Endress+Hauser Liquiline System CA80TN Operating Instructions Manual Download Page 159

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Liquiline System CA80TN

Index

Hauser

159

Web browser . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Diagnostic modules . . . . . . . . . . . . . . . . . . . . . . . . . 109

Diagnostics list . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 156

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

DTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Dual conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Electrical safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Electromagnetic compatibility . . . . . . . . . . . . . . . . . 156

Ensuring the degree of protection . . . . . . . . . . . . . . . 30

Equipment architecture . . . . . . . . . . . . . . . . . . . . . . . 10

EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . 35 , 54, 84 , 151

Event logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Exporting the setup . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Extended setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Fieldbus

Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Firmware history . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Formula . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Hold settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Hook and loop Velcro fasteners . . . . . . . . . . . . . . . . 145

Hose connection diagram . . . . . . . . . . . . . . . . . . . . . 39

Hose entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Hose specification . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . 12

Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Inputs

Binary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Current inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Laplace representation . . . . . . . . . . . . . . . . . . . . . . . 92

Limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80, 85

Loading the setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Locking/unlocking operating keys . . . . . . . . . . . . . . . 36

Logbooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 121

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Maintenance tasks . . . . . . . . . . . . . . . . . . . . . . . . . 132

Manipulated variable . . . . . . . . . . . . . . . . . . . . . . . . . 80

Manual mode . . . . . . . . . . . . . . . . . . . . . . . . . 132 , 137

Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Mathematical functions . . . . . . . . . . . . . . . . . . . . . . 102

Calculated pH value . . . . . . . . . . . . . . . . . . . . . . 106

Degassed conductivity . . . . . . . . . . . . . . . . . . . . 104

Difference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Dual conductivity . . . . . . . . . . . . . . . . . . . . . . . . 105

Formula . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

rH value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Measured variables . . . . . . . . . . . . . . . . . . . . . . . . . 147

Measuring device

Configuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Integrating into the system . . . . . . . . . . . . . . . . . . 32

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Measuring mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Additional functions . . . . . . . . . . . . . . . . . . . . . . . 85

Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 58

Binary inputs and outputs . . . . . . . . . . . . . . . . . . . 68

Current inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 76

EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 53, 84

Modbus RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Modbus TCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Operating language . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Operating time information . . . . . . . . . . . . . . . . . . . 129

Operation

Access to the operating menu via the local display 36

Additional functions . . . . . . . . . . . . . . . . . . . . . . . 85

Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Binary inputs and outputs . . . . . . . . . . . . . . . . . . . 68

Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Current inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Current outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

EtherNet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

General settings . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Integrating the measuring device into the system . 32

Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Signal outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Summary of Contents for Liquiline System CA80TN

Page 1: ...Products Solutions Services Operating Instructions Liquiline System CA80TN Colorimetric analyzer for total nitrogen BA01981C 07 EN 03 22 00 71593684 2022 09 30 Valid as of version 01 12 00 ...

Page 2: ......

Page 3: ...the local display 36 9 Commissioning 39 9 1 Preliminaries 39 9 2 Function check 41 9 3 Switching on the measuring device 41 9 4 Access to the configuration only versions CA80TN HR 41 9 5 Setting the operating language 42 9 6 Configuring the measuring device 42 10 Operation 44 10 1 Display 44 10 2 General settings 45 10 3 Analyzer 58 10 4 Current inputs 67 10 5 Binary inputs and outputs 68 10 6 Sig...

Page 4: ...al data 147 15 1 Input 147 15 2 Output 147 15 3 Current outputs active 149 15 4 Relay outputs 149 15 5 Protocol specific data 150 15 6 Power supply 153 15 7 Performance characteristics 154 15 8 Environment 155 15 9 Process 156 15 10 Mechanical construction 156 Index 158 ...

Page 5: ...pliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries NOTICE Cause situation If necessary Consequences of non compliance if applicable Action note This symbol alerts you to situations which may result in damage to property 1 2 Symbols Additional information tips Permitted Recommended Forb...

Page 6: ...rief Operating Instructions Liquiline System CA80TN KA01440C Operating Instructions Memosens BA01245C Software description for Memosens inputs Calibration of Memosens sensors Sensor specific diagnostics and troubleshooting Guidelines for communication via fieldbus and web server PROFIBUS SD01188C Modbus SD01189C Web server SD01190C EtherNet IP SD01293C Special documentation on reagents CY80TN SD02...

Page 7: ...pplications Monitoring of the wastewater treatment plant outlet Control of the water quality of surface waters Monitoring of industrial wastewater Control of industrial wastewater treatment Use of the device for any purpose other than that described poses a threat to the safety of people and of the entire measuring system and is therefore not permitted The manufacturer is not liable for damage cau...

Page 8: ...top mechanism Always open the door fully to ensure the door stop engages properly 2 5 Product safety 2 5 1 State of the art technology The product is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The relevant regulations and international standards have been observed Devices connected to the analyzer must co...

Page 9: ...Reactor behind safety cover 8 Safety cover 3 2 Measuring system A complete measuring system comprises Analyzer Liquiline System CA80TN with the configuration ordered reagents and standard solution to be ordered separately Suction strainer or optional Y strainer with process connection 1 3 4 2 A0040651 2 Measuring system with suction strainer 1 Dilution water 2 Outlet 3 Suction strainer 4 Medium 1 ...

Page 10: ...basic module Port 1 input 1 pH glass sensor Outputs and relays are named according to their function e g current output and are displayed in ascending order with the slot and port numbers Display shows SP1 analyzer measuring channel 1 with sampling point SP1 measured value display is parameter specific is not illustrated in the example 3 3 2 Terminal diagram The unique terminal name is derived fro...

Page 11: ...Endress Hauser 11 1 2 3 4 43 42 41 Relay 1 Relay 2 Relay 3 Relay 4 Slot Slot 4 Port 1 Pin 41 BASE2 E 2DS 4R 2AO 43 42 41 43 42 41 43 42 41 43 42 41 A0039621 7 Creating a terminal diagram using the example of the NO contact terminal 41 of a relay ...

Page 12: ...al packaging offers the best protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center NOTICE Incorrect transportation can damage the analyzer Always use a lifting truck or a fork lift to transport the analyzer 4 2 Product identification 4 2 1 Nameplate Nameplates can be found On the inside of the door on ...

Page 13: ...l number 3 Search magnifying glass The product structure is displayed in a popup window 4 Click the product overview A new window opens Here you fill information pertaining to your device including the product documentation 4 2 3 Manufacturer address Endress Hauser Conducta GmbH Co KG Dieselstraße 24 D 70839 Gerlingen 4 3 Scope of delivery The scope of delivery comprises 1 analyzer in the version ...

Page 14: ... Two people are needed for the installation Lift the device by the recessed grips 5 1 Mounting requirements The device can be installed in the following ways Mounted on a wall Mounted on a base 5 1 1 Dimensions 530 20 87 463 18 23 793 31 22 A0028820 8 Liquiline System CA80 closed version dimensions in mm in 417 16 42 793 31 22 530 20 87 A0030419 9 Liquiline System CA80 open version dimensions in m...

Page 15: ... 7 0 28 118 4 65 A0030527 11 Y strainer optional dimensions in mm inch 5 1 2 Mounting location Note the following when erecting the device If mounting on a wall make sure that the wall has sufficient load bearing capacity and is fully perpendicular If mounting on a base erect the device on a level surface Protect the device against additional heating e g from a heating system ...

