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Iseki TH4295, Operation Manual

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Iseki TH4295 Operation Manual Download Page 99

TH4295,4335,4365

96

Problem

Possible Cause

Remedy

Poor engine output

Seized fuel injectors and/or carbon
deposit
Insufficient compression or leaking
valves
Incorrect valve clearances
Incorrect fuel injection timing
Insufficient fuel supply
Clogged air cleaner

Consult your Dealer.

Consult your Dealer.

Consult your Dealer.
Consult your Dealer.
Check fuel system.
Clean or replace element(s).

Oil pressure monitor is lit
during operation

Insufficient engine oil
Too low oil viscosity
Defective pressure switch
Clogged oil filter
Defective oil pump

Replenish.
Replace with oil of proper viscosity.
Replace.
Replace element cartridge.
Consult your Dealer.

Charging monitor is lit during
operation

Defective wiring

Defective alternator
Defective regulator
Low electrolyte level or defective
battery
Loose or damaged fan belt

Correct loose or dirty terminals, short
circuit, poor connection etc.
Consult your Dealer.
Consult your Dealer.
Replenish distilled water or replace battery.

Adjust belt tension or replace.

CLUTCH

Problem

Possible Cause

Remedy

Clutch slips

Poor clutch pedal adjustment
Worn or burnt clutch lining
Engine, transmission oil leak

Adjust free-play.
Consult your Dealer.
Consult your Dealer.

Clutch won’t disengage

Poor pedal adjustment
Seized clutch lining

Adjust free-play.
Consult your Dealer.

BRAKES

Problem

Possible Cause

Remedy

Brakes do not work well or
not balanced with each other
when applied

Too much free play of pedals
Worn or seized linings
Different pedal strokes

Adjust free-play.
Consult your Dealer.
Correct so both pedals are equal.

Brake pedals do not return
smoothly

Broken return springs
Poor lubrication

Replace broken springs.
Remove rust, then lubricate.

HYDRAULIC SYSTEM

Problem

Possible Cause

Remedy

Insufficient oil pressure

Low engine speed
Low transmission oil
Intake piping is sucking air

Clogged oil filter (s)
Defective hydraulic oil pump
Defective control valve
Broken cylinder

Increase speed.
Fill to specified level.
Retighten clamps or replace cracked
pipes and defective o-rings.
Clean or replace.
Consult your Dealer.
Consult your Dealer.
Consult your Dealer.

Leaking piping

Loose joints
Cracked pipes

Retighten.
Replace pipes, o-rings.

With control lever in RAISE
position, relief valve blows

Poorly adjusted rod on position
control lever

Correct rod adjustment.

Summary of Contents for TH4295

Page 1: ...TH4295 TH4335 TH4365 MODELS I S E K I T R A C T O R S ...

Page 2: ...ibility that the products described below Generic denomination Agricultural machine Function Agricultural forestry use and ground care to which this declaration relates are in conformity with the following directives Directive 2006 42 EC The authorized compiler for the technical file in EU N V ISEKI EUROPE S A Sterrebeekstraat 179 D4 B 1930 Zaventem Belgium ...

Page 3: ......

Page 4: ... your new machine He or she will discuss with you the operating and maintenance instructions gives in this manual and instruct you in the proper and varied applications of this machine Call on him or her at any time when you have a question or need equipment related to the use of your machine Paragraphs in the manual and labels on the machine which are ac companied by a caution particularly import...

Page 5: ...trip 29 Coolant Temperature Gauge 29 Tachometer 30 Fuel Gauge 30 Horn Light Turn Switch 30 Power Take Off PTO Switch K type HST type 31 CLUTCH PEDAL MECHANICAL TRANSMISSION 32 BRAKES 32 Brake Pedals 32 Parking Brake lever r 33 ENGINE SPEED CONTROLS 33 TRANSMISSION SHIFT LEVERS 34 STANDARD TRANSMISSION F9 R3 TYPE 34 Range And Gear Shift Levers 34 SYNCHROSHUTTLE TRANSMISSIONS F8 R8 TYPE 35 Forward R...

Page 6: ...eplacing Coolant 77 Use of Anti Freeze 78 Cleaning of Radiator r 78 Cleaning Air Cleaner Evacuator Valve 79 FUEL SYSTEM 80 Fuel Filter r 80 Air Bleeding Fuel System 81 Fuel Tank Filler Cap 81 Throttle Lever r 81 ELECTRICAL SYSTEM 82 Battery 82 Starting Switches 84 Safety Switches 84 Wiring Fuse Arrangement 84 CLUTCH FREE PLAY ADJUSTMENT 86 BRAKE ADJUSTMENT 86 Adjustment of parking brake lever r 87...

Page 7: ...you see the words and symbols below used in this Operator s Instruction Book and on decals you MUST take note of their instructions as they relate to personal safety SAFETY DANGER This symbol together with the word DANGER indicates an imminently hazardous situation that if not avoided will result in DEATH OR VERY SERIOUS INJURY WARNING This symbol together with the word WARNING indicates a potenti...

Page 8: ... it on a truck When traveling with an implement wider than the tractor put red caution markers such as flags red lamps at night in the most visible locations on both sides of the implements and place a SLOW MOVING VEHICLE sign in a place where it is easily seen by other drivers Operate the machine carefully keeping in mind that the implement is wider and may roll easily If the implement can be fol...

Page 9: ...ring operation Protection of your head Wear protective headgear such as a helmet especially when traveling on roads or handling material above your head Protection to avoid being caught in the machine Wear tight fitting clothing and headgear because loose clothing or hair can get caught in the mov ing parts of the machine Protection from poisonous dust or gases Be sure to wear a protective device ...

Page 10: ...rvicing 4 Never re fill fuel while the engine is running or is still hot Keep away from open fires an never smoke around a fuel tank or while fueling into the machine Never use open flames for illumination when fueling the machine at night STARTING ENGINE AND MOVING TRACTOR 1 Before starting the engine indoors make sure that there is proper ventilation because exhaust fumes contain poisonous carbo...

Page 11: ...use the engine brake effectively 5 When travelling on a road where one or both shoulders are slanted and which run along a ditch look out for softened shoulders especially when the ditch is full of water and be careful not to let the machine slip sideway 6 Never allow other persons to get on the machine or the implement except when the machine or the implement is provided with a seat or a platform...

