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339

Replacement Parts

Part Number 

Description

00F5060-KL10

v3.34 LCD Serial Elevator Keypad Operator

1MF5K81-DZ19

TTL Encoder Card Kit (SubD; <= E housing)

2MF5K81-DZ19

TTL Encoder Card Kit (SubD; >= G housing)

1MF5K81-BZ05

TTL Encoder Card Kit (Screw-in Terminals; <= E housing)

2MF5K81-BY05

TTL Encoder Card Kit (Screw-in Terminals; >= G housing)

1MF5K8G-PZ43

EnDat Encoder Card Kit (D, E housing)

2MF5K8G-PY33

EnDat Encoder Card Kit (>= G housing)

0090390-K000

Ferrite Ring for E, G, H Housing and R6

0090395-K001

Ferrite Ring for R (1 Required) and U Housing ( 2 re-
quired)

***Control Card*** Contact KEB w/ F5 drive serial number

***Whenever replacement parts are needed it is required that the 
F5 drive serial number is given to the KEB Service and Repair De-
partment to ensure the correct parts are sent with each replace-
ment part kit. This will prevent software and hardware incompat-
ibility problems when interchanging parts***

11. Replacement Parts

Summary of Contents for COMBIVERT F5

Page 1: ...COMBIVERT F5 ELEVATOR DRIVE Reference Manual Version 3 34 0F5LUB K334...

Page 2: ...Tip The QR codes used in this instruction manual are linked to the KEB America YouTube channel Video ex amples of general start up procedures will be linked to QR codes in this instruction manual Scan...

Page 3: ...Control Sequence F5 K 50 3 3 Encoder Feedback Interfaces 51 3 3 1 Incremental TTL Encoder Interface X3A Screw Terminals 53 3 3 2 EnDat Encoder Interface X3A 55 3 3 3 Sin Cos Encoder Interface X3A 58...

Page 4: ...ts Parameters 229 6 15 FB Field Bus Parameters 235 6 16 DG Diagnostics Parameters Combivis only 249 6 17 TS Terminal Slowdown Parameters 261 6 18 DB Debug Parameter Group Combivis only 267 7 Diagnosti...

Page 5: ...he supply voltage danger ous voltages may still be present within the unit as the bus capacitors dis charge Therefore it is necessary to wait 5 minutes before working on the unit after turning off the...

Page 6: ...l capable Synthesized pre torque for roll back compensation CE compliant and cULus listed Extensive elevator functional capabilities DPC Direct Position Control Stationary Pole Identification SPI Mult...

Page 7: ...both S High and S Correction sections of the table Section 6 4 LE Encoder Data Parameters LE37 LE39 added with pa rameter descriptions Section 6 6 The LS01 upper limit has been increased from 25FPM to...

Page 8: ...nd LE39 is now 1 Section 8 1 The upper limit of US06 Contract Speed has been increased from 1600FPM to 2000FPM Section 8 1 The max value of LS00 was corrected from 0 478m s to the correct max value in...

Page 9: ...best high frequency grounding install the inverter on a bare metal sub panel i e zinc plated steel or galvanized steel Use manufacturer recommended tightening torque for all bolts used to mount the en...

Page 10: ...e when operating in an explosion proof environment Maximum SurroundingAirTemperature 45 C The operating temperature range of the unit is 10 C to 45 C 14 F to 113 F Operation outside of this temperatur...

Page 11: ...al amperes 480 volts maximum when protected by class ___ fuses rated ___ Amperes as specified in table 2 2 4 2 or when protected by a circuit breaker having an interrupt rating not less than ___ kA rm...

Page 12: ...secondary current rating of the transformer per NFPA70 and CSA 22 1 This value may be significantly lower than the values in the following tables Branch circuit protection for the F5 must be provided...

Page 13: ...140 06 40 40 16 G H 10 18 50 50 140 06 63 63 17 G H 10 18 60 50 140 06 80 80 18 H 18 70 50 140 06 80 80 19 H 18 90 50 140 06 100 100 19 R 100 90 20 H 18 100 20 R 100 100 21 R 100 150 22 R 100 175 23 R...

Page 14: ...ion assumes the use of a non ventilated motor The function meets the requirements outlined in VDE 0660 Part 104 UL508C section 42 NFPA 70 Article 430 part C See the description for parameter LM08 Elec...

Page 15: ...a maximum of 16kHz switching frequency and low inductance so it does not drastically influence the motor s equivalent circuit model There are three sizes available for motors rated up to 100A All cho...

Page 16: ...nd use 75 C copper conductors only for equipment rated greater than 100 Amperes Use minimum 300V rated wire with 230V systems and minimum 600V rated wire with 480V systems To prevent coupling high fre...

Page 17: ...drive or as close as possible to the inverter and on the same sub panel as the inverter Good metallic surface contact to the sub panel is required to provide adequate high frequency grounding of the...

Page 18: ...the filter Always use the shielding plate provided with the filter when connecting the filter to the inverter Shielding of control wires If digital signal wires are terminated on a terminal block in...

Page 19: ...n of storage period powered off Storage Period 1 Year Start up normally without any additional precautions Storage Period 1 2 Years Power on frequency inverter for one hour without any modulation Stor...

Page 20: ...connected to earth ground Only DC Voltage can be used for the test Testing with AC voltage will damage the semiconductors and capacitors within the elevator drive thereby voiding the warranty The maxi...

Page 21: ...nected power contactor the source of energy is removed from the brake resistor in the event of a brake transistor failure thereby preventing dangerous overheating of the brake resistor Contactors are...

Page 22: ...at 24VDC The monitor circuit controls a normally closed relay output at terminals K1 and K2 near the power terminal K1 and K2 are connected to either the elevator controller or a DC or line contactor...

Page 23: ...L2 L3 GND GND T1 T2 u v w K1 K2 F5 X1A GND PB L1 L2 L3 BR EC Out LC In BRT M VC Brake Transistor Watchdog Com LC GND PA PT F Branch Circuit Fuses CH Line Choke EMI EMI Filter BR Brake Resistor DC DC C...

Page 24: ...ontrol Voltage M Motor PT Power Terminal for housings E G H PA for housings R U W Temperature Sensor Monitor Circuit Elevator Controller Supervision DC Contactor F CH EMI GND GND L1 L2 L3 GND GND T1 T...

Page 25: ...sistor DC DC Contactor EC Elevator Control VC Control Voltage M Motor PT Power Terminal for housings E G H PA for housings R U W Temperature Sensor Monitor Circuit No Elevator Controller Supervision D...

Page 26: ...t 9 UVW TTL output Additional interface types and channel configurations available Application L KEB Elevator Drive Voltage Ident R 480V 3 Phase P 230V 3 Phase Housing Type E G H R U W Accessories 1 B...

Page 27: ...ltage V 3 x 0 V input 3 x 0 255V 2 Output frequency Hz Generally 0 to 599Hz limited by control board and carrier frequency Rated switching frequency 3 kHz 8 4 8 4 16 4 4 Maximum switching frequency kH...

Page 28: ...ed output power kVA 46 59 71 115 Rated motor power kW 30 37 45 75 Rated output current A 115 130 154 224 Peak current 30 seconds 2 A 230 217 270 363 450 Over current fault E OC trip level A 276 270 31...

Page 29: ...49 5 63 63 75 90 Over current fault E OC trip level A 25 9 35 6 43 2 59 4 59 75 6 75 90 108 Output voltage V 3 x 0 Vsupply Output frequency Hz Generally 0 to 599Hz limited by carrier frequency Rated s...

Page 30: ...pproved ring crimp connector UL maximum wire gauge 2 awg 0 1 0 4 0 300 kcmill Output Ratings Rated output power kVA 52 80 125 173 256 Rated motor power kW 37 55 90 132 200 Rated output current 400VAC...

Page 31: ...10kg C H Housing A B C 31lb 14kg U Housing A B C 166lb 75kg R Housing A B C 71lb 32kg 2 6 Dimensions and weight A 353lb 160kg W Housing B C See next page for dimension tables R Housing 230V Size 19 o...

Page 32: ...R 13 5 20 5 10 9 0 394 11 8 19 5 U 13 5 31 5 14 0 0 394 11 8 30 5 W 26 4 37 0 14 5 0 512 24 8 35 8 Mounting Holes Dimensions in mm Housing A B C F G H E 130 290 222 7 275 G 170 340 255 7 150 330 H 297...

Page 33: ...s T1 T2 Connection for temperature sensor U V W Motor connection Connection for earth ground L1 L2 L3 3 phase supply voltage Connection for DC supply PB Connection for braking resistor U V W Motor con...

Page 34: ...ion 230V or 480V Housing Size W Refer to power stage manual Material Number 00F50EB KW00 L1 L2 L3 PA PB U V W K1 K2 T1 T2 Housing Size U T1 T2 Connection for temperature sensor K1 K2 Brake transistor...

Page 35: ...Motor Choke or Output Filter Line Choke Motor Interference Suppression Filter Sub Panel in Control Cabinet COMBIVERT F5 Main disconnect feeder circuit not shown If the supply voltage is connected to t...

Page 36: ...ted on the motor wires by inserting a small amount of inductance on each motor lead These rings can also be useful when shielded cables are used since they will limit the available high frequencies ev...

Page 37: ...ferrite s to the wire Note Do not pass the earth ground wire through the ferrite s Connect the motor wires to the U V and W terminals on the inverter using the specified terminal tightening torque Whe...