Page 16: ...ir can circulate freely at the front of the housing Open analyzers i e analyzers that are supplied without a door may only be erected in closed areas or in a protective cabinet or similar facility 5 1 3 Spacing requirements when mounting Spacing required for installing analyzer 330 12 99 100 3 94 A0036774 12 Minimum spacing required for mounting Engineering unit mm in 116 A0036775 13 Maximum openi...

Page 17: ...materials required to secure the device to the wall are not supplied 1 Provide the mounting materials to secure the device to the wall screws wall plugs onsite 2 Mount the wall holder unit 2 parts on the wall 3 Secure the mount on the housing 4 1 2 A0036781 Hook the analyzer into the wall holder unit 1 5 Fix the mount and wall holder unit in place with the screw supplied 2 5 2 2 Installing version...

Page 18: ...ople lift the analyzer and fit it on the base Use the recessed grips 3 Secure the base to the analyzer using the 6 screws supplied 5 2 3 Mounting the Y strainer optional The Y strainer is designed to directly tap particle laden samples from pipes This makes it possible to determine the total nitrogen Here it is necessary to include particles up to a defined size in the measurement Mounting materia...

Page 19: ...y for approx 5 minutes 5 Apply the glue evenly closed adhesive layer to the surfaces first sleeve then pipe 6 Join the parts together immediately screw them together as far as possible 7 Remove any surplus glue 8 Allow the glue on the glued parts to set for at least 24 hours before running sample through the system Securing the sample hose 9 Turn the union nut to remove it 10 Secure the threaded j...

Page 20: ...age The maximum mains voltage fluctuation may not be more than 10 of the values indicated on the nameplate Analog signal and transmission lines e g LiYY 10 x 0 34 mm2 6 2 Connecting the analyzer NOTICE The device does not have a power switch You must install the device near distance 3 m 10 ft an easily accessible and fused plug socket so that it can be disconnected from the power supply Comply wit...

Page 21: ...ewdriver T25 4 Fold out the carrier board towards the front 5 6 x Ph2 Release the 6 screws on the electronics compartment cover using a Phillips head screwdriver and fold out the cover towards the front 6 Only for order versions with G or NPT glands Replace the pre installed M thread cable glands with the G or NPT cable glands that are enclosed This does not affect the M32 hose glands ...

Page 22: ... compartment cover with the 6 screws 2 Fold up the carrier board and use the 6 screws to secure it after connecting 3 Tighten the cable glands on the bottom of the device to secure the cables 4 Place the bottle tray back into the housing 6 3 Connecting the sensors and additional modules 6 3 1 Overview of connection compartment in the controller housing The controller has a separate connection comp...

Page 23: ...3 4 5 6 7 9 8 A0042273 19 BASE2 E 1 Power supply for digital fixed cable sensors with Memosens protocol 2 SD card slot 3 Slot for display cable 1 4 Ethernet interface 5 Service interface 6 Connections for 2 Memosens sensors 7 Current outputs 8 Socket for internal power supply cable 1 9 Alarm relay connection 1 Internal device connection Do not disconnect the plug 6 3 2 Connecting the sensors Only ...

Page 24: ...overed No shock protection Danger of electric shock Change or extend the hardware for the non hazardous area always fill the slots from left to right Do not leave any gaps If all of the slots are not occupied in the case of devices for the non hazardous area always insert a dummy cover or end cover in the slot to the right of the last module 18 23 This ensures that the unit is shock protected Alwa...

Page 25: ... connection Endress Hauser 25 Digital inputs and outputs DIO module 22 Module 47 47 48 48 1 2 1 2 1 2 45 46 45 46 91 92 91 92 23 Wiring diagram Current inputs Module 2AI 23 24 23 24 24 Module 23 23 24 24 0 4 20 mA 1 2 25 Wiring diagram ...

Page 26: ...1 32 32 0 4 20 mA 1 2 27 Wiring diagram 28 Module 31 31 32 32 0 4 20 mA 1 2 31 31 32 32 0 4 20 mA 3 4 29 Wiring diagram Relays Module 2R Module 4R 30 Module 41 43 42 Relay 1 41 43 42 Relay 2 31 Wiring diagram 32 Module 41 43 42 Relay 3 41 43 42 Relay 4 41 43 42 Relay 1 41 43 42 Relay 2 33 Wiring diagram ...

Page 27: ...r cleaning unit 1 External power supply 2 Cleaner to spray head 3 Container with cleaner 4 Motive water 2 to 12 bar 30 to 180 psi 5 Backflow valve to be provided by the customer 6 3 4 Connecting PROFIBUS DP or Modbus RS485 Module 485DP A0050399 35 Module 81 82 DIP switch on 1 T COM SF BF PWR DGND VP 96 95 99 Termi nation DP 96 95 99 2 4 8 16 32 64 128 SW Service A0050400 36 Wiring diagram Terminal...

Page 28: ...ion YE Off No termination On Termination is used DIP switches on front of module DIP Factory setting Assignment 1 128 ON Bus address Commissioning communication OFF Write protection ON configuration not possible via the bus only via local operation Service OFF The switch has no function Module 485MB MB RS485 A0050401 37 Module 81 82 DIP switch on 1 T COM SF BF PWR DGND VP 96 95 99 Termi nation MB ...

Page 29: ...tting Assignment 1 128 ON Bus address Commissioning communication OFF Write protection ON configuration not possible via the bus only via local operation Service OFF The switch has no function 6 4 Hardware settings 6 4 1 Bus termination only module 485DP or 485MB There are 2 ways to terminate the bus 1 Internal termination via DIP switch on module board ON OFF 39 DIP switch for internal terminatio...

Page 30: ... address 255 1 1 Order configuration software addressing is active software address configured at the factory PROFIBUS 126 Modbus 247 6 5 Ensuring the degree of protection Only the mechanical and electrical connections which are described in these instructions and which are necessary for the required designated use may be carried out on the device delivered Exercise care when carrying out the work...

Page 31: ...n this manual Put the device into operation only if you can answer yes to all the following questions Device condition and specifications Are the device and all the cables free from damage on the outside Electrical connection Are the mounted cables strain relieved Are the cables routed without loops and cross overs Are the signal cables correctly connected as per the wiring diagram Are all plug in...

Page 32: ...ts You receive the download links including an extended description 7 2 Integrating the measuring device into the system 7 2 1 Web server Versions without fieldbus An activation code is required for the web server Connection Connect the communication cable of the computer to the Ethernet port of the BASE2 module BASE2 Web Browser A0044872 44 Web server Ethernet connection Establishing the data con...

Page 33: ... of the device e g IP address for Liquiline 192 168 1 212 as configured previously IP address for PC 192 168 1 213 9 Start the Internet browser 10 If you use a proxy server to connect to the Internet Disable the proxy browser settings under Connections LAN settings 11 Enter the IP address of your device in the address bar 192 168 1 212 in the example The system takes a few moments to establish the...

Page 34: ... 7 2 2 Service interface You can connect the device to a computer via the service interface and configure it using FieldCare Furthermore configurations can also be saved transferred and documented Connection 1 Connect the service connector to the interface on the Liquiline base module and connect it to the Commubox 2 Connect the Commubox via the USB connection to the computer on which FieldCare is...

Page 35: ...led information on PROFIBUS communication see the product pages on the Internet SD01188C Modbus Communication via Modbus RS485 is possible with module 485MB and the appropriate device version Communication via Modbus TCP is possible with module BASE2 The RTU and ASCII protocols are available when connecting via Modbus RS485 You can switch to ASCII on the device Connect the Modbus data cable to the...

