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GEA Niro Soavi One7TS, Instruction Manual

The GEA Niro Soavi One7TS is a cutting-edge high-pressure homogenizer, designed to deliver superior performance in various industries. Enhance your understanding and maximize its potential by downloading the free, comprehensive Instruction Manual from manualshive.com. This valuable resource provides step-by-step guidance and troubleshooting tips, ensuring optimal utilization of this remarkable product.

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GEA Niro Soavi S.p.A.

Item Description

Description

Qty Part Code

1

SCHEMA IMPIANTO

PLANT SCHEME

1

0138272-1

2

NIPPLO

NIPPLE

1

260162

3

RONDELLA

WASHER

1

680045

4

RIDUTTORE PRESSIONE

PRESSURE REDUCER

1

390298

5

MANOMETRO

PRESSURE GAUGE

1

320381

6

INTERRUTTORE PNEUMATICO

PNEUMATIC SWITCH

1

390088

7

RIDUTTORE PRESSIONE

PRESSURE REDUCER

1

390301

8

DOSATORE

FLOW BATCHER

1

390046

9

CODICE NON PRESENTE

NOT EXISTING CODE

-

          -

10

GIUNTO

COUPLING

1

260313

11

GIUNTO

COUPLING

1

260310

12

CODICE NON PRESENTE

NOT EXISTING CODE

-

          -

13

GIUNTO

COUPLING

1

260310

14

GIUNTO

COUPLING

1

260314

15

CODICE NON PRESENTE

NOT EXISTING CODE

-

          -

16

CODICE NON PRESENTE

NOT EXISTING CODE

-

          -

17

OLIO

OIL

2

530006

18

CODICE NON PRESENTE

NOT EXISTING CODE

-

          -

19

SERBATOIO

TANK

1

880008

20

CODICE NON PRESENTE

NOT EXISTING CODE

-

          -

21

CODICE NON PRESENTE

NOT EXISTING CODE

-

          -

22

CODICE NON PRESENTE

NOT EXISTING CODE

-

          -

23

ELETTROVALVOLA

ELECTROVALVE

1

390263

SPARES_8066_REV_3.xls

PNEUMATIC PLANT

Technical Specification Issue

This manual is owned by GEA Niro Soavi Any reproduction, even partial, is prohibited.
SPT_C_8066

GEA Niro Soavi

34

Summary of Contents for Niro Soavi One7TS

Page 1: ...er world Instruction manual Designation Clarifying decanter Type waterMaster CF 4000 No 8416 9001 815 Edition 26 09 2012 Model S N Revision Translation of the original instructions Model S N Revision GEA Niro Soavi Instruction manual One7TS 8066 00 ...

Page 2: ......

Page 3: ...through careful reading of all sections is essential for the correct safe use and operation of the machine you have purchased No one should operate or perform maintenance on this machine without first having read and understood the following Instructions for Use Maintenance Yours faithfully For any further support or information you may contact us at the below listed address GEA Mechanical Equipme...

Page 4: ... 12 Operator characteristics and language used 16 2 Description of the machine technical data 17 2 1 General description 18 2 1 1 Operating principle 18 2 2 Main components of the machine 19 2 2 1 Monoblock compression head 21 2 2 2 Homogenising unit 22 2 2 3 Pressure Gauge 25 2 2 4 Compression head safety valve 26 2 2 5 Manifold Groups 27 2 2 6 Water plant for sanitised machine 28 2 2 7 Pneumatic...

Page 5: ... Storage prior to installation 69 4 3 2 Storage for longer than 6 months 70 4 4 Setting up the installation site 71 4 5 Hookup and cabling 73 4 5 1 Hookup 73 4 5 2 Electrical hookup 75 4 5 3 Grounding system provided by client 76 4 6 Installation and assembly 77 4 6 1 Installation instructions 77 4 6 2 Positioning 79 4 6 3 Levelling the machine 80 4 6 4 Positioning the electrical equipment 81 5 Co...

Page 6: ...evices 121 SHEET 00 c 122 GENERAL MACHINE Tighten nuts and stud bolts 122 SHEET A 125 COMPRESSION HEAD 125 SHEET A a 127 COMPRESSION HEAD Visually check for seal and gasket leakage 127 SHEET A b 129 COMPRESSION HEAD Replace pumping piston gaskets 129 SHEET A c 138 COMPRESSION HEAD Check tightness of pumping pistons and nuts 138 SHEET A d 139 COMPRESSION HEAD Check wear and if necessary renew the p...

Page 7: ...EET L 192 DRIVE 192 SHEET L a 193 DRIVE Check tension and service belts 193 SHEET L b 197 DRIVE Check tightness of the transmission elements 197 SHEET L c 198 DRIVE Check V belt wear and renew if necessary 198 SHEET L d 200 DRIVE Check pulley alignment 200 SHEET M a 203 HOUSING General visual check 203 SHEET N a 206 ELECTRICAL SYSTEM ON THE MACHINE Check the electrical system on the machine 206 8 ...

Page 8: ... 1 3 1 1 Warranty duration 1 3 1 2 Application mode 1 3 1 3 Exceptions and limitations 1 3 1 4 Material efficiency 1 3 2 Testing 1 4 Introduction 1 5 How to use the manual 1 6 Reproduction and copyright terms 1 7 Revisions 1 8 User manual storage 1 9 Customer in charge of the prearrangement 1 10 Instructions for request actions 1 11 Instruction for ordering spare parts 1 12 Operator characteristic...

Page 9: ...is owned by GEA Niro Soavi Any reproduction even partial is prohibited 01C100 1C0 GEA Niro Soavi 7 1 1 Declaration of Conformity What follows is the Declaration of conformity FACSIMILE The official copy will be filled in and supplied with the machine ...

Page 10: ... In addition to this GEA Niro Soavi is certified according to UNI EN ISO 9001 for Design Manufacture and Servicing of Homogenisers and high pressure piston pumps therefore your machine has been engineered and produced according to the approved quality procedures See the following figure for the UNI EN ISO 9001 Quality System Certificate FACSIMILE ...

Page 11: ...lated to the machine and the product being processed In order to facilitate understanding of the content of this manual we provide a list of terms used in it DANGER ZONE Any zone within or around the machine in which an exposed person is subject to a risk to their health and safety EXPOSED PERSON Any person who is wholly or partially in a danger zone OPERATOR Person in charge of installing operati...

Page 12: ...lities use of incorrect tools for ordinary and extraordinary maintenance lack of or incorrect maintenance alterations or modifications carried out whether directly or indirectly without specific written authorization from GEA Niro Soavi failure to comply with the INSTRUCTIONS FOR USE MAINTENANCE incorrect machine use incorrect operating procedures and conditions incorrect machine installation or i...

Page 13: ...3 Exceptions and limitations The warranty shall not cover the materials and parts subject to normal wear and tear such as but not limited to all the gaskets used in the machine V belts pumping piston gaskets and related packing and support washers safety valve seat filters etc as well as those parts whose life can not be estimated beforehand such as lamps fuses plungers together with any coating p...

Page 14: ...hoosing the related cause X GEANS order confirm Description of the fault problem ID_claim if present Area to be completed by GEA NS Repair on warranty Repair under payment Inspection Replacement Credit without restocking charge Credit with restocking charge Calibration Serial Number Reason for return fill in the column on the right choo sing the related cause X GEANS order confirm ID_claim In case...

Page 15: ...emises by qualified personnel through operational tests which simulate the normal working conditions Through the operational tests run with cold water it is possible to verify the actual performance of the machine against the design data the calibration of safety control and check devices the conditions of any seals as well as the noise and vibration free operation of the machine and the parameter...

Page 16: ...accident prevention measures contained in this manual must be strictly observed The possible change or replacement of parts of the machines not authorized by GEA Niro Soavi can result in a risk of accident and releases GEA Niro Soavi from any civil or penal liability 1 5 How to use the manual This manual is easy to consult since on the first page there is an index page that allows immediate locali...

Page 17: ...accompany the machine up to its destruction also in case of shipping sales hiring lease etc the possible changes entered should be kept updated and informed 1 9 Customer in charge of the prearrangement The Customer user should prearrange by themselves the installation place and the whole electric and pneumatic supply necessary for the machine functioning as described below Prearrangement of the ro...

Page 18: ... must have or acquire by proper education and training at least the following characteristics Enough general knowledge and technique to read and understand the manual content in the parts of their concern and to correctly interpret the layout and diagrams Ability to understand and interpret the symbols pictograms and video messages Knowledge of the main hygienic accident prevention and technology ...

Page 19: ... Manifold Groups 2 2 6 Water plant for sanitised machine 2 2 7 Pneumatic plant 2 2 8 Transmission assembly 2 2 9 Drive 2 2 10 Housing 2 2 11 Operator control panel 2 2 12 Electrical equipment 2 3 Standards certifications limits of use ergonomics environmental issues 2 3 1 Applicable technical standards 2 4 Ambient operating conditions 2 5 Atmospheres with risk of explosion fire 2 6 Illumination 2 ...

Page 20: ...s dimensional distribution This process can be applied to a wide range of products of varying viscosities and yields more stable suspensions by micronizing and dispersing the particles depending on the pressure For the specific configuration of the machine model technical data accessories and optional equipment refer to the TECHNICAL SPECIFICATIONS enclosed with Chapter 11 of this manual CAUTION T...

Page 21: ... the machine The main components of the machine are shown in the following figures for a Homogenizing unit machine standard and optional versions COMPONENTS OF THE HOMOGENIZING UNIT MACHINE STANDARD GREEN OPTIONAL VERSION RED FIG 2 2 NOTE The asterisk in this figure indicates some of the components in the standard and optional versions which are not shown on the drawing ...

Page 22: ...it std 3 Stage 1 Head Pressure Gauge std 4 Head safety valve std 5 Manifold group std 6 Water system std 7 Pneumatic system std 8 Transmission assembly std 9 Drive std 10 Housing std 11 Control panel std OPTIONS 12 On board electrical equipment opt 13 Stage 2 homogenizing unit opt 14 Suction pressure gauge opt 15 Suction pulsation damper opt 16 Delivery pulsation damper opt 17 Head transmitter opt...

Page 23: ...pending on the operating pressure for which the machine has been designed is gradually increased to reach up to 250 bar In the first stage of processing the product enters the compression chamber as the specific suction valves 2 in the head open and subsequently the pressure generated by the action of the piston 6 pushes the product so that the suction valves close while the delivery valves 3 open...

Page 24: ...following effects turbulence local cavitation cutting stress high speed This guarantees the homogeneous granulometric distribution of the micronised particles thanks to high pressure in continuous dynamic conditions To create the pressure it is necessary to apply a force F in order to partially close the passage of the flow of liquid through the homogenizing valve The valve is never completely clo...

Page 25: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 02C100 7C0 GEA Niro Soavi 23 ...

Page 26: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 02C100 7C0 GEA Niro Soavi 24 ...

Page 27: ...re gauge depends on the model of machine or optional configurations The standard pressure gauge is the analogue type with a Bourdon spring with an aseptic design diaphragm separator with specific design and dimensions for GEA Niro Soavi it is also equipped with a separator with the function of filtering the normal pulsations of the piston machine to allow a stable reading of the operating pressure...

Page 28: ...uction even partial is prohibited 02C100 7C0 GEA Niro Soavi 26 2 2 4 Compression head safety valve The safety valve 1 is installed on the compression head to protect the machine and its operators against accidental excess pressures that can cause hazardous situations SAFETY VALVE FIG 2 6 ...

Page 29: ...tial is prohibited 02C100 7C0 GEA Niro Soavi 27 2 2 5 Manifold Groups The term manifold groups refers to the set of pipes and flanges intended to receive the product in the inlet side 1 and send it through the outlet flange 2 to the production line MANIFOLD GROUP FIG 2 7 1 Inlet flange 2 Outlet flange ...