Page 12: ...and roll the tractor to the ground by manipulating the brake pedal Start the engine on the ground and try again 6 When the machine is loaded on the truck stop the engine apply parking brakes and withdraw the starter key chock the wheels and rope it se curely to the truck During transportation do not make sharp turns needlessly so as not to shift the loaded tractor 7 Use ramps with the same or bett...

Page 13: ...urn over 4 Do not touch dangerous parts such as rotating parts moving parts hot parts muffler radiator or engine etc or electric parts battery terminals and other live parts or you may be injured seriously 5 If you use a trailer use a proper one which suits your tractor Using an improper trailer may cause serious accidents Never attempt to haul beyond the tractor s capacity If you have a question ...

Page 14: ... Though Tractor is primarily used in agriculture it may be used occasionally in a forestry applica tion Pay special attention to the identified below hazards Toppling trees primarily in case a rear mounted tree grab crane is mounted at the rear of Tractor Penetrating objects in the operator s enclosure primarily in case a winch is mounted at the rear of Tractor e g snapping of winch cable DISMANTL...

Page 15: ... cap while the engine is hot or running Wait until the engine cools down and then relieve the radiator pressure by releas ing the radiator cap Carelessly pouring cooling water into the heated radiator can cause serious damage to the radiator and the engine Careless removal of the radiator cap can cause serious injury because of overheated water vapour 6 Never fit unauthorized implements or attempt...

Page 16: ...ied personnel as soon as possible Wear suitable protective clothing gloves eye face protection STORAGE 1 Never cover a hot machine just after operation with a tarpaulin or the like or the heated engine and related parts may cause a fire 2 Before storing the tractor for a long period of time disconnect the battery cables to prevent them in case they are gnawed by a rat from causing a short circuit ...

Page 17: ...ir or replace damaged wiring 4 Remove chaff or dust from the battery wiring muffler or engine Otherwise it could result a fire TO HANDLE THE BATTERY 1 When working around the battery avoid smoking The battery generates explosive hydrogen and oxygen gases when it is being charged Keep the battery away from sparks or open flames 2 The battery should be inspected before starting the engine Be careful...

Page 18: ...lectrical ca pacity A cable of inadequate capacity will cause generation of heat which may lead to a fire SAFETY DECALS The labels are stuck on the tractor You should of course read the safety instructions in the manual But never fail to read the labels on the machine as well The labels should always be clearly seen that is nothing should obscure them When they have become dirty wash them with soa...

Page 19: ...ot part warning label Code No 8595 901 007 0 WARNING HOT SURFACES RISK OF BURNS ON HANDS AND FINGERS Stay clear of the heated parts until they cool down sufficiently 5 Ether label Code No 1674 904 002 1 WARNING RISK OF EXPLOSION Ether or other starting fluid should never be used to start engines equipped with glow plugs 6 PTO label Code No 8654 901 002 0 WARNING RISK OF ENTANGLEMENT Stay clear of ...

Page 20: ... limit or it may explode Never replenish exceeding UPPER limit or elec trolyte may leak out Maintenance free battery does not need to re plenish distill water F WARNING READ OPERATION MANUAL Read the safety and operating instructions in the operation manual before operating the tractor Take care of handling the battery Improper handling may lead to explosion Never short the poles Charge the batter...

Page 21: ...ne and wait until the engine and heated parts cool down sufficiently 14 ROPS label Code No 1674 904 005 0 ROPS CABIN type WARNING RISK OF INJURY Keep the ROPS in the upright position and fasten the seat belt at all times Do not jump from the seat if the tractor starts to overturn or you could be crushed under the tractor The ROPS should usu ally be kept in the upright position during operation How...

Page 22: ...rection be sure to reduce engine speed 17 Lead is used in a battery Code No 1728 903 003 0 17 1 There is a warning label on a battery 17 2 CAUTION RISK OF ENVIRONMENT Throw away a battery properly because lead is included in a battery Do not throw away a bat tery as the general garbage ...

Page 23: ... or are not readable Consult your dealer 8 1705 902 008 0 5 1674 904 002 1 17 1728 903 003 0 9 1705 904 002 1 2 1636 901 022 0 3 1674 904 008 0 1 1705 902 006 0 12 1705 904 001 0 13 1728 903 002 0 11 1746 902 051 0 14 1674 904 005 0 6 8654 901 002 0 7 1674 904 004 0 1772 902 008 1 16 1674 904 007 1 10 1705 902 007 0 4 8595 901 007 0 1 1705 902 006 0 3 1674 904 008 0 ...

Page 24: ...nsult your dealer 8 1705 902 008 0 5 1674 904 002 1 17 1728 903 003 0 9 1705 904 002 1 2 1636 901 022 0 3 1674 904 008 0 1 1705 902 006 0 12 1705 904 001 0 13 1728 903 002 0 11 1746 902 051 0 14 1674 904 005 0 6 8654 901 002 0 7 1674 904 004 0 1772 902 009 0 16 1674 904 007 1 10 1705 902 007 0 4 8595 901 007 0 1 1705 902 006 0 3 1674 904 008 0 ...

Page 25: ...tion of this machine Inexperienced operators should study contents of this publication and receive instruction from an experienced operator when possible Your ISEKI Dealer can also assist in areas concerning machine operation and provide details concerning safe operation It is suggested that this booklet be kept readily accessible preferably with the machine for future reference if questions or co...

Page 26: ...ower Symbol Omit S H Mechanical Shuttle Transmission Type Symbol Omit V W None 1 valve 2 valves External Auxiliary Hydraulics Symbol Omit K PTO cluctch None Independent Symbol Omit M Mid PTO None Mid PTO Symbol Omit J Joystick None Joystick Symbol Omit R ROPS None ROPS Symbol E4 E6 Destination Europe Oceania Symbol Omit A Type Rear ROPS Center ROPS Hydro static with mechanical gear and independent...

Page 27: ...entification plate 1 located below operator s seat on right hand side of fender Contains model number in addition to Tractor serial number ENGINE MODEL NUMBER ENGINE SERIAL NUMBER FIG 3 5 Engine model number 1 is cast on right side of engine block below the injection pump Engine serial number 2 is stamped on cylinder block below engine model number CHASSIS NUMBER FIG 3 6 Chassis number 1 is stampe...

