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Turntable control SmartTurn

Installation and commissioning

Dok-ID:EXPERT-0003-EN-2011

Pos : 5.1 /SmartTur n/5 Ins atllation und Ersti nbetriebnahme @ 1\mod_1219310963810_38.doc @ 7190

5 Installation and commissioning

CAUTION!
Danger due to defective installation and
commissioning!

Installation and commissioning errors can cause
significant material damage.

Therefore:

– Only have trained, specialized personnel with

sufficient experience install and commission the
turntable.

Pos : 5. 2 / Smart Tur n/ 5.1 Sic herheit @ 1\ mod_1219309571918_38. doc @ 7162

5.1 Safety

Personnel



Only trained, skilled personnel should perform installation and

commissioning work.



Only qualified electricians should perform work on the electrical

equipment.

Electrical equipment

DANGER!
Life-threatening danger due to electric shock!

There is a life-threatening hazard when touching
live components. Switched-on electrical
components can move unexpectedly and can
cause serious injuries.

Therefore:

–

Safeguard the danger zone prior to starting all
tasks.

–

Ensure that there are no unauthorized persons
in the danger zone.

Summary of Contents for SmartTurn

Page 1: ...Inhaltsverzeichnis 2016 08 15 Installation and operating instructions Turntable control SmartTurn Dok ID EXPERT 0003 EN 2011 Original operating instructions ...

Page 2: ...ok ID EXPERT 0003 EN 2011 Expert Tünkers GmbH Seehofstr 56 58 64653 Lorsch Tel 49 0 6251 592 0 Fax 49 0 6251 592 100 E Mail sales expert tuenkers de info expert tuenkers de Internet www expert tuenkers de ...

Page 3: ...ontroller 13 4 Structure and function 14 4 1 Overview 14 4 1 1 Device description 15 4 2 Functional description 16 4 2 1 Standard mode 17 4 2 2 Special mode 18 4 2 3 0 position optimization 20 4 2 4 Brake wear monitor 22 4 2 5 Overrun monitor 23 4 2 6 System monitoring 23 4 2 7 Device settings control unit 24 4 3 Connections 27 4 3 1 Control unit see Fig 27 4 3 1 1 Pin assignment control unit 28 4...

Page 4: ...ck angle lock angle reserve 55 6 2 3 End of lock angle reserve reached end of lock angle reserve 56 6 2 4 Input forward and backward on Both Inputs On 57 6 3 System faults 57 6 3 1 Sensor fault sensor defect 58 6 3 2 Short circuit at output 59 6 3 3 Invalid sensor data changed sensor position 60 6 3 4 Change mode changed rotary mode 61 6 3 5 Change mode changed rotary direction 62 6 3 6 Changed lo...

Page 5: ...t accessible to specialized personnel in the immediate vicinity of the device at all times The basic prerequisite for safe work is compliance with all safety instructions and handling instructions specified in this manual In addition the local accident prevention guidelines and general safety regulations for the devices s area of implementation apply Illustrations in this manual are provided for b...

Page 6: ...rious injury if it is not avoided WARNING indicates a possible dangerous situation that can result in death or serious injury if it is not avoided CAUTION indicates a possible dangerous situation that can result in minor injury if it is not avoided CAUTION indicates a possible dangerous situation that can result in material damage if it is not avoided Tips and recommendations NOTE indicates useful...

Page 7: ...and conditions as well as delivery conditions of the manufacturer and the statutory regulations valid at the time the contract was concluded apply We reserve the right to make changes in the interest of enhancements and improvement of the performance characteristics Pos 1 7 Standardmodule 1 Allgemeines 1 4 Ur heberschutz 0 mod_1192544227602_38 doc 146 1 4 Copyright Treat this operating manual with...

Page 8: ...ule 1 Allgemeines 1 6 Gar antiebesti mmungen 0 mod_1192627232313_38 doc 280 1 6 Guarantee terms The guarantee terms are included in the manufacturer s terms and conditions the order confirmation or manufacturer s contract documents Pos 1 10 Standar dmodule 1 Allgemei nes 1 7 Kundendi enst 0 mod_1192627434214_38 doc 285 1 7 Customer service Our customer service organization is available for technic...