Page 30: ...0 GEA Niro Soavi 28 2 2 6 Water plant for sanitised machine The Water plant has the function of lubricating the pistons of the Compression Head In this sense the water is conveyed to the back of the Head and sprayed onto the pistons to keep their surface wet and cool so as not to damage the piston gaskets inside the Head FIG 2 8 ...

Page 31: ...ing pressure is applied by a pneumatic cylinder with compressed air in the upper chamber the lower section of the pneumatic cylinder is connected to the pressurised oil pulsation damper circuit The actuator does not require regular maintenance but should be protected against high temperatures which can damage its gaskets and corrosive fluids since it is made in aluminium and stainless materials Re...

Page 32: ...aining air and oil Damping of the vibrations induced on the homogenizing valve due to the normal pulsations caused by the alternating motion of the pumping pistons is ensured by an oil air pressure accumulator connected with the lower chamber of the actuator of the homogenizing unit The accumulator is pre loaded with air at 0 5 bar The pressure gauge enables checking the pre load pressure and the ...

Page 33: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 02C100 7C0 GEA Niro Soavi 31 ...

Page 34: ...ic plant with local manual adjustment The pneumatic plant with local manual adjustment enables regulating the homogenizing pressure from the machine s front control panel with two pneumatic regulators 1 and 2 and two pneumatic switches 3 and 4 No maintenance is required on these components and in the event of malfunctioning it is advisable to replace them ...

Page 35: ...ce This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 02C100 7C0 GEA Niro Soavi 33 FIG 2 10 NOTE The image shows a typical standard panel the configuration of which will depend on its interior components ...

Page 36: ... high quality materials employed and assembly by our highly specialised staff ensure long and reliable service Proper lubrication is critical to the long life of the transmission assembly and its components make sure you observe the specified change intervals along with the fluid levels and lubricant types In normal conditions the crank gear system requires no maintenance If you encounter abnormal...

Page 37: ...GEA Niro Soavi Any reproduction even partial is prohibited 02C100 7C0 GEA Niro Soavi 35 2 2 9 Drive This part of the machine includes the main electric motor 1 pulleys 2 and drive belts 3 which convert the motor output speed to the crankshaft speed DRIVE FIG 2 12 ...

Page 38: ...ing The Housing is composed of the machine frame and the protective panelling 1 of the internal parts equipped with the handles 2 and it has the function of containing all the transmission assembly and the various systems interlocked with the main units as shown in the following figure At the bottom there are 4 adjustable feet 3 supporting it HOUSING FIG 2 13 ...

Page 39: ...i 37 2 2 11 Operator control panel The control panel 1 with which it is possible to start up in local manual mode or adjust the homogenizing pressure via the relevant pneumatic control devices is located at the front of the machine For more details on its operation and use please refer to Chapter 6 in this manual OPERATOR CONTROL PANEL FIG 2 14 ...

Page 40: ...rom sources of heat so as to cause no local overheating and to permit appropriate cooling of the electrical equipment With regard to the type overall dimensions weight and installation requirements of the electrical enclosure if supplied by GEA Niro Soavi refer to the TECHNICAL SPECIFICATIONS enclosed with Chapter 11 of this manual The enclosure s power line must be sized according to the length t...

Page 41: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 02C100 7C0 GEA Niro Soavi 39 ELECTRICAL SYSTEM FIG 2 15 ...

Page 42: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 02C100 7C0 GEA Niro Soavi 40 ...

Page 43: ...subject only to the requirement of the Manufacturer s Declaration of Conformity article 8 The numbering used in the following paragraphs is that of the relevant Machinery Directive annexes The conformities and any non conformities where possible have been expressed in relation to European legislation draft standards national standards or working group documents We give below the bibliography of ap...

Page 44: ...perate the machine in a fully or partially potentially explosive atmosphere 2 6 Illumination The worksite must be adequately lit with natural light and equipped with sufficient artificial lighting to guarantee the health and safety of the workers The lighting must comply with local legislation and must be even and provide good visibility of all parts of the machine without hazardous reflections an...

Page 45: ... by specialised staff Before disassembling the machine provide sufficient clear and tidy space around it for all work to proceed without further hazards from the surroundings Proceed as follows drain the lubricant and hydraulic oil for sorted disposal disassemble the electrical equipment components cables and sheathing and all plastic parts for sorted disposal The machine has been constructed with...

Page 46: ...Stainless steel parts and frame Rubber and plastics components 2 Other materials present in smaller quantities Tempered materials pinions shafts Steel nuts and bolts Alloys Cast iron Copper electrical cables 3 The machine contains lubricating oil Drain them off for sorted disposal 4 Electrical components Disassemble the electrical equipment devices cables sheathing tubes etc for sorted disposal 5 ...

Page 47: ...danger zones In order to facilitate comprehension of the matters handled in this paragraph the following definitions of Machinery Directive 98 37 EEC apply 3 4 Risks dangers and residual risks in the area 3 4 1 General safety 3 4 2 Residual risks and hazards on the machine 3 5 Safety equipment used 3 5 1 Pressure relief valve 3 5 2 Protections on the main motor 3 5 3 Emergency stop button 3 5 4 Ho...

Page 48: ...and achieve homogeneous dimensional distribution This process can be applied to a wide range of products of varying viscosities and yields more stable suspensions by micronizing and dispersing the particles depending on the pressure For the specific configuration of the machine model technical data accessories and optional equipment refer to the Technical Specifications enclosed with Chapter 11 of...

Page 49: ...ted around the system in the areas to which access is permitted during operation Control areas areas in which operators may control monitor and adjust the system using the provided control panels Danger zones any zone inside or in the vicinity of the machine in which the presence of an exposed person constitutes a hazard for the health and safety of the person in question The danger zones are loca...

Page 50: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 03C100 4C0 GEA Niro Soavi 48 CONTROL WORK AREAS FIG 3 1 A CONTROL AND WORK AREA ...

Page 51: ...en properly trained on site by the manufacturer s or authorised service centre s technicians have completed operating tests under the supervision of GEA Niro Soavi technicians NOTE for the operator The operator must instruct all assistants regarding their exact jobs as well as any regulations in relation to clothing as shown in the figures on the following pages CAUTION CLOTHING Operators assigned...

Page 52: ...GEA Niro Soavi Any reproduction even partial is prohibited 03C100 4C0 GEA Niro Soavi 50 USE SAFETY FOOTWEAR FIG 3 2 USE PROTECTIVE GLOVES Fig 3 3 CAUTION It is mandatory to wear suitable protective gloves in areas at high temperatures such as the compression head ...

Page 53: ...maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 03C100 4C0 GEA Niro Soavi 51 WEAR OVERALLS IN GOOD CONDITION FIG 3 4 DO NOT ALLOW ANY OBJECTS TO PROTRUDE FROM YOUR POCKETS FIG 3 5 ...

Page 54: ...NOT WEAR JEWELLERY FIG 3 6 CAUTION NEVER leave tools or other obstacles in the work area Do not allow anything to impede the freedom of movement of the operators In case of emergency staff must have free and quick access to the line The operators must observe the instructions and report any violations to their superiors WEAR EAR DEFENDERS PLUGS FIG 3 7 ...

Page 55: ... FOR UNAUTHORISED PERSONS FIG 3 8 CAUTION Unauthorised persons may not stay in the work areas while the machine is operating Maintenance staff may work around and inside the machine only when it is in maintenance safety shutdown The line maintenance shutdown procedure is implemented by following the instructions given in chapter 7 maintenance further on in this manual ...

Page 56: ...nd safety risks connected with the company s processes in general protection and prevention measures and procedures in force specific risks to which they are exposed as a result of the processes and general and company safety regulations in their regard first aid procedures fire regulations and evacuation procedures Training the workforce The employer in relation to their job descriptions and resp...

Page 57: ...a safety valve on the compression head electrical protection equipment on the main motor and an emergency stop button WARNING If the machine is equipped with a disconnectable electrical enclosure the lockable switch is located on the front door If the machine is supplied without an electrical enclosure the user must provide a lockable safety switch on the power supply line 3 5 1 Pressure relief va...

Page 58: ...4C0 GEA Niro Soavi 56 It has the following advantages reduced maintenance it closes automatically in case the overpressure is released to allow the immediate resumption of production accurate calibration and repeatable actuation designed to 3A standards suitable for C I P Cleaning in Place PRESSURE RELIEF VALVE LOCATION FIG 3 9 ...

Page 59: ...ressure can be re established provided the machine has not been damaged such as to cause an immediate stop CAUTION The discharge pipe must ALWAYS be directed downwards to avoid harming the operator the Customer shall be responsible to install a funnel to collect the outcoming product and carry it to the drainage system CAUTION Dispose of ejected product properly according to local legislation CAUT...

Page 60: ...ons consisting of thermal cutouts quick acting fuses and circuit breakers against short circuits circuit breakers and the inverter itself for protection against overheating 3 5 3 Emergency stop button On the front panel of the machine there is installed an emergency stop push button 1 of the colour prescribed by the safety standards in force Pressing this button immediately stops the machine in da...

Page 61: ...case of danger the master power switch 2 on the electrical enclosure can also be used as an emergency stop as shown in the following figure MAIN SWITCH FIG 3 11 CAUTION When positioning the machine and making the connections with the production line allow enough space to reach the emergency stop push button of the machine quickly and without obstacles ...

Page 62: ...uards completely closed in order to avoid the hazard of operator accidents Therefore these guards must never be opened while the machine is running The panels can be removed for maintenance and installations The side panels are fitted with handles 2 and screws for access to the machine s interior for maintenance CAUTION Make sure that ALL locks are shut before starting the machine to guard against...

Page 63: ...rm an important safety function the operator and the skilled maintenance technician must follow the instructions provided by these notices The safety notices are located on the machine as shown in the figure on the following page CAUTION Do not remove the safety notices Failure to enforce this regulation voids the warranty and relieves the manufacturer of any liability The user must replace any no...

Page 64: ...tion even partial is prohibited 03C100 4C0 GEA Niro Soavi 62 NO ACCESS NOTICE No access to the work area for unauthorised persons DANGER NOTICE Voltage present INSTRUCTION NOTICE Wear ear defenders DANGER NOTICE Danger of burns or scalds due to the high temperature of the compression head ...

Page 65: ...nces 4 2 Receiving and checking 4 3 Storage 4 3 1 Storage prior to installation 4 3 2 Storage for longer than 6 months 4 4 Setting up the installation site 4 5 Hookup and cabling 4 5 1 Hookup 4 5 2 Electrical hookup 4 5 3 Grounding system provided by client 4 6 Installation and assembly 4 6 1 Installation instructions 4 6 2 Positioning 4 6 3 Levelling the machine 4 6 4 Positioning the electrical e...

Page 66: ...taff must wear individual safety equipment gloves safety boots work overalls CAUTION Staff must observe the following general rules keep away from loads before lifting and lowering do not stand under suspended loads keep unauthorised persons away from the handling area If the load must be guided during lifting use appropriate equipment to maintain the safety distance from the suspended load CAUTIO...

Page 67: ...nvolved in shipping and installing the machine The machine is normally shipped to the client in a wooden crate 1 wrapped in plastic sheeting unless otherwise specified in the order confirmation The crate is designed to allow handling with a lift truck crane or bridge crane the latter by passing steel ropes under the crate as shown 2 on the packaging where symbol 3 indicates the centre of gravity o...

Page 68: ...t must be handled with forklifts 3 or transpallets so that the head is on the operator s side the forks must be spaced apart at the pictograms 4 and be of such a length as to support the entire base of the frame so as not to cause any damage to the machine s structure or the panelling The side panels can be removed during transport to prevent damaging them HANDLING WITH A FORKLIFT TRUCK FIG 4 2 ...