Page 36: ...ut password protection With password means that you can only unlock the keys again by entering the correct password Set this password here Menu Setup General settings Extended setup Data management Change key lock password 2 Select whether to lock keys with or without a password The keys are locked No more entries can be made In the soft key bar you will see the symbol The password is 0000 when th...

Page 37: ...iable are shown on the display Configure a value within these limits Actions You trigger an action with the appropriate function You know that the item in question is an action if it is preceded by the following symbol Examples of typical actions include Deleting log entries Saving or loading configurations Triggering cleaning programs Example Menu Operation Manual operation User defined text You ...

Page 38: ... rows and columns with the navigator and changing the values of the cells You only edit the numerical values The controller automatically takes care of the engineering units You can add rows to the table INSERT soft key or delete them DEL soft key Afterwards you save the table SAVE soft key You can also cancel your entries any time using the soft key Example Menu Setup Inputs pH Medium comp ...

Page 39: ...h clear water Then dry the cleaned areas with a cloth 9 1 Preliminaries 9 1 1 Commissioning steps 1 Connect the liquid bearing hose of the sample supply system 40 2 Optional CA80TN S6 S7 versions only connect the dilution water Minimum quality deionized water demineralized water 3 Check that the hoses are mounted correctly in the hose glands It should not be possible to remove the hoses without th...

Page 40: ... counteract this effect by diluting the sample 1 Ensure a constant and sufficient supply of sample at the installation location 2 Connect the intake hose supplied to the peristaltic pump sample hose connection diagram and guide it through the hose gland of the analyzer to the outside 3 1 2 3 4 51 Mounting the suction strainer supplied on the sample hose Fit the gland 1 and cone 4 onto the hose in ...

Page 41: ... the hose connection diagram Are all the hose connections leak tight is the sample hose in the hose gland strain relieved Have the bottles with reagents and standard been inserted and connected 9 3 Switching on the measuring device LWARNING The strobe lamp produces high intensity visible and invisible light radiation Can cause severe damage to eyes and skin Never look into the strobe lamp directly...

Page 42: ...time if necessary 2 Insert the bottles and activate the bottles used in the menu Bottle insertion Bottle selection 3 Check the concentration of the calibration standard used Calibration Settings Nominal concentration 4 Optionally also change the measuring interval Measurement Measuring interval All the other settings can be left in the default factory settings for the time being 5 Return to the me...

Page 43: ...e operation was successful If the action was not successful or was canceled the device displays a message with remedial measures Implement the corrections and repeat the commissioning 2 Directly after starting commissioning Press MODE and switch to the automatic mode After the commissioning has been completed successfully zero point calibration starts automatically this is followed by the determin...

Page 44: ...ase of a sensor input 4 Analyzer measured value and pending actions or all measured values in the case of a sensor input 5 Only for analyzer measured value Graphic display There are also submenus 6 User definable measuring menus only available if already defined Selection of previously configured screens Change of channel to modes 2 5 Turn the navigator The display changes from channel to channel ...

Page 45: ... 8 to 20 5 mA 4 20 mA or from 0 to 20 5 mA 0 20 mA If the range is exceeded or undershot the current value stops at the range limit and a diagnostic message 460 or 461 is output Failure current 0 0 to 23 0 mA Factory setting 22 5 mA The function meets NAMUR NE43 Set the current value that should be output at the current outputs in the event of an error The value for Failure current should be outsi...

Page 46: ...ime zones Factory setting None None Greenwich Mean Time London DST Selection Off Europe USA Manual Factory setting Off The controller adapts the summertime normal time changeover automatically if you choose European or American daylight saving time Manual means that you can specify the start and end of daylight saving time yourself Here two additional submenus are displayed in which you specify th...

Page 47: ...nction Options Info Logbook ident Customized text 16 characters Part of the file name when exporting a logbook Event logbook Selection Off Ring buffer Fill up buffer Factory setting Ring buffer All diagnostic messages are recorded Ring buffer If the memory is full the most recent entry automatically overwrites the oldest entry Fill up buffer If the memory is full there is an overflow i e you canno...

Page 48: ...lain text information on the parameter that is being recorded Unit Read only Information about the unit in which the data are available Logbook name Customized text 16 characters Line plotter Menu to define the graphic display Axes Selection Off On Factory setting On Should the axes x y be displayed On or not Off Orientation Selection Horizontal Vertical Factory setting Horizontal You can choose w...

Page 49: ...ffer Fill up buffer Factory setting Ring buffer Ring buffer If the memory is full the most recent entry automatically overwrites the oldest entry Fill up buffer If the memory is full there is an overflow i e no new values can be saved The controller displays a corresponding diagnostic message The memory then has to be cleared manually Overflow warnings Data logbook Fill up buffer Selection Off On ...

Page 50: ...iagnostic message The memory then has to be cleared manually Overflow warnings Data logbook Fill up buffer Selection Off On Factory setting Off Decide whether you want to receive a diagnostic message if the fill buffer of the relevant logbook overflows Line plotter Menu to define the graphic display Axes Selection Off On Factory setting On Should the axes x y be displayed On or not Off Orientation...

Page 51: ...gs or Inputs Sensor channel Extended setup Diagnostics settings Diag behavior Function Options Info List of diagnostic messages Select the message to be changed Only then is it possible to make the settings for this message Diag code Read only Diagnostic message Selection On Off Factory setting Depends on the message Deactivate the diagnostic message or activate it again Deactivating means No erro...

Page 52: ...gger a cleaning program The cleaning programs can be defined under Menu Setup Additional functions Cleaning Detail information Read only Additional information on the diagnostic message and instructions on how to resolve the problem PROFIBUS DP Menu Setup General settings Extended setup PROFIBUS Function Options Info Enable Selection Off On Factory setting On You can switch off communication at th...

Page 53: ...g 1 0 3 2 Watchdog 0 to 999 s Factory setting 5 s If no data transmission takes place for longer than the time set this is an indicator that communication has been interrupted After this time input values received via the Modbus are considered to be invalid Web server Menu Setup General settings Extended setup Webserver Function Options Info Webserver Selection Off On Factory setting On You can sw...

Page 54: ...s point The software can then only be accessed via local operation Settings Link settings Selection Auto negotiation 10MBps half duplex 10MBps full duplex 100MBps half duplex 100MBps full duplex Factory setting Auto negotiation Transmission methods of the communication channels Full duplex Data can be transmitted and received simultaneously Half duplex Data can be transmitted and received on an al...

Page 55: ... port is a part of an address which assigns data segments to a network protocol Accepting settings Have you changed settings manually such as the IP address Before you leave the Ethernet menu select SAVE to apply your settings In the DIAG System information menu you can check whether the new settings are used Data management Firmware update Please contact your local sales office for information on...

Page 56: ... continue anyway 1 Insert the SD card into the controller card reader A setup must have been saved to the SD card 2 Go to Menu Setup General settings Extended setup Data management Load setup A list of all the setups on the SD card is displayed An error message is displayed if there is no valid setup on the card 3 Select the desired setup A warning is displayed The current parameters will be overw...

Page 57: ...ware or software function is activated and can be configured Functions that are enabled by an activation code Function Activation code beginning with 2 current outputs BASE2 E module only 081 Web server 1 2 351 PROFIBUS DP 0B3 Modbus TCP 2 0B8 Modbus RS485 0B5 EtherNet IP 2 0B9 PROFINET 0B7 Cooling 3 0F1 Feedforward control 220 Chemoclean Plus 25 Collecting vessel 3 20 Measuring channels 3 28 Form...