Page 38: ...ferrite rings When multiple regen units in parallel are used with a single inverter the number of ferrite rings on the DC bus to be installed should be the same as the number of regen units Each KEB...

Page 39: ...rent the faster the increments When the counter reaches the limit the Error Overload E OL fault is triggered and the output to the motor is shut off At this point the inverter begins a cool down perio...

Page 40: ...8 kHz 115 150 16 kHz 63 98 U 4 kHz 198 330 330 8 kHz 180 180 225 16 kHz W 4 kHz 574 8 khz 407 16 kHz At low speeds below 3 Hz G W housings below 6Hz D E housings the rms current flowing through the p...

Page 41: ...al functions Ri 2 1 kOhm scan time 1msec LI02 digital filter reduces false trigger due to relay chatter filter time 10 100msec adjustable 11 Prog Input LI05 I2 12 Prog Input LI06 I3 13 Prog Input LI07...

Page 42: ...pair wires Terminate shield wires to earth ground only at inverter Separate control and power wires by 8 or more Control and power wires should cross at a right angle 3 1 4 Analog Inputs 3 1 3 Digita...

Page 43: ...t circuit protected The supply to the control circuit through an external voltage source keeps the control in operational condition even if the power stage is switched off The external power supply sh...

Page 44: ...2 These inverter units with a safety control card can be identified by the KEB part number and will have a K in the 5th placeholder e g xx F5 Kxx xxxx The KEB STO card meets performance levels ISO138...

Page 45: ...nto the round slot be sure no wire is seen from the outside 4 Remove screwdriver and check if the wire is fixed Make sure that the stranded wire and not the insulation is clamped 3 2 1 Assembly of the...

Page 46: ...g Input LI08 I5 9 Prog Input LI05 I2 10 Prog Input LI04 I1 11 Prog Input LI07 I4 12 Prog Input LI06 I3 13 Digital Out 2 O2 Programmable Output Lo10 Default Deceleration Active Short circuit proof digi...

Page 47: ...pin 30 29 Relay 2 NO Contact NO Programmable Output LO20 Default Brake Control 30 Relay 1 NO Contact NO Programmable Output LO15 Default Off 31 Digital Common 0V Reference potential for digital input...

Page 48: ...In case of inductive loads on the relay outputs protective wiring must be provided e g RC or diode arc suppression Specifications Voltage max 30VDC I 0 01 1A 3 2 4 Analog Inputs F5 K Potentiometer Vo...

Page 49: ...2 Input STO Channel 2 6 STO2 7 STO2 8 STO2 9 STO OUT Output STO 10 STO OUT The individual channels are designed potential free so 24V and 0V can be connected The inputs are designed in a way that safe...

Page 50: ...fic to the F5 K card The X2A 16 hardware enable and all X2B STO inputs are ANDED to activate the I7 drive enable In addition if either the X2A 16 hardware enable or any X2B STO inputs are deactivated...

Page 51: ...rface types are available Incremental TTL screw terminal strip or subD Incremental HTL screw terminal strip or subD EnDat Sin Cos SSi Hiperface UVW Resolver BiSS EnDat 2 2 The secondary channel X3B ca...

Page 52: ...re the general specifications of the incremental channel signals TTL incremental input output signal channels Signal format of EnDat Sin Cos SSi Hiperface encoder input chan nels A and B SIN and COS 1...

Page 53: ...ption 1 A TTL incremental encoder track A 2 A Differential signal to A 3 B TTL incremental encoder track B 4 B Differential signal to B 5 N TTL Zero track 6 N Differential signal to N 7 15 24 V Voltag...

Page 54: ...specified currents are reduced by any current drawn on the second interface X3B see Section 3 3 9 For maximum noise immunity the encoder cable shall consist of individually shielded twisted pairs wit...

Page 55: ...rnal stored ppr value is compared to the adjusted value in LE02 If the two are not the same the drive will trigger the Error Encoder Interface fault Refer to parameter LE12 for more information During...

Page 56: ...at encoder 4 B Red Violet 9 B Blue Blue 14 DATA Pink Pink 15 DATA Gray Gray 3 A Yellow Brown 8 A Green Green Shield wire tied to housing 40xx 13 0V com White White 12 5 0V Brown Brown Shield wires tie...

Page 57: ...ry encoder with the same specifications as other manufacturers The recognition of encoder loss or exchange is a software function and is dependent on the encoder type If the drive senses that the seri...

Page 58: ...ing start up and then every 30 ms a position value is read from the absolute tracks This initial readout of the absolute position provides the drive with the commutation angle for permanent magnet mot...

Page 59: ...Encoder interface X3A Circular connector on SIN COS encoder 5 4 3 2 1 10 9 8 7 6 15 14 13 12 11 8 A 3 A 9 B 4 B 6 C 1 C 7 D 2 D 15 R 14 R 13 COM 12 5 25V A 1 A 2 B 11 B 12 C 5 C 6 D 14 D 4 R 3 R 13 CO...

Page 60: ...for type L KEB cables The following Sin Cos encoders have been tested for use Heidenhain ERN 1387 487 However this does not restrict the use of rotary encoder with the same specifications as other ma...

Page 61: ...ection 3 3 TTL waveforms are possible with adapter ADF5080 V009 During start up and then every 30 ms a request is transmitted to the encoder and the absolute position is read out via serial communicat...

Page 62: ...warranty and will result in problems with electrical noise after the fact SSi Drive connection X3A Female SUBD 15 HD Circular connector on SSi encoder 4 B red 9 B blue 14 DATA pink 15 DATA gray 3 A y...

Page 63: ...for A and B tracks are designed for sinusoidal waveforms as shown in Section 3 3 TTL waveforms are possible with adapter ADF5080 V009 The recognition of encoder loss or exchange is a software functio...

Page 64: ...er operating data The encoder protocol must be adjusted with parameter LE14 Setting NUM EnDat 2 2 0 BiSS Hengstler Acuro 1 BiSS C Mode 2 During start up and run a request is transmitted to the encoder...

Page 65: ...of the connectors or their housings voids the warranty and will result in problems with electrical noise after the fact BiSS EnDat 2 2 Drive connection X3A Screw Terminal Strip Circular connector on...

Page 66: ...this does not restrict the use of rotary encoder with the same specifications as other manufacturers The recognition of encoder loss or exchange is a software function and is dependent on the encoder...

Page 67: ...sted value in LE02 If the two are not the same the drive will trigger the Error Encoder Interface fault Refer to parameter LE12 for more information During start up and then every 100 ms a request is...

Page 68: ...while at the same time saving installation time The cables come in standard lengths of 5m 10m 15m 20m 25m and 30m Cable Part Number 00S4809 00xx xx length in meters 10 10 meters Mating Connector 0090...

Page 69: ...ame specifications as other manufacturers Recognition of encoder loss or exchange The recognition of encoder loss or exchange is a software function and is dependent on the encoder type If the drive s...

Page 70: ...kwise rotation as viewed from the motor facing the encoder If the encoder channels are specified to have a different progression then the corresponding channels must be exchanged e g if U V W 1 2 3 th...

Page 71: ...potential for voltage supply 15 Encoder Card Part Number Housing Size E 1MF5K8G ZZ08 Housing Size G 2MF5K8G ZZ08 Max Load capacity depending on Voltage Supply Max Load capacity at 5 2V 400 mA The spe...

Page 72: ...ed then an external power supply must be provided The 5 2 V is a regulated voltage supply generated from Vvar and will allow up to 500mA max current draw for X3A and X3B total If additional current is...

Page 73: ...pt the encoder signals 4 Cable specifications The encoder cable shall not be too long such that the voltage drop of supply voltage on the encoder cable results in a voltage less than the minimum encod...

Page 74: ...two must not exceed these values ONLY when the inverter is switched off and the volt age supply is disconnected may the feedback con nectors be removed or connected Plug in screw terminal 5 4 3 2 1 9...

Page 75: ...operator do so while the elevator stands still F1 F2 F3 F4 Enter Esc Elevator Drive KEB Release Tab LED Indicators Serial Only LED 1 LED 2 Graphic Display Hotkeys Enter Down Escape Ports Serial Only...

Page 76: ...ed to indicate operational status They can be used for troubleshooting and diagnostics In addition the function of the LED can be changed with parameters CH10 15 Refer to Section 6 12 for additional i...

Page 77: ...diagnostics The F2 hotkey accesses the diagnostic menus The F3 hotkey accesses the programming menu The F4 hotkey accesses the language settings F1 F2 F3 F4 4 3 Backward Compatibility i 4 4 Menus and...

Page 78: ...veral ways During boot up if the operator keypad are not synchronized the user can access the language menu via the F4 Hotkey On the Home screen select the F4 hotkey to take you directly to the langua...

Page 79: ...ntrol Setting LC Timer Parameters LT Positioning Parameters LP Special Functions LX Configuration Handling CH Analog I O LA Outputs LO Diagnostic Parameters DG Field Bus Configuration FB Terminal Slow...

Page 80: ...the sign of the value An example of using the NUM function to change a parameter is shown below Enter F4 F4 F3 Num The NUM function can be useful for selecting parameter options from a list using its...

Page 81: ...access levels User Access Level Password Typical Access KEB R W All background parameters OEM R W 479 Control Type Motor Type Input Output Functions Adjuster R W 119 Advanced motor speed control para...