Page 69: ...iate protective equipment and follow the safety rules CAUTION Before moving the machine make sure the route and installation area are free of obstacles CAUTION Use only controlled lifting equipment rated for the load in question The weight is shown on the installation drawing in the enclosed Technical Specifications Dossier CAUTION The floor must be rated to support at least 150 of the machine s w...

Page 70: ... Any reproduction even partial is prohibited 04C100 4C0 GEA Niro Soavi 68 4 2 Receiving and checking On delivery check the following that the Packing List corresponds to the actual contents of the packages that the packaging is in good condition without signs of damage FIG 4 3 ...

Page 71: ...dry area indoors to prevent damage and functional degradation FIG 4 4 If the machine must be stored outdoors take measures to prevent dust humidity and rain coming into direct contact with the machine and cover it with a waterproof tarpaulin Take special care with the electrical enclosures and electronic equipment which are sensitive to low temperature and humidity If packaged separately we recomm...

Page 72: ... be stored prior to installation for more than 6 months keep it indoors away from atmospheric agents dust and corrosive vapours as indicted above with special attention to the electrical equipment If the machine is to be stored without being used for any longer than 6 months contact GEA Niro Soavi customer service for the operations of checking restoration and special maintenance prior to starting...

Page 73: ... The site must be equipped with emergency exits easy to clean to assure good hygiene well aerated good circulation of air equipped with natural and artificial lighting sufficient to assure the safety health and wellbeing of the operators in compliance with EN 60204 1 equipped with a regulatory grounding system FIG 4 6 WARNING During installation and scrapping the client must provide the technical ...

Page 74: ...ventilated The installation must be done in an area clear of obstacles so as to permit normal operation insertion of parts on board adjustments and maintenance of the machine in complete safety and with easily accessible entrances and emergency exits CAUTION The installation site must be clear of flammable substances including petrol and solvents and slippery substances including oil and grease WA...

Page 75: ...low for lubrication or condensation production aseptic version Note that excessive lubrication water flow will flood the machine s water sump which risks water entering the transmission section and contaminating the lubrication oil the condensation or water in the lubrication circuit must therefore be drained regularly as described in Chapter 7 MAINTENANCE CAUTION Comply with local legislation in ...

Page 76: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 04C100 4C0 GEA Niro Soavi 74 FIG 4 7 ...

Page 77: ... machine s power supply rating and connection diagrams refer to the electrical specifications and wiring diagrams given in the enclosed Technical Specifications Dossier CAUTION The specifications for the cables assume standard routing and environmental conditions they are only illustrative and must ALWAYS be checked by the user against the actual operating conditions The electrical connections bet...

Page 78: ...cteristics are defined by the CEI 1713 1 and CEI 44 5 standards The standards require that in every user system the grounding system for the entire system and all circuit and user equipment grounding systems must be grounded by a single circuit Make sure that the materials used in the grounding system are robust and mechanically protected The connection to the main grounding system must be as shor...

Page 79: ...all two or more machine in parallel on a single supply pump as this can cause hazardous pulsation The supply line between the supply pump and homogenizer must be direct preferably without bends of section greater than or equal to that of the homogenizer piston pump itself of constant section to limit pressure drops the radius of any bends must be as wide a possible to prevent pressure drops especi...

Page 80: ...treated product must contain no air or gas as this can lead to cavitation If the product contains air due its elevated viscosity or upstream processes it must be de aerated with special equipment before entering the machine If the process temperature is greater than 90 C the supply must be increased due to the increased steam pressure which can result in cavitation The supply pressure must therefo...

Page 81: ... for replacing the main motor using lifting equipment bridge crane or lift truck The front end and head need routine maintenance keep enough free space for completely removing the head It is also good to keep any sources of heat which may affect its cooling away from the machine and make sure there are no obstacles to the free flow of air You must also provide drainage for the waste water to avoid...

Page 82: ...ntact with the floor The machine features height adjustable feet To level the machine proceed as follows raise the machine adjust its height off the ground by screwing the adjustable feet in out using the machined surface of the head as a level reference make sure that the machine s weight is resting on all the feet lock the feet with the nut 1 If you wish to prevent vibrations moving the machine ...

Page 83: ...ed in a room that is as clean and dry as possible ventilated far away from steam dust in suspension corrosive fumes and in any case its characteristics of protection against external factors must be adequate for the installation room whose specifications must be evaluated by the Customer before ordering In addition it is necessary to keep away from sources of heat so as to cause no local overheati...

Page 84: ...structions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 05C100 4C0 GEA Niro Soavi 82 5 Commissioning and first startup Contents 5 1 Procedure ...

Page 85: ...owering up the system unexpectedly FIG 5 2 The machine develops very high pressure we recommend running careful checks to avoid damage and injury The controls described below table refer to first startup or to situations where the machine is not in continuous use Check the connections with the ancillary services and product line referring to the Technical Specifications Dossier Check that the pipe...

Page 86: ...ht glass which must be covered up to 3 4 or on the visual indicator This should be done only with the machine stopped since starting the machine lowers the level as the circuits fill For topping up the level use only the type of oil indicated in Chapter 7 MAINTENANCE CAUTION For reasons of safety during shipping the machine is shipped WITHOUT LUBRICATION OIL in the transmission casing Before anyth...

Page 87: ... the high pressure flanges fittings and all nuts of the compression head 3 are torqued to the values given in the Tightening torques table in Chapter 7 in this manual sheet 00 C FIG 5 5 d Check the tightness of the pumping pistons 4 and that the seal packs are present if they were removed because the machine was stopped or stored for more than 3 months FIG 5 6 ...

Page 88: ... and do not come close to the moving parts inside the machine Remove ONLY the LH side panels ALWAYS fit the guards on the right transmission side before starting the machine The direction of rotation is indicated by adhesive arrows on the motor and pulleys FIG 5 7 f Check that all housing panels 6 are in place and securely fixed FIG 5 8 CAUTION failure to observe this latter instruction may result...

Page 89: ...ol devices on the panel on the machine pneumatic switch A and reducer B STAGE 1 and switch C and reducer D STAGE 2 are completely slackened or turned OFF FIG 5 9 h Check that all safety and protection equipment is present and operational i Make sure that any valves and parts of the system downstream from the homogenizer are open to prevent overpressure in pipes when the homogenizer is started ...

Page 90: ...al enclosure and control panel 6 2 1 Control Panel on the machine 6 3 Startup procedure 6 3 1 Position of operator 6 3 2 Startup 6 3 3 Operation and adjustment 6 3 3 1 Regulating the homogenizing pressure 1 stage 6 3 3 2 Regulating the homogenizing pressure 2 stages 6 4 Stopping the machine 6 4 1 Normal stop 6 4 2 Emergency stop 6 5 Washing 6 6 Checks after starting up the machine 6 Operation and ...

Page 91: ...he operator must A Operate the machine in compliance with the provided safety equipment Checking the position of the safety equipment observance of individual safety regulations B Check that the work cycle is perfectly efficient for maximum productivity Checking the condition and operation of the machine s major assemblies that the work parameters are optimal that all material prepared for the wor...

Page 92: ...ed to Chapter 11 of this manual If the electrical enclosure is supplied by GEA Niro Soavi S p A it will be shown in the wiring diagrams which are also enclosed with chapter 11 In either case the electrical enclosure is equipped with two important devices which enable the operator to run the Startup or set the machine in Maintenance mode These devices are represented in the example figure shown bel...

Page 93: ...e see fig 6 2 specifically Emergency Stop button 1 to stop the machine immediately in an emergency Start 2 and Stop 3 buttons Pneumatic controls for adjusting the stage 1 and 2 homogenization pressure pos 5 in the first case pos 6 in the second case comprising a pneumatic switch for turning the pressure on or off 7 and an associated pneumatic regulator 8 with the function of increasing or decreasi...

Page 94: ...nd adjusting the machine The control panel 1 is on the front of the machine and is configured to the client s specifications the EMERGENCY STOP BUTTON is always present CAUTION Scrupulously stay in the area in front of the machine to permit immediate access to the emergency stop button and any start stop adjustment controls Before starting the startup procedure run the following checks 1 Check tha...

Page 95: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 06C100 9C0 GEA Niro Soavi 93 ...

Page 96: ... water can flood the sump or spurt onto the guide pistons thus allowing water to enter the transmission casing It is therefore important to keep the water flow under control after adjusting it to an approximate flow rate of at least 30 l h per piston Regularly drain the lubrication circuit to drain out any water in the oil 2 Feed the machine with product observing the flow rate and pressure stated...

Page 97: ...cer B The adjustment operations are as follows check that the pressure reducer B is completely slackened pull the pneumatic switch onto ON turn the reducer knob to obtain the desired homogenizing pressure that can be detected with the pressure gauge located on the head CAUTION Slowly turn the pressure regulator checking the homogenizing pressure actually increases up to the working value CAUTION C...

Page 98: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 06C100 9C0 GEA Niro Soavi 96 FIG 6 4 FIG 6 5 ...

Page 99: ... reducer B D is completely slackened pull the pneumatic switch of the second stage C onto ON turn the reducer knob of the second stage D to obtain the desired homogenizing pressure that can be detected with the pressure gauge pull the pneumatic switch of the first stage A onto ON turn the reducer knob of the first stage B to obtain the desired homogenizing pressure that can be detected with the pr...

Page 100: ...N This procedure is permitted ONLY for machines with an operating pressure of up to 250 bar to avoid over straining the machine and increasing the pressure too quickly CAUTION To release homogenizing pressure in a two stage system you need to reverse the procedure used to add pressure Therefore first release pressure from the 1st stage and then from the 2nd stage ...

Page 101: ...d by GEA Niro Soavi S p A this stops the auxiliary motors if present and main motor in the right sequence which is given in the TECHNICAL DATASHEETS enclosed with Chapter 11 of this manual for the client s use in building his own electrical cabinet if not supplied by GEA Niro Soavi S p A shut off power with the master power switch 6 4 2 Emergency stop In cases of danger or serious malfunction you ...

Page 102: ...f the solutions are obtained from concentrated or powder products prepare them separately and make sure they dissolve completely to prevent lumps or solid particles remaining in the preparation Run the wash in a closed cycle C I P with the machine running and homogenization pressure zero This prevents wasting electrical power and damaging the homogenization valve CAUTION For machines with variable...

Page 103: ...d 06C100 9C0 GEA Niro Soavi 101 6 6 Checks after starting up the machine After the first day s work run a general check on the machine Check that the machine does not make any abnormal noise such as scraping metal or vibration Check that after the first processing there is no slackening of the screws due to settling in ...

Page 104: ...of STAFF RESPONSIBILITIES 7 2 Directions for correct maintenance 7 2 1 For proper maintenance 7 2 2 Maintenance plan 7 3 Safety precautions and maintenance shutdown 7 3 1 General safety warnings 7 3 2 Safety symbols 7 3 3 Maintenance shutdown 7 4 Maintenance during running in period 7 5 Planned routine maintenance during operation 7 5 1 General Information 7 6 Frequency of maintenance work 7 7 Mai...

Page 105: ...es etc valve covers and local electrical enclosures All these operations are the responsibility of the maintenance technicians and electricians RESPONSIBILITIES OF THE ELECTRICIAN AND MAINTENANCE TECHNICIAN The technician has adequate training and specific experience and is involved in the maintenance of the machine and of the electrical system He she is responsible for the key that provides acces...

Page 106: ...d recommended solutions Chapter 8 of the manual 7 2 2 Maintenance plan From a construction point of view jobs relate to mechanical electrical fluidic parts For practical reasons planned jobs are grouped according to criteria of time and complexity Each job or group of jobs can then deal with mechanical electrical fluidic aspects Routine maintenance is divided into two categories planned routine ma...

Page 107: ...chine access its internal parts or carry out maintenance on it CAUTION The only operations allowed are those described in these INSTRUCTIONS for other reactive maintenance operations contact the GEA Niro Soavi S p A Service Department In the following points the lists of jobs are indicated first divided by category These are followed by descriptions and illustrations of the jobs with all correspon...