Page 58: ... range up to the range that can measure the limit concentration Set the limit concentration Menu Setup Analyzer Extended setup Upper range limit Dilution is not displayed Manual CA80TN AA CA GR Measuring range can be selected from a list Internal dilution is displayed in the list for every range Dilution factor is displayed again separately CA80TN HR The measuring range cannot be selected The inte...

Page 59: ...st be evaluated Status bad If a measurement cannot be performed due to an error the measured value status is set to Bad and the measured value to 0 The time stamp is updated accordingly Menu Setup Analyzer Extended setup Function Options Info Upper range limit Menu only available for device versions CA80TN HR Configurable At least 10 of the upper limit value of the smallest available measuring ran...

Page 60: ...lyzer defers or skips the action 1 X is context dependent is automatically generated by the software and stands for the name of the sample preparation e g 1 or 2 Diagnostic settings Bottles You can monitor the levels of all the bottles 1 Switch on monitoring 2 Enter the starting volume for every bottle 3 Specify alarm and warning limits for the residual volumes 4 Specify alarm and warning limits f...

Page 61: ...tenance tasks Cleaner C 1 to 20 Factory setting 5 Reagent RB 1 to 40 Factory setting 10 Reagent RK 1 to 40 Factory setting 10 Zero standard S0 1 to 20 Factory setting 5 Standard S1 1 to 20 Factory setting 5 Alarm limits Diag code 727 Alarm limits are intended to immediately trigger maintenance tasks Replace the materials concerned as quickly as possible Cleaner C 1 to 20 Factory setting 2 Reagent ...

Page 62: ...etting 14 d Standard S1 1 to 14 d Factory setting 14 d Alarm limits Diag code 727 Cleaner C 1 to 7 d Factory setting 2 d Reagent RB 1 to 7 d Factory setting 2 d Reagent RK 1 to 7 d Factory setting 2 d Zero standard S0 1 to 7 d Factory setting 2 d Standard S1 1 to 7 d Factory setting 2 d Pump hose limit values Menu Setup Analyzer Extended setup Diagnostics settings Limits pump hoses Function Option...

Page 63: ...setting 90 d Absorption curve recording Menu Setup Analyzer Extended setup Diagnostics settings Absorption curve recording Function Options Info In automatic mode Selection Off On Factory setting Off Off Recording is only possible in the manual mode On Recording also takes place in the automatic mode Curve Selection 1 to 7 Factory setting 1 Select the absorption curve to be recorded Only one curve...

Page 64: ...ecifies whether the content of the sample hose is discarded after sampling and where To process The sample is forced back into the process To drain The sample is forced into the drain Do not discard The sample is not discarded and remains in the sample hose Reaction time 60 to 900 s Factory setting 60 s Sample retries Selection unlimited 1 5 Factory setting 3 10 3 2 Measurement Menu Setup Analyzer...

Page 65: ...he reference measurement starts at the set time Disabled No reference measurement Date 01 01 1970 to 07 02 2106 Functions only available for Start condition Date time Time 00 00 00 to 23 59 59 Inspection interval 0 12 to 1 00 DD hh Factory setting 1 00 DD hh Function only available for Start condition Immediate or Date time Setting the test interval Nominal concentration 1 to 200 mg l N Factory se...

Page 66: ...pecifying whether cleaning will take place before every calibration adjustment only in the automatic mode 10 3 5 Cleaning Menu Setup Analyzer Cleaning Function Options Info Start condition Selection Immediate Date time Disabled Factory setting Immediate Immediate Cleaning of the starts immediately Date time Cleaning of the starts at the selected date time Disabled Additional cleaning is not enable...

Page 67: ...haracters Assign a useful name e g the parameter name that the data source also uses Unit of measure Input variable Parameter Customized text 16 characters You cannot choose the unit from a list If you want to use a unit you must enter it here as customized text Lower range value Input variable Parameter 20 0 Upper range value unit of measure Factory setting 0 0 engineering unit Enter the measurin...

Page 68: ...ency modulation PFM Via a digital output signal diagnostic states point level switches Active measurement system state Sample required information or similar states transmitted statically similar to a relay the dynamic transmission comparable to a non wearing analog output of PFM signals e g to control dosing pumps 10 5 1 Application examples Chlorine regulation with feedforward control CCA250 CA8...

Page 69: ...input to which you have connected the flow measured value Menu Additional functions Controllers Controller 1 Disturbance variable Source of data Binary input 6 2 and Measured value PFM value 8 You can activate a dosing pump through PFM via a digital output of the DIO module Connect the pump to an output of the DIO module e g slot 6 port 1 and select the following settings in the menu Menu Outputs ...

Page 70: ...running The signal is not active in the event of a calibration or cleaning Sample required signal The signal is active for a configurable time before every activity that requires sample This makes it possible to activate an external pump or a dilution module for example 1 Select Menu Setup Inputs Binary input x y 2 Configure the binary inputs as follows Menu Setup Inputs Binary input x y 1 Functio...

Page 71: ...cates that a measurement is currently running The signal is not active in the event of a calibration or cleaning Sample required signal The signal is active for a configurable time before every activity that requires sample This makes it possible to activate an external pump or a dilution module for example 1 For the measurement under Menu Setup Analyzer Measurement select Continuous as the start ...

Page 72: ...ime only when the analyzer requires sample The signal becomes active before every measurement calibration and cleaning You can configure how long the signal should be active for The start of the actual analyzer activity is delayed by this time 1 You must select Menu Setup Analyzer Extended setup Signal for sample request 2 Under Lead time set how long an action that requires sample measurement cal...

Page 73: ...signal that is subsequently available on the device as a quasi continuous process value Example Measuring signal of a flowmeter Signal type Static signal Signal level Selection Low High Factory setting High Specifies which input signal levels should activate for example measuring range switching or a cleaning Low Input signals between 0 and 5 V DC High Input signals between 11 and 30 V DC Signal t...

Page 74: ...nit is additionally displayed Upper range value Input variable Parameter or Flow rate 0 00 to 10000 00 Factory setting 0 00 The end of measuring range corresponds to the maximum frequency defined above Your previously defined unit is additionally displayed Damping 0 to 60 s Factory setting 0 s The damping causes a floating average curve of the measured values over the time specified 1 x y slot no ...

Page 75: ...t Configuration of the limit switches Menu Setup Additional functions Limit switches Operating mode Function Diagnostics message Selection as assigned Namur M Namur S Namur C Namur F Factory setting as assigned as assigned With this selection the diagnosis messages are transmitted over the binary output that you individually allocated to it Namur M F When you choose one of the Namur classes all me...

Page 76: ...he controller uses to increase the process value Unipolar For connected actuators that decrease the controlled variable Hold behavior Selection Freeze Fixed value None Factory setting None Freeze The device freezes the last value Fixed value You define a fixed current value that is transmitted at the output None A hold does not affect this output Hold value Hold behavior Fixed value 0 to 100 Facto...

Page 77: ... do so is by using the Additional functions menu Here you can select and configure the current output for outputting the controlled variable Range lower value Range of adjustment and factory settings depend on the Measured value You can output the entire measuring range or just some of it at the current output To do so specify the upper and lower range values in accordance with your requirements R...

Page 78: ...ation ISE Selection Temperature pH Ammonium Nitrate Potassium Chloride TU TS Selection Temperature Turbidity g l only TU TS Turbidity FNU only TU TS Turbidity Formazine only TU Turbidity solid only TU TU Nitrate Selection Temperature NO3 NO3 N Ultrasonic interface Selection Interface SAC Selection Temperature SAC Transm Absorption COD BOD Controller 1 Current input 1 3 Selection Bipolar only for c...