Page 28: ...strument Panel 9 Steering Wheel 10 Fender 11 Rear view mirror 12 Steering Cylinder 13 Hood 14 Front Grille 15 Battery 29 15 14 21 23 22 27 11 13 1 20 19 5 6 7 28 16 18 17 2 8 9 10 3 12 4 24 25 26 16 Front Hitch 17 Engine 18 Foot Step 19 Transmission 20 Front Wheel Drive Shaft 21 Headlight 22 Front Axle 23 Front Axle Pivot 24 Lift Arm 25 Rear Axle 26 Drawbar 27 Turn Hazard Position Light 28 Roll Ov...

Page 29: ...Power Take Off PTO Selector Lever 8 Hand Throttle Lever 9 Joy stick Lockout Lever accessory 10 Brake Pedals 11 Foot Throttle Pedal 12 Differential Lock Pedal 13 Gear Shift Lever 14 Three Point Hitch Draft Control Lever accessory 15 Three Point Hitch Position Control Lever 16 Joystick Control Lever accessory 17 Operator s Seat 18 External Auxiliary Hydraulics Lever accessory 19 External Auxiliary H...

Page 30: ...Brake Pedals 9 Differential Lock Lever 10 Three Point Hitch Position Control Lever 11 Joystick Control Lever accessory For E6 J type 12 Operator s Seat 13 External Auxiliary Hydraulics Lever accessory 14 External Auxiliary Hydraulics Lever accessory 15 Mid Power Take OFF PTO Selector Lever M type 16 Four Wheel Drive 4 WD Shift Lever 17 Cruise Control Lever 18 Combination Switch 19 Hazard Signal Sw...

Page 31: ...rmal op erating position Linkage on fuel injection pump moves electrically to the run position G GLOW Energizes glow plugs to pre heat combustion chambers and assist starting f START Starter activated This position spring loaded to ON NOTE Main switch must be turned to ON before any circuits will operate PTO switch must be off and gear shift lever in neutral before engine can be started This tract...

Page 32: ...n switch is turned ON and will go out after engine starts to indicate battery is being charged Trailer Monitor Blink when warning lamp switch is turned on Parking Brake Illuminates when the parking brake lever is pulled to upward to indicate en gaged parking brake 4 4WD Monitor Illuminated when the four wheel drive lever is pushed downward to indicate the front axle 4WD is engaged Coolant Temperat...

Page 33: ...ank full to minimize condensation CAUTION DO NOT refill fuel tank with en gine running or hot Allow cooling period DO NOT smoke near fuel tank Clean up any spilled fuel Horn Light Turn Switch FIGS 4 9 4 10 Horn Light Turn Switch Horn Switch 6 Horn will sound when center switch button is depressed Light Switch 7 Is a rotary switch with three operat ing positions OFF Fully counterclockwise All light...

Page 34: ...ip will illuminate A PTO selectable switch 2 is used to adjust PTO clutch modulation Push on soft start button depressed illuminated for high inertia loads Push off standard start button out and not illuminated IMPORTANT PTO switch is equipped with a lock out to prevent accidental engagement of PTO system To engage PTO first turn switch clockwise and then pull up it DO NOT FORCE SWITCH NOTE PTO sw...

Page 35: ...ot IMPORTANT Clutch pedal free play must be ad justed correctly See Clutch Free Play Adjustment for instructions BRAKES CAUTION For towing safety the towed equipment when fully loaded should not exceed 1 5 times weight of towing unit Brake Pedals FIGS 4 16 4 17 The inner brake pedal 1 and out er brake pedal 2 independently control the respec tive left and right wheel brakes to assist in turning Du...

Page 36: ...re safe operation Reduce speed prior to turning or reversing tractor IMPORTANT DO NOT race or excessively load cold engine FIGS 4 19 4 20 Throttle lever 1 Controls engine speed and will remain in position selected by the op erator With hand lever forward t engine will idle Engine speed increases as lever is pulled progres sively rearward r Accelerator pedal 2 Will override setting of the throttle ...

Page 37: ...PORTANT All range and gear change selections require complete disengagement of main clutch depressing pedal Range And Gear Shift Levers FIG 4 21 The range shift lever 1 and gear shift lever 2 are located to the left of the operator s seat The range shift lever provides three major speed changes 1 FIG 4 22 The gear shift lever provides three forward and one reverse gear selection 2 These gear selec...

Page 38: ...or is stopped CAUTION Reduce engine speed before changing travel direction Tractors with synchroshuttle require complete dis engagement of main clutch depressed clutch pedal before changing shuttle lever position Range And Gear Shift Levers FIG 4 24 The range shift lever and gear shift lever are located to the left of the operator s seat The gear shift lever provides four smaller gear speed change...

Page 39: ...ows infinitely variable speeds from zero to top speed in each range Range And Cruise Control Lever FIGS 4 27 4 28 The range shift lever provides three major speed changes 1 The hydrostatic cruise control lever 2 actuates the hydrostatic control unit for forward travel only This lever allows the operator to set a constant speed for operating in large areas road travel etc FIG 4 26 FIG 4 27 FIG 4 28...

Page 40: ...se the pedal CAUTION When differential lock is engaged steering ability of tractor will be greatly reduced Disengage before at tempting a turn CAUTION DO NOT use differential lock on hard surfaces or when transporting the tractor FOUR WHEEL DRIVE FIG 4 31 The four wheel drive shift lever 1 engages and disengages the drive for the front axle With the lever down the front axle 4WD is engaged With th...

Page 41: ...er is forward 1000 rpm rear PTO is selected When returned to rear neutral N position the gear lever is disengauged Incase of independent clutch model Rear PTO selector lever is operated with PTO control switch on instrument panel Refer to Operation se lection for complete details IMPORTANT Before moviong rear PTO selector lever PTO control switch on steering column must be off CAUTION Always shut ...

Page 42: ...e speed is 2600 rpm When lever is returned neutral is selected and the mid PTO will stop rotating The mid PTO selector lever should be used with the PTO control switch on the instrument panel Refer to the Operation section for complete details IMPORTANT The PTO control switch must be set to Off when the mid PTO selector lever is operated FIG 4 37 FIG 4 38 FIG 4 39 1 Mid PTO neutral Mid PTO operate...