Page 82: ...ses Using the program Elevator Password Generator exe enter the date set in the keypad operator This can be changed at Home Prog Setup Date The program will generate a unique password based on the dat...

Page 83: ...c units Toggling between unit settings only scales the parameters and does not change any internal values The units can be changed at Home Prog Basic Setup US02 The ability to change units is dictated...

Page 84: ...cs Screen Log can be accessed in the Diagnostics menu and is the last screen To access Home Diag Prev The Diagnostics Screen Log includes drive faults Error Overcurrent Overvoltage Overload Encoder et...

Page 85: ...eter for the corresponding channel Function Enabled Disabled Select whether the logging function is active Base Block Checking The Base Block status indicates the output transistors have been safely s...

Page 86: ...ate can be initialized from the home screen by selecting Prog Setup Date Press Enter scroll to edit the parameter and press Enter again to save the changes The date format is mm dd yyyy The time can b...

Page 87: ...to be created in a text file is XXXX Y XXXX Hex Address of keypad operator parameter Y 1 ON viewable 0 OFF Keypad operator parameter hex addresses are listed in Section 8 1 Only parameter addresses li...

Page 88: ...following para_dis txt The para_dis txt file must then be saved to the keypad operator flash memory The text file must be transferred via FTP To save the custom parameter list text file to flash the...

Page 89: ...M password level is required From the Programming Menu the File option F4 will then be listed Under the File list select File Operations Under File Operations select FTP F2 When the dw5 file has been...

Page 90: ...programmed previously the user will be given three options 1 Copy operator to drive 2 Copy drive to operator or 3 Manual program Copy operator to drive Previously Programmed Operator 1 Install the op...

Page 91: ...wn button to navigate to US05 Load Configuration the status will show 0 not configured Press the ENTER button to access US05 6 Press the ENTER button again and the keypad will enter edit mode Press th...

Page 92: ...parameters and email parameter reports View PDF manuals for the F5 drive Requirements The mobile app communicates with the F5 drive through a bluetooth dongle connected to the drive Contact the OEM to...

Page 93: ...ith the correct limits and internal settings according to the application US05 Load Configuration Write config to drive If loaded successfully US05 should change from Not configured to Configuration O...

Page 94: ...4 11 Input Function SETUP OF THE INPUTS IS NOW COMPLETE Enter the following output parameters Home Prog Outputs depending on the controller requirements LO05 Output Function O1 LO10 Ouput Function O2...

Page 95: ...d during the Motor Tune process described later For PM motors enter the following parameters from the nameplate LM02 Motor Speed RPM LM03 Motor Current LM04 Motor Frequency LM05 Motor Voltage EMF rms...

Page 96: ...rive uses Note Incorrect Machine Data would cause the elevator to run too fast or too slow The following data would need to be entered LN01 Sheave Diameter note the units LN02 Gear Ratio x 1 LN03 Ropi...

Page 97: ...and leveling speeds are assigned accordingly based on functionality and or speed limits assigned to these speeds If the elevator does not move at the correct speed verify which speed is selected and i...

Page 98: ...Inspection Emergency Intermediate Speed 3 Acceleration LS20 LS30 LS50 LS40 Start Jerk LS21 LS31 LS51 LS41 Accel Jerk LS22 LS32 LS52 LS42 Deceleration LS23 LS33 LS53 LS43 Decel Jerk LS24 LS34 LS54 LS44...

Page 99: ...Follow the instructions on the LCD screen The user is instructed to 1 Disable the brake 2 If the speed is generated by the controller Analog or Serial then set the external speed command to zero 3 Pre...

Page 100: ...c field commutation angle for maximum torque For absolute encoders on PM motors if at any time the physical relation between the motor shaft and encoder changes i e encoder replaced encoder slippage e...

Page 101: ...dropped and an average will be taken of the last eight Upon completion the display will show the last sample taken and an average of the samples The encoder pole position found by SPI will be written...

Page 102: ...eave will align to a motor pole and move back and forth a few degrees During this time the encoder position will be shown on the keypad If the A B phasing is incorrect the process will stop and notify...

Page 103: ...a balanced car the current should be reasonably low For an empty car the running current should be less than motor rated current in both directions If operation on inspection speed in both directions...

Page 104: ...For taller buildings run between at least 10 floors in the middle of the hoist way 5 above and 5 below This function will also take into account rope compensation or lack thereof So it is necessary to...

Page 105: ...becomes active and the LT03 Speed Start Delay timer becomes active The LT02 Control Hold Off timer should be set such that it expires briefly before the brake is picked so the pretorque period before...

Page 106: ...the brake lifts and the value after the brake lifts with the motor holding at zero speed Adjust LA16 and LA17 Analog Input 2 X Y offsets and repeat the previous step until the value of Actual Torque b...

Page 107: ...imer LT03 in order to accurately determine the load percentage and calculate the required pretorque The load percentage of the preceding run can be seen in DG58 Car Load 5 12 5 Predictive Synthetic Pr...

Page 108: ...ent Check LC04 LC09 LC12 Brake Release Delay Control Hold O Speed Start Delay Brake Drop Delay Current Hold Time Current Ramp Down Time Pretorque Accel Decel LT02 LT03 LC05 LC10 Gains LC03 LC08 LC11 L...

Page 109: ...drive including motor type control type and contract speed Inputs LI01 LI60 These parameters define the logic of the inputs and assign control functionality to the digital inputs Motor Data LM01 LM33...

Page 110: ...of the relay and solid state drive outputs Diagnostic Parameters DG01 DG99 Combivis only These parameters define the functionality of the relay and solid state drive outputs and are only viewable in...

Page 111: ...ype and gearing configuration of the system Settings NUM Induction Geared 0 Induction Gearless 1 PM synchronous Geared 2 PM synchronous Gearless 3 Default Induction Geared Changing to a new configurat...

Page 112: ...Speed profile and control inputs via serial communication Hardware enable required 5 Serial Binary Speed DIN66019 Service 50 Service 50 2x16 bit 1x32 bit 1x32 bit AUX R W The speed selection for Seri...

Page 113: ...ignaled simultaneously at the beginning of a run otherwise Direction Selection Failure will occur Binary Speed Selection Binary Speed Selection utilizes three digital inputs assigned in LI04 11 as Spe...

Page 114: ...nalog signal connected to the terminals AN1 and AN1 controls the speed from 0 High Speed The High Speed must be set in LS02 For controllers which do not output 10V corresponding to High Speed the anal...

Page 115: ...ction selected does not matter since the actual direction is determined by the sign of the Field Bus Speed Software directions can be controlled via direction bits in the Process Data Input assigned a...

Page 116: ...ion but the direction selected does not matter since the actual direction is determined by the sign of the Field Bus Speed Software directions can be controlled via direction bits in the Process Data...

Page 117: ...eters group The direction is determined by the selected direction Either a hardware or software direction input can be utilized Software directions can be controlled via direction bits in the Process...

Page 118: ...heck does not pass Error Low Motor Current will occur After the check passes the drive will begin to modulate and output current LT01 Brake Release Delay timer begins After LT01 Brake Release Delay ti...

Page 119: ...the deceleration leveling stage begins LC04 LC09 and LC12 speed control gains are active If all speed inputs or direction are dropped deceleration to zero speed will begin When zero speed command is...

Page 120: ...K 1 Write Configuration to Drive 2 Read Configuration from Drive 3 Write Configuration to Flash 4 Read Configuration to Flash 5 Create OEM Default 8 Restore OEM Defaults 9 Restore KEB Defaults 10 If t...

Page 121: ...ction Level Correction D Level Correct High Inspect 1 B Level Correction High D Level Correct High Inspect 2 Decode with LI16 D Level Correct High Inspect 3 US04 Digital Speed Selection B Level Correc...

Page 122: ...nterm 8 D Level Int 2 High Inspect 12 The following are the corresponding logic tables Although inputs I1 I4 are shown the inputs actually used for speed selection are configurable and can be defined...

Page 123: ...til after zero speed has been selected LI03 D Inspect Level High Interm NUM 8 US04 Digital Speed Selection Param Control Inputs I1 I2 I3 I4 S ZERO 0 0 0 0 S LEVELING LS01 0 1 x x S HIGH SPEED LS02 0 0...

Page 124: ...coding 3 The following are the corresponding logic tables Although inputs I2 I4 are shown the inputs actually used for speed selection are configurable and can be defined in LI04 11 Refer to Section 3...

Page 125: ...TERMEDIATE 1 LS05 1 0 1 S INTERMEDIATE 2 LS06 0 1 1 S INTERMEDIATE 3 LS07 1 1 1 LI03 B Level Correction High NUM 2 US04 Binary Speed Selection Parameter Control Inputs I2 I3 I4 S ZERO 0 0 0 S LEVELING...

Page 126: ...6 External Fault Input triggers specific External Fault error The source of the input may be from the controller linked from a drive output etc 17 Brake Release Confirmation Indicates the drive has re...

Page 127: ...d Movement faults or Drive Enable Dropped events since the controller may drop all inputs enable direction speed and brake at the same time during inspection runs During inspection runs the input must...

Page 128: ...s 3 25s Stopping t LT10 LT12 Brake Drop Delay Current Hold Time Default 0 10s 0 50s 0 60s Two inputs can be programmed for the brake switch During stop the switches should be closed and open during ru...

