing the knives and Fitting the knives page 51 See Removing the knives and Fitting the knives page 54 Roller for baffle plate The baffle plate roller improves the way the crop is fed in The roller will be fitted on the front baffle plate support as shown Hitch draw Dummy ...

Page 119: ...ories 119 Storageforthenet roll Implements equipped for twine and net wrapping have a place to store additional net rolls behind the right hand side door Net roll All manuals and user guides at all guides com ...

Page 120: ...s that are damaged as a result Safety system protect the implement from An overload Exceeding the capacity Damage caused by foreign bodies Pick up equipment slip clutch The slip clutch of the pick up equipment responds to an overload and prevents the pick up equipment from turning when too much crop is fed in when the pick up equipment is set too low or when the forward speed is too high Eliminate...

Page 121: ...e following steps are possible to clear the blockage in the cutterbar Swivel out the knives and engage the tractor s PTO shaft or Mechanical rotor coupling or Hydraulic rotor uncoupling or Empty the bale chamber when the bale is nearly formed or Use of the PowerPush system or Reversal of the rotor s direction of rotation for manual or automatic removal of the blockage All manuals and user guides a...

Page 122: ...the bale is nearly formed Check whether the blockage has been cleared Step 3 Manual reversing If the blockage remains Use with reversing wrench Manual reversing page 123 Step 4 Using the PowerPush system If the blockage remains Use of the PowerPush system Check whether the blockage has been cleared Step 5 Reversing the direction of rotation If the blockage remains Reversal of the direction of rota...

Page 123: ... tractor s control device The following steps are necessary for the hydraulic rotor un coupling Switch the tractor on Open the hydraulic rotor uncoupling via the control device The cutterbar rotor is decoupled and the production roller can be rota ted with the reversing wrench Alternatively tying can be triggered when the tractor s PTO shaft is switched on Manual reversing After the rotor is mecha...

Page 124: ... speed slowly Observe the process If the slip clutch responds you must switch off the tractor s PTO shaft immediately Damage may be caused to the implement Proceed as follows Press the INFO button until the Pick up Knives symbol is displayed Press the GO button until the Pick up Knives symbol is selected on the display Swivel out the knives using the tractor s control device and switch on the trac...

Page 125: ...ystem Switch off the tractor s PTO shaft Uncouple the drive manually or hydraulically Move the lever for free wheeling The drive is now running in the opposite direction of conveying Press the INFO button until the Pick up Knives symbol is displayed Press the GO button until the Pick up Knives symbol is selected on the display Use the neutral position of the tractor s control device to turn the pr...

Page 126: ... the front hood and check the net net guide and sensors After clearing the fault press the GO button Net motor malfunction The net mo tor does not run Open the front hood and check the connections After clearing the fault press the GO button If the fault cannot be cleared contact customer services The net was drawn in at the wrong moment Open the front hood and check the net net guide and sensors ...

Page 127: ...er of knives 50 Accumulation behind the rotor Cutting length too short Reduce the number of knives 50 Crop wrapped around the rotor Scraper not adjusted optimally Adjust the scraper 101 Excessive output of the imple ment Blunt knives Sharpen the knives 98 PTO shaft speed too slow Increase the PTO shaft speed Drive speed too high Reduce the drive speed The knives cannot be moved to the cutting posi...

Page 128: ... Lowerthepick upequipment or Adjustthepick upequipment wheels or chains Overload protection activated Remove the blockage Pick up equipment set too low 121 47 66 Drive chain slipping or jumping out of chain wheel Check the chain replace if necessary Forward speed too high Adjust the forward speed Swath too small thin Produce larger swaths Pick up equipment tines bent or broken Straighten the tines...

Page 129: ...n sor Every tine must cause the LED to light up Securethestarwheel sothat itdoesnotwobbleandadjust the star wheel sensor so that each tine is picked up Di stance approximately 1 mm Defective star wheel sensor Contact a repair specialist Mechanical blockage Remove the blockage Temporary current interruption Fit the cable supplied for the power supply in accordance with the operating manual Polarity...

Page 130: ...aps Insufficient brake force Adjust the net brake Adjust the V belt for the net drive mechanism 62 105 Net wrapping system remains inactive System set to Manual mode Set to Automatic mode No electrical connection Ensure electrical connection No signal to net roller sensor Clean or adjust the net roller sensor 113 Crop residues behind the net feed roller Remove the soiling Net torn before tying is ...

Page 131: ...epairleakytubes and pipes Problem Cause Solution Page Rear flap opens during bale pro duction Rear flap not closed correctly Aftertherearflapwasclosed using the control device the pressure has not built up suf ficiently approximately 3 se conds When the rear flap is closed correctly check the rear flap sensor Replace the cylinder gaskets Clean the rear flap thorough ly Rear flap not completely clo...

Page 132: ...tic parts can be disposed of in the normal household waste resi dual waste depending on the laws specific to your country Metal parts All metal parts can be disposed of in the used metal recycling system Oil Environmentally compatible hydraulic oils must be stored collected and disposed of separately in accordance with waste legislation Electronics The AutoPlus Pilotbox and control box must be tak...

Page 133: ... relevant basic safe ty and health requirements of the EU Directive 98 37 EEC The following standards have been respected for appropriate imple mentation of the health and safety requirements quoted in the EC Di rective EN 12100 1 2 04 2004 EN 294 06 1992 EN 982 09 1996 EN 704 08 1999 EN 14982 07 1998 DIN EN ISO 11201 DIN EN ISO 11204 Kverneland Group Geldrop B V Geldrop 15 08 2007 Caspar Böhme Ch...

Page 134: ...stic parts 132 E Electrical lighting 45 Electricity supply Alternative connector cable 40 AutoPlus Pilotbox 40 Lighting 40 Electronics 126 EU Conformity Declaration 133 F Finishing bale production 80 Fixed drawbar eye 117 H Hitch drawbar eye 118 Hydraulic rotor uncoupling 123 L Lubricating the sustainer 111 M Maintenance 86 Attaching 93 Bale chamber 101 Brakes 108 Chain lubrication 97 Drawbar 110 ...

Page 135: ...eumatic brake 44 PowerPush system 124 Preface Symbols used 7 Preparation for use 45 Preparing for use 63 R Raising the sustainer 38 Rear flap rear flap 46 Rear flap sensor 112 Recommended net 30 Recommended twine 30 Reversal of direction of rotation 125 Reversing wrench 123 Roller drive Chain wear 102 Front 102 Main roller drive 102 Rear flap 102 Rotatable drawbar eye 117 S Screw connections Speci...

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