Page 79: ...lity of outputting the bipolar manipulated variable y to one current output only split range 10 6 2 Alarm relay and optional relays The basic version of the device always has one alarm relay Additional relays are also available depending on the version of the device The following functions can be output via a relay Limit switch status Controller manipulated variable for controlling an actuator Dia...

Page 80: ...elect all the limit switches in one go Hold behavior Selection Freeze last value Fixed value Ignore Factory setting Ignore Outputting the manipulated variable of a controller To output a controller manipulated variable via a relay the relay is modulated The relay is energized pulse t1 and is then de energized interval t0 Function Controller Function Options Info Source of data Selection None Contr...

Page 81: ...u specify what part of the controller should power the relay Unipolar is the part of the manipulated variable which the controller uses to increase the process value e g for heating purposes Alternatively select Unipolar if you are connecting an actuator to the relay that reduces the controlled variable e g for cooling purposes Cycle duration Operating mode PWM Shortest turn on time to 999 0 s Fac...

Page 82: ...l settings Extended setup Diagnostics settings Diag behavior device specific messages Menu Setup Inputs Sensor Extended setup Diagnostics settings Diag behavior sensor specific messages Before being able to assign the relay output to a special message in Diag behavior you must first configure Outputs Relay x y or Alarm relay Function Diagnostics Function Diagnostics Function Options Info Operating...

Page 83: ...re A hold has no effect 1 0V is variable text which you can assign in Menu Setup Additional functions Cleaning Chemoclean Plus Output label 1 4 Outputting the Measurement active system status and the information Sample required Function Analyzer Function Options Info Signal type Static signal Assignments Function Analyzer Selection None Sample required SP1 Measurement active SP1 Factory setting No...

Page 84: ...or via Modbus TCP In the case of Modbus RS485 you can switch between the RTU and the ASCII protocol You can define a maximum of 16 device variables 1 Define the data source You can choose from the analyzer as well as sensor inputs and controllers 2 Select the measured value to be output 3 Define how the device should behave in the hold state for sensors Configuration options of Source of data Meas...

Page 85: ...s Info Source of data Selection None Sensor inputs Binary inputs Controller Fieldbus signals Mathematical functions MRS set 1 2 Factory setting None Specify the input or output which is to be the data source for the limit switch The sources of data on offer depend on your device version You can choose from connected sensors binary inputs fieldbus signals mathematical functions controllers and sets...

Page 86: ...S Turbidity Formazine only TU Turbidity solid only TU TU Nitrate Selection Temperature NO3 NO3 N Ultrasonic interface Selection Interface SAC Selection Temperature SAC Transm Absorption COD BOD Controller 1 Current input 1 3 Selection Bipolar only for current outputs Unipolar Unipolar Controller 2 Temperature 1 3 Mathematical functions All the mathematical functions can also be used as a data sour...

Page 87: ...imit value overshoot or undershoot 56 Measured value within or outside a range 57 Rate of change 59 Limit value Settings depend on the measured value Operating mode Above limit check or Below limit check 1 2 t MV t1 t2 t3 t4 t5 1 2 t MV t1 t2 t3 t4 t5 A B A0028523 56 Exceeding A and undershooting B a limit value without hysteresis and switch on delay 1 Limit value 2 Alarm range t1 3 5 No action t2...

Page 88: ... contact is reset when the switch off point is undershot Range upper value Hysteresis and after the drop out delay Switch off delay Hysteresis Settings depend on the measured value Operating mode Change rate 1 3 t MV t1 t2 2 A0028525 58 Hysteresis taking the example of limit value overshoot 1 Limit value 2 Alarm range 3 Hysteresis range t1 2 An event is generated The hysteresis is needed to ensure...

Page 89: ... is back below the limit value the alarm status is reset after a preset time Auto confirm Events are triggered by the following conditions in the example given t2 t1 Delta time and MV1 Delta value t4 t3 Auto confirm and MV2 Delta value t6 t5 Delta time and MV3 Delta value Delta time 00 00 01 23 59 00 Factory setting 01 00 00 Auto confirm 00 01 to 23 59 Factory setting 00 01 t MV t1 t2 t3 t4 t5 t6 ...

Page 90: ...of the time switch Next signal date Display only Date of the next signal Next signal time Display only Time of the next signal Example 1 Time based set point for a temperature controller The temperature should increase to 21 C from 08 00 every day and then to 23 C for 5 hours from 12 00 The temperature should be controlled to fall back down to 18 C from 17 00 Two time switches are defined for this...

Page 91: ... be used as a set point for a temperature controller Example 2 Time based condition A pump should switch on via a relay for 10 minutes every 2 hours This only applies if the pH value is lower than 4 0 1 Program Time switch 1 Start date 01 01 2020 Start time 00 00 00 Signal duration 00 10 00 Period 02 00 00 2 Create Formula mathematical function Menu Setup Additional functions Mathematical function...

Page 92: ...ler which divides into 3 parts based on the P proportional I integral and D derivative values top down The integral section middle also comprises an anti windup mechanism for limiting the integrator A low pass filter is added to the D section to damp hard D terms in the manipulated variable The sum of the 3 sections results in the internal controller manipulated variable which is limited according...

Page 93: ...trol Selection Off Automatic Manual mode Factory setting Off First configure the controller and leave the switch at the factory setting Off Once you have made all the settings you can assign the controller to an output and switch it on Manual mode y 100 to 100 Factory setting 0 Specify the manipulated variable that should be output in manual mode y actual output Read only Manipulated variable actu...

Page 94: ...ime and the controller has to react to these changes on a continuous basis If the flow rate and medium remain constant the manipulated variable can also assume a fixed value once the process has settled Since the control process is never finished here this type of control is also referred to as continuous control A mixture of both process types can often be found in practice the semi batch process...

Page 95: ...process value e g the temperature is too high range B y 100 0 100 w x Xp Xp A B 64 Red overlap between the curves of the two 1 sided controllers Controlled variable Source of data Selection None Sensor inputs Current inputs Fieldbus signals Binary inputs Mathematical functions Factory setting None Specify the input or output which should be the source of data for the controlled variable Measured v...

Page 96: ...lternatively available in the device the standardized disturbance variable is added to the controller manipulated variable This enables you to set up a type of variable base load dosing The standardization of the disturbance variable is required both for multiplicative and for additive feedforward control and is done using parameters Z0 zero point and Zp proportional band zn z z0 zp z0 zn z zP 100...

Page 97: ...following parameters Integral action time Tn Derivative action time Tv Proportional band Xp Setup Level Advanced With this setup level you can also configure the following Time constant Twu Time constant α Width of the neutral zone Xn Width of the hysteresis range of the neutral zone Xhyst Clock time of the controller Tn 0 0 to 9999 0 s Factory setting 0 0 s The integral action time specifies the ...

Page 98: ...Symmetric Symmetric There is only one control gain and this applies for both sides of the process Asymmetric You can set the control gain individually for both sides of the process Xp Process balance Symmetric Range of adjustment and factory setting depending on the Source of data Proportional band reciprocal value of the proportional gain Kp As soon as controlled variable x deviates more than xp ...

Page 99: ...ior Hold measured value is no longer reliable Manipulated Variable Selection Freeze Fixed value Factory setting Freeze How should the controller react to a measured value that is no longer reliable Freeze The manipulated variable is frozen at the current value Fixed value Manipulated variable is set to 0 no dosing State Selection Freeze Reset Factory setting Freeze Internal controller status Freez...