Page 108: ...ance work must be assigned exclusively to skilled technicians qualified in accordance with the criteria set out in the introduction to this instruction manual CAUTION ELECTRIC SHOCK RISK by direct contact with the electrical enclosure and the machine power cable It is prohibited to open the enclosure when the system is live AFTEREVERYMAINTENANCEJOBITISALWAYSNECESSARYTOREFITANDREACTIVATE PROTECTION...

Page 109: ...of naked flames is prohibited Lubrication repairs or adjustments are prohibited while in motion Removal of safety devices is prohibited Smoking is prohibited Extinguishing with water is prohibited Types of inspection and job Visual inspection Lubrication with oil Audible inspection Lubrication with grease Working with tools Personal protective equipment Protective helmet must be worn Overalls must...

Page 110: ...cedure for maintenance shutdown WARNING For this procedure in the event that GEA Niro Soavi S p A does not provide the electrical cabinet refer to the customer s instructions PROCEDURE FOR MAINTENANCE SHUTDOWN Maintenance shutdown must be carried out by a Qualified Technician according to the following procedure The mains switch on the electrical cabinet must be set to position 0 OPEN it must then...

Page 111: ...ial is prohibited 07C100 7C0 GEA Niro Soavi 109 The emergency button on the control push button panel must be pressed as shown in the figure PRESS THE EMERGENCY STOP BUTTON FIG 7 2 HANG A WARNING SIGN ON THE MACHINE INDICATING THE STATUS OF THE MACHINE FIG 7 3 WARNING Remove the sign at the end of work ...

Page 112: ... that should be carried out to ensure the efficient and safe maintenance of the machine The values apply to normal use of the machine heavy duty operating conditions or particularly abrasive aggressive products may significantly reduce the service life of certain parts which therefore require more frequent checking In the event of malfunction of the machine or abnormal noise it is advisable to ide...

Page 113: ... 1500 hours Check every 3000 hours Check every 4500 hours Check every 5000 hours Check every 6000 hours Check every 7500 hours Check every 9000 hours Check every 10500 hours Check every 12000 hours Check every 13500 hours Check every 15000 hours These general checks on the mechanical parts must be performed during the Planned stoppage of the machine to allow the checking and any overhaul and clean...

Page 114: ...hours Every 3000 hours Every 5000 hours 00 Machine in general 00 a Checking for noise and vibrations 00 b Checking protections and safety devices 00 c Tightening nuts and stud bolts A Compression head A a Visually check for seal and gasket leakage A b Replace pumping piston gaskets A c Check on tightness of pumping piston nuts A d Check wear and if necessary renew the pumping pistons A e Check and...

Page 115: ...TS Maintenance SHEET Job location After running in Each start up After each maintenance job In the event of failure or malfunctioning Every 40 hours Every 100 hours Every 200 hours Every 500 hours Every 1500 hours Every 3000 hours Every 5000 hours B a Check renew homogenizing valves C Head pressure gauge C a Check state and operation ...

Page 116: ...After each maintenance job In the event of failure or malfunctioning Every 40 hours Every 100 hours Every 200 hours Every 500 hours Every 1500 hours Every 3000 hours Every 5000 hours D Head safety valve D a Check operation D b Calibrate E Manifold unit E a Check gaskets F Lubrication system F a Change oil 500 F b Check and top up oil level top up oil level G Water system G a Clean replace filters ...

Page 117: ...or malfunctioning Every 40 hours Every 100 hours Every 200 hours Every 500 hours Every 1500 hours Every 3000 hours Every 5000 hours G b Check the piston lubrication water pipes and check the water flow rate H Pneumatic plant H a Clean replace filters I Transmission body I a General check of components L Drive L a Check tension and service belts L b Check tightness of the transmission elements L c ...

Page 118: ...on After running in Each start up After each maintenance job In the event of failure or malfunctioning Every 40 hours Every 100 hours Every 200 hours Every 500 hours Every 1500 hours Every 3000 hours Every 5000 hours L d Checking pulley alignment M Housing M a General visual check N Electrical system on the machine N a Checking the electrical system on the machine ...

Page 119: ...or use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 117 When hours Description of the maintenance tasks performed Mach hrs Operator Date ...

Page 120: ...instructions for Operators concerning proper and timely machine maintenance They provide the Operator and the Maintenance technicians with procedures and suggestions for keeping the machine efficient and productive at all times CAUTION The maintenance sheets and the description of the various maintenance activities contain instructions relating to SAFETY requirements that each Operator MUST COMPLY...

Page 121: ...GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 119 SHEETS INDEX SHEET Job location 00 Machine in general 00 a Checking for noise and vibrations 00 b Checking protections and safety devices 00 c Tightening nuts and stud bolts ...

Page 122: ...IAN JOB FREQUENCY BEFORE EACH START UP TIME REQUIRED 5 MINUTES DESCRIPTION In the event of malfunction of the machine or abnormal noise it is advisable to identify the components that may be the cause of the noise and ensure that they are correctly installed and suitably tightened replacing any worn parts as needed If the problem persists despite the work done by the maintenance technician contact...

Page 123: ...MACHINE Check protections and safety devices CAUTION Activities to be carried out after maintenance shutdown of the machine see paragraph 7 3 3 RESOURCES AND TOOLS OPERATOR JOB FREQUENCY BEFORE EACH START UP TIME REQUIRED 5 MINUTES DESCRIPTION Carefully check that the protections and accident prevention devices are correctly installed and in good working order FIG 7 5 ...

Page 124: ... not be suitable for the stress applied and could cause severe risks for persons As indicate in the table FREQUENCY OF MAINTENANCE WORK in paragraph 7 6 check the tightness of screws and bolts bearing in mind that all the stud bolts on the compression head are subject to pulsating fatigue stress and so as well as being made of special high resistance materials and with an accurate processing cycle...

Page 125: ...tening torque lb ft M 8 WRENCH 13 8 10 6 8 M 10 WRENCH 17 15 20 11 15 M 12 WRENCH 19 25 30 19 22 M 16 WRENCH 24 60 70 44 52 M 20 WRENCH 30 120 140 89 104 M 24 WRENCH 36 210 230 155 170 M24x2 WRENCH 36 235 260 174 192 M 27 WRENCH 41 310 340 229 251 M27x2 WRENCH 41 350 390 258 288 M 30 WRENCH 46 410 450 304 332 M 33 WRENCH 50 560 600 413 445 M33x2 WRENCH 50 635 680 469 502 M39 WRENCH 60 880 960 650 ...

Page 126: ...ession head A a Visually check for seal and gasket leakage A b Replace pumping piston gaskets A c Check tightness of pumping pistons and nuts A d Check wear and if necessary renew the pumping pistons A e Check and if necessary renew the pumping valves A f Visually check for leakage from the packings and from the gaskets of the head A g Check and if necessary renew the pumping valve seats ...

Page 127: ...n head maintenance operations it is important to remember that couplings in high pressure seal areas are made with O rings made of synthetic material suitable for contact with the products handled and capable of withstanding the temperatures reached by the machine It is good practice to replace seals not only in the case of obvious leakage or damage but also whenever performing maintenance that re...

Page 128: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 126 ...

Page 129: ...e CAUTION These activities should be carried out while the machine is in operation Exercise extreme caution RESOURCES AND TOOLS OPERATOR JOB FREQUENCY AT EACH START UP TIME REQUIRED 5 MINUTES DESCRIPTION VISUAL CHECK To visually check for leakage from seals and gaskets proceed as follows while the machine is in operation check that no product is present leaking in the contact zones between the var...

Page 130: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 128 LOCATION OF THE WORK FIG 7 6 ...

Page 131: ...tons process temperature type of product under feeding the machine low feed pressure see the relevant technical sheet enclosed with chapter 11 of this manual Some of these factors such as the wear of the piston coating and the machine underfeeding cause early deterioration of the gaskets Replacement must be made when you notice product leaking into the sump production can in any case be concluded ...

Page 132: ...s follows Instructions for disassembling the pumping pistons Referring to Figure 7 7 unscrew the closing clamp 1 joining the pumping piston 2 and guide piston 3 with the wrench provided 14x14 and move the pumping piston away from the piston guide manually turning the flywheel mounted on the shaft bringing the piston guide to the outermost point N B To simplify disassembly always start from the cen...

Page 133: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 131 ...

Page 134: ... is prohibited 07C100 7C0 GEA Niro Soavi 132 Referring to Figure 7 8 unscrew the nuts 1 and remove the packing container flanges 2 together with the piston 3 paying attention to the centring grub screws between the head 4 and the flange 2 FIG 7 8 Then slide the piston out from the packing container flange ...

Page 135: ...al is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 133 Instructions for fitting the pistons Before installing the piston pump first mount the gaskets of the pumping pistons as described below FIG 7 9 ...

Page 136: ...ven partial is prohibited 07C100 7C0 GEA Niro Soavi 134 Referring to Figure 7 10 insert the piston 1 into the packing container flange 2 with the packing already fitted and secure it with the centring grub screws and nuts 3 to the head 4 FIG 7 10 To fit the packing follow the instructions below ...

Page 137: ...th the clamp taking care to abut the pumping piston and the guide piston with the tooth FIG 7 11 N B During assembly make sure that the piston and clamp are fixed in the correct position and that the various clamps do not interfere with one another during alternating piston movements We therefore suggest hand turning the transmission race pulley to check the correct movement of the pumping pistons...

Page 138: ...GEA Niro Soavi 136 Instructions for disassembling the packing Referring to Fig 7 12 after having removed the pistons 1 user the extractor supplied to extract the packing 2 in accordance with the following procedure insert the extractor into the packing container flange 3 turn it to widen the expander extract the packing 2 FIG 7 12 ...

Page 139: ...ow with reference to Figure 7 13 set the packing flange 1 on the bench First install the support ring 2 in the flange The energizing ring 4 assembled on the gasket body 3 will later be installed in the direction shown It is recommended to use FOOD GRADE lubricant to install the gasket correctly and easily set the packing in position using the special insertion tool with the aid of a plastic mallet...

Page 140: ... the machine see paragraph 7 3 3 RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY BEFORE THE INITIAL START UP EVERY 200 HOURS AFTER EACH MAINTENANCE JOB TIME REQUIRED 20 MINUTES DESCRIPTION To check the tightness of the nuts and pumping pistons proceed as follows Do the check by tightening the nuts on the compression head with a torque wrench referring to the tightening torques stated in TAB...

Page 141: ...stons must be replaced when their surface is deeply scored or flakes off as this does not provide an optimal seal on the packings and it causes early wear Make absolutely sure that the pistons are not operated without liquid even for a short period of time the temperature generated on the surface of the piston due to friction can result in the piston breaking once the cooling water is opened Avoid...

Page 142: ...ling the pistons Referring to Figure 7 14 unscrew the closing clamp 1 joining the pumping piston 2 and guide piston 3 with the wrench provided 14x14 and move the pumping piston away from the piston guide manually turning the flywheel mounted on the shaft bringing the piston guide to the outermost point N B To simplify disassembly always start from the central piston FIG 7 14 ...

Page 143: ...is prohibited 07C100 7C0 GEA Niro Soavi 141 Referring to Figure 7 15 unscrew the nuts 1 and remove the packing container flanges 2 together with the piston 3 paying attention to the centring grub screws between the head 4 and the flange 2 FIG 7 15 Then slide the piston out from the packing container flange ...

Page 144: ...ting the pistons Before installing the piston pump you need to mount the gaskets of the pumping pistons as described below FIG 7 16 Referring to Figure 7 17 insert the piston 1 into the packing container flange 2 with the packing already fitted and secure it with the centring grub screws and nuts 3 to the head 4 FIG 7 17 To fit the packing follow the instructions below ...