Page 43: ...tarter due to hitch trying to raise when engine is cranked FIG 4 41 To begin work align the tractor and imple ment in the field and move the position control lever 1 forward toward DOWN Adjust implement height using the position control lever and set the adjustable stops 2 and 3 as desired When turning move position control lever backward toward UP to raise the implement and permit completion of t...

Page 44: ...on and bucket position The lever is located to the front on the right side of the seat FIG 4 44 The Raise Lower Free Flow operations for the boom and Roll Back Dump Fast Dump opera tions for the bucket can be controlled with the joystick control lever The raise and lower operations for the boom and roll back and dump operations for the bucket automatically return to neutral when the lever is relea...

Page 45: ...Start Inspection Prior to daily start up of Tractor a few basic proce dures should be followed to ensure Tractor is in oper ating order to insure life and dependability Make sure all safety shields are in place and se cured properly Make sure operator is instructed on correct and safe operation of Tractor and related attachments or implements Check coolant engine oil and transmission oil lev els a...

Page 46: ...osition 7 Turn the main switch 7 to the glow position for 5 10 seconds 8 Set the throttle lever 8 at half to the fully open position 9 Turn the main switch 7 to the on position for 1 2 seconds then turn to the start position Re lease the switch the moment engine starts 10 Once the engine runs smoothly set engine speed to approximately 1 500 rpm to allow the engine and hydraulic system to warm up f...

Page 47: ...PORTANT Under no circumstances should either or other starting fluid be used to start engines equipped with glow plugs Se vere engine damage will result should starting fluid contact a hot glow plug If for some reason a booster battery is required to start Tractor ensure booster battery is connected in paral lel When using booster battery and booster cables always connect posi tive terminals toget...

Page 48: ...h system is installed for your protection DO NOT bypass or modify the safety start switch system If the neutral start switch system does not operate properly as detailed above contact your Dealer immediately and have the system repaired Periodically check that the starting circuit is function ing correctly The procedure for check is as follows 1 Check that there are no bystanders around the tracto...

Page 49: ...f 315 80D 16 Turf 13 3 16 Agri 12 4 16 Agri 9 5 22 Agri 9 5 24 Agri 11 2 24 Turf 315 80D 16 Turf 13 3 16 Forward Forward L 1 2 56 2 67 2 82 2 91 2 44 2 64 2 47 2 57 2 71 2 80 2 35 2 54 2 3 39 3 53 3 73 3 85 3 23 3 49 3 26 3 39 3 59 3 70 3 11 3 35 3 4 91 5 11 5 40 5 58 4 68 5 05 4 72 4 92 5 19 5 37 4 50 4 86 M 1 5 47 5 69 6 01 6 22 5 21 5 63 5 50 5 47 5 78 5 98 5 01 5 41 2 7 23 7 53 7 95 8 22 6 89 ...

Page 50: ...59 5 53 5 97 5 58 5 81 6 14 6 34 5 32 5 74 H 1 9 70 10 10 10 67 11 02 9 24 9 98 9 33 9 71 10 26 10 60 8 89 9 59 2 12 79 13 31 14 07 14 53 12 19 13 15 12 30 12 80 13 52 13 97 11 72 12 65 3 16 91 17 61 18 60 19 22 16 12 17 39 16 26 16 93 17 88 18 48 15 50 16 72 4 24 51 25 51 26 95 27 84 23 35 25 20 23 57 24 53 25 91 26 77 22 45 24 23 Max Speed Forward 26 96 High idle 28 06 High idle 29 64 High idle ...

Page 51: ...are adjusted evenly FIG 5 7 To stop the tractor with regular gear trans mission move the throttle lever 4 forward to reduce engine speed and slow travel Depress the clutch pedal 5 and brake pedal 1 and 2 to stop Position the range and gear shift lever 6 and shuttle shift 7 in neutral position Be make sure to latch the brake pedals together de press the brake pedals and pull parking brake lever 8 u...

Page 52: ...the chart at right for hydrostatic transmission CAUTION Before leaving the tractor unat tended make sure parking brakes are ap plied rear mounted implement is lowered to the ground and the key is removed from the ignition switch SHIFT POSITION TH4365 TH4335 Engine 2600rpm TH4295 Engine 2500rpm Hydrostatic Transmission Hydrostatic Transmission Range Km h Km h Tire Agri 12 4 16 Agri 9 5 22 Agri 9 5 ...

Page 53: ...rward pedal 3 and keep your intended speed And shift the cruise control lever 6 to ON position CAUTION Even though it is possible to engage cruise control when driving backward do not use it at the time for safety reason Releasing cruise control Cruise control is released if the lever is returned to neutral position gradually or brake pedal 2 is depressed CAUTION If cruise control is released by d...

Page 54: ...age with rear wheel s spinning as severe damage may result To disengage the differential lock Depress the clutch pedal and release the differential lock pedal or lever The lock pedal or lever should normally return to the off position NOTE On occasion differential lock pedal or lever may remain engaged due to torque differ ence exerted by rear wheels In this case tap brake pedals alternately while...

Page 55: ...ions with minimal wheel slippage DRY OR HARD SUR FACES If tire replacement is necessary identi cal replacements must be installed to maintain correct front rear axle ratio POWER TAKE OFF PTO WARNING PTO shafts and PTO driven implements can be extremely dangerous Observe the following important points DO NOT operate tractor without a PTO cap installed The cap protects people from injury as well as ...

Page 56: ... tractor rear PTO shaft CAUTION Make sure all PTO shields are installed on Tractor and equipment Be fore cleaning or adjusting Tractor or PTO driven machine SHUT OFF ENGINE AND DISENGAGE PTO Mid PTO Shaft Rear ROPS FIG 5 22 Mid PTO 1 is a forward facing shaft located at underside of Tractor This accessory can be installed to operate certain mid or front mounted implements ASAE S431 25mm 15 spline ...

Page 57: ... Front hitch bumper frame FIGS 5 23 5 24 5 25 European hitch 1 and bumper frame 2 are eguipped on the tractor It will be able to equip max 90kg weight on the bum per frame 2 1 FIG 5 23 FIG 5 24 Mech type FIG 5 25 HST type ...