Page 129: ...Direction signaling both directions is not required During normal UPS Operation not using the Easy Direction function the direction of travel will be as commanded by the controller The torque measure...

Page 130: ...will begin to monitor the torque current for the length of time that is programmed in LT30 When LT30 expires the drive will run the motor at the programmed LS10 Battery Operation Speed See section 6 9...

Page 131: ...the Normally Open NO contact on the contactor should be used to signal the drive enable input The MCC output will turn OFF at the end of the run after the Direction input has been dropped AND the out...

Page 132: ...Inspection Level Correction 0 if LI05 07 I2 I4 Speed Selection and LI04 I1 is set to another function other than Speed Selection Parameter Control Inputs I1 I2 I3 I4 S LEVELING LS01 x 1 0 0 S HIGH LS...

Page 133: ...e drive will bypass any controller generated serial or analog profile When the speed is less than half of LS02 speed the drive will use the one floor deceleration and jerk settings LS33 35 until LS01...

Page 134: ...profile generated by the drive will bypass any controller generated serial or analog profile The drive will then continue to run at the LS01 Leveling Speed until the hardware direction input is dropp...

Page 135: ...ted serial or analog profile The drive will then continue to run at the TS02 NTSD Target Speed until the hardware direction input is dropped If the external analog or serial speed command is less than...

Page 136: ...l I2 X2A 11 F5 A Section 3 1 1 Input 3 corresponds to digital control terminal I3 X2A 12 F5 A Section 3 1 1 Input 4 corresponds to digital control terminal I4 X2A 13 F5 A Section 3 1 1 Input 5 corresp...

Page 137: ...nction is not supported in Analog or Serial Speed Control modes The LO05 20 output function Brake Control cannot be used with this selection 1 Up Down AND Serial Control Word When Up and Down function...

Page 138: ...coding The first right most digit corresponds to binary 001 and the seventh left most digit corresponds to binary 111 where I8 I1 Zero speed is fixed with binary 000 I4 I3 I2 Digit 0 0 0 0 0 1 1 Right...

Page 139: ...me a UPS run is commanded Regardless of the commanded direction the drive will determine and choose the Easy Direction signaling both directions is not required The Easy Direction function is availabl...

Page 140: ...ive Enable Switched off is logged 2 If you start in High speed and drop the enable while still running a Drive Enable Switched off is logged This is expected behavior for both situations LI60 ON 1 If...

Page 141: ...permanent magnet motors will have the following icon listed beside it The rated power of the motor according to nameplate The unit will be either HP or kW according to the US02 System Units setting C...

Page 142: ...le If the nameplate reads 1200 rpm synchronous speed then the value that should be entered must be lower For starting purposes one can estimate the slip at about 2 9 Then through running the elevator...

Page 143: ...Speed RPM Rated Motor Frequency Hz 120 of Motor Poles LM02 LM04 120 of Motor Poles LM04 120 LM02 of Motor Poles of Motor Poles Rated Motor Frequency Hz 120 Motor Speed RPM Once the correct number of...

Page 144: ...ase contact the motor manufacturer to confirm For this example assume the motor manufacturer confirmed the number of pole pairs to be 20 With this we can assume either the rated motor speed of 95 rpm...

Page 145: ...ccording to nameplate For induction motors enter the rated motor voltage according to nameplate For PM motors enter the no load phase to phase back EMF rms voltage at rated speed This particular unit...

Page 146: ...otors This parameter is not applicable to PM Synchronous motors and therefore will not appear The rated motor torque in lb ft or Nm depending on selection of US02 System Units For IM the torque value...

Page 147: ...430 part C It is defined as follows 100 of trip current continuous running 120 of trip current trip after 2 hours 150 of trip current trip after 2 minutes 200 of trip current trip after 1 minute 800 o...

Page 148: ...tor windings For additional settings and details refer to LM11 Peak Motor Current Factor If one of the outputs is configured as Motor Overheat warning LO05 LO10 LO15 or LO20 the temperature at which t...

Page 149: ...automatically set to 200 of the LM03 Motor Current After setting LM03 this parameter can then be adjusted based on the max current allowed by the motor manufacturer If this parameter is set too low it...

Page 150: ...ues for the current control are calculated from this value This value can be learned for either motor type with a MotorTune Refer to Section 5 9 Motor Learn for further details The per phase induction...

Page 151: ...per phase induction motor magnetizing inductance The magnetizing inductance can be monitored from Diagnostics Screen 1 or in parameter DG09 If the actual magnetizing current is too high lower this in...

Page 152: ...rily but then drops to a lower speed or the car speed stalls at some speed lower than contract speed Monitor the Modulation Grade in the Diagnostic Screen 2 or DG 10 If the value is reaching 100 or hi...

Page 153: ...reaches 100 or more the drive is operating at the voltage limit and potentially can cause poor control of the motor To prevent this from occurring the drive has an adjustable torque curve which preven...

Page 154: ...ll not appear This parameter selects the relationship between the motor rated and maximum inductances It is determined by the drive and is used as part of the LL05 SPI function If the LM01 Motor Tune...

Page 155: ...ero Speed Model Keeps the motor model active at zero speed 16 Default Vmax Regulation 2 After a LL01 MotorTuning has been performed the Motor Model will be turned on and for Induction motors Flux Cont...

Page 156: ...d OVERSPEED IS POSSIBLE or other unforeseen conditions may occur Therefore it is absolutely necessary to adjust this parameter correctly This parameter is used to invert the A and B incremental channe...

Page 157: ...ncrease the resolution of encoders with analog sine cosine tracks The encoder types are EnDat SIN COS SSi and Hiperface For incremental encoders adjustment of this parameter has no effect internally t...

Page 158: ...previous value this is an indication of encoder mounting issues Even if the encoder appears to be mounted tight to the motor shaft a small amount of slippage may accumulate over time or even distance...

Page 159: ...he encoder scaling is activated by setting LE08 Encoder Scaling LE02 x LE09 LE10 then the encoder pulses per revolution is scaled back to 9000 x 4 1 36 000 ppr LE08 Encoder Scaling i Setting Descripti...

Page 160: ...er troubleshooting refer to Error Encoder Interface in Section 7 2 Display Description NUM Position Transfer Connected Serial Comm established 16 No comm to encoder Cable break incremental channels 67...

Page 161: ...rd is installed Settings NUM EnDat 2 2 0 BiSS Hengstler Acuro 1 BiSS C Mode 2 Default EnDat 2 2 0 Low pass filter on speed of the measured speed value Sets the data format of the SSi transmission betw...

Page 162: ...rresponds to encoder interface 2 X3B as an output This parameter displays the type of encoder feedback for X3B This refers to X3B as an encoder input Enter the encoder pulses per revolution ppr listed...

Page 163: ...g LE08 Encoder 1 Scaling are output via the emulation at Channel 2 X3B When Source ActualValue the increments per revolution of the output emulation must be selected from Actual Value 2 Reserved 3 Act...

Page 164: ...description Refer to parameter LE05 for description Refer to parameter LE09 for parameter description Refer to parameter LE10 for parameter description LE36 PT1 Time Encoder 2 LE37 Encoder 2 Multiplie...

Page 165: ...of the sheave in either inches or mm depending on US02 System Units ft min or m s Ideally this value would be measured from the center of the rope The gear ratio X 1 If the gear ratio is unknown refe...

Page 166: ...to LM02 Motor Speed US06 Contract Speed LN01 Traction Sheave Diameter LN03 Roping Ratio read this value and then enter this value into LN02 Gear Reduction Ratio Then to verify run the car at inspectio...

Page 167: ...le if Leveling Speed is selected then the High Speed is selected afterwards the drive will not accept the High Speed command and continue at Leveling Speed unless zero speed is selected between Leveli...

Page 168: ...This speed setting uses the Inspection Speed profile settings LS50 55 If the Inspection Speed command is present when the drive is enabled the inspection profile will be loaded During the inspection s...

Page 169: ...diate Speed 3 selections are limited to this speed This speed setting uses the High Speed profile settings LS20 25 Max Value 150 fpm Active when an input programmed for Emergency Power Speed is activa...

Page 170: ...ller and the drive s ramp generator is turned off It is possible to override the external profile and utilize the drive s internal profile with LS15 Internal Profile refer to LS15 for additional infor...

Page 171: ...Operation Speed One Floor Profile Intermediate Speeds 1 2 LS30 38 Emergency Profile Intermediate Speed 3 LS40 47 ESD ETS Profile LS48 49 Inspection Speed Profile LS50 55 Each profile will have the fol...

Page 172: ...ce the rate of acceleration or deceleration For externally generated speed profile control modes analog and serial speed control modes US04 Control Type Bi polar Analog Speed 3 Absolute Analog Speed 2...

Page 173: ...m a High Speed run This adjustment can provide additional time running at the run speed after the slowdown speed has been given to reduce the amount of time at leveling speed A value of 0 will have no...

Page 174: ...iate Speed 1 or 2 or when NTS Slowdown function is activated Jerk rate out of deceleration into leveling speed for One Floor Speed profile Intermediate Speed 1 or 2 or into TS02 NTSD Target Speed when...

Page 175: ...final deceleration Deceleration rate for Emergency Profile Intermediate Speed 3 or Emergency Profile input Jerk rate out of speed into deceleration for Emergency Profile Intermediate Speed 3 or Emerg...

Page 176: ...te Settings Deceleration rate for Emergency Slowdown ESD and Emergency Terminal Slowdown ETS input functions Deceleration Jerk rate for Emergency Slowdown ESD and Emergency Terminal Slowdown ETS input...