Page 145: ... with the tooth FIG 7 18 N B During assembly make sure that the piston and clamp are fixed in the correct position and that the various clamps do not interfere with one another during alternating piston movements We therefore suggest hand turning the transmission race pulley to check the correct movement of the pumping pistons WARNING Periodically and regularly check the tightness of the pistons t...

Page 146: ...1500 HOURS TIME REQUIRED 20 MINUTES DESCRIPTION GENERAL INFORMATION The good condition of the suction and delivery valves is necessary for the machine to function correctly since imperfect sealing of these valves causes backflow of product as well as pressure and flow rate instability The valve unit is composed of a ball shutter a valve cover and the seat The shutter needs renewing when it has cut...

Page 147: ...y With reference to figure 7 20 proceed as follows Unscrew the nuts 5 and remove the upper 6 and lower 7 flanges the gasket normally remains on the flange For the delivery valves from the top of the head extract the valve cover 1 ball 2 and valve seat 3 with the gaskets For the suction valves first remove the spacer 4 then in sequence the valve seat 3 ball 2 and cap 1 FIG 7 20 ...

Page 148: ...re 7 21 insert the valve seat 3 with its gaskets the ball 2 and the cap 1 in sequence for the delivery assembly For the suction assembly mount in succession the cap ball seat with gasket and spacer 4 Refit the flanges tighten the nuts crossways as shown in Table 001 Suction valve unit Delivery valve unit FIG 7 21 WARNING The nuts on the head must be tightened to the torques indicated in TABLE 00 1...

Page 149: ...hine is in operation Exercise extreme caution RESOURCES AND TOOLS OPERATOR JOB FREQUENCY AT EACH START UP TIME REQUIRED 5 MINUTES DESCRIPTION To visually check for leakage from the gaskets of the head proceed as follows Observe any product leakage from the mating surfaces between the flanges and the compression head To visually check for leakage from the packings proceed as follows Check for any p...

Page 150: ...Y EVERY 1500 HOURS TIME REQUIRED 20 MINUTES DESCRIPTION GENERAL INFORMATION The valve seats are the filled type and are made of stainless steel to ensure wear resistance and a long life Possible light marking by pricks on seat surface does not affect the valve sealing and functionality The durability of the seats depends on the type of product and the operating conditions of the machine For very a...

Page 151: ...ively for disassembling the delivery seats suitable equipment must be prepared this may be supplied on request by GEA Niro Soavi S p A to carry out the work as specified below referring to Figure 7 23 remove the upper and lower flanges move the pumping piston back to bottom dead centre remove the seat of the suction valve 6 to remove the seat of the delivery valve 1 use a rod made of soft metal su...

Page 152: ...ed as follows referring again to Figure 7 23 Delivery valve assembly insert the seat 1 in position complete with gaskets first insert the ball 2 then the cap 3 add the flanges and tighten the nuts crossways as shown in Table 001 Suction valve assembly Insert the valve cover 4 ball 5 seat 6 with gaskets spacer 7 all of which already positioned on each other close from beneath with lower flanges ...

Page 153: ...nd maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 151 SHEETS INDEX SHEET Job location B Stage 1 Homogenizing Unit B a Check renew homogenizing valves ...

Page 154: ...ects related to these phenomena can be observed on the surface radial furrowing extending from the internal diameter 4 small craters close to the external diameter 5 large craters and wear close to the internal diameter 6 When the furrowing due to wear becomes marked and reaches the outside diameter the homogenization efficiency is reduced It is therefore necessary to replace the components when t...

Page 155: ...iency the working surfaces can be ground removing max 1 mm of material this can be done either by GEA Niro Soavi S p A or in properly equipped workshops WARNING The above mentioned indications refer to normal conditions and are general guidelines for scheduled and preventive maintenance It should be noted that the wear of the homogenizing valve components is NORMAL and depends on phenomena occurri...

Page 156: ...5 disconnect the connections for the pneumatic drive of the piston on the machine s front panel CAUTION The homogenizing unit is heavy When removing handling and positioning use both hands and appropriate personal protective equipment in order to prevent injury Remove the pneumatic drive unit 2 joined with screws 4 to the supporting flange 3 Unscrew the nuts of the stud bolts joining the supportin...

Page 157: ...00 7C0 GEA Niro Soavi 155 FIG 7 25 N B The homogenising unit is normally subjected to high pressures and temperatures which expose the sealing gaskets to considerable stress To ensure correct operation and to avoid loss or contamination of product it is essential that all gaskets are changed whenever the unit is disassembled ...

Page 158: ... Insert the guide bushing 7 from the top into the homogenising chamber Insert the gasket into the groove 1 in the homogenising chamber Set the homogenising chamber on one side and in sequence insert the impact head 6 impact ring 5 gasket 9 and passage head 10 Check that the impact head slides freely in the guide Insert the homogenizing chamber on the stud bolts and move it near to the head Positio...

Page 159: ...umatic drive unit Mount the flange 3 on the homogenising chamber 8 Fully tighten the nuts Screw the head shaft extension 11 into the pneumatic drive unit 2 Connect the pipes for operating the pneumatic drive system Join the pneumatic drive unit 2 to the supporting flange 3 with the 4 screws 4 The above instructions apply to both homogenizing stages for machines equipped with a second stage optiona...

Page 160: ... and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 158 SHEETS INDEX SHEET Job location C Stage 1 head pressure gauge C a Check state and operation ...

Page 161: ... gauge is the analogue type with a Bourdon spring with an aseptic design diaphragm and a connection with specific design and dimensions for GEA Niro Soavi S p A it is also equipped with a separator with the function of filtering the normal pulsations of the piston machine to allow a stable reading of the operating pressure Never separate the pressure gauge from its separator Other versions of pres...

Page 162: ...ve wiring diagram which also shows the setting range of the instrument Instructions for disassembly For disassembling the pressure gauge or pressure gauge with transmitter or pressure transducer proceed as follows referring to Figure 7 28 Unscrew the nuts 7 and take out the pressure gauge complete with flange 6 The pressure gauge 1 and the flange 6 can be separated once the half rings have been re...

Page 163: ...pressure gauge it is only for protection against dirt insert the gasket 2 in its housing in the flange or in the head it is recommended to use food grade Vaseline or a suitable lubricant to facilitate assembly operations fit the flange 6 on the body of the pressure gauge 1 and position the two half rings 4 to hold the flange in place insert the pressure gauge thus prepared in its housing and posit...

Page 164: ...ns for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 162 SHEETS INDEX SHEET Job location D Head safety valve D a Check operation ...

Page 165: ...ket seat 6 Refer to figure 7 29 Instructions for disassembly To dismantle the valve from its working position Unscrew the nuts 1 and extract the complete valve 2 and the flange 3 which can be separated after having removed the half rings 4 Then remove the O Ring 8 the seat 6 containing the ball 5 and the O Ring 7 Pay particular attention not to lose the ball 5 because the valve cannot work without...

Page 166: ...ball 5 and with the O Ring 8 fit the flange 3 on the valve body 2 and position the two half rings 4 to hold the flange in place insert the seat 6 already prepared on the valve body and holding it in position with your fingers fit the whole valve onto the housing flange insert the flange 3 on the studs and screw on the nuts 1 by hand so as to block the valve correctly fitting the seat 6 onto the O ...

Page 167: ...eads to the immediate forfeiture of the warranty and to risks for personal safety since the safety valve is a fundamental component for machine safety in conformity with CE regulations CAUTION It is absolutely FORBIDDEN to close the discharge pipe of the safety valve with a valve The valve discharge must always be free and pointing downwards CAUTION The safety valve is a key component for protecti...

Page 168: ...tions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 166 SHEETS INDEX SHEET Job location E Manifold unit E a Check gaskets ...

Page 169: ...maintenance shutdown of the machine see paragraph 7 3 3 RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY EVERY 1500 HOURS TIME REQUIRED 10 MINUTES DESCRIPTION VISUAL CHECK For disassembling the manifold group proceed as follows referring to Figure 7 30 Unscrew the nuts located under the lower flanges 1 and the screws of the suction flange 2 Remove the gaskets indicated by the arrow in order ...

Page 170: ...d maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 168 SHEETS INDEX SHEET Job location F Lubrication system F a Change oil F b Check and top up oil level ...

Page 171: ...N SYSTEM GENERAL INFORMATION Correct machine lubrication is an essential requirement for its good operation For this reason it is absolutely necessary to respect the job intervals described below The lubrication system is the SPLASHING type CAUTION Old oil is highly polluting Do not dump it in the environment but collect it in special containers for disposal FIG 7 31 ...

Page 172: ...REQUIRED 30 MINUTES DESCRIPTION To change the oil proceed as follows Changing the oil The oil changing frequency is indicated in paragraph 7 6 FREQUENCY OF MAINTENANCE WORK Use exclusively oil of the type indicated in SHEET F a referring to the figure below prepare a collecting basin with suitable dimensions to hold the oil open the filling cap on the body cover open the valve and the plug and let...

Page 173: ... AIO ISO 150 Api Cis 150 Castrol Hyspin AWS 150 Kuwait Petr Int Q8 haidn 150 Esso Exxon Nuto H 150 ELF Olna DS 150 Shell MORLINA Oil 150 ARAL Degol CL 150T CAUTION The lubricating oil is suitable for operating temperatures between 5 C and 40 C If the temperatures are outside this range contact the GEANiro Soavi S p A Service Department for the type of lubricant suitable for the specific local cond...

Page 174: ...r maintenance shutdown of the machine see paragraph 7 3 3 RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY BEFORE EACH START UP TIME REQUIRED 2 MINUTES DESCRIPTION It must be done daily while the machine is stopped before starting ensuring that the oil comes up to the mark OIL LEVEL on the sight glass on the machine s rear panel N B The oil level must be checked when the machine has been sto...

Page 175: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 173 FIG 7 32 ...

Page 176: ... circuits so it is normal for the level to be lower during operation If the level is lower than prescribed top up through the orange filling inlet located inside the machine on the body cover To access the filler it is necessary to remove the machine s side panel N B In the absence of oil or if the level is low topping up must be done IMMEDIATELY in order to restore correct operating conditions ...

Page 177: ...d by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 175 SHEETS INDEX SHEET Job location G Water system G a Cleaning and or replacing the filters G b Check the piston lubrication water pipes and check the water flow rate ...

Page 178: ...WATER SYSTEM Clean and or renew filters CAUTION Activities to be carried out after maintenance shutdown of the machine see paragraph 7 3 3 RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY EVERY 1500 HOURS TIME REQUIRED 15 MINUTES DESCRIPTION To clean and replace the filters proceed as follows Disassemble the water filter using the wrench see Figure 7 33 ...

Page 179: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 177 FIG 7 33 ...

Page 180: ...ck water flow rate CAUTION These activities should be carried out while the machine is in operation Exercise extreme caution RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY EACH START UP TIME REQUIRED 1 MINUTE DESCRIPTION VISUAL CHECK To check the cooling water pipes as follows a To check for leaks in the piston lubrication water circuit carefully look for dripping under the bottom of the m...

Page 181: ...Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 179 b To check the water flow proceed as follows observe that a suitable jet of water comes out from each packing container flange located behind the compression head refer to Figure 7 35 FIG 7 35 ...

Page 182: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 180 ...

Page 183: ... for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 181 SHEETS INDEX SHEET Job location H Pneumatic plant H a Clean replace filters ...

Page 184: ...t high temperatures which can damage its gaskets and corrosive fluids since it is made in aluminium and stainless materials Should the actuator malfunction it is advisable to replace it in any case there is a gaskets kit available as a spare part supplied on request by directly contacting the Spare Parts Department of GEA Niro Soavi S p A The figure shows a schematic diagram with one stage with lo...

Page 185: ...183 With reference to Figure 7 36 the following are present an air treatment and shut off unit 4 with pressure gauge 5 a manual control valve 6 to pressurize the actuator a manual pressure regulator 7 one way reducers 8 which give sensitive but stable operation of the system and adjust the homogenizing pressure ramp a tank containing air and oil ...