Page 100: ...rmed with the ion selective sensor CAS40D connection of cleaning unit for CAS40D Menu Setup Additional functions Cleaning Cleaning 1 4 Standard clean Function Options Info Cleaning time 5 to 600 s Factory setting 10 s Cleaning duration The cleaning duration and interval depend on the process and sensor Determine the variables empirically or based on experience Define the cleaning cycle 102 Chemocl...

Page 101: ...on Binary inputs Fieldbus signals Define the signal source for each limit position switch Outputs 0 to 4 Select the number of outputs that actuators such as valves or pumps should activate Output label 1 4 Free text You can assign a meaningful name to each output e g assembly cleaner 1 cleaner 2 etc Programming example regular cleaning with water and 2 cleaning agents Limit switch Duration s Assem...

Page 102: ...gs and manual cleaning Menu Setup Additional functions Cleaning Cleaning 1 4 Function Options Info Start signal Selection None Fieldbus signals Signals of digital or analog inputs Factory setting None In addition to cyclic cleaning you can also use an input signal to start event controlled cleaning Choose the trigger for such a cleaning process here Interval and weekly programs are executed as nor...

Page 103: ... Y1 or subtrahend Y2 Measured value Y2 Measured value Difference value Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configured functions Redundancy Use this function to monitor two or three sensors with redundant measurements The arithmetic average of the two closest measured values is ...

Page 104: ...ch for the function pH source Connected pH sensor Set the input for the pH sensor and the input for the ORP sensor Measured value interrogation is obsolete as you must select pH or ORP mV ORP source Connected ORP sensor Calculated rH Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configur...

Page 105: ...w Overview of the configured functions Dual conductivity You can subtract two conductivity values and use the result to monitor the efficiency of an ion exchanger for example Menu Setup Additional functions Mathematical functions MF1 to 8 Mode Dual conductivity Function Options Info Calculation Selection Off On Factory setting Off On off switch for the function Inlet The options depend on the sens...

Page 106: ... exchanger direct conductivity Outlet Sensor downstream from the cation exchanger acid conductivity Selection of the measured value is obsolete as it must always be Conductivity Measured value Outlet Measured value Calculated pH Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configured fu...

Page 107: ...ND B XOR Exclusive disjunction Boolean Boolean B XOR C NOT Negation Boolean Boolean NOT A Menu Setup Additional functions Mathematical functions MF1 to 8 Mode Formula Function Options Info Calculation Selection Off On Factory setting Off On off switch for the function Source A C Selection Select source Factory setting None You can use all the sensor inputs binary and analog inputs mathematical fun...

Page 108: ...on of chlorine drops below a defined value 1 Connect a binary input signal from an INS point level switch of the CCA250 assembly to the DIO module 2 Connect an analog input signal of a volume flow meter to the AI module 3 Connect the chlorine sensor 4 Configure the Formula mathematical function Source A binary input DIO Source B current input AI Source C input Disinfection Formula A AND B 3 AND C ...

Page 109: ... off the factory diagnostic code for limit switches This allows you to Use the limit switch on a purely functional basis without a message Configure application specific message texts Control diagnostic modules directly by a digital signal or via a limit switch output enables the use of switch on switch off delay for example Menu Setup Additional functions Diagnostic modules Function Options Info ...

Page 110: ...t column of the error tables 3 If the measured values are implausible the local display is faulty or you encounter other problems search for the faults under Process errors without messages Operating Instructions Memosens BA01245C or Device specific errors 114 Follow the recommended measures 4 Contact the Service Department if you cannot rectify the error yourself citing only the error number 11 1...

Page 111: ...enser run times have elapsed Calibration has failed Stability criterion was not met 1 Check the configuration and perform manual calibration again 2 Check the hoses of the reagents Current output incorrect current value Incorrect adjustment Check with integrated current simulation connect mA meter directly to current output Load too large Shunt short to ground in current loop No current output sig...

Page 112: ...Department please cite the message number only Since you can individually change the assignment of an error to an error category the Service Department cannot use this information 11 5 2 Adapting the diagnostic behavior All the diagnostic messages are assigned to specific error categories at the factory Since other settings might be preferred depending on the application error categories and the e...

Page 113: ... of specification S Function check C Failure F Factory setting Depends on the Diag code The messages are divided into different error categories in accordance with NAMUR NE 107 Decide whether you want to change a status signal assignment for your application Diag output Selection None Binary outputs Alarm relay Relay1 to n depends on the device version Factory setting None You can use this functio...

Page 114: ... it if necessary 2 Contact Endress Hauser Service 263 Incomp detected F On On Wrong kind of electronics module 1 Replace the module 2 Contact Endress Hauser Service 284 Firmware update M On Off Update completed successfully 285 Update error F On On Firmware update failed 1 Repeat 2 SD card error use another card 3 Incorrect firmware repeat with suitable firmware 4 Contact Endress Hauser Service 30...

Page 115: ...meter comm F On On Photometer not communicating Possible reasons Incorrect photometer connection 1 Check photometer connection 2 Contact Endress Hauser Service 367 Module connect F On On No communication to sample preparation Check the connecting cable to the sample preparation system 370 Internal voltage F On On Internal voltage outside the valid range 1 Check supply voltage 2 Check inputs and ou...

Page 116: ...1 Replace SD card with empty card 2 Clear SD card 3 Set logbook properties to ring buffer Setup General settings Logbooks 438 SD card removed M On Off SD card not plugged in 1 Check SD card 2 Replace SD card 3 Disable logging 455 Mathemat function F On On Mathematical function fault condition 1 Check mathematical function 2 Check assigned input variables 460 Output below limit S On Off Reasons Sen...

Page 117: ...ation and analyzers see the Operating Instructions for the sample preparation system 714 Filter mats change M On Off Filter mat change necessary The limit value for operating hours has been exceeded Replace the filter mats and reset the operating hours counter in the Diagnostics menu 715 Calibration expired M On Off The validity of the last calibration has expired The date of the last calibration ...

Page 118: ...eck the free outlet on the analyzer 5 Replace defective parts and if necessary reset the operating hours counters in the Diagnostics menu 732 Wear parts alarm F On On One or more wear parts has exceeded its service life Replace the specific wear parts and reset the counter in Diagnostics Operating time information 733 Wear parts warning M On Off One or more wear parts has almost reached the end of...

Page 119: ...o overload and reactivated automatically when a normal load is present 971 Current Input low S On On Current input too low At 4 to 20 mA the input current is less than the lower failure current Check the input for short circuiting 972 Curr input 20 mA S On On Current output range exceeded 973 Current Input 4 mA S On On Current output range undershot 974 Diagnostics confirm C Off Off User has ackno...

Page 120: ...message whose cause is no longer present All the other functions in the Diagnostics menu are described in the following chapters 11 8 Diagnostics list All the current diagnostic messages are listed here A time stamp is available for each message Furthermore the user also sees the configuration and description of the message as saved in Menu Setup General settings Extended setup Diagnostics setting...

Page 121: ...ed Select a particular event to display more detailed information Go to date User entry Go to date Time Use this function to go directly to a specific time in the list In this way you avoid having to scroll through all the information The complete list is always visible however Calibration events Chronological list of the calibration events Show Events are displayed Select a particular event to di...

Page 122: ...can also view your data logbook entries graphically on the display Show plot You can also adapt the display to suit your individual requirements Press the navigator button in the graphic display you are given additional options such as the zoom function and x y movement of the graph Define the cursor if you select this option you can move along the graph with the navigator and view the logbook ent...