Page 177: ...Speed profile If the enable is dropped when the user releases the inspection switch there will be no deceleration Jerk rate out of inspection speed for Inspection Speed profile Jerk rate out of decel...

Page 178: ...Stationary Pole Identification Learns the motor pole position encoder po sition without movement for synchronous motors Refer to Section 5 10 1 for procedure If the encoder A B channel phasing is sub...

Page 179: ...fer test with digital or binary speed control Setting Description NUM OFF 0 Start with Scaling This setting will automatically scale the command speed according to the ratio between LS02 High Speed an...

Page 180: ...run the elevator to either terminal floor The motor speed when the NTSD switches are passed and the NTSD inputs are dropped will be learned during the run and displayed after the end of the run There...

Page 181: ...for use with analog load weighing device 3 Closed Loop Digital Pretorque Closed loop operation with field oriented control and a digital pretorque value to eliminate rollback The pretorque value will...

Page 182: ...ctual motor speed should be equal to the set speed If these values are off by more than 20 rpm when running empty car up there is most likely an encoder or encoder cable problem Running an induction m...

Page 183: ...lower the KI gain For reference a value of 10 in LC02 normalizes the Kp value to 3000 So if LC02 10 the Kp gain goes to 3 000 and the KI gain drops to what is calculated This is the best starting poi...

Page 184: ...be reduced to a very low setting It is recommended not to change the value for proportional or integral gains after open loop vector has been selected If closed loop is selected again LC01 Control Mod...

Page 185: ...sary to adjust the proportional gain However if a vibration is felt in the car during the pre torque phase this gain can influence it Try values of 500 1000 4000 and 6000 to determine whether or not t...

Page 186: ...gral gain value is the sum of integral and offset and the low speed range over which the offset is ramped up and active is adjustable LC13 16 for both acceleration LC13 14 and deceleration LC15 16 If...

Page 187: ...l the strength of the pre torque In general lower spring tension and lower brake pick voltages result in a smoother transition of the load from brake to motor This gain should be adjusted as high as n...

Page 188: ...ation the offset gain begins to increase at the defined Min corner speed and is fully added to the integral at the defined Max corner speed The corner speeds can be defined through parameters LC15 and...

Page 189: ...he load during starting It is especially important for high efficiency geared or gearless applications Values of 2 000 to 5 000 are useful Integral Offset Acceleration Correct Integral Offset Accelera...

Page 190: ...are useful Integral Offset Deceleration Correct Integral Offset Deceleration Too Low 500 Speed lags command during final transition into leveling speed Speed may appear to spot or stop briefly just be...

Page 191: ...on integral term LC09 At this speed the total integral gain begins to taper off to only the integral term at the speed defined in LC16 Corner speed at which only the deceleration integral gain is acti...

Page 192: ...given speed frequency See parameter LC21 24 for further information 1 Default Variable 0 Percentage increase or decrease of the proportional speed gain at the resonant speed defined in LC22 during acc...

Page 193: ...speed after the point of resonance has been passed In some cases it is beneficial to reduce the gain at high speed to minimize system response to hoistway vibrations or disturbances When set to 100 th...

Page 194: ...ue may be set Refer to Sections 2 4 and 2 5 for ratings The low default setting is to protect the motor from excessively high current which may occur during the commissioning process if there are inco...

Page 195: ...peed 2 Bi Polar Analog Speed 3 and Serial Binary Speed DIN66019 Serv 50 6 this parameter provides a fixed pre torque value and can compensate for roll back at one load condition i e empty car This can...

Page 196: ...n 5 12 1 for the Inertia Learn process The total system inertia motor and load Refer to section 5 12 1 on the Inertia Learn process When the system inertia has been entered settings for the FFTC feed...

Page 197: ...256 ms 4 0 Hz 7 512 ms 2 0 Hz 8 1024 ms 1 0 Hz 9 Default Off 0 Determines the relative gain of the feed forward torque command 100 unity command A value of 90 is recommended Higher values strengthen...

Page 198: ...will hold the speed command at zero This time delay allows the brake to release before the motor starts turning This applies to control modes US04 Control Type Binary Speed Selection 1 Digital Speed S...

Page 199: ...e down to zero over the time adjusted in the LT13 Current Ramp Down Timer This provides a smooth transition of the load to the brake and a quiet de energization of the motor This timer should be adjus...

Page 200: ...ng the Open Loop Easy Direction function this timer will delay the start of torque current monitoring This is to allow the motor to achieve constant speed in order to obtain a consistent sample Once L...

Page 201: ...LT01 Current Check LC04 LC09 LC12 Brake Release Delay Control Hold O Speed Start Delay Brake Drop Delay Current Hold Time Current Ramp Down Time Pretorque Accel Decel LT02 LT03 LC05 LC10 Gains LC03 L...

Page 202: ...ntroller turns off the high speed command to the drive At this moment the drive recognizes that the car is at the learned LP03 High Speed Slowdown Distance and then proceeds to create a slowdown profi...

Page 203: ...203 LP Positioning Parameters LS02 LS01 LP03 LS02 LS01 LP03...

Page 204: ...ol Learn Slowdown 3 Place a call up or down for a High Speed if necessary multi floor or Short Floor run 4 At the moment the slowdown is crossed the drive begins measuring the slowdown distance 5 Once...

Page 205: ...e deceleration and jerks in an attempt to prevent overshooting the floor If the car under or overshoots the floor the position is not accessible Increase the rate of deceleration and or jerk and then...

Page 206: ...set for positioning turned on This parameter shows the minimum required slow down distance based on the adjusted profile acceleration jerks high speed to slow down from contract speed This value is th...

Page 207: ...s LI04 11 for further information on programmable input functions With this parameter the amount of stabilized leveling can be adjusted A value of zero means no correction the function is off and the...

Page 208: ...10000 LP07 LP08 Initially these values are calculated from the values entered into parameters LN21 LN22 LN23 LE02 and LE05 After adjusting these parameters it is possible to change the values in LP06...

Page 209: ...ops to the reset level The switching frequency of the inverter can be set with this parameter The switching frequency can be constantly 8 kHz or 16kHz each with an automatic reduction based on the hea...

Page 210: ...stall current threshold At lower temperatures the stall current limit is raised allowing more current to flow before triggering the error The drive can also adjust the stall current threshold using b...

Page 211: ...ed serially This parameter should be adjusted for a time double the actual serial update rate of the speed command The function smooths out the relatively coarse steps which can occur during rapidly c...

Page 212: ...e trips into error Speed Following Error when actual motor speed deviates from contract speed by more than the window defined in LX14 1 On with Error of command speed Speed following error drops At Sp...

Page 213: ...turns off and the car speed is still above this value the drive will automatically trigger an emergency terminal slowdown using LS48 49 ESD ETS Deceleration and Jerk rates Refer to the ETS input funct...

Page 214: ...If the average and the new pole position differ by greater than LX22 then Rotor Learn Deviation Error will be triggered If the Rotor Learn Deviation Error is triggered 10 times a Rotor Learn COM Error...

Page 215: ...installed Saving to the flash provides a backup point during adjustment and allows a user to revert back to known settings Setting Description NUM Off No action taken 0 Save to Flash All current param...

Page 216: ...Name NUM None Selected 0 Hollister Whitney HW GL100 15L 1 HW GL100 15H 2 HW GL100 20L 3 HW GL100 20H 4 HW GL115 35L 5 HW GL115 35H 6 HW GL115 50L 7 HW GL115 50H 8 HW GL130 20L 9 HW GL130 20H 10 HW GL1...

Page 217: ...L2 3550 LV 53 TD TGL2 3550 HV 54 TD TGL2 3570 LV 55 TD TGL2 3570 HV 56 TD TGL2 5050 57 TD TGL2 5070 58 TD TGL2 5080 59 TD TGL3 8050 60 TD TGL3 8060 61 TD TGL3 8070 62 Prisma PR F03_AT 450 64 PR F03_BT...

Page 218: ...2 Default 1 1 0 Setting NUM ft min m sec 75 0 38 0 100 0 5 1 150 0 75 2 200 1 0 3 250 1 27 4 300 1 5 5 315 1 6 6 350 1 77 7 400 2 0 8 450 2 3 9 500 2 5 10 600 3 0 11 700 3 6 12 800 4 0 13 1000 5 0 14...

Page 219: ...1000 480 0 1388 630 1 1500 680 2 2000 900 3 2200 1000 4 2500 1150 5 3000 1360 6 3500 1600 7 4000 1814 8 4400 2000 9 4500 2041 10 5000 2268 11 Default 1000 lbs 0 Setting NUM Off 0 Program 1 Default Of...

Page 220: ...0 3 of Dg11 3 Output Condition Status Bit 0 7 of Dg16 4 Lift App Control Word Bit 0 31 5 Inverter Control Word Bit 0 15 of Sy50 internal 6 Field Bus Control Word Bit 0 15 of Fb01 7 CAN Bus Control Wo...

Page 221: ...which is mapped to the left LED Defines the function of the right LCD keypad operator LED The hexadecimal address of the corresponding function being mapped to the right LED This parameter auto popula...

Page 222: ...000017h Output Status This example provides parameter settings to map the Left LED to various outputs using the DG11 Ouput Status Parameter Setting CH 10 Output Status DG11 CH 11 Auto populated 000097...