Page 186: ...local manual adjustment features a pneumatic regulator and a pneumatic switch on the machine s front control panel No maintenance is required on these components and in the event of malfunctioning it is advisable to replace them Damping of the vibrations induced on the homogenizing valve due to the normal pulsations caused by the alternating motion of the pumping pistons is ensured by an oil air p...

Page 187: ...filters CAUTION Activities to be carried out after maintenance shutdown of the machine see paragraph 7 3 3 RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY IN THE EVENT OF MALFUNCTIONING TIME REQUIRED 10 MINUTES DESCRIPTION To change the filters proceed as follows a If the pneumatic plant is working correctly there is no need for any maintenance on the Reduction gear Filter group FIG 7 37 ...

Page 188: ...ction even partial is prohibited 07C100 7C0 GEA Niro Soavi 186 b If there is any trouble associated with filter clogging replace the entire Reduction gear Filter group as follows Unscrew the ring nut Disconnect the air inlet and outlet pipes Renew the Reduction gear Filter group FIG 7 38 ...

Page 189: ... and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 187 SHEETS INDEX SHEET No Job location I Body and crank gear system I a General components check ...

Page 190: ...TOOLS MAINTENANCE ENGINEER JOB FREQUENCY IN THE EVENT OF FAILURE TIME REQUIRED depends on the actual state of the gasket renewal components 50 75 MINUTES DESCRIPTION If any abnormality is found it is recommended to consult the GEA Niro Soavi S p A Service Department GENERAL INFORMATION The alternative linear movement of the pumping pistons is achieved by means of a crank gear system crankshaft con...

Page 191: ...ar system 14 of the pin 11 and of the relevant bush on the connecting rod 13 at least every approximately 10 000 hours of operation and of the roller bearings 4 of the crankshaft at least every approximately 20 000 hours of operation These operations must be done by skilled personnel so it is recommended to contact the Technical Service Department at GEA Niro Soavi S p A for information and suppor...

Page 192: ...per seal 16 and the seal gasket 18 Instructions for assembly To refit the disassembled components proceed as follows fit the wiper seal 16 and the gasket 18 in the seat inside the flange 15 check and clean the stem of the piston if its surface is badly scored or the chromium coating is damaged the piston assembly must be replaced The stem of the guide piston cannot be supplied separately as a spar...

Page 193: ...i Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 191 SHEETS INDEX SHEET Job location L Drive L a Check tension and service belts L b Check tightness of the transmission elements L c Check V belt wear and renew if necessary L d Checking pulley alignment ...

Page 194: ...nd above all any loosening of nuts bolts and belt tensioning components Any excessive movement of the transmission components due to slackening of the locking members caused by vibration can create play in the couplings and as a result break the parts when the machine is operating CAUTION It is recommended to always check the tightness of the nuts and bolts of the pulleys and belt tensioning syste...

Page 195: ...100 7C0 GEA Niro Soavi 193 SHEET L a DRIVE Check tension and service belts CAUTION Activities to be carried out after maintenance shutdown of the machine see paragraph 7 3 3 RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY AFTER 40 HOURS EVERY 1500 HOURS TIME REQUIRED 30 MINUTES 50 MINUTES if renewing pulleys FIG 7 41 ...

Page 196: ...oid foreign matter getting caught between the belts and pulleys Overloading shortens the life of the belts Check that operation takes place under the initial design conditions that there is no overloading due to wear or slipping and surface burns The transmission must always be protected by an appropriate housing that besides preventing injuries ensures protection from dust or dirt and contact wit...

Page 197: ... of the belts can cause them to overheat and as a result create hazardous situations especially if the machine is fitted out for working in danger zones By using the sliders on which the motor is positioned as shown in figure 7 42 you can vary the centre distance between the lower pulley and the flywheel of the crankshaft allowing drive belt tensioning FIG 7 42 ...

Page 198: ...st never be forced with a tool into the races of the pulley so as not to run the risk of ruining both with a consequent reduction in the life of the transmission It is sufficient to decrease the centre distance of the pulleys to aid this operation FIG 7 43 Check that the races of the belt pulleys are not worn The correct positioning of the belt is shown in the figure below If the races are worn th...

Page 199: ...ities to be carried out after maintenance shutdown of the machine see paragraph 7 3 3 RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY EVERY 1500 HOURS TIME REQUIRED 10 MINUTES DESCRIPTION To check the tightness of the transmission elements proceed as follows Carry out the check by tightening the nuts and bolts using the appropriate tools This type of check must be carried out on the Pulleys...

Page 200: ...S check IN THE EVENT OF DAMAGE renewal TIME REQUIRED 30 MINUTES GENERAL INFORMATION Worn pulleys considerably reduce the service life of the belts which can get to touch the bottom of the groove causing slipping that produces wear and surface burns FIG 7 45 If the sides of the groove are recessed there is no longer uniform contact between the side of the belt and the pulley whose bottom causes wea...

Page 201: ...Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 199 Check that the V belt has no fraying When there is any fraying renew it immediately FIG 7 46 If any fixed guards or covers are removed put them back on at the end of the maintenance operations ...

Page 202: ...ter maintenance shutdown of the machine see paragraph 7 3 3 RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY AFTER EACH MAINTENANCE JOB TIME REQUIRED 5 MINUTES DESCRIPTION Correct alignment is vital for the durability of the drive belts This operation is carried out during assembly by skilled personnel however it is advisable to check the alignment placing a metal rule over the 2 pulleys as ...

Page 203: ...tor CAUTION Matching the belts At the same time use belts of the same make the same type and from the same batch as they might present differences in both dimensions and performance It is also indispensable not to mix new belts with others that have already been used due to different stretching adaptation to the pulley races and differences in performance which would appreciably influence the dura...

Page 204: ...tions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 202 SHEETS INDEX SHEET Job location M Housing M a General visual check ...

Page 205: ...al is prohibited 07C100 7C0 GEA Niro Soavi 203 SHEET M a HOUSING General visual check CAUTION Activities to be carried out after maintenance shutdown of the machine see paragraph 7 3 3 RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY EVERY 5000 HOURS TIME REQUIRED 1 MINUTE DESCRIPTION VISUAL CHECK ...

Page 206: ... GEA Niro Soavi 204 To visually check the state of the housing proceed as follows LOCATION OF THE WORK FIG 7 48 a Carefully observe the state of the panelling that encloses the transmission and systems of the machine b In the case of visible dents that compromise inlet safety contact the Service Department at GEA Niro Soavi S p A ...

Page 207: ...ance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 07C100 7C0 GEA Niro Soavi 205 SHEETS INDEX SHEET Job location N Electrical system on the machine N a Checking the electrical system on the machine ...

Page 208: ...ne CAUTION Activities to be carried out after maintenance shutdown of the machine see paragraph 7 3 3 RESOURCES AND TOOLS MAINTENANCE ENGINEER JOB FREQUENCY EVERY 3000 HOURS TIME REQUIRED 10 MINUTES DESCRIPTION The electrical system on the machine does not require any particular scheduled maintenance However it is recommended periodically to perform operating tests on the individual safety devices...

Page 209: ...Instructions for use and maintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 08C100 3C0 GEA Niro Soavi 207 8 Troubleshooting Contents 8 1 Troubleshooting ...

Page 210: ... wiring fuses circuit breakers The drive belts are broken or loose Replace or tighten 2 There is no flow No feed flow and or pressure to the machine Provide a correct feed see Technical Specifications Dossier Feeding pipe clogged Clean the pipeline and filters properly Bypass valve if any opened Close the bypass valve 3 Reduced flow rate Not enough feeding Feed the machine properly Incorrect opera...

Page 211: ...eeching transmission Slipping belts Tighten correctly See chapter 7 MAINTENANCE 7 Machine vibrations Not all the feet are supporting the weight Level the machine regulating the height of the feet Not enough feeding pressure Provide a correct feed see Technical Specifications Dossier Pulsations at suction or delivery Install suitable pulsation damper contact GEA Niro Soavi 8 No cooling water for pu...

Page 212: ...eplace See chapter 7 MAINTENANCE Faulty pressure gauge Replace See chapter 7 MAINTENANCE Damaged homogenising unit shaft Replace See chapter 7 MAINTENANCE 12 Oscillating homogenizing pressure Air or bubbles in the product Eliminate Air in the compression head Release pressure then apply pressure again Not enough or unsteady feeding pressure Feed the machine properly Incorrect operation of the suct...

Page 213: ...MAINTENANCE Excess piston lubrication water Adjust the flow of piston lubrication water to avoid excessive splashes and flooding of the sump 16 Oil overheats and darkens Machine overload Eliminate overload 17 Excessive absorption of electric motor Too high homogenizing pressure Reduce pressure to nominal value Wear and friction on mechanical parts Check the state of wear and contact GEA Niro Soavi...

Page 214: ...Soavi Any reproduction even partial is prohibited 09C100 1C0 GEA Niro Soavi 212 Index 9 1 Definition of waste 9 1 1 Special waste 9 1 2 Toxic harmful waste 9 2 Temporary storage 9 3 Characteristics of the containers 9 4 Required registration 9 5 Disposal 9 Waste disposal ...

Page 215: ...the waste that contains or is contaminated by the substances indicated in the annex to Pr Decree 915 52 implementing directives 75 442 CEE 76 403 CEE and 768 319 CEE and or laws or regulations in force in the country where the machine is installed FIG 9 1 9 2 Temporary storage Temporary storage of toxic and harmful waste is allowed prior to planned disposal by means of treatment and or final stora...

Page 216: ...sal Any refuse materials product must be disposed of in accordance with the laws in force in the country where the system is installed The substances produced during maintenance and or machine demolition procedures are used lubricants recovery materials coating electric cables etc plastic and rubber materials pipes gaskets couplings etc ferrous materials couplings bearings gears etc Any polluting ...

Page 217: ...aintenance This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited 10C100 1C0 GEA Niro Soavi 215 Index 10 1 Recommended spare parts 10 2 How to order the spare parts 10 3 Safety warnings 10 Spare parts ...

Page 218: ...ll be in stock either at their central warehouse or at Dealers due to problems with material availability or the special requirement for dispatch Therefore shipping is not guarantee of successful delivery and that delays may occur due to customs problems or loss In any case GEA Niro Soavi shall not be responsible for delays arising from the shipping of the spare parts The following is a list of sp...

Page 219: ... and fax of the responsible person also for the future of all the issues about the supply of the spare parts When receiving the order GEA Niro Soavi will send the order confirmation with an indication of the prices definite delivery date and the supply conditions ATTENTION We remind that the Customer must purchase original spare parts The use of non original spare parts and the faulty or incorrect...

Page 220: ...ro Soavi Service Department or through your local GEA Niro Soavi agent or Authorized Dealer who can provide useful advice and forward the request immediately When placing an order the Customer must specify machine SERIAL NUMBER requested spare part code if necessary a brief description of the component for easier identification the required quantity if necessary the reference number on the assembl...

Page 221: ...r world Instruction manual Designation Clarifying decanter Type waterMaster CF 4000 No 8416 9001 815 Edition 26 09 2012 Model S N Revision One 10151 00 Model S N Revision Technical specification Translation of the original instructions One7TS 8066 00 ...

Page 222: ...vi 1 1 1 EC Declaration 2 1 2 Final test data report MP10M20 3 1 3 Technical specifications 4 1 4 Layouts and diagrams 6 1 4 1 Installation Drawing 7 1 4 2 Flow sheet and key 8 1 4 3 Spare parts list and assembly designs 11 1 4 4 Tools and spare parts list supplied with maintenance box 38 1 4 5 Electrical documents diagrams and lists 39 ...