Page 58: ...ease hydraulic clutch 5 When further use of rear PTO is not required depress clutch pedal and return rear PTO selector lever 2 to neutral FIG 5 28 To select mid PTO Make sure PTO con trol switch is off and then move PTO selector lever 8 forward to mid PTO position to engage gear set in mid PTO NOTE PTO can be engaged disengaged by control switch 1 independently of main clutch Re duce engine rpm pr...

Page 59: ... PTO with a minimum of shock Setting the mode change switch 6 facilitates optimum engagement of the PTO Push PTO selectable switch 6 to engage rear and mid PTO more smoothly and slowly Push PTO selectable switch 6 again to return to normal mode NOTE Lower the engine speed when turning On PTO control switch if there is considerable shock 6 FIG 5 29 FIG 5 30 ...

Page 60: ...ide constant draft or pull of ground engaging implements plows subsoilers etc Moving draft control lever 2 forward will provide deeper implements working depth Moving lever backward will provide a shallower depth As ground contours and or soil conditions change the system will raise or lower implements as needed to keep even load in Tractor CAUTION Use position control lever 1 when attaching or de...

Page 61: ... of alternate implements with minimal adjustments as long as matching size or Cat egory is used This Tractor is equipped for Category I implements with following attaching point dimensions Ref Description Dimension Size A Lower Link Width 26 8 681 mm B Lower Link Pin Diameter 0 88 22 mm C Top Link Height 18 457 mm D Top Link Pin Diameter 0 75 19 mm FIG 5 35 The linkage provides two positions of co...

Page 62: ...n supplied with Tractor Rotate center barrel section of top link to lengthen or shorten it and level implement from front to rear After the implement is attached it can be readjusted for level operation using turn buckle and top link Se cure all adjustments IMPORTANT With some mounted implements it will be necessary to remove drawbar at rear of Tractor to permit implement to be raised and lowered ...

Page 63: ... and implement in field and move position control lever 1 forward toward DOWN Adjust implement height using position control lever and set adjustable stops 2 and 3 as desired When Turning Move position lever 1 backward to ward UP to raise implement Finish turning and return lever against stop to resume operation To Finish Work and Transport Move position control lever 1 fully rearward in quadrant ...

Page 64: ...ng at field ends To Begin Work Align Tractor and implement in field and move position control lever 1 forward to DOWN while driving Tractor forward lowering imple ment Then adjust draft control lever 2 until correct working depth is maintained When Turning Move position control lever 1 back ward to raise implement and permit completion of turn Return implement to work position by selecting positio...

Page 65: ...lect float or any other valve functions may indicate the need for control rod adjustment at base of control lever Joystick Lockout FIG 5 47 The joystick has an lockout system The joy stick lockout 2 is a T handle located near the joystick FIG 5 48 To lock joystick put T handle in the down position When the T handle is in the down position the joystick cannot be operated To unlock joystick pull the...

Page 66: ...d set of remote couplers are used two spool kit only Control lever s are spring loaded to center neutral position from normal raise or lower positions Push the levers fully forward to hold in a detent pro viding a float position Float position is used for loader and blade operations to allow the bucket or blade to float on top of the surface The float position is also used in some implement applic...

Page 67: ...ctor is being operated with the ROPS in the upright locked position CAUTION Do not weld drill bend or straighten damaged ROPS Make sure all components are in correct working order in order to provide the intended protection Only original bolts and pins or equivalent replacements must be used and tight ened to the correct torque value Make sure the hinge joint is properly secured FIG 5 54 When over...

Page 68: ...uestion concerning seat Just for your informa tion depend on your resident area seat belt will be required to equip as standard Detaching Implements CAUTION Always use POSITION CON TROL to attach detach implements to provide precise control of hitch Select a level area to detach and store the implement Lower implement to ground by moving position control lever to DOWN If necessary adjust leveling ...

Page 69: ...6 14 9 5 22 410 500 430 500 6 14 12 4 16 430 500 455 500 7 14 9 5 24 370 500 395 500 7 16 11 2 24 350 500 370 500 24X8 50 12 315 80D 16 with Reverser with PTO Clutch 465 500 485 500 26X12 00 12 13 6 16 445 500 470 500 6 14 9 5 22 410 500 435 500 6 14 12 4 16 435 500 455 500 7 14 9 5 24 375 500 395 500 7 16 11 2 24 360 500 380 500 24X8 50 12 315 80D 16 HST 450 500 455 500 485 500 26X12 00 12 13 6 1...

Page 70: ...aked 1500 kg 3210 kg Independently braked 3000 kg 4710 kg Inertia braked 3500 kg 5210 kg Assisted braking system NA NA FRONT LOADER FIXATION POINT Consult your ISEKI dealer concerning the fixation points on Tractor for the Front Loader Appropriate frames between the rear axle and the front frame might be necessary to obtain robust safety FALLING OBJECTIVES PROTECTIVE STRUCTURE FOPS OPERATORS PROTE...

Page 71: ...he parking brake lock JACKING When jacking Tractor place the tractor on level hard ground which is sufficiently illuminated otherwise un expected accidents may occur Follow the instructions listed below Apply parking brakes Disengage all PTO Place all gear shift levers in neutral Remove the starter key Place the jack on level FIG 5 60 When raising the rear axle suitable shims 1 should be wedged be...

Page 72: ...TH4295 4335 6 2liters TH4365 6 7liters Fuel Tank Capacity TH4295 4335 4365 35 0liters Fuel Recommended Above 39 F 4 C No 2 or No 2 D Fuel Recommended Below 39 F 4 C No 1 or No 1 D Transmission Differential Housing Including Hydraulic System Capacity TH4295 4335 4365 34 0liters Recommended Lubricant SAE 80 GL 4 Recommended Change Interval First 50 hours every 200 hours thereafter Front Axle 4 WD On...

Page 73: ...lic Oil 7 Axle Pivots 4WD Grease 8 Tie Rod Ends Grease 9 Clutch Pedal Grease 10 Brake Pivots Grease 11 Draft Linkage Grease 12 Sub Change Linkage nipple Grease HST Type Ref Description Type 1 Crankcase Engine Oil 2 Engine Radiator Coolant 3 Radiator Overflow Reserver Coolant 4 Fuel Tank Diesel Fuel 5 Rear Housing Hydraulic Oil 6 4WD Axle Hydraulic Oil 7 Axle Pivots 4WD Grease 8 Tie Rod Ends Grease...