Page 223: ...oltage fluctuations of the signal source the motor connected to the inverter can still drift tremble during standstill in spite of the analog input filter It is the task of the dead band or zero point...

Page 224: ...ge The output value is what is processed by the drive calculated according to following formula Out Amplification x In X Offset Y Offset The analog pattern can be scaled directly through this paramete...

Page 225: ...t characteristic on the X axis 100 10V 100 10V LA06 50 Vin OUT Example of 50 X Offset This parameter shifts the input characteristic on the Y axis 100 10V 100 10V LA07 50 Vin OUT Example of 50 Y Offse...

Page 226: ...Serial Binary Speed DIN66019 6 the gain will be applied to LC 34 Digital Pretorque When US 04 Serial Speed DIN66019 Serv 49 4 Serial Speed DIN66019 Serv 50 5 the gain will be applied to FB 03 Field Bu...

Page 227: ...uts with parameters LA33 35 or LA38 40 the corresponding analog output signals can be adapted in X andY direction as well as in the gain The input values correspond to pre processed values internal to...

Page 228: ...of either a voltage or current input signal to be used at the Analog 1 input This parameter allows for the selection of either a voltage or current input signal to be used at the Analog 2 input i LA3...

Page 229: ...he one of the following output functions listed on the next page O2 corresponds to the digital output O2 See section 3 1 1 3 2 2 This output is available to be programmed with the one of the following...

Page 230: ...12 Current Hold Time have elapsed or immediately if the drive enable is dropped at any time or a drive fault occurs If the drive enable has not been dropped or a drive fault does not occur then after...

Page 231: ...et whenever the speed is greater than two times LS01 Leveling Speed 6 Deceleration Active Output is set when decel is active and the speed drops below LX16 Decel Confirmation Speed 7 Speed for Door Pr...

Page 232: ...il the direction is dropped or until the command speed is below the TS02 NTSD Target Speed analog or serial speed control 14 HV On For use with Active Front End applications 15 AFE Enable Used to enab...

Page 233: ...ainst the LO32 Comparison Level 1 The following operands are available according to the table below Setting Description NUM LO30 Less Than LO32 0 LO30 Less Than or Equal to LO32 1 LO30 Equal to LO32 2...

Page 234: ...ction Speed Enable Inputs Timers Outputs LT01 Current Check LC04 LC09 LC12 Brake Release Delay Control Hold O Speed Start Delay Brake Drop Delay Current Hold Time Current Ramp Down Time Pretorque Acce...

Page 235: ...pendent watchdog timer for the serial interface the node ID will be adjustable from 1 to 128 and the available baud rates will be 9 600 19 200 38 400 55 500 and 115 200 Service 48 2x32 bit Service 49...

Page 236: ...Combivis This data will be mapped FB13 16 to the four PDO containers and then depending on the service taken from the container and placed in the response telegram FB30 33 PDI Process Data Inputs For...

Page 237: ...Special Function 4 13 Special Function 5 14 Special Function 6 15 Special Function 7 Bits 0 3 Basic control word bits consisting of Enable Up Down and Reset Bits 4 8 Assignment of serial selected bin...

Page 238: ...eave Diameter LN02 Gear Reduction Ratio and LN03 Roping Ratio Additional scaling of the raw speed value is available in the fieldbus parameters FB06 Speed Scale Multiplier and FB07 Speed Scale Shift R...

Page 239: ...d Read only display of processed field bus speed command where 1 0 1 FPM PDI Data Speed x FB06 Speed Scale Multiplier _________________________________________ 2 FB07 Speed Scale Shift Right FB02 PDI...

Page 240: ...FB34 37 PDI Data is used as raw data from the controller for target position FB05 09 Operations on PDI These parameters are used to mask or scale by multiplier or divide the raw data received from FB...

Page 241: ...orresponds to the Combivis diagnostics port X6D Watchdog of serial communication between the LCD keypad operator serial communications port X6C and controller Active only when Mode Run Home or Diagnos...

Page 242: ...o a process data slot that only supports 16 bits The following parameters are 32 bits in length DG04 Elevator position DG69 Total runs DG71 Encoder deviation DG72 Actual position raw DG73 Lift app con...

Page 243: ...meter mapped as Process Data Output 2 Hexadecimal address of diagnostics parameter mapped as Process Data Output 3 Hexadecimal address of diagnostics parameter mapped as Process Data Output 4 FB14 PDO...

Page 244: ...l Type DIN66019 Service 49 4 Service 50 5 Service 50 Serial Binary 6 PDI1 1281h FB01 Control Word 1282h FB02 Speed 1282h FB02 Speed PDI2 1282h FB02 Command Speed 1281h FB01 Control Word 1281h FB01 Con...

Page 245: ...input corresponding to Control Word bit 10 Function selection via serial input corresponding to Control Word bit 11 Function selection via serial input corresponding to Control Word bit 12 Function s...

Page 246: ...functions according to the FB17 20 PDI Map Assignments The data displayed is the raw data before being masked scaled by parameters FB05 09 then processed by the drive in FB01 04 Actual Process Data In...

Page 247: ...onse telegram from the drive when using DIN66019 serial communication Setting Description NUM Full Duplex Single Node Transmit enable is held ON 0 Half Duplex Multi drop Transmit enable shut off after...

Page 248: ...much longer The FB55 Software Filter is the amount of time in milliseconds in which the filter will average over If this is at least twice the input frequency eg serial update time then the keypad op...

Page 249: ...181h DG02 Inverter Status 1182h DG03 Command Speed rpm rpm 1183h DG04 Elevator Position in mm 1184h DG05 Actual Torque lb ft Nm 1185h DG06 Motor Current A A 1186h DG07 Motor Speed rpm rpm 1187h DG08 D...

Page 250: ...Next Avail Floor 11B9h DG58 Car Load 11BAh DG59 Brake Release Time s s 11BBh DG60 Average Regen Power kW kW 11BCh DG61 Peak Regen Power kW kW 11BDh DG62 Runs Per Hour ft min m s 11BEh DG63 NTSD Speed...

Page 251: ...I15 4 Value Input 0 None 1 I7 2 I8 4 I5 8 I6 16 I1 32 I2 64 I3 128 I4 4096 STO 8192 ST EXT DG01 Input Status Para Name Unit English Unit Metric Hex DG79 Suggested UPS Direction 11CFh DG93 Fault Log Co...

Page 252: ...ay Fault 16 EOL Error Overload 17 EnOL No Error Overload 18 EbuS HSP5 Serial Comm 19 EOL2 Error Overload Low Speed 20 EnOL2 No Error Overload Low Speed 23 ESbuS Error Bus Synchronization 24 EACC Error...

Page 253: ...onstant Speed 70 No Direction Selected 71 Stall 72 LA Stop 73 Ld Stop 74 Speed Search 75 DC Brake 76 Base Block 77 Low Speed DC Brake 78 Power Off 79 Quick Stop 80 Hardware Current Limit 81 Search for...

Page 254: ...itioning Active 123 Position Not Accessible 124 Protection Rotation Forward 125 Protection Rotation Reverse 126 Position Not Accessible Ignored 127 Calculate Motor Data Complete 128 Reference Found 13...

Page 255: ...coder Card 201 Encoder Communication OK 202 Encoder Not Defined 206 No Communication to Encoder 207 Incremental Count Deviation 208 Encoder PPR does not match LE01 209 Interface ID is wrong 213 Encode...

Page 256: ...16 Condition 4 32 Condition 5 64 Condition 6 128 Condition 7 The Parameter Set indicates the state of the run sequence in the drive This diagnostic parameter only applies to control modes US04 Control...

Page 257: ...speed Pre 43 Tune Safety Pre 48 No Direction LS 50 Brake Off Up 52 Brake Off Down 54 Start Delay 56 Tune Motor 57 Tune SPI 58 Tune Pole 64 Determine Speed 68 External Profile Run 72 Releveling 80 Stop...

Page 258: ...ergency Slowdown The Active Speed displays which selected speed is active Value Description 0 None 32 Inspection Speed 64 Leveling Speed 96 Correction Speed 128 High Speed 160 Intermediate Speed 1 256...

Page 259: ...he value of the internal position counter Displays the calculated motor speed while running in open loop operation Displays the calculated elevator speed while running in open loop operation Displays...

Page 260: ...lers that utilize serial speed control via the FB13 16 PDO mappings and is only visible with Combivis Displays the type and number of drive faults logged Displays the date and time of the drive faults...

Page 261: ...nal landing is greater than a defined level If this level is exceeded the drive will perform an NTS stop otherwise the drive will continue as normal Up to three NTS speed thresholds in each direction...

Page 262: ...l analog or serial speed command is less than the TS02 NTSD Target Speed the drive will follow the external command speed but continue to limit the maximum speed to the TS02 NTSD Target Speed until th...

Page 263: ...ared with NTSD speed threshold A Motor speed less than or equal to NTSD speed threshold 1 Normal deceleration B Motor speed greater than NTSD speed threshold 1 Initiate NTSD Slowdown using LS33 35 One...

Page 264: ...Single NTSD threshold 1 Threshold 2 Binary Encoded Two NTSD thresholds binary coded from two inputs 2 Threshold 3 Binary Encoded Three NTSD thresholds binary coded from two inputs 3 One switch per th...