Page 9: ...n the Installation and Operating manual Turntables and in the technical documentation must be strictly complied with The turntable controller is included as a component in the scope of delivery of a turntable Pos 2 3 Standardmodule Seitenumbr uch 0 mod_1192536092524_38 doc 116 Pos 2 4 SmartTur n 2 _Verantwortung des Betr eibers 1 mod_1219046166750_38 doc 6854 2 1 Responsibility of the customer The...

Page 10: ... personnel who are qualified to perform these activities Only persons from whom it can be expected that they reliably execute their work are considered as personnel Persons whose capability to react is impaired for instance through drugs alcohol or medication are not approved Comply with age specific and job specific regulations that are applicable at the installation site when selecting personnel...

Page 11: ...ther use of the device can cause dangerous situations Therefore Only use the device as intended Strictly comply with all instructions in this operating manual Claims of any type due to damage arising from non intended use are excluded The customer is solely liable for all damage in the case of non intended use Turntable controller SmartTurn The SmartTurn turntable controller is only designed to op...

Page 12: ...ause significant environmental damage Therefore Always comply with the instructions cited below If environmentally harmful substances should inadvertently get into the environment initiate suitable measures immediately If in doubt notify the responsible municipal authority about the damage Dispose of the controller as electrical and electronic waste Pos 2 9 Standardmodule Seitenumbr uch 0 mod_1192...

Page 13: ...0 PBT IP67 18 30 V DC 0 100mA Clocked M12x1 device plug in connector SmartTurn control unit Dimensions without plug in connector Ambient temperature Enclosure material Degree of protection Operating voltage Operational current Short circuit protection Current carrying capacity outputs A1 A2 Current carrying capacity outputs A3 A9 Connections Approximately 150x 112x 33mm WHD 0 to 50 PBT IP65 18 30 ...

Page 14: ...iocht 3 mod_1311931545664_38 doc 28180 4 Structure and function 4 1 Overview Sensor Fig 1 Sensor Control unit Fig 2 Control unit The SmartTurn turntable controller consists of the components Inductive sensor incl Position encoder Control unit Sensor cable Diagnostics cable optional PLC interface cable optional Connecting cable power unit optional ...

Page 15: ... 24 V supply and PLC signals X1 power unit X2 sensor X3 diagnostics connection X4 Eight LEDs that enable fast and easy diagnosis Faults are indicated through flashing red LEDs More information about faults is provided in the section Faults LED Function Color H1 System fault Red H2 Overrun forward Red H3 0 position Yellow H4 Overrun backward Red H5 End lock angle Red H6 Start forward on Yellow H7 S...

Page 16: ...rd Thus the turntable is always cycled one index In special mode depending on activation 1 4 cycles will be rotated simultaneously per activation With each activation the drive roller is rotated 360 degrees forward or backward Thus the turntable is always cycled one index If the turntable is in the 0 position this is signaled to the PLC In reverse mode the forward and backward positions are output...

Page 17: ...hrough the turntable controller Necessary settings continuous mode Securely connect input E4 to 24 V DC Set lock angle on switch S1 to setting 1 4 in accordance with EXPERT specification see chap 4 2 7 Pos 4 5 SmartTur n SmartTurn N eu 02 2011 4 2 b R evesier betrieb 2 mod_1296744168196_38 doc 25856 Reverse mode NOTE The turntable turns forward backward between 2 positions usually 180 degrees The ...

Page 18: ...Input E5 LOW and E6 HIGH rotate 3 cycles Input E5 HIGH and E6 HIGH rotate 4 cycles In preparation NOTE In operation the outputs 0 position In lock angle and In position forward or In position back will only be output after reaching the activated index in accordance with the cycling After activation with one clock cycle for the first index after activation with two cycles for the second index and s...