Page 123: ... in the list In this way you avoid having to scroll through all the information The complete list is always visible however Show plot Graphic display of the logbook entries The entries are displayed according to your settings in the menu General settings Logbooks Delete all entries Action You can delete all the absorption data logbook entries here Raw data logbook Show Events are displayed Select ...

Page 124: ...es Action You can use this to delete all data logbook entries Save logbooks File format Selection CSV FDM Save the logbook in the preferred file format You can then open the saved CSV file on the PC in MS Excel for example and make further edits here 1 You can import the FDM files into FieldCare and archive them so that they are tamper proof All data logbooks Data logbook SP1 Absorption data logbo...

Page 125: ...allows you to access device data and documentation on the Internet www endress com device viewer Software version Read only Current version Measuring parameter Read only Set measuring parameter MPL version Read only Current version Actuator control module Read only Firmware version Hardware version Photometer Read only Firmware version Hardware version Modbus Only with the Modbus option Read only ...

Page 126: ...is file can be used when servicing the device 1 Provided you give the manufacturer all the information about changes to the hardware 11 11 Sensor information Select the channel you want from the list of channels Information in the following categories is displayed Extreme values Extreme conditions to which the sensor was previously exposed e g min max temperatures 2 Operating time Operating time o...

Page 127: ...e The relay switches in accordance with your setting when you switch on the simulation On the measured value display you see On Low or Off High for the simulated relay state Meas inputs Simulation of a measured value only for sensors This menu appears once for each measuring input Channel parameter Simulation Selection Off On Factory setting Off If you simulate the measured value this is indicated...

Page 128: ...ead only Start photometer status re evaluation Intensity measurement with zero standard to reevaluate the photometer status Photometer test The test determines the following values Current intensity 1 Current intensity 2 Lamp Voltage Temperature Start for 5 min DIAG System testAnalyzer Cooling module 1 Function Options Info Temperature reagent Read only Current consumption Read only Temperature ex...

Page 129: ... System test Power supply Function Options Info Digital supply 1 1 2V Read only Detailed list of power supply to instrument The actual values can vary without a malfunction having occurred Digital supply 2 3 3V Analog supply 12 5V Sensor supply 24V Temperature 11 14 Resetting DIAG Reset Function Options Info Device restart Selection OK ESC Restart and keep all the settings Factory default Selectio...

Page 130: ...t is repeated if the threshold value is overshot Minimum time for compressed air cleaning reduced to 1 s BA01981C 07 02 21 BA01245C 07 07 19 This product uses Lua which is distributed under the following license Copyright 1994 2013 Lua org PUC Rio Permission is hereby granted free of charge to any person obtaining a copy of this software and associated documentation files the Software to deal in t...

Page 131: ...sonal protective measures to avoid ESD such as discharging beforehand at PE or permanent grounding with a wrist strap For your own safety use only genuine spare parts With genuine parts the function accuracy and reliability are also ensured after maintenance work NOTICE Failure to observe the maintenance intervals Possibility of material damage Observe the recommended maintenance intervals 12 1 Ma...

Page 132: ...ft key The current mode is displayed Automatic 2 Select an action Manual mode The device changes to the manual mode 3 Wait until all operations have stopped 4 Alternatively Stop actions currently running under Menu Operation Manual operation 12 2 3 Cleaning LCAUTION Risk of injury from reagents escaping Before replacing always rinse the system first Cleaning the housing Clean the front of the hous...

Page 133: ...h a clean paper towel 3 Immerse all the hoses into a beaker with approx 200 ml of distilled water in order to rinse the system with water 4 Trigger the action Menu Operation Maintenance Decommissioning Rinse with water The system is rinsed automatically and emptied This process takes approx 8 minutes 5 Once the action is finished remove the hoses from the beaker and dry them with a clean paper tow...

Page 134: ...tter access to the reactor carefully tilt the carrier plate forwards 4 Loosen the hose connection on the reactor opening and pull out the hose 5 Cover the brush with cleaner do not immerse the brush directly in the bottle avoid contamination 6 Insert the brush carefully into the reactor opening as far as it will go and move it several times in all directions 7 Remove any cleaning agent residue on ...

Page 135: ...he manual mode 3 Pull the hoses RB RK RN S1 S0 C out of the reagent bottles as far as they will go so that the hose ends are outside of the liquid 4 Select Menu Operation Maintenance Bottle change mode Bottle removal Bottle selection 5 Select the bottles that you want to remove and press OK to confirm 6 Select Confirm bottles removed Replacing bottles 1 Replace the removed bottles with fresh reage...

Page 136: ...e same diameter and length Attach hose labels to the new hoses 4 Tighten the hose glands carefully leaks can result in bad measured values 5 Secure the cover and place the bottle tray back into the housing 6 Connect the bottles to the appropriate covers and hoses 7 Select Menu Operation Maintenance Bottle change mode Bottle insertion Bottle selection 8 Select all the bottles and press OK to confir...

Page 137: ...scribed To take out of service proceed as follows 1 Set the manual mode 2 Empty the hoses 3 Rinse the analyzer 4 Empty the hoses again 12 3 1 Setting the manual mode Initial situation The device is still in the automatic mode and you now want to take the device out of service 1 Press the MODE soft key The current mode is displayed Automatic 2 Select an action Manual mode The device changes to the ...

Page 138: ... in order to rinse the system with water 4 Select Menu Operation Maintenance Decommissioning Rinse with water The system is rinsed automatically and emptied This process takes approx 8 minutes Following the successful completion of the action the following message appears The action was successful 5 Once the action is finished remove the hoses from the beaker and dry them with a clean paper towel ...

Page 139: ...device viewer Quote the serial number of the device when ordering spare parts 13 3 Return The product must be returned if repairs or a factory calibration are required or if the wrong product was ordered or delivered As an ISO certified company and also due to legal regulations Endress Hauser is obliged to follow certain procedures when handling any returned products that have been in contact with...

Page 140: ...Disposing of chemicals LCAUTION Risk of injury if used reagents and reagent waste are disposed of incorrectly When disposing follow the instructions of the safety data sheets for the chemicals used Observe the local regulations regarding waste disposal ...

Page 141: ...Consumables You can find the order codes on the website https www endress com device viewer 1 Indicate the serial number of the device 2 Search Device information is displayed 3 Select the Spare parts tab 4 Click the product root The complete product structure is displayed The following consumables are available Reagent and standard solutions CY80TN Cleaner CY800 for hoses in the device 14 1 2 Sen...

Page 142: ...ens 2 0 technology Product Configurator on the product page www endress com cps71e Technical Information TI01496C Memosens CPS91E pH sensor for heavily polluted media Digital with Memosens 2 0 technology Product Configurator on the product page www endress com cps91e Technical Information TI01497C Ceramax CPS341D pH electrode with pH sensitive enamel Meets highest demands of measuring accuracy pre...

Page 143: ...ith Memosens 2 0 technology Product Configurator on the product page www endress com cpf82e Technical Information TI01595C Conductivity sensors with inductive measurement of conductivity Indumax CLS50D High durability inductive conductivity sensor For standard and hazardous area applications With Memosens technology Product Configurator on the product page www endress com cls50d Technical Informat...

Page 144: ...nology Product Configurator on the product page www endress com ccs50d Technical Information TI01353C Memosens CCS51D Sensor for measuring free chlorine Product configurator on the product page www endress com ccs51d Technical Information TI01423C Ion selective sensors ISEmax CAS40D Ion selective sensors Product Configurator on the product page www endress com cas40d Technical Information TI00491C...