Page 265: ...Speed 1 0 Evaluate NTSD 1 Speed Threshold 3 Binary Encoded NUM 3 NTSD Input 2 NTSD Input 1 Function 1 1 Normal operation 1 0 Evaluate NTSD 3 Speed 0 1 Evaluate NTSD 2 Speed 0 0 Evaluate NTSD 1 Speed O...

Page 266: ...peed is compared against when the corresponding NTSD input drops activates in the indicated direction If the motor speed is above this threshold the drive will initiate an NTSD slowdown using the LS33...

Page 267: ...play the execution time of the timer interrupts that are used to execute the software s primary functions This group is only visible with Combivis 6 18 DB Debug Parameter Group Combivis only DB00 Inpu...

Page 268: ...otor Speed Output Condition State Output Frequency Actual Torque Output Voltage Diagnostic Screen 4 Inverter Status Parameter Set Input Status Output Status Diagnostic Screen 5 Inverter Status Command...

Page 269: ...3 Down Diagnostic Screen 12 Total Runs Motor Frequency Calculated Motor Pole Motor Power Motor Speed Motor Current Diagnostic Screen 13 Car Load Post Pretorque Brake Release Time Elevator Position Fi...

Page 270: ...alog speed command not present at the beginning of a run When US04 Absolute Analog Speed 2 Bipolar Analog Speed 3 the speed command must be received within t 2 5 LT01 LT03 sec at beginning of run Refe...

Page 271: ...refer to LI04 UPS Operation for further details Drive Enable Switched Off 162 Drive Enable I7 input dropped while current output Will occur whenever the Drive Enable I7 is dropped while current is be...

Page 272: ...nnected to wrong terminals or braking transistor defective See Appendix on how to test braking transistor Failure of the load shunt could result from excessive power cycling of the inverter without al...

Page 273: ...these inputs could always be jumpered high low If performing a Motor Learn in open loop the incremental encoder interface card could be removed if an encoder is not connected Verify the encoder power...

Page 274: ...rial Encoder 1 Status for further details Error External Fault EEF 31 A digital input can be programmed to trigger an error The digital input for an External Fault may come from the controller or may...

Page 275: ...d monitors whether the motor is magnetized or not Possible causes for low motor current error during current check Motor contactor contacts are burnt or damaged Bypass motor contactor do not simply ju...

Page 276: ...ncoder settings including LE02 Encoder Pulse Number LE03 Swap Encoder Channels A B setting LE06 Encoder Pole position for PM Synchronous Motors Relearn Encoder Pole Position as needed see Section 5 10...

Page 277: ...orresponds to the LM09 Electric Motor Overload Current For PM Synchronous Motors the baseline current for Electric Motor Protection corresponds to the LM03 Motor Current and the Peak Motor Current Fac...

Page 278: ...be due to Damaged or slow to close motor contactor Loose motor connections Electrical noise faulty grounding To determine if the over current is caused by the inverter motor or intermediate component...

Page 279: ...eded before continuing then Write Configuration to Drive in US05 Program drive as needed from default for the drive to output current when given an inspection run command Set to LC01 Control Mode Open...

Page 280: ...rees Celsius Causes of inverter heatsink overheat include Insufficient cooling or ambient temperature too high Verify operation of fans The fans are thermostatically controlled to come on at about 45...

Page 281: ...ee overload curves under Technical Data Section 2 9 Error cannot be reset until display shows E nOL Cause of excessive motor overload may include Excessive current Verify correct motor data Verify cor...

Page 282: ...scalar to convert a linear speed e g ft min to a rotary speed rpm used by the inverter If the machine data is not set correctly the overspeed limit may be calculated too low when control modes which...

Page 283: ...peed gains set too high or low For an unloaded PM Synchronous Motor then default speed gains LC03 12 may be too high causing the machine to jerk quickly If left too low for normal operation the drive...

Page 284: ...r deceleration the braking resistor should come on at the following levels 460V 760VDC 230V 380VDC If a braking resistor is used Ensure proper connection of the braking resistor to the to the braking...

Page 285: ...0 The control card recognizes a new power stage the control card was changed This error should automatically clear itself Error Power Unit Invalid EPuci 49 During the initialization the power circuit...

Page 286: ...hase to phase voltage measurement should not exceed 2 Isolation transformer undersized or wired incorrectly If there is an issue with the DC bus voltage measurement circuit Measure DC bus directly and...

Page 287: ...pply but drive is not powered up by line Since the drive is not being powered by the line the power stage cannot be identified Connection issue between control card and power stage For inverter housin...

Page 288: ...ate a fault Possible causes of a speed following error include Lack of control Maximum Torque limit or peak inverter current reached Monitor the motor current to see if it reaches a current correspond...

Page 289: ...speed control This may also prevent the motor from reaching the command speed Speed Selection Error 153 Speed command input missing at beginning of run For digital binary and serial binary input speed...

Page 290: ...the timer will automatically expire at the phase of the profile where pretorque speed control gains LC05 10 are active and the drive will switch to the acceleration phase LC03 08 11 Brake Switch Failu...

Page 291: ...or Analog a run is considered an inspection run when the digital input LI04 11 programmed as Inspection Speed 32 is on for the length of the entire run If a Drive Enable Dropped event occurs a potent...

Page 292: ...default The inputs must be assigned accordingly for Speed Selection 27 Serial Command Speed Error The Serial Command Speed Error event will occur when no speed command is given within a certain time...

Page 293: ...ed Movement event occurs The level of comparison can be adjusted and the function can be turned off in Special Functions LX21 The Elevator Position can be monitored in Diagnostics Screen 10 or DG04 Si...

Page 294: ...eleration Deceleration etc Check Input Status to determine whether the correct inputs are being signaled for a run command Check the Command Speed to determine what the dictated speed command is Check...

Page 295: ...r slippage mounting PM motors for additional information For PM motors the encoder channel A B phasing LE03 Swap Encoder Channels must be correct and the encoder rotor position learned with the correc...

Page 296: ...pull car up In this case the current is often reaching the corresponding LC30 Maximum Torque limit or the peak current rating of the drive If the encoder rotor position is re learned and determined t...

Page 297: ...mit are being reached Check if the speed control gains KP Proportional KI Integral Offset are set too low Overshoot into floor Check the motor current whether the Maximum Torque Limit or Inverter Peak...

Page 298: ...nt is not being limited by the Inverter Peak Current Limit Refer to Peak current limit or Maximum Torque limit reached for additional troubleshooting Check if motor current is excessive Refer to Motor...

Page 299: ...FTC Learn with Serial or Analog Speed control reduce LC44 Torque Command Filter Motor noise squealing grinding sound but not vibration does not affect ride quality Check whether the Sample Rate for En...

Page 300: ...direction both directions Perform Encoder Synchronization procedure Inverter directions via LE03 Note do not change A B settings Not inverted Swap A B to invert direction For PM motors do not change...

Page 301: ...rofile LS parameter group In addition monitor the status of inputs assigned as any special operation modes e g Earthquake Speed UPS Battery Operation Speed Emergency Power Speed assigned to any inputs...

Page 302: ...og Patterns in Diagnostics Screen 5 as well as any Analog Pattern Gain in LA05 If the US04 Control Type is serial type verify the correct Field Bus ControlWord and Raw Com Data in Serial Diagnostics S...

Page 303: ...rly indicate the position of the rotor If the connection of the encoder to the motor shaft changes removed replaced slippage etc the absolute encoder position relative to the motor poles is no longer...

Page 304: ...e will be reset to 150 This may be too low for normal automatic operation Anytime a keypad operator and drive are synched the LC30 Maximum Torque will be reset to 150 This may be too low for normal au...

Page 305: ...or ratings If the peak current limit is being reached this may be due to Incorrect Motor Data Refer to Motor Data Incorrect for additional information Encoder Position Incorrect Refer to Encoder Motor...

Page 306: ...Enable Direction and speed command Unable to complete learn procedure successfully If Measurement Stopped by Controller or Measurement Interrupted is displayed this indicates the Drive Enable I7 input...

Page 307: ...provide better results Unable to complete Encoder Synchronization procedure successfully The motor must be able to run normally during this procedure Check for any mechanical issues preventing movemen...

Page 308: ...e to move relatively easily should be able to rotate by hand If the displayed position does not appear to change and the sheave does not move back and forth by a few inches then the sheave is unable t...

Page 309: ...Config from Drive Write Config to Flash Read Config from Flash Create OEM Defaults Restore OEM Defaults Restore KEB Defaults 0 1 2 3 4 5 6 7 8 9 10 Not Configured OEM US06 Contract Speed 0286 LF20 ft...

Page 310: ...e as LI04 No Function OEM LI09 Input 6 Function I6 0389 Same as LI04 No Function OEM LI11 Input 8 Function I8 038B Same as LI04 No Function OEM LI15 Direction Selection Inputs 038F Direction Selection...

Page 311: ...uster NA NA NA NA NA LM23 Motor Lm 0697 Ld23 0 1 3276 7 mH 100 0 Adjuster NA NA NA NA NA LM24 Field Weakening Corner 0698 LF16 1 4000 rpm Calculated Adjuster NA NA NA NA NA LM25 Field Weakening Speed...

Page 312: ...2 Off OEM LE09 Enc1 Numerator 0589 1 1073741823 1 OEM LE10 Enc1 Denominator 058A 1073741824 1073741824 1 OEM LE11 Serial Encoder 1 Type 058B NA NA NA NA NA Basic LE12 Serial Encoder 1 Status 058C NA N...