Page 19: ... Fig 3 Functional principle A PLC plant controller 1 Start forward 2 Start backward 3 Slow ON 4 Operating mode 5 Pre select cycles bit 1 6 Pre select cycles bit 2 7 0 position 8 Overrun forward 9 Overrun back 10 End of the lock angle 11 Position forward 12 Position back 13 In the lock angle 14 System fault B SmartTurn control unit Position analysis controller C SmartTurn sensor Turntable position ...

Page 20: ...le comes to a stop in the optimal 0 position When first switched on a default value is used that is specific to the lock movement Thereafter deviation from the optimal 0 position is determined and the switch off angle is determined for the next rotation The 0 position is present when the position deviation does not exceed 8 degrees based on the optimal 0 position If the turntable is in this positi...

Page 21: ...ow on activation in continuous mode Therefore Only use Slow on for inching mode or if the turntable is started from an intermediate position Pos 4 11 SmartTurn 4 2 1_c 1 mod_1219137934686_38 doc 7013 NOTE There is no optimization for Slow on activation in this case the system is always switched off at a fixed switch off angle With Backward on activation in continuous mode turntable movement is not...

Page 22: ...ions are provided in the section Sequence fault warning end lock angle Pos 4 13 SmartTurn 4 2 2_a zu Über wachung Bremsverschl eiß 1 mod_1219139502062_38 doc 7035 If the switch off angle is more than 5 degrees outside of the lock movement the warning End lock angle and System fault are output to the PLC The fault signals that increased brake wear or abnormal conditions are present that compromise ...

Page 23: ...ded in the section Sequence fault Overrun forward backward Pos 4 15 SmartTurn 4 2 4 Über wachung System 1 mod_1219151769802_38 doc 7068 4 2 6 System monitoring All important system components are monitored If an uncertain state that compromises safe operation of the turntable is detected then the System fault output is set and the two outputs A1 and A2 are switched off immediately Each activation ...

Page 24: ...dard mode with 30 lock angle 3 Standard mode with 40 lock angle 4 Standard mode with 60 lock angle 5 No function 6 No function 7 No function 8 No function 9 Standard mode with 30 lock angle Use the rotary switch to set the respective lock movement of the drive roller When commissioned in the factory the drive roller is set appropriately The default value is position 2 30 degrees Settings other tha...

Page 25: ...cks whether the forward backward activation and the rotary direction of the drive roller agree Clockwise In this setting the turntable controller expects drive roller position encoder rotation to the right clockwise at Forward on For Backward on left counter clockwise rotation of the drive roller position encoder is expected Counter clockwise In this setting the turntable controller expects drive ...

Page 26: ...ctions in the section System faults wrong rotary direction forward backward Pos 4 20 SmartTurn 4 2 5_d Gr afi k Beispiel mi t text 1 mod_1219402942566_38 doc 7273 Fig 7 Rotary direction example Example Turntable with drive roller and left ascending groove Counter clockwise rotation should occur on the turntable plate at Forward on activation Connect motor so that clockwise rotation occurs at Forwa...

Page 27: ...e 24 V DC level the outputs are short circuit resistant 4 3 1 Control unit see Fig Designation Connection Description plug in connector X1 PLC Flange plug in connector M23x1 19 pin X2 Power Flange connector M12x1 4 pin X3 Sensor Flange socket M12x1 4 pin X4 Diagnostics Flange connector M12x1 5 pin B coded Fig 8 Pos 4 22 SmartTurn SmartTurn Neu 02 2011 4 3 1 1 Pin Belegung Steuereinheit 3 mod_12968...

Page 28: ...otective conductor 1 NC 2 NC 3 NC 4 NC 5 E3 Input slow on 6 0 V Reference potential 7 E4 Input mode 8 A3 Output 0 position 9 A4 Output overrun forward 10 A5 Output overrun backward 11 A6 Output system fault 12 PE Protective conductor 13 A7 Output end lock angle 14 A8 Output position front 15 A9 Output position back 16 E5 Special mode pre select cycles bit 1 17 A10 Sensor in the lock angle 18 E6 Sp...