Page 74: ...t every 200 Hr Replace once 2 years 7 Fuel filter Wash every 100 Hr Replace every 400 Hr 8 Fuel pipe hose Inspect every 100 Hr Replace once 2 years 9 Fan belt Inspect every 100 Hr 10 Battery fluid level Check every 100 Hr or once 1 year 11 Engine valve clearance Inspect every 600 Hr Tractor 12 Transmission oil Replace every 200 Hr 13 Transmission oil filter Replace every 200 Hr 14 Front axle oil I...

Page 75: ...100 Hr 200 Hr 300 Hr 400 Hr 500 Hr 600 Hr 1 Month 1 Year 1 2 years Remarks Tractor 21 Tire air pressure Inspect add air every 200 Hr 22 Tighten wheel Nuts Inspect every 100 Hr 23 Electrical wiring Inspect once year Replace once 2 years recommended 24 Power steering hose Inspect every 100 Hr Replace once 2 years 25 Replenish grease Grease before after operation ...

Page 76: ...e upward to disengage the lower hooks and remove it from the tractor When reinstalling front grille place the grille on the lower hook and push on the top Removing Reinstalling Side Cover FIG 6 4 When top of the side cover 3 is pulled out the lock can be disengaged The cover can be removed by slipping the side cover off of the two hinges on the bottom When reinstalling the side cover place the cov...

Page 77: ...fter FIG 6 5 To Check Engine Oil Level Tractor must be parked on level ground with engine off Pull out dip stick 1 and check that oil level is between upper limit F and lower limit L on dipstick Wipe off dipstick mo mentarily reinstall in engine and check oil level again Add oil through filler opening 2 as required NOTE Add oil slowly to assist in venting air from crankcase FIG 6 6 To Change Engin...

Page 78: ...hous ing and rear axles and also serves as hydraulic fluid Transmission oil and filter should be changed after first 50 hours of operation and then every 200 hours thereafter FIG 6 8 To Check Transmission Oil Level Park Trac tor on level ground Oil level should be indicated in oil level gauge 1 Oil level is replenished as necessary by removing filler plug 2 and adding oil through filler opening NO...

Page 79: ...may be required Clean adapter and lubricate seat on new filter Install until filter gasket contacts adapter and tighten ad ditional 2 3 turn by hand Do not use filter wrench to tighten Front Axle Oil Front drive axle has a common oil level for front dif ferential housing and each wheel reduction unit Oil level should be checked every 200 hours of Tractor operation The oil should be changed every 6...

Page 80: ... hot coolant may be discharged resulting in a burn or other injury IMPORTANT Do not fill the reserve tank higher than the FULL level This will prevent the radiator from functioning optimally and may result in leakage of coolant Flushing Radiator Replacing Coolant FIG 6 15 Open the drain cock 3 at the right side of the engine to drain coolant Open the radiator cap 2 at the same time to help allow t...

Page 81: ...with tap water IMPORTANT When the radiator becomes clogged it will overheat resulting in increased oil consumption Be careful not to apply high pressure water directly to the radiator as this may result in deformation of the fins Do not directly spray water on the electrical wiring or electrical parts around the engine FIG 6 18 Correct fan belt tension helps to insure adequate coolant flow through...

Page 82: ...0 kPa from inside element remove loose dirt grass chaff etc Be careful not to damage ele ment pleats with air flow If the element is coated with oil or soot 1 Prepare solution of warm water and non foaming detergent 2 Soak element for thirty minutes 3 Agitate element in solution until oil and soot are loosened 4 Rinse element until rinse water is clear 5 Allow element to completely dry Do not dry ...

Page 83: ...ed to strain impurities from fuel before fuel reaches injection pump Fuel filter incorporates fuel cock 2 to aid in filter servicing and airbleeding of fuel system Check filter bowl for accumulation of sediment or wa ter and clean as required FIG 6 24 To replace fuel filter element or clean sedi ment turn fuel cock to OFF position handle to front Carefully loosen ring nut 1 Remove nut sediment bow...

Page 84: ...ne will not start after several attempts check fuel pump fuses see Electrical System Fuel Tank Filler Cap When fuel tank filler cap is removed a hissing or pop ping noise may be noticed This is due to cap design and is a normal condition Do not alter cap or use unapproved replacement as fuel leakage may occur in event of Tractor upset Throttle Lever FIG 6 26 Hand throttle lever should remain in po...

Page 85: ...ble first to prevent short circuits Batteries contain sulfuric acid electrolyte fluid Wear eye and face protection If electrolyte comes in contact with skin or clothes wash immediately Contact physi cian if electrolyte is ingested or gets in eyes FIG 6 28 Tractors are shipped with battery installed If battery replacement should become necessary disconnect negative cable 1 first and then remove pos...

Page 86: ...of battery 3 Battery indicator with colors shows battery condition When checking battely set machine in horizontal place and look indicator from top of battery 4 If indicator shows clear or light green color tap battery body to remove bubble inside indicator Then check battely indicator WARNING Never disassemble battery Batteries contains sulfuric acid electrolyte fliid Keep away from sparks or fl...

Page 87: ...y relay To start Tractor ALL the following is required Gearshift lever must be in neutral position PTO control switch must be OFF Wiring Fuse Arrangement CAUTION Keep all wiring connections clean and tight Make sure wiring is cor rectly secured to prevent damage CAUTION DO NOT alter wiring by adding home made extensions or replace ments Doing so can eliminate fuse pro tection and or eliminate safe...

Page 88: ...ow blow fuses are located on the right hand side of the engine Amp Function 40 Alternator circuit green 40 Engine stop solenoid green 40 Main circuit green NOTE Failure of the main circuit fuse is usually caused from incorrect polarity such as reversed cables when using a booster bat tery Failed fuse will not allow battery to be charged during normal operation IMPORTANT Fuses are of specific amper...

Page 89: ...h pedal free play loosen lock nut 1 right hand thread and lock nut 2 left hand thread Adjust turnbuckle 3 on linkage until free play is correct Lengthening linkage will increase free play shortening linkage will reduce free play Secure by retightening lock nuts BRAKE ADJUSTMENT FIGS 6 33 6 34 Unlatch pedals and check free play of each brake pedal Correct free play A of each individual brake pedal ...