Page 145: ...291 hardware 71127100 SD card with Liquiline Firmware 1 GB Industrial Flash Drive 71135636 Activation code for Modbus RS485 71219871 Activation code for EtherNet IP 71135635 Activation code for Profibus DP for module 485 71449914 Upgrade code for EtherNet IP web server for BASE2 71449915 Upgrade code for Modbus TCP web server for BASE2 71449918 Upgrade code for web server for BASE2 71449901 Upgrad...

Page 146: ...uct page www endress com cyz71d Technical Information TI00502C Field Data Manager Software MS20 21 PC software for central data management Visualization of series of measurements and logbook events SQL database for secure data storage 14 3 System components 14 3 1 Measuring cable Memosens data cable CYK10 For digital sensors with Memosens technology Product Configurator on the product page www end...

Page 147: ...potentially isolated Current input passive Span 0 to 20 mA Signal characteristic Linear Internal resistance Non linear Test voltage 500 V Cable specification for optional sensors with Memosens technology Cable type Memosens data cable CYK10 or sensor fixed cable each with cable end sleeves or M12 round pin connector optional Cable length Max 100 m 330 ft 15 2 Output Output signal Depending on vers...

Page 148: ... isolation Yes Bus termination Internal slide switch with LED display Web server and Modbus TCP Signal encoding IEEE 802 3 Ethernet Data transmission rate 10 100 MBd Galvanic isolation Yes Connection RJ45 M12 optional IP address DHCP or configuration using menu EtherNet IP Signal encoding IEEE 802 3 Ethernet Data transmission rate 10 100 MBd Galvanic isolation Yes Connection RJ45 M12 optional D en...

Page 149: ...ctrical specification Output voltage Max 24 V Test voltage 500 V Cable specification Cable type Recommended shielded cable Cable specification Max 2 5 mm2 14 AWG 15 4 Relay outputs Electrical specification Relay types 1 single pin changeover contact alarm relay 2 or 4 single pin changeover contacts optional with extension modules Maximum load Alarm relay 0 5 A All other relays 2 0 A Relay switchin...

Page 150: ...Manager DIM Output variables 16 AI blocks 8 DI blocks Input variables 4 AO blocks 8 DO blocks Supported features 1 MSCY0 connection cyclical communication master class 1 to slave 1 MSAC1 connection acyclical communication master class 1 to slave 2 MSAC2 connections acyclical communication master class 2 to slave Device lock The device can be locked using the hardware or software Addressing using D...

Page 151: ... software EtherNet IP Log EtherNet IP ODVA certification Yes Device profile Generic device product type 0x2B Manufacturer ID 0x049Eh Device type ID 0x109F Polarity Auto MIDI X Connections CIP 12 I O 6 Explicit message 6 Multicast 3 consumers Minimum RPI 100 ms default Maximum RPI 10000 ms System integration EtherNet IP EDS Rockwell Add on Profile Level 3 Faceplate for Factory Talk SE IO data Input...

Page 152: ...rted connections 1 x AR IO Controller AR 1 x AR IO Supervisor Device AR connection allowed 1 x Input CR Communication Relation 1 x Output CR Communication Relation 1 x Alarm CR Communication Relation Configuration options for measuring device Web browser Manufacturer specific software FieldCare DeviceCare Device master file GSD can be read out via the integrated web server of the measuring device ...

Page 153: ...t Explorer Login Web server can be switched off 15 6 Power supply Supply voltage 100 to 120 V AC 200 to 240 V AC 50 or 60 Hz Fieldbus connection Supply voltage not applicable Power consumption 180 VA Cable entries 4 x bores for M16 G3 8 NPT3 8 Memosens connection 3 4 x bores for M20 G1 2 NPT1 2 Cable specification Cable gland Permitted cable diameter M16x1 5 mm 4 to 8 mm 0 16 to 0 32 M12x1 5 mm fo...

Page 154: ...ed 0 1 mg l ppm N 2 mg l 3 end of measuring range 2mg l 0 to 20 50 100 mg l ppm N 3 end of measuring range 0 to 200 mg l ppm N 5 end of measuring range Maximum measurement error for sensor inputs Documentation of the connected sensor Maximum measurement error for current inputs and outputs Typical measured errors 20 μA with current values 4 mA 50 μA with current values 4 to 20 mA at 25 C 77 F in e...

Page 155: ...requirement RB 1 35 ml 0 05 fl oz per reagent and measurement RK 0 9 ml 0 03 fl oz per reagent and measurement Given a measuring interval of 1 hour one set of reagents lasts for 3 months Standard requirements Given a calibration interval of 96 h approx 330 ml 11 2 fl oz per month Calibration interval 4 days Cleaning interval 4 days Maintenance interval Once weekly depending on the application Main...

Page 156: ...ainer optional Permitted pressure range max 4 bar 58 01 psi Flow ensure sufficient flow for a Y strainer that is completely filled 7 15 10 Mechanical construction Dimensions 14 Materials Parts not in contact with medium Cabinet version exterior cover Plastic ASA PC Open installation exterior cover Cabinet version interior lining Plastic PP Open installation interior lining Window Shatterproof glas...

Page 157: ...FE FFKM plastic Hose entries 4 x bores for M32 for sample inflow and outflow Hose specification Analyzer Clearance max 5 0 m 16 4 ft Height max 2 m 6 6 ft Hose ID 1 6 mm 16 in Y strainer optional Hose to analyzer ID 1 6 mm 16 in OD 3 2 mm in Hose to process ID 0 8 mm 32 in OD 1 6 mm 16 in Process connection optional Y strainer Adhesive fitting ID 40 mm straight ...

Page 158: ...rine control with feedforward control 68 Cleaning Fan of the cooling module 135 Housing 132 Reactor 133 Cleaning cycle 102 Cleaning function 83 Cleaning programs Chemoclean 100 Chemoclean Plus 101 Manual cleaning 102 Standard cleaning 100 Commissioning Basic setup 42 Start 43 Steps 39 Switching on 41 Configuration Binary inputs 73 Binary outputs 74 Configure Actions 37 Numerical values 37 Picklist...

Page 159: ...132 Manipulated variable 80 Manual mode 132 137 Materials 156 Mathematical functions 102 Calculated pH value 106 Degassed conductivity 104 Difference 103 Dual conductivity 105 Formula 106 Redundancy 103 rH value 104 Measured variables 147 Measuring device Configuring 42 Connecting 20 Integrating into the system 32 Mounting 17 Switching on 41 Measuring mode 44 Measuring range 147 Measuring system 9...

Page 160: ... personnel 7 Reset 129 Return 139 rH value 104 Rinsing System 133 Routing the cable in the connection compartment 20 S Safety Operational 7 Product 8 Workplace safety 7 Safety instructions 7 Saving the setup 56 Scope of delivery 13 SD card 146 Security IT 8 Sensor information 126 Sensor specific diagnostic messages 120 Service interface 34 Settings Additional functions 85 Analyzer 58 Binary inputs...

Page 161: ...personnel 7 Terminal diagram 10 Time 46 Time switch 89 Troubleshooting 110 Diagnostic information 111 General troubleshooting 110 Types of cleaning 100 Types of input 147 U Use 7 W Wall mounting 17 Warnings 5 Web server 53 153 Workplace safety 7 Y Y strainer 18 ...

Page 162: ...www addresses endress com 71593684 71593684 ...

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Endress+Hauser Liquiline System CA80TN, Operating Instructions Manual

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