Page 29: ...s 1 E1 Forward on 3 E2 Backward on Pin Outputs 2 A1 Forward start 4 A2 Backward start X3 sensor interface Fig 11 Pin assignment control unit X3 Pin Pin assignment Function 1 24V 24 V DC supply 2 T Cycle input 3 0 V Reference potential 4 T Cycle input 5 X NC X4 Diagnostics interface RS232 Fig 12 Pin assignment control unit X4 Pin Pin assignment Function 1 RxD RxD 2 NC NC 3 TxD TxD 4 NC NC 5 GND GND...

Page 30: ...ge connector M12x1 5 pin Pos 4 25 SmartTurn 4 3 2 1 Pin Beleg ung Sensor 1 mod_1219300377502_38 doc 7122 4 3 2 1 Pin assignment sensor X1 Data interface Fig 13 Pin assignment sensor Pin Pin assignment Function 1 24 V 24 V DC supply 2 T Cycle output 3 0 V Reference potential 4 T Cycle output 5 X N a Pos 4 26 SmartTurn 4___Opti onal es Zubehör 1 mod_1219760036012_38 doc 7652 ...

Page 31: ...ded via 4 NO contacts and strobe output pluggable connection Pos 4 27 SmartTurn 4__Optionales Zubehör Positionsabfrage Sicherheit 1 mod_1221569607689_38 doc 8540 Position sensing safety For position sensing of controller category 4 Contactless detection of turntable position through sensors and actuators based on transponder technology thus wear free and maintenance free A Klaschka SIDENT IV safet...

Page 32: ...tall and commission the turntable Pos 5 2 SmartTur n 5 1 Sicherheit 1 mod_1219309571918_38 doc 7162 5 1 Safety Personnel Only trained skilled personnel should perform installation and commissioning work Only qualified electricians should perform work on the electrical equipment Electrical equipment DANGER Life threatening danger due to electric shock There is a life threatening hazard when touchin...

Page 33: ...tions and cause damage Therefore Do not traverse the drive roller into the overrun area Pos 5 3 SmartTur n 5 2 Montagehinweise 1 mod_1219310064423_38 doc 7173 5 2 Mounting instructions Expert Tünkers mounts the sensor and the position encoder on the drive shaft during the manufacturing process The customer can mount the control unit at suitable and easily accessible points with the connections fac...

Page 34: ...ion Connect the sensor and control unit via sensor cables Only use the specified sensor cable Connect control unit and plant controller via cable to X1 and X2 Install the cables separate from high voltage cables SmartTurn installation overview Fig 14 Installation overview A Plant controller B Control unit C Sensor ...

Page 35: ...08201_38 doc 7301 SmartTurn power supply The permissible operating voltage for the SmartTurn control unit is between 18 and 30 V DC Pin Connection 19 24 V DC supply 6 0 V DC reference potential inputs outputs 12 PE Pos 5 8 SmartTur n SmartTurn N eu 02 2011 5 3 1 1 Ei ngänge 3 mod_1297779264522_38 doc 26071 5 3 1 1 Inputs Inputs power unit X2 E1 forward on pin 1 The PLC sets the signal when the tur...

Page 36: ...ut if the turntable will be operated in reverse mode or special mode The mode of the turntable is communicated with the signal and appropriate checks are activated E5 pre select cycles bit 1 only special mode pin 16 See table for function E6 pre select cycles bit 2 only special mode pin 18 See table for function Functions of E5 and E6 is special mode E5 E6 Functions 0 V 0 V Turn 1 cycle 24V 0 V Tu...

Page 37: ... power unit X1 A3 0 position pin 8 The output A3 is switched on when the drive roller is located in the defined lock movement position window of 8 degrees The turntable is then in its basic position A4 overrun forward pin 9 Output A4 is switched on if after a start Forward the turntable has overrun the 0 position In reverse mode output A4 is also set when the turntable is in the forward position a...

Page 38: ...ct activation occurs from the PLC 0 position A2 on position back A9 on backward start A2 off If the PLC now switches backward start on A2 on again then the fault overrun backward A5 on will be set The output 0 position A2 continues to remain set If the input backward start A2 is switched off then the fault overrun forward A5 will be switched off again NOTE If the fault occurs you must follow the i...