Page 90: ...rake is required Make sure lock nuts are secured when brake adjust ment is complete Check operation of parking brakes after adjustment is made CAUTION Brakes must be adjusted evenly to permit equal braking action at both rear wheels when brake pedals are latched together Adjustment of parking brake lever FIGS 6 36 6 37 1 After the adjustment of brake adjust the parking brake by turn buckle A in or...

Page 91: ...itch is incorporated into the sys tem The engine stops when the operator leaves the seat when either the PTO is engaged and or shift lever is not in neutral NOTE All transmission levers must be in neutral Wiring Fuse Arrangement CAUTION Keep all wiring connections clean and tight Make sure wiring is cor rectly secured to prevent damage Do not alter wiring by adding home made extensions or replacem...

Page 92: ...the angle of swing with stopper when the A type tractor equipped the 7 14 size tyres Except cen tre ROPS specifications Wheel Bolt tightening torque FIG 6 39 Periodically check all wheel bolt torques Correct bolt torques Front Wheel Bolts 1 7 ft lbs 102 N m Rear Wheel Bolts 2 120 ft lbs 163 N m CAUTION Correct wheel bolt torque must be maintained Installation of front or mid mounted implements ex ...

Page 93: ...o tire center at a point halfway up on face of each tire Front Wheel Spacing FIG 6 41 Front 4WD Wheels Ag tires turf tires can not be reversed Tractor type tyres tyre location size SETTING mm TH4295 TH4335 TH4365 AG front 6 14 4PR 880 AG front 7 14 4PR 880 Turf front 24 8 50 12 4PR 985 Turf front 26 12 00 12 4PR 1035 TH4295 A type TH4335 A type AG front 6 14 4PR 965 AG front 7 14 4PR 965 AG front ...

Page 94: ...15 80D 16 4PR 965 Turf rear 13 6 16 4PR 1000 Steering Free Play FIG 6 43 Steering should be checked for excessive looseness as indicated by steering wheel free play Maximum free play 1 is approximately 30 mm to 60 mm 1 1 4 to 2 3 8 in when measured at outside of steering wheel rim Excessive free play can be caused by Loose or worn ball joints Worn or damaged steering column shaft or univer sal joi...

Page 95: ...le five minutes to lubricate parts Lubricate all grease fittings and lightly oil control link age pivots Detach implements Store tractor in enclosed area if possible for protec tion from weather If tractor cannot be placed in an enclosed area use some sort of cover and cover exhaust pipe to prevent entrance of rain or snow Block up tractor to remove weight from tires and to protect tires from oily...

Page 96: ...Check with your diesel fuel supplier on the availability of a diesel fuel additive to place in the fuel system during storage period Depress clutch pedal 2 and secure in the disengaged position with hook 3 to prevent seizure during long periods of tractor storage Touch up scratches with paint At the end of storage period Perform appropriate lubrication and maintenance before placing tractor back i...

Page 97: ...nd keep the distance more than 1m in order to avoid damaging of machine Especially be care for not to hit the water to electrical parts and label Unsuitable washing may cause that 1 Fire by short circuit and damaging of electrical parts 2 Flowing of oil by damaging of hydraulic hose 3 Damaging and accident of machine 1 Coming off of label 2 Accident of electrical parts engine radiator and interior...

Page 98: ...an filter Consult your Dealer Retighten clamps replace defective pipes Consult your Dealer Consult your Dealer When decelerated engine stops Incorrect low idle setting Malfunctioning fuel injection pump Improper valve clearance Defective fuel injectors Consult your Dealer Consult your Dealer Consult your Dealer Consult your Dealer Engine over speeds Defective governor Incorrect high speed setting ...

Page 99: ...slips Poor clutch pedal adjustment Worn or burnt clutch lining Engine transmission oil leak Adjust free play Consult your Dealer Consult your Dealer Clutch won t disengage Poor pedal adjustment Seized clutch lining Adjust free play Consult your Dealer BRAKES Problem Possible Cause Remedy Brakes do not work well or not balanced with each other when applied Too much free play of pedals Worn or seize...

Page 100: ...lt Defective battery Defective alternator Defective regulator Check fuse and replace Correct loose dirty terminals short circuit poor ground etc Give belt proper tension or replace Correct loose terminal connection corrosion or electrolyte level Consult your Dealer Consult your Dealer Head lamps are dim Discharged battery Poor connections Charge battery check charging system Check ground points an...

Page 101: ...Starting Aid Glow plugs 3 Glow plugs 3 Glow plugs 3 TRANSMISSION STANDARD TYPE Type Primary F3 R1 Sliding mesh Gear control manual Range 3 speed sliding mesh Gear Speeds 9 speeds forward 3 reverse Clutch single stage dry with 240 mm disc A type Single stage dry with 225 mm disc TRANSMISSION SHUTTLE TYPE Type Primary 4 speed syncronized mesh Gear control manual Range 2 speed sliding mesh Mechanical...

Page 102: ...ator with internal regulator rectifier CAPACITIES TH4295 TH4335 TH4365 Engine Crankcase with Filter r 3 6 litres 4 7 litres 5 4 litres Transmission 34 litres 34 litres 34 litres Fuel Tank 35 litres 35 litres 35 litres Cooling system 6 2 litres 6 2 litres 6 2 litres Front Drive Axle 4WD Only 4 5 litres 4 5 litres 4 5 litres A type 4 8 litres 4 8 litres TREAD WIDTH SETTING TH4295 4335 4365 TH4295 43...

Page 103: ...R 12 4 16 4PR 9 5 24 6PR A Wheel base 1695 B Front tire track 985 1035 880 880 880 C Rear tire track 985 1000 900 1115 900 D Length 3125 E Width 1280 1395 1130 1430 1145 F Height 2415 2435 2450 2455 2485 G Forward overhang 645 H Rear overhang 785 I Ground clearance 195 230 240 220 265 J Under the front axle 270 305 315 295 340 K Under the rear axle 285 320 330 310 355 B E G C K I J F A H D ...

Page 104: ...12 4 16 4PR 9 5 24 6PR A Wheel base 1695 B Front tire track 985 1035 880 880 880 C Rear tire track 985 1000 900 1115 900 D Length 3125 E Width 1280 1395 1130 1430 1145 F Height 2415 2435 2450 2455 2485 G Forward overhang 645 H Rear overhang 785 I Ground clearance 195 230 240 220 265 J Under the front axle 270 305 315 295 340 K Under the rear axle 285 320 330 310 355 K I F J B G H C A E D ...

Page 105: ... to Annexe II of the Directive TABLE 4 Model Transmission Type Cab openings closed Cab openings opened ROPS dB A dB A dB A TH4295 Mechanical without PTO clutch 85 3 Mechanical with PTO clutch 84 3 HST 83 5 TH4335 Mechanical without PTO clutch 85 0 Mechanical with PTO clutch 85 0 HST 84 7 TH4365 HST 85 0 Results of the sound level tests 74 151 EEC Annexe VI as amended by 2006 26 EC TABLE 5 Model Tr...

Page 106: ...tion Damping TABLE 8 Ballast load Ratio vivration accerelation seat surface seat attachment 2 40kg 1 43 80kg 1 50 Vibration Transmission The test has been performed test stand TABLE 9 Applied mass Corrected weighted vibration accerelation awS 1 25m s2 Light 1 21 m s2 Heavy 1 05 m s2 COBO GT62 M200 78 764 EEC as amended by 1999 57 EC Vibration Damping TABLE 10 Ballast load Ratio vivration accerelat...

Page 107: ...wax It may be removed by steam cleaner and detergent solution during assembly Tractor will arrive with battery installed To assemble and pre deliver the Tractor proceed as follows CAUTION Be observant of components wheels fenders ROPS etc that may be attached to or held in position by con tainer panels 1 Remove wheels fenders and sundry boxes from container 2 Disassemble container 3 Inspect Tracto...

Page 108: ...ill flare out ward t rear and retaining rings for spring will locate at underside b Connect clevis end of check chains to axle brack ets and secure with clevis pin and cotter pin c Remove bolts at lower end of lift links and attach lift links to identical positions on lower links using bolts lock washers and nuts removed Lift link with turnbuckle adjustment is located on right side IMPORTANT Bolts...

Page 109: ...on a Remove cotter pin nut and flat washer from steering wheel shaft b Use a screw driver or flat blade to pry between steering wheel and cap to remove cap IMPORTANT Don t use a punch through hole in steering wheel to remove cap It will separate the emblem from cap 14 Center ROPS Install the center ROPS Tightening torgue 122 5 147 0 N m 1250 1500 kgf cm NOTE Please apply a grease on a bolt and as ...

Page 110: ...ttle lever at half to full throttle and turn main switch counterclockwise 5 10 Turn main switch clockwise to ON Oil pressure and alternator warning lights will illuminate Hold in ON position 1 2 seconds Turn main switch to START to crank the engine Release key to ON position the moment engine starts Check that warning lights go out Allow engine to warm up to operating temperature at about 1500 rpm...

Page 111: ...il pressure Fuel line connections Engine RPM idle Injection pump oil CHASSIS Tyre inflation Hydraulic system performance Front wheel hub bolts Drive test Rear wheel hub bolts Lubricate all grease fittings Torque all chassis bolts Power assisted streering operation if equipped Transmission oil Front axele oil 4 WD Front reduction case Front axele operation 4 WD Break pedal free play Operation manua...

Page 112: ...䠑䚷䠑䠔䠍䚷䠩䠍 䠢䠱䠡䠨䚷䠣䠝䠱䠣䠡 䠍䠓䠎䠕䚷䠍䠍䠍䚷䠎䠓䠌䚷䠌䠌 䠒䠎䠐䠍䚷䠎䠓䠌䚷䠩䠕䠍 䠣䠨䠫䠳䚷䠬䠨䠱䠣䠯 䠌䠊䠑䃈㽢䠐 䠒䠎䠔䠍䚷䠐䠍䠌䚷䠌䠎䠏䚷䠍䠌 䠒䠎䠑䠎䚷䠔䠌䠕䚷䠩䠍 䠟䠨䠱䠟䠰䠤䚷䠬䠡䠠䠝䠨䚷䠯䠳䠥䠰䠟䠤 䠄䠡䠴䠟䠡䠬䠰䚷䠯䠉䠰䠵䠬䠡䠅 䠍䠓䠓䠎䚷䠒䠑䠐䚷䠎䠑䠌䚷䠌䠌 䠒䠎䠑䠏䚷䠕䠌䠌䚷䠩䠕䠍 䠡䠟䠱䠄䠢䠫䠮䚷䠬䠰䠫䚷䠟䠫䠪䠰䠮䠫䠨䠅 䠄䠧䠉䠰䠵䠬䠡䚷䠫䠪䠨䠵䠅 䠍䠓䠓䠎䚷䠒䠒䠎䚷䠎䠍䠌䚷䠌䠌 䠒䠎䠑䠏䚷䠕䠌䠓䚷䠩䠕䠍 䠬䠰䠫䚷䠯䠡䠨䠡䠟䠰䠝䠞䠨䠡 䠯䠳䠥䠰䠟䠤 䠍䠓䠐䠎䚷䠒䠑䠎䚷䠎䠒䠌䚷䠌䠌 䠒䠎䠐䠍䚷䠔䠔䠔䚷䠩䠕䠍 䠠䠥䠫䠠䠡䠄䠏䠝䠅 䠍䠓䠓䠏䚷䠒䠑䠎䚷䠎䠍䠎䚷䠌䠌 䠒䠎䠑䠏䚷䠑䠐䠌䚷䠩䠍 䠢䠨䠝䠯䠤䠡䠮䚷䠱䠪䠥䠰 䠍䠓䠏䠕䚷䠒䠔䠍䚷䠎䠎䠌䚷䠍䠌 䠒䠎䠑䠎䚷䠓䠐䠓䚷䠩䠕䠎 䠤䠝䠶䠝䠮䠠䚷䠯䠳䠥䠰䠟䠤 䠍䠓䠐䠌䚷䠒䠔䠌䚷䠑䠑䠌䚷䠌䠌 䠐䠎䠒䠓䚷䠎䠔䠏䚷䠩䠕䠍 䠯䠫...

Page 113: ...Overseas Business Division 3 14 Nishi Nippori 5 chome Arakawa ku Tokyo 116 8541 Japan Phone 03 5604 7658 Fax 03 5604 7703 TH4295 TH4335 TH4365 OM TH4365 EN 10 1102 01 50 Printed in Japan ...

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