GEA Niro Soavi One7TS, Instruction Manual

Page: 5 / 294

Instructions for use and maintenance
This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited.
00C100-1C0
GEA Niro Soavi 3
3. Safety and accident prevention .......................................................... 45
3.1 Applications, intended use ...................................................................................................46
3.2 Intended, improper and permitted uses ................................................................................46
3.3 Work area, control area, danger zones .................................................................................47
3.4 Risks, dangers and residual risks in the area .......................................................................54
3.4.1 General safety .................................................................................................................54
3.4.2 Residual risks and hazards on the machine ....................................................................54
3.5 Safety equipment used .........................................................................................................55
3.5.1 Pressure relief valve ........................................................................................................55
3.5.2 Protections on the main motor .......................................................................................58
3.5.3 Emergency stop button ..................................................................................................58
3.5.4 Housing ...........................................................................................................................60
3.6 Safety notices .......................................................................................................................61
4. Installation............................................................................................. 63
4.1 Shipping ................................................................................................................................64
4.1.1 Shipping by ground over medium to long distances ........................................................65
4.2 Receiving and checking ........................................................................................................68
4.3 Storage .................................................................................................................................69
4.3.1 Storage prior to installation ..............................................................................................69
4.3.2 Storage for longer than 6 months ...................................................................................70
4.4 Setting up the installation site ...............................................................................................71
4.5 Hookup and cabling ..............................................................................................................73
4.5.1 Hookup ............................................................................................................................73
4.5.2 Electrical hookup .............................................................................................................75
4.5.3 Grounding system (provided by client) ............................................................................76
4.6 Installation and assembly ......................................................................................................77
4.6.1 Installation instructions ...................................................................................................77
4.6.2 Positioning .......................................................................................................................79
4.6.3 Levelling the machine .....................................................................................................80
4.6.4 Positioning the electrical equipment ...............................................................................81
5. Commissioning and first startup ........................................................ 82
5.1 Procedure .............................................................................................................................83
6. Operation and use ................................................................................ 88
6.1 Operator's responsibilities .....................................................................................................89
6.2 Electrical enclosure and control panel ..................................................................................90
6.2.1 Control Panel on the machine .........................................................................................91
6.3 Startup procedure .................................................................................................................92
6.3.1 Position of operator .........................................................................................................92
6.3.2 Startup .............................................................................................................................94
6.3.3 Operation and adjustment ...............................................................................................95
6.3.3.1 Regulating the homogenizing pressure - 1 stage ...........................................................95
6.3.3.2 Regulating the homogenizing pressure - 2 stages .........................................................97
6.4 Stopping the machine ...........................................................................................................99
6.4.1 Normal stop ....................................................................................................................99
6.4.2 Emergency stop .............................................................................................................99
6.5 Washing ................................................................................................................................100
6.6 Checks after starting up the machine ...................................................................................101