Page 39: ...en the fault occurs the instructions in section Monitoring brake wear must be complied with A8 position forward pin 14 Output A8 is switched on if the turntable is in the 0 position after one revolution forward A9 position back pin 15 Output A9 is switched on if the turntable is in the 0 position after one revolution backward The output is not activated in continuous mode A10 sensor in the set loc...

Page 40: ...r brake activation must be complied with When using SEW motors Expert Tünkers recommends the use of a type BMKB1 5 brake rectifier If a brake rectifier other than type BMKB1 5 is used then it must always be wired on the direct current and alternating current sides so that the brake can work with fast application If motors from different manufacturers are used then the wiring must be adapted in acc...

Page 41: ... only be directly wired into the plant controller from power contactors if for operating the turntable no safety functions in accordance with DIN EN ISO 13849 1 are required see Fig 17 The connected power contactors must be wired with a varistor contactor circuit Other protective circuits must not be used because they impermissibly delay the contactor dropout time The contactor dropout time should...

Page 42: ...low I Turntable fast J Turntable fast star wye contactor S Emergency stop protective grate sliding door etc NOTE The SmartTurn control unit is not a safety component as defined in the Machinery Directive If when operating the turntable risks can occur that demand the use of safety functions in accordance with DIN EN ISO 13849 1 then safety switching devices must be used that safely interrupt the a...

Page 43: ...ect activation of the power contactors NOTE Direct activation of the power contactors is only permitted if safety functions in accordance with DIN EN ISO 13849 1 are not necessary A PLC B SmartTurn F Turntable forward G Turntable backward H Turntable slow I Turntable fast J Turntable fast star wye contactor ...

Page 44: ...rtTur n Neu 02 2011 5 3 2_b Anschl üsse Steuerteil 3 mod_1297858059196_38 doc 26178 Connections control unit Fig 18 SmartTurn outputs A PLC plant controller B SmartTurn control unit K 0 position L Overrun forward M Overrun back N System fault P End lock angle O Operating mode R Position back T In the lock angle ...

Page 45: ... Neu 02 2011 5 3 2 b 2 SPS Sig nal e _2 Grafi k 3 mod_1297853619915_38 doc 26161 Fig 19 SmartTurn inputs B SmartTurn control unit H Turntable slow on O Operating mode U Pre select cycles bit 1 V Pre select cycles bit 2 Pos 5 15 SmartTurn SmartTur n Neu 02 2011 5 3 3 Programmier ung SPS 3 mod_1297867771330_38 doc 26195 ...

Page 46: ...ch S1 in position 1 4 Function Signal Pin Operating mode E4 7 Forward on E1 1 Forward start A1 2 Backward on E2 3 Backward start A2 4 Slow on E3 5 0 position A3 8 Position forward A8 14 Position back A9 15 In the lock angle A10 17 System fault A6 11 Motor is turning Fig 20 Sequence graphic reverse mode os 5 16 Smar tTur n SmartTurn N eu 02 2011 5 3 3_c Durchlaufbetrieb 3 mod_1297929107626_38 doc 2...

Page 47: ...position 1 4 Function Signal Pin Operating mode E4 7 Forward on E1 1 Forward start A1 2 Backward on E2 3 Backward start A2 4 Slow on E3 5 0 position A3 8 Position forward A8 14 Position back A9 15 In the lock angle A10 17 System fault A6 11 Motor is turning Fig 21 Sequence graphic continuous mode Pos 5 17 SmartTurn SmartTur n Neu 02 2011 5 3 3 d Sonderbetrieb 3 mod_1297934392448_38 doc 26235 ...

Page 48: ... select cycles bit 2 E6 18 Forward on E1 1 Forward start A1 2 Backward on E2 3 Backward start A2 4 Slow on E3 5 0 position A3 8 Position forward A8 14 Position back A9 15 In the lock angle A10 17 System fault A6 11 Motor is turning Position 1 cycle forward 2 cycles backward 1 cycle backward 2 cycles forward Fig 22 Sequence graphic special mode Pos 5 18 SmartTurn SmartTurn Neu 02 2011 5 2 Erstinbet...