Page 313: ...ing Ratio 0783 LF23 1 4 x 1 1 Basic LN04 Load 0784 LF24 0 30000 lb 0 Basic 0 13607 kg 0 LN05 Estimated Gear Ratio 0785 LF25 RO RO RO RO 0 00 250 00 x 1 Calculated Basic LS00 Zero Speed Offset 0880 0 2...

Page 314: ...cm 0 0 LS30 Acceleration One Floor 089E 1LF51 0 30 12 00 ft sec2 3 00 Adjuster 0 091 3 662 m s2 0 915 LS31 Start Jerk One Floor 089F 1LF50 0 30 32 00 ft sec3 3 00 Adjuster 0 091 9 759 m s3 0 915 LS32...

Page 315: ...Tuning Current 0982 NA NA NA NA NA 10 100 100 Basic LL05 SPI 0985 LF3 NA NA NA NA NA Off Start 0 1 Off Basic LL06 Encoder Pole Position Learn 0986 LF3 NA NA NA NA NA NA Off Start 0 1 Off Basic LL07 En...

Page 316: ...orque 0B9E 0LF36 0 500 150 Basic LC31 Reduced Maximum Torque 0B9F 1LF36 0 500 100 Adjuster LC32 Low Speed Torque Boost 0BA0 LF37 0 25 5 5 Basic NA NA NA NA NA LC33 Auto Boost Gain 0BA1 0 2 50 0 00 Adj...

Page 317: ...23 0 00 600 00 in 0 00 Adjuster 0 0 15240 0 mm 0 0 LP10 Floor Number 0C8A Not yet implemented 1 30 1 LP11 Floor Enable 0C8B Not yet implemented Disabled Enabled 0 1 Disabled LP12 Floor Position 0C8C N...

Page 318: ...ract Speed On with Error Command Speed 0 1 2 Warning Digital Output Adjuster LX14 Speed Difference 0D8E LF58 1 50 10 Adjuster LX15 Speed for Pre Opening 0D8F 1 100 ft min 59 Adjuster 0 005 0 508 m s 0...

Page 319: ...s 16 Adjuster LA04 AnIn1 Dead Band 0A84 10 0 10 0 0 0 Adjuster LA05 AnIn1 Gain 0A85 200 200 100 Adjuster LA06 AnIn1 X Offset 0A86 100 0 100 0 0 0 Adjuster LA07 AnIn1 Y Offset 0A87 100 0 100 0 0 0 Adju...

Page 320: ...12 13 14 15 16 At Speed OEM LO10 Output Function O2 108A Same as LO05 Fault OEM LO15 Output Function RLY1 108F Same as LO05 Off OEM LO20 Output Function RLY2 1094 Same as LO05 Drive On OEM LO30 Data...

Page 321: ...RO 10 00 10 00 VDC 0 00 DG21 Processed Pattern 1195h ru28 RO RO RO RO 10 00 10 00 VDC 0 00 DG30 Peak DC Volts 119Eh ru19 LF96 RO RO RO RO 0 1500 Volts 0 DG31 Peak Current 119Fh ru16 LF94 RO RO RO RO 3...

Page 322: ...RO RO RO RO 0 00 5 00 sec 0 00 DG60 Average Regen Power 11BCh RO RO RO RO 0 0 3000 0 kW 0 0 DG61 Peak Regen Power 11BDh RO RO RO RO 0 0 3000 0 kW 0 0 DG62 Runs Per Hour 11BEh RO RO RO RO 0 500 0 DG63...

Page 323: ...signment 1294 12810102h 1284FF04h OEM FB21 Fb Special Function 1 1295 No Function UPS Operation Reduced Torque Emergency Profile Emergency Generator Speed Fault Reset External Fault Brake Release Conf...

Page 324: ...55 ms 0 Off OEM TS01 NTSD Mode 1381h External Threshold 1 Threshold 2 Binary Encoded Threshold 3 Binary Encoded One switch per threshold 0 1 2 3 4 0 4 External OEM TS02 NTSD Target Speed 1382h 0 1600...

Page 325: ...Factor LM06 Motor Power Factor LF 16 Field Weakening Speed LM24 Field Weakening Corner LF 17 Rated Motor Torque LM07 Motor Torque LF 18 Motor Resistance LM21 Motor Rs LF 19 Motor Inductance LM20 Motor...

Page 326: ...iate Speed 3 0 LF 50 Start Jerk High Int 1 3 Speeds LS21 LS31 Start Jerk High Speed Start Jerk One Floor 1 LF 50 Start Jerk Inspection High Level LS51 Start Jerk Inspection 2 LF 50 Start Jerk Emergenc...

Page 327: ...F 70 Speed Start Delay LT03 Speed Start Delay LF 71 Brake Release Delay LT01 Brake Release Delay LF 76 Encoder Multiplier LE05 Encoder Multiplier Factor LF 77 Absolute Encoder Position LE06 Encoder Po...

Page 328: ...ilter LC42 FFTC Filter Ld 32 FFTC Gain LC43 FFTC Gain Ld 33 Torque Command Filter LC44 Torque Command Filter US 1 Password Pass hotkey option from Prog Menu US 3 Default All LF Parameters CH01 US05 De...

Page 329: ...ent Position Diagnostic Screen 10 Elevator Position LP 21 Scaling Increments High LP06 Scaling Increments High LP 22 Scaling Increments Low LP07 Scaling Increments Low LP 23 Scaling Distance LP08 Scal...

Page 330: ...40 Power On Counter DG43 Diag 8 Power On Counter ru 41 Modulation On Counter DG44 Diag 8 Run Time Counter ru 42 Modulation Grade DG10 Diag 2 Modulation Grade ru 45 Actual Switching Frequency DG39 Diag...

Page 331: ...ing diagram for Emergency Slowdown feature Section 6 6 Clarified description of parameter LS04 Section 6 11 Clarified description of parameter LX15 Clarified description of parameter LX22 Section 7 2...

Page 332: ...d be 0 5 Section 6 9 Corrected LT02 description the LT01 timer is not part of the total control hold off time Section 6 12 Updated CH01 description default settings are created by the user using US05...

Page 333: ...on updated to include more power on reset options Section 6 6 Added LS00 Zero Speed Offset to speed profile parameters Section 6 8 Added parameters LC35 No Load Torque and LC36 Full Load Torque to con...

Page 334: ...added to Synthetic Pretorque Adjustment Section 5 12 3 Closed Loop Analog Pretorque load weigher setup procedure added Section 6 1 Control Type US04 Serial Binary Speed DIN66019 Service 50 descriptio...

Page 335: ...urrent updated for 230V H housing drives Section 2 4 Min braking resistance and Max braking current updated for 480V H housing drives Section 2 8 Ferrite Ring Installation and part numbers updated Sec...

Page 336: ...tput Input wiring diagram updated Section 6 4 LE35 selections changed Section 6 6 ETS profile rates changed to LS33 35 One Floor from LS48 49 ESD rates NTS profile rates changed to LS48 49 NTS ETS rat...

Page 337: ...ombivis 6 software download is a full version and does not need to be registered Combivis 6 uses an XML file to provide the corresponding parameter struc ture and text for the drive data to be viewed...

Page 338: ...serial adapter KEB USB Serial Converter Part Number 0058060 0040 USB cable part 00F50C4 1030 included USB to Serial Adapter Part Number 0000000 7938 Requires FTDI chipset to work with Combivis 6 which...

Page 339: ...ard Kit D E housing 2MF5K8G PY33 EnDat Encoder Card Kit G housing 0090390 K000 Ferrite Ring for E G H Housing and R6 0090395 K001 Ferrite Ring for R 1 Required and U Housing 2 re quired Control Card C...

Page 340: ...ing and braking resistor from the inverter before taking measurements Positive Side Negative lead of meter to positive DC terminal Positive lead of meter to L1 L2 L3 terminals E G and H Housings Measu...

Page 341: ...al E Housing Measurement To Value Measurement To Value Terminal PB 0 4 Terminal PB Open R U and W Housings Measurement To Value Measurement To Value Terminal PB 0 3 Terminal PB 0 3 G Housing Measureme...

Page 342: ...r dri s more than the unintended movement distance Reset the error Error is reset Func on works as intended Yes Func on is not properly working Check se ngs and connec ons No No Complete a normal run...

Page 343: ...Replace the 24V input Reset the error Error is reset Func on works as intended Yes Func on is not properly working Check se ngs and connec ons No No 12 3 Brake Release Confirmation Tests Refer to the...

Page 344: ...2 Release Con rma on input Drive trips Brake 1 or 2 Switch Failure Yes Release the run command Reset the error Error is reset Func on works as intended Yes Func on is not properly working Check se ngs...

Page 345: ...Drive trips Brake 1 or 2 Switch Failure Yes Release the run command Reset the error Error is reset Func on works as intended Yes Func on is not properly working Check se ngs and connec ons No No Give...

Page 346: ...nce with IEC 61800 3 This product may cause radio interference in residential areas In this case the operator may need to take corresponding measures UL Marking This device has been investigated by UL...

Page 347: ...Notes...

Page 348: ......

Page 349: ...NC 5100 Valley Industrial Blvd Shakopee MN 55379 Phone 952 224 1400 Elevator Products kebamerica com elevators Elevator Support kebamerica com elevator support KEB Document 20316901 Part Version USA 0...

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