Page 223: ...ibility that the above mentioned Machine object of this declaration IS IN CONFORMITY with the precepts of the following EC directives and standard norms Manuel Delgado Via A M Da Erba Edoari 29 43123 PARMA ITALY The above identified Machine has successfully passed all the trials and tests to which it has been submitted 11 06 2015 GEA Mechanical Equipment Italia S p A Via A M Da Erba Edoari 29 4312...

Page 224: ...Max Pressure Bar Max Frequency Hz Rev 02 MP10M20 0 00 100 00 200 00 300 00 400 00 500 00 600 00 700 00 800 00 900 00 0 00 50 00 100 00 150 00 200 00 250 00 0 0 0 1 0 1 0 2 0 3 0 3 0 4 0 5 0 5 0 7 0 9 scale 2 scale 1 Hours Serial number 8066 Inlet Pressure Bar x10 scale 1 Current A scale 1 Pressure Bar scale 1 Frequency Hz scale 1 Capacity l h scale 2 Technical Specification Issue This manual is ow...

Page 225: ... 40 C MAX R H 40 1000 m above sea level 3 TECH FEATURES COMPRESSION HEAD 3 1 Type MONOBLOCK 3 2 Material SAF 2205 3 3 No of Plungers 3 3 4 Plunger Material AISI316 CR 3 5 Plunger Diameter 25 mm 3 6 Plunger Stroke 40 mm 3 7 Pumping Valve Type PVB 1 3 8 Pumping Valve Material AISI 316L 3 9 Pumping Valve Seat Material AISI 316L 3 10 Overpressure Valve Type NSSRLV 3 11 Overpressure Valve Setpoint 280 ...

Page 226: ...PM Crankshaft MIN 7 2 RPM Crankshaft MAX 249 7 3 Stroke 40 mm 7 4 Drive Type DIRECT BELT 7 5 GearboxSpeedReductionRatio 7 6 Main Motor frame type 132M 4P 7 7 Main Motor Power 7 5 kW 6 TECH FEATURES HOMOGENIZING VALVES 6 1 No of Stages 2 6 2 Type of Control PNEUMATIC 6 3 Homogenizing Valve Type D11 9 30 ONE11TS 6 4 Homogenizing Valve Material C9M 9 TECH FEATURES ELECTRICAL SUPPLY 9 1 No of Phases M...

Page 227: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 6 1 4 Layouts and diagrams ...

Page 228: ...RT DESCRIPTION APPROV DATE DATE DESCRIPTION CHECKED 13 10 2009 INSTALLATION DRAWING FOR ONE 7TS 0138261 1 A4 M CODE F2 4 F1 505 00 1170 00 685 00 80 00 145 00 830 00 WATER INLET HOLE G 1 2 BSP MALE G 1 BSP MALE to drain G 1 2 BSP MALE DN25 DIN 11851 DN25 DIN 11851 CONNECTION DESCRIPTION 6 ITEM 3 4 5 OVERALL DIMENSIONS mm PRODUCT OUTLET PRODUCT INLET TOTAL WEIGHT Kg 350 F1 250 F2 100 ELECTRIC CABLE...

Page 229: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 8 1 4 2 Flow sheet and key ...

Page 230: ...R RETURN 5 MACHINERY AND EQUIPMENT AUTOMATIC ACTUATOR FOR REMOTE CONTROL GENERAL MANUAL ACTUATOR NOT FOR REMOTE CONTROL AUTOMATIC ACTUATOR WITH INTEGRATED MANUAL CONTROL FACILITY DIAPHRAGM ACTUATOR SOLENOID ACTUATOR PISTON ACTUATOR ELECTRIC AC MOTOR ADJUSTABLE SPEED CONTROL COMPRESSOR OR VACUUM PUMP GENERAL FAN PUMP FOR LIQUIDS GENERAL CENTRIFUGAL PUMP HIGH PRESSURE PUMP 1 STEP HOMOGENIZER 2 STEP ...

Page 231: ...IATION RECORDING S SPEED OR FREQUENCY SWITCHING 2 T TEMPERATURE TRANSMITTING U MULTIVARIABLE MULTIFUNCTION UNIT V VISCOSITY VALVE DAMPER ACTU ELEMENT W WEIGHT OR FORCE X UNSPECIFIED 5 UNCLASSIFIED FUNCTIONS Y VIBRATION COMPUTING RELAY RELAY Z EMERG SAFETY ACTING 2 EXAMPLE PDIRC DIFFERENTIAL PRESSURE INDICATION RECORDING AND CONTROL FIRST LETTER P MODIFIER D SUCCEEDING LETTERS I R C 1 NORMAL SEQUEN...

Page 232: ...RING ORING 6 140209 8 FLANGIA FLANGE 4 0137830 9 FLANGIA FLANGE 2 0137894 10 PRIGIONIERO STUD 8 0136869 11 DADO NUT 8 760004 12 PRIGIONIERO STUD 4 0137984 13 DADO NUT 4 760006 14 SPINA PIN 6 990015 15 VITE SCREW 12 70TCE12X50 16 ORING ORING 1 140031 SPARES_8066_REV_3 xls COMPRESSION HEAD Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibite...

Page 233: ...E 39 0 521 965411 FAX 39 0 521 242819 CN NOTE DESIGNER REV SIGN SH 1 OF 1 REF QTY MATERIAL M CODE MATERIAL DESCRIPTION DRAWING PART CODE U PART DESCRIPTION APPROV DATE DATE DESCRIPTION CHECKED 09 03 2009 ESPL TEST BASSA PRESSIONE ONE 7TS 0138021 A4 M CODE 5 2 3 4 5 6 7 8 8 9 9 10 11 12 13 14 15 16 7 6 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partia...

Page 234: ...29 5 COPERCHIO VALVOLA VALVE COVER 3 0136833 6 ORING ORING 6 140029 1 ASSIEME VALVOLA MANDATA DELIVERY VALVE ASS DRW 1 0129111 16 2 SEDE VALVOLA VALVE SEAT 3 0136832 3 SFERA BALL 3 190029 4 COPERCHIO VALVOLA VALVE COVER 3 0136833 5 ORING ORING 6 140029 SPARES_8066_REV_3 xls VALVE GROUP Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited ...

Page 235: ...which will guard its rights by law terms PHONE 39 0 521 965411 FAX 39 0 521 242819 CN NOTE DESIGNER REV SIGN SH 1 OF 1 REF QTY MATERIAL M CODE MATERIAL DESCRIPTION DRAWING PART CODE U PART DESCRIPTION APPROV DATE DATE DESCRIPTION CHECKED 04 12 2006 ESPL GR VALV PVB 1 ASP 11 TS LBM 0129111 15 A4 M CODE Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partia...

Page 236: ...ERIAL M CODE MATERIAL DESCRIPTION DRAWING PART CODE U PART DESCRIPTION APPROV DATE DATE DESCRIPTION CHECKED M CODE 1 2 CN SH 1 OF 1 04 12 2006 ESPL GR VALV PVB 1 MAND 11TS LBM 0129111 16 A4 3 4 5 2 5 MACCH N P QUOTE SENZA INDICAZIONE DI TOLLERANZA CLASSE DI TOLL FINE UNI EN 22768 1 f Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SP...

Page 237: ...1 0138022 2 FLANGIA FLANGE 3 0137973 3 ORING ORING 3 140041 4 PACCHETTO PACKING 3 41513F9252 5 PISTONE PLUNGER 3 0137975 SPARES_8066_REV_3 xls PLUNGER Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 16 ...

Page 238: ... rights by law terms PHONE 39 0 521 965411 FAX 39 0 521 242819 CN NOTE DESIGNER REV SIGN SH 1 OF 1 REF QTY MATERIAL M CODE MATERIAL DESCRIPTION DRAWING PART CODE U PART DESCRIPTION APPROV DATE DATE DESCRIPTION CHECKED 09 03 2009 ESPL PISTONE ONE 7TS 0138022 A4 M CODE 5 2 3 4 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 ...

Page 239: ...ETRO PRESSURE GAUGE 1 320241 3 RONDELLA WASHER 1 0100036 4 FLANGIA FLANGE 1 0138006 5 ORING ORING 1 130031S 6 ORING ORING 1 130027 SPARES_8066_REV_3 xls PRESSURE GAUGE Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 18 ...

Page 240: ...MATERIAL M CODE MATERIAL DESCRIPTION DRAWING PART CODE U PART DESCRIPTION APPROV DATE DATE DESCRIPTION CHECKED M CODE 1 5 CN SH 1 OF 1 10 01 2007 ESPL CONTR PRESS MANOM NS3015 0133854 A4 MACCH N P QUOTE SENZA INDICAZIONE DI TOLLERANZA CLASSE DI TOLL FINE UNI EN 22768 1 f 2 6 3 5 4 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C...

Page 241: ...T TEE CONNECTION 1 110278 4 RIDUZIONE REDUCTION 1 110433 5 ORING ORING 1 140045 6 GIRELLA NUT 1 110013 7 RIDUZIONE REDUCTION 1 110495 8 TRASDUTTORE TRANSDUCER 1 BNI010 SPARES_8066_REV_3 xls TRANSDUCER Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 20 ...

Page 242: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 21 ...

Page 243: ... 1 140314 3 FLANGIA FLANGE 1 0137978 4 VITE SCREW 2 69TE10X25 5 ORING ORING 1 130031 6 BOCCHETTONE FITTING MALE 1 110905 7 GIRELLA NUT 1 110011 SPARES_8066_REV_3 xls MANIFOLD Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 22 ...

Page 244: ...rawing is property of NIRO SOAVI which will guard its rights by law terms PHONE 39 0 521 965411 FAX 39 0 521 242819 6 2 3 4 5 7 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 23 ...

Page 245: ...314 3 FLANGIA FLANGE 1 0137978 4 VITE SCREW 2 69TE10X25 5 ORING ORING 1 130031 6 BOCCHETTONE FITTING MALE 1 110905 7 GIRELLA NUT 1 110011 SPARES_8066_REV_3 xls OUTLET FLANGE GROUP Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 24 ...

Page 246: ...rawing is property of NIRO SOAVI which will guard its rights by law terms PHONE 39 0 521 965411 FAX 39 0 521 242819 6 2 3 4 5 7 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 25 ...

Page 247: ...AZIONE PIPE 1 0125932 13 VITE SCREW 6 69TE6X15 14 ORING ORING 2 140011 15 RONDELLA WASHER 1 0124713 16 BRONZINA BRONZE BEARING 1 0124714 17 CONTENITORE MOLLA SPRING HOUSING 1 0124712 18 MOLLA SPRING 1 0124716 19 DADO NUT 1 0124943 20 ORING ORING 1 140188 21 COPERCHIO VALVOLA VALVE COVER 1 0126615 22 VITE SCREW 1 0124711 23 CODICE NON PRESENTE NOT EXISTING CODE 24 DADO NUT 1 0124943 26 ORING ORING ...

Page 248: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 27 ...

Page 249: ...3 7996 000 10 CILINDRO PNEUMATICO PNEUMATIC ACTUATOR 1 9533 5145 000 11 VITE SCREW 4 9536 9208 050 12 PRIGIONIERO STUD 2 9513 8111 000 13 DADO NUT 2 9537 6003 000 14 FLANGIA FLANGE 1 9513 7995 000 15 SUPPORTO SPACER 1 9513 8003 000 16 RACCORDO CONNECTION 1 9532 6119 000 17 RACCORDO CONNECTION 1 9532 7214 000 18 DISTANZIERE SPACER 1 9513 8002 000 19 ORING O RING 1 9531 4205 595 20 ORING O RING 1 95...

Page 250: ...PHONE 39 0 521 965411 FAX 39 0 521 242819 CN NOTE DESIGNER REV SIGN SH 1 OF 1 REF QTY MATERIAL M CODE MATERIAL DESCRIPTION DRAWING PART CODE U PART DESCRIPTION APPROV DATE DATE DESCRIPTION CHECKED 10 03 2009 ESPL GR REG PRES SAN 11 9 30 ONE 7TS 0138024 A4 M CODE 9 2 3 4 5 6 7 8 14 10 11 12 13 15 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is p...

Page 251: ...A FLANGE 3 0134474 9 16 ANELLO RASCHIATORE ROD SCRAPER 3 160138 17 ORING ORING 3 140194 18 GUARNIZIONE GASKET 3 160137 19 VITE SCREW 12 70TE6X25 20 SPINA PIN 2 990019 21 COPERCHIO COVER 1 0137817 22 VITE SCREW 8 70TE8X25 23 VITE SCREW 4 70TE12X35 24 LINGUETTA FEATHER KEY 1 810868 25 TAPPO PLUG 1 170001 26 GUARNIZIONE GASKET 1 630005 27 TAPPO PLUG 1 120919 28 PORTAGOMMA HOSE COUPLING 1 260010 29 MO...

Page 252: ...roperty of NIRO SOAVI which will guard its rights by law terms PHONE 39 0 521 965411 FAX 39 0 521 242819 CN NOTE DESIGNER REV SIGN SH 1 OF 1 REF QTY MATERIAL M CODE MATERIAL DESCRIPTION DRAWING PART CODE U PART DESCRIPTION APPROV DATE DATE DESCRIPTION CHECKED 12 03 2009 ESPLOSO CORPO ONE 7TS 0138026 A4 M CODE Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction eve...

Page 253: ...USHING 1 610694 5 CINGHIA BELT 5 40SPZ1900X 6 SLITTA MOTORE MOTOR SLIDE 1 350274 7 VITE SCREW 4 69TE12X25 8 PULEGGIA PULLEY 1 0121680 001 9 BUSSOLA BUSHING 1 0121433 10 RONDELLA WASHER 1 0122157 SPARES_8066_REV_3 xls DRIVE END Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 32 ...

Page 254: ...s by law terms PHONE 39 0 521 965411 FAX 39 0 521 242819 CN NOTE DESIGNER REV SIGN SH 1 OF 1 REF QTY MATERIAL M CODE MATERIAL DESCRIPTION DRAWING PART CODE U PART DESCRIPTION APPROV DATE DATE DESCRIPTION CHECKED 13 03 2009 ESPLOSO MOTORIZ ONE 7TS 0138027 A4 M CODE 9 2 3 4 5 6 7 8 10 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT...

Page 255: ...313 11 GIUNTO COUPLING 1 260310 12 CODICE NON PRESENTE NOT EXISTING CODE 13 GIUNTO COUPLING 1 260310 14 GIUNTO COUPLING 1 260314 15 CODICE NON PRESENTE NOT EXISTING CODE 16 CODICE NON PRESENTE NOT EXISTING CODE 17 OLIO OIL 2 530006 18 CODICE NON PRESENTE NOT EXISTING CODE 19 SERBATOIO TANK 1 880008 20 CODICE NON PRESENTE NOT EXISTING CODE 21 CODICE NON PRESENTE NOT EXISTING CODE 22 CODICE NON PRES...

Page 256: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 35 ...

Page 257: ...PORTAGOMMA HOSE COUPLING 1 260010 8 TUBAZIONE PIPE 1 790002 9 NIPPLO NIPPLE 1 260162 10 RACCORDO CONNECTION 1 260484 11 RACCORDO CONNECTION 1 260490 12 NIPPLO NIPPLE 1 261149 13 RACCORDO CONNECTION 5 260488 14 RACCORDO CONNECTION 1 260489 15 RACCORDO A T TEE CONNECTION 1 260474 SPARES_8066_REV_3 xls WATER PLANT Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction e...

Page 258: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 37 ...

Page 259: ...RENCH 10 1 810210 CHIAVE 14 WRENCH 14 1 810214 CHIAVE 19 WRENCH 19 1 810219 CHIAVE 24 WRENCH 24 1 810224 VITE SCREW 1 69TE12X60 CHIAVE WRENCH 1 810308 PINZA CURVA PINCERS 1 810003 CHIAVE WRENCH 1 810306 ESPANSORE EXPANDER 1 810516 VITE SCREW 1 69TE10X60 CHIAVE WRENCH 1 810419 LEVA GOMME PRY BAR 1 810612 GIRAVITE A CROCE SCREWDRIVER 1 810010 ESTRATTORE EXTRACTOR 1 810853 CHIAVE WRENCH 1 810310 CHIA...

Page 260: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 39 1 4 5 Electrical documents diagrams and lists ...

Page 261: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 40 ...

Page 262: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 41 ...

Page 263: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 42 ...

Page 264: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 43 ...

Page 265: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 44 ...

Page 266: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 45 ...

Page 267: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 46 ...

Page 268: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 47 ...

Page 269: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 48 ...

Page 270: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 49 ...

Page 271: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 50 ...

Page 272: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 51 ...

Page 273: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 52 ...

Page 274: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 53 ...

Page 275: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 54 ...

Page 276: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 55 ...

Page 277: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 56 ...

Page 278: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 57 ...

Page 279: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 58 ...

Page 280: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 59 ...

Page 281: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 60 ...

Page 282: ...A SINGLE PHASE POWER SUPPLY In 0 400 460V 5 50 60Hz Out 24Vd c 2A GS1 1 ALIMENTATORE MONOFASE SINGLE POLE AUTOMATIC SWITCH 2 A C characteristic 1 A Caratteristica C SINGLE POLE AUTOMATIC SWITCH 1 A C characteristic QF 1 1 INTERRUTTORE AUTOMATICO UNIPOLARE SIEMENS 5SY6102 7 2 A Caratteristica C 1 SIEMENS 5SY6101 7 INTERRUTTORE AUTOMATICO UNIPOLARE QF GS1 6 25 A S0 1 BLOCCO di CONTATTI AUSILIARI SIE...

Page 283: ...Adesiva 52x17mm Adhesive MODERNOTECNICA P TAR 22 48x30mm diametro 22 5mm TAGS HOLDER 48x30mm diameter 22 5mm 3 PORTA TARGHETTE MODERNOTECNICA T 1527 V 27x15mm PROTECTIVE SLIDE for tags 27x15mm 3 VETRINO DI PROTEZIONE per targhette TARGHETTA INSERIBILE BIANCA 27x15mm 3 MODERNOTECNICA T 1527 B INSERTABLE WHITE TAG 27x15mm MODERNOTECNICA P 1752 A TAGS HOLDER 1 PORTA TARGHETTE MODERNOTECNICA T 1549 V ...

Page 284: ... IN METALLO LEGRAND CABLE GLAND GASKET METAL THREADED RING 1 Filetto M 20x1 5mm 7 13 mm Thread M 20x1 5mm 7 13 mm LEGRAND 84370 86501AF 386631 Filetto M 16x1 5mm 4 5 10 mm Thread M 16x1 5mm 4 5 10 mm 84371 86502AF 386632 FG7OR 0 6 1kV 4G x 4 mmq CABLE GLAND GASKET METAL THREADED RING CABLE for MAIN MOTOR 4G x 4 mmq LEGRAND 86471 86501AF 386631 Filetto M 16x1 5mm Thread M 16x1 5mm TAPPO DI CHIUSURA...

Page 285: ...Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 64 ...

Page 286: ...ODEL COMMESSA INGRESSO DI EMERGENZA EMERGENCY INPUT Descrizione Ingresso Input description MAIN MOTOR THERMAL PROTECTION INGRESSO LIBERO FREE INPUT TRASDUTTORE con SOGLIA DI MINIMA PRESSIONE IN ALIMENTAZIONE TRANSDUCER with FEEDING MINIMUM PRESSURE THRESHOLD PHONE 39 0521 965411 FAX 39 0521 242819 Niro Soavi S p A via M da Erba Edoari 29 A 43100 PARMA ITALY PHONE 39 0521 965411 FAX 39 0521 242819 ...

Page 287: ...a Sigla Outlet Item Q1 KM O HL SPI Q3 Q4 YV A ELECTRICAL PROTECTIONS INTERVENTION ELETTROVALVOLA INGRESSO ARIA AIR INLET SOLENOID VALVE LOW INLET FEEDING PRESSURE Q2 HL P BASSA PRESSIONE IN ALIMENTAZIONE CONTATTORE PRINCIPALE MAIN CONTACTOR Descrizione Uscita Output description INTERVENTO PROTEZIONI ELETTRICHE IO8066_C xls 2 2 Technical Specification Issue This manual is owned by GEA Niro Soavi An...

Page 288: ...s intervention Autoritenuta contattore principale Main contactor auto retention Protezione termica motore principale Main motor thermal protection Emergenza Emergency Trg T B016 Rem off 01 50s 1 B007 Q Q2 HL P I5 B029 1 2 B017 B009 1 Q1 2 B021 1 2 B019 1 2 B038 1 2 B067 1 2 B014 Trg 2 B066 2 2 B038 4 2 B022 1 2 B018 2 B010 Trg 2 B023 Progettista CB Controllo Creato modificato 16 09 99 16 23 09 10 ...

Page 289: ...to in ingresso Low inlet feeding pressure WARNING and STOP circuit B022 Q Q4 YV A Elettrovalvola di ingresso aria Air inlet solenoid valve Trg T B010 Rem off 05 00s Trg T B012 Rem off 02 00s 1 B013 Q Q3 HL SPI 1 B002 3 1 I4 1 B003 1 B003 1 B011 B038 B065 R 1 Q1 1 I1 1 B016 B038 B023 R 1 Q1 1 B007 4 1 Q1 1 B004 3 Progettista CB Controllo Creato modificato 16 09 99 16 23 09 10 09 9 31 Progetto P Fix...

Page 290: ... Numero di blocco tipo Parametri B010 Accensione ritardata Rem off 05 00s B011 Spegnimento ritardato Rem off 01 00s B012 Accensione ritardata Rem off 02 00s B014 Accensione ritardata Rem off 01 00s B016 Relè ad intermittenza emissione di impulso Rem off 01 50s B018 Accensione ritardata Rem off 01 00s B023 Relè a ritenzione Rem off B025 Accensione ritardata Rem off 15 00s B065 Relè a ritenzione Rem...

Page 291: ...9 9 31 Progetto P Fix SP I YV A Impianto ONE7TS File 7983AC lsc Cliente N disegno 8066AC Pagina NIRO SOAVI Connessione Etichetta I1 EM I2 SB A I3 SB M I4 KM O I5 FR O I6 SP I I7 Available input I8 Available input I9 I10 I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 I21 I22 I23 I24 S1 S2 S3 S4 S5 S6 S7 S8 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial i...

Page 292: ... 23 09 10 09 9 31 Progetto P Fix SP I YV A Impianto ONE7TS File 7983AC lsc Cliente N disegno 8066AC Pagina NIRO SOAVI Connessione Etichetta AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8 Q1 KM O Q2 HL P Q3 HL SPI Q4 YV A Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 AQ1 AQ2 X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited...

Page 293: ...O SOAVI Progettista CB Controllo Creato modificato 16 09 99 16 23 09 10 09 9 31 Progetto P Fix SP I YV A Impianto ONE7TS File 7983AC lsc Cliente N disegno 8066AC Pagina NIRO SOAVI Connessione Etichetta X11 X12 X13 X14 X15 X16 Technical Specification Issue This manual is owned by GEA Niro Soavi Any reproduction even partial is prohibited SPT_C_8066 GEA Niro Soavi 72 ...

Page 294: ...oviders of innovative equipment and Process technology GEA Group is listed in the STOXX Europe 600 Index GEA Mechanical Equipment GEA Westfalia Separator Group GmbH Werner Habig Str 1 59302 Oelde Germany Phone 49 2522 77 0 Fax 49 2522 77 2488 www gea com Via A M Da Erba Edoari 29 43123 Parma Italy Phone 39 0521 965411 Fax 39 0521 242819 info geanirosoavi geagroup com www niro soavi com GEA Mechani...

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