Page 49: ...ust be connected with 0 V for reverse mode and special mode or with 24 V for continuous mode Subsequent level change is not permissible and results in a system fault Another commissioning process is only necessary when The control unit is replaced The mode is changed or a system fault makes this necessary NOTE See section System faults All data is saved in the control unit failsafe With the commis...

Page 50: ...n The turntable will then be between the positions Front and Back only necessary in reverse mode 2 Set mode lock movement drive roller on rotary switch S1 3 Set clockwise rotation counter clockwise rotation drive roller switch S3 4 Switch on the operating voltage 5 Press Reset button 3 s LED system fault will go out 6 Turn the turntable several times at operating speed NOTE If the turntable stops ...

Page 51: ...nbetriebnahme 3 mod_1315556372255_38 doc 30130 Position of the position encoder when commissioning in reverse mode Fig 24 Position encoder in reverse mode 1 Blocked area 45 degrees in front of 0 position 2 Permitted range 3 Position of the position encoder 4 Movement range Pos 5 21 SmartTurn 5 4 Wi ederinbetriebnahme 1 mod_1219672509958_38 doc 7466 ...

Page 52: ... change direction of motor rotation and set clockwise counter clockwise drive roller direction 5 Press the reset button 3s system fault LED goes out 6 Turn the turntable several times at operating speed If the turntable stops several times without fault in the 0 position the self adjustment and re commissioning are concluded NOTE After first time operation of the turntable with the customer load o...

Page 53: ...rer Only qualified electricians should perform work on the electrical equipment Pos 6 3 SmartTur n 6 2 Ablaufstörungen 1 mod_1219739605025_38 doc 7505 6 2 Sequence faults Sequence faults are faults that can occur during normal operation through brake wear and or due to impermissible turntable operation e g due to overload change in load or incorrect activation of the brake and motor NOTE The fault...

Page 54: ... 25 ms Turntable overloaded Reduce the load to the calculated value Turntable cycle time too short Reduce the motor speed so that the turntable cycle time is not underranged The direction of drive rotation does not agree with the set rotary direction Set the direction of drive roller rotation on switch S3 change the direction of motor rotation if necessary In reverse mode wrong rotary direction ac...

Page 55: ...utput to the PLC The turntable can still be operated However we recommend that you check the brake at the next possibility and replace it if necessary If the brake is not checked over time this fault results in a system fault End lock angle and further operation is disabled Possible causes Measures Brake pads are worn or the brake is defective Check the air gap of the brake and adjust Replace the ...

Page 56: ...turntable Further operation can cause damage to the drive elements CAUTION Switch off over 5 degrees Further operation can cause damage to the drive elements Therefore Do not continue to operate the turntable Eliminate the cause Possible causes Measures Brake pads are worn or the brake is defective Check the brake and replace it if necessary Mech damage on the turntable Check turntable for mechani...

Page 57: ...uses Measures Forward on E1 and backward on E2 are activated simultaneously by the PLC for longer than 120 ms Check and correct the PLC activation Pos 6 8 SmartTur n 6 3 Systemsteuerung 1 mod_1219744508484_38 doc 7549 6 3 System faults System faults are faults that compromise safe operation of the turntable If a system fault is detected then the two outputs A1 and A2 are blocked and the System fau...

Page 58: ...defective or loose Check the position sensor replace if necessary Sensor cable has been inadvertently unscrewed Screw on the sensor cable Reset fault NOTE Eliminate cause Unscrew the cover on the turntable control unit Press the reset button for at least 3 s System fault LED goes out Turn the turntable several times at operating speed Press the reset button and the default values will be used for ...

Page 59: ...lways wire contactor coils with Varistor protective circuit Short circuit due to wiring fault Check wiring and change Reset fault NOTE Eliminate cause Unscrew the cover on the turntable control unit Press the reset button for at least 3 s System fault LED goes out Turn the turntable several times at operating speed Press the reset button and the default values will be used for turntable control NO...

Page 60: ...ntable is turning Reverse mode Turn drive roller position encoder a min of 45 degrees outside of the 0 position in the movement range between the positions Front and Back Continuous mode and special mode None Reset fault NOTE Eliminate cause Unscrew the cover on the turntable control unit Press the reset button for at least 3 s System fault LED goes out Turn the turntable several times at operatin...

Page 61: ...en the positions Front and Back Mode change from Reverse mode to continuous mode Special to continuous mode change from position 9 to 1 4 on rotary switch S1 Continuous to special mode change from position 9 to 1 4 on rotary switch S1 Continuous mode special mode None Reset fault NOTE Eliminate cause Unscrew the cover on the turntable control unit Press the reset button for at least 3 s System fau...

Page 62: ...ovement range between the positions Front and Back Continuous mode change S3 Continuous mode special mode None Reset fault NOTE Eliminate cause Unscrew the cover on the turntable control unit Press the reset button for at least 3 s System fault LED goes out Turn the turntable several times at operating speed Press the reset button and the default values will be used for turntable control NOTE Comp...

Page 63: ...se mode None Reset fault NOTE Eliminate cause Unscrew the cover on the turntable control unit Press the reset button for at least 3 s System fault LED goes out Turn the turntable several times at operating speed Press the reset button and the default values will be used for turntable control NOTE Comply with the supplemental instructions in the section Commissioning Pos 6 15 SmartTurn SmartTur n N...

Page 64: ...ge between the positions Front and Back Change the motor rotary field or change setting S3 so that the desired rotary direction of the turntable forward backward agrees with the setting on S3 Continuous mode Change the motor rotary field or change setting S3 so that the desired rotary direction of the turntable forward backward agrees with the setting on S3 Reset fault NOTE Eliminate cause Unscrew...

Page 65: ...ange between the positions Front and Back Continuous mode special mode None Reset fault NOTE Eliminate cause Unscrew the cover on the turntable control unit Press the reset button for at least 3 s System fault LED goes out Turn the turntable several times at operating speed Press the reset button and the default values will be used for turntable control NOTE Comply with the supplemental instructio...

Page 66: ... fault After correcting the fault execute the following steps to start up again 1 Reset the emergency stop devices 2 Acknowledge the fault on the controller 3 Ensure that that no one is in the danger zone Pos 7 SmartTur n SmartTurn N eu 02 2011 9 Teil enummer n 3 mod_1297949275091_38 doc 26440 ...

Page 67: ...g safety Sensor Transponder Connecting line 10 m 505986 505987 505988 Coupling M23x1 19 pin with connecting cable 16x0 5 3x1 mm for plug X1 length 5 m 646303 Coupling M23x1 19 pin with connecting cable 16x0 5 3x1 mm for plug X1 length 10 m 664564 Coupling M23x1 19 pin with connecting cable 16x0 5 3x1 mm for plug X1 length 15 m 664565 Coupling M23x1 19 pin with connecting cable 16x0 5 3x1 mm for pl...

Page 68: ... ID EXPERT 0003 EN 2011 Designation Part number Coupling M12x1 4 pin with connecting cable 4x0 75 mm for plug X2 length 20 m 527651 Coupling M12x1 4 pin for self assembly for plug X2 X X Contact one of the EXPERT TÜNKERS service addresses Ende der Stückliste ...

Page 69: ...f lock angle reserve reached end of lock angle reserve 56 Environmental protection 12 F Faults 53 Functional description 16 Functional principle diagram 19 G Guarantee 8 I Input forward and backward on Both Inputs On 57 Inputs 35 Installation and commissioning 32 Intended use 11 Internal device fault secure state 65 L Liability 7 M Mounting instructions 33 O Optional components and accessories 31 ...

Page 70: ...58 Sequence faults 53 Service 8 SmartTurn spare parts 67 SmartTurn power supply 35 Special mode 48 Structure and function 14 Symbols in the manual 6 System faults 57 System monitoring 23 T Technical data turntable controller 13 W Warning end lock angle lock angle reserve 55 Wrong rotary direction direction forward backward 64